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CN105626278A - High speed riding transplanter multi-target control, feedback type HMT variable speed operating system - Google Patents

High speed riding transplanter multi-target control, feedback type HMT variable speed operating system Download PDF

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CN105626278A
CN105626278A CN201410581471.6A CN201410581471A CN105626278A CN 105626278 A CN105626278 A CN 105626278A CN 201410581471 A CN201410581471 A CN 201410581471A CN 105626278 A CN105626278 A CN 105626278A
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speed
control
hst
engine
swash plate
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韦海燕
谷加佩
盘九保
黄晓冬
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Guangxi University
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Abstract

本发明公开了高速乘坐式插秧机多目标控制、反馈式的HMT变速操作系统。所述系统包括数据采集模块、控制模块和执行机构模块,数据采集模块采集变速操作杆位置、加速踏板转角、发动机转速、节气门位置、插秧机行驶速度信号,控制模块接收数据采集信号经计算后控制执行机构模块,调节发动机节气门和HST变量泵斜盘转角。系统检测加速踏板和主变速杆位置并计算目标行驶速度,检测节气门开度选择发动机最佳工作转速;通过调节节气门开度和HST变量泵斜盘转角实现行驶速度的稳定调节和发动机最佳工况匹配,并且将行驶速度和发动机转速反馈回控制器实现多目标、反馈式的控制。本发明能够实现插秧机行驶速度的稳定控制、提高插秧机的动力和经济性。

The invention discloses a multi-objective control and feedback HMT variable speed operating system for a high-speed ride-on rice transplanter. The system includes a data acquisition module, a control module and an actuator module. The data acquisition module collects the position of the shift lever, the angle of the accelerator pedal, the engine speed, the position of the throttle, and the speed signal of the rice transplanter. The control module receives the data acquisition signal after calculation. Control the actuator module to adjust the engine throttle and HST variable pump swash plate angle. The system detects the positions of the accelerator pedal and the main transmission lever and calculates the target driving speed, and detects the throttle opening to select the best engine operating speed; by adjusting the throttle opening and the HST variable pump swash plate rotation angle, the stable adjustment of the driving speed and the optimal engine speed are realized. The working conditions are matched, and the driving speed and engine speed are fed back to the controller to realize multi-objective and feedback control. The invention can realize the stable control of the running speed of the rice transplanter and improve the power and economy of the rice transplanter.

Description

高速乘坐式插秧机多目标控制、反馈式的HMT变速操作系统High-speed ride-on rice transplanter multi-objective control, feedback HMT variable speed operating system

技术领域technical field

本专利是高速乘坐式插秧机多目标控制、反馈式的HMT变速操作系统,涉及基于HMT变速装置的乘坐式插秧机及乘坐式拖拉机等行进式农业机械的变速操作。This patent is a multi-objective control and feedback HMT variable speed operating system for high-speed ride-on rice transplanters, and involves the speed change operation of ride-on rice transplanters and ride-on tractors based on HMT speed change devices.

背景技术Background technique

过去,插秧机变速器多采用普通齿轮式变速器,随着人们生活水平的提高和农业机械化程度的提高,人们对插秧机操作的便利性、动力性、经济性及行驶速度的稳定性有着较高的要求,本发明旨在提高基于HMT变速装置(由HST静液式无级变速器和齿轮传动机构的有级式变速器构成)的乘坐式插秧机及乘坐式拖拉机等行进式农业机械在农田里行驶的稳定性以及行进式农业机械的发动机在使用过程中的燃油经济性和动力性。In the past, the transmissions of rice transplanters mostly used ordinary gear transmissions. With the improvement of people's living standards and the improvement of agricultural mechanization, people have high expectations for the convenience, power, economy and stability of driving speed of rice transplanters. Requirement, the present invention aims at improving the travel-type agricultural machinery such as ride-on rice transplanter and ride-on tractor based on HMT transmission (consisting of the stepped transmission of HST hydrostatic continuously variable transmission and gear transmission) in farmland. Stability and fuel economy and power of the engines of road agricultural machinery during use.

发明内容Contents of the invention

本专利是高速乘坐式插秧机多目标控制、反馈式的HMT变速操作系统,其解决技术问题采用的技术方案是:由数据采集模块、控制模块和执行机构模块构成;所述数据采集模块包括主变速操作杆位置传感器(2)、加速踏板转角传感器(4)、发动机转速传感器(8)、节气门位置传感器(11)和行驶速度传感器(13)构成;所述控制模块包括输入接口电路(5)、微控制器(6)和输出接口电路(7);所述执行机构模块包括节气门位置调节机构(10)和HST变量泵斜盘转角调节机构(14);主变速操作杆位置传感器(2)、加速踏板转角传感器(4)将反应驾驶员操作意图的主变速操作杆位置信号、加速踏板转角信号通过输入接口电路(5)传入微控制器(6);微控制器(6)分析输入信号并将计算结果经过输出接口电路(7)驱动执行机构模块,调节节气门开度和HST(12)变量泵斜盘转角以便调节发动机转速和HST(12)静液式无级变速器的传动比,同时发动机转速传感器(8)和行驶速度传感器(13)将实时行驶速度和实时发动机转速反馈至控制模块实现反馈式闭环控制。This patent is a multi-objective control and feedback HMT variable speed operating system for high-speed ride-on rice transplanters. The technical solution adopted to solve technical problems is: it is composed of a data acquisition module, a control module and an actuator module; the data acquisition module includes the main The shift lever position sensor (2), the accelerator pedal angle sensor (4), the engine speed sensor (8), the throttle position sensor (11) and the driving speed sensor (13); the control module includes an input interface circuit (5 ), micro-controller (6) and output interface circuit (7); said actuator module includes throttle position adjustment mechanism (10) and HST variable pump swash plate rotation angle adjustment mechanism (14); main speed change lever position sensor ( 2), the accelerator pedal angle sensor (4) transmits the position signal of the main shift operating lever and the accelerator pedal angle signal reflecting the driver's operation intention to the microcontroller (6) through the input interface circuit (5); the microcontroller (6) Analyze the input signal and drive the actuator module through the output interface circuit (7) to adjust the throttle opening and the HST (12) variable pump swash plate angle to adjust the engine speed and the HST (12) hydrostatic continuously variable transmission transmission ratio, while the engine speed sensor (8) and the travel speed sensor (13) feed back the real-time travel speed and the real-time engine speed to the control module to realize feedback closed-loop control.

所述微控制器(6)根据变速操作杆位置信号和加速踏板位置信号计算目标行驶速度,分析行驶速度传感器(13)反馈回的信号计算实际行驶速度,当目标行驶速度不等于实际行驶速度时,由ECU将此信号传递给驱动执行模块,通过节气门位置调节机构(10)和HST变量泵斜盘转角调节机构(14)调节HST变量泵斜盘角度和发动机节气门开度使实际行驶速度等于目标行驶速度,以实现反馈变速控制;同时,所述微控制器(6)通过采集到的信号如节气门位置、加速踏板转角变化量和加速踏板转角变化率,根据发动机转速特性计算发动机最佳工作转速,对发动机转速传感器(8)反馈回的信号进行计算分析发动机实际转速,当最佳工作转速不等于实际转速时,通过HST变量泵斜盘转角调节机构(14)调节HST(12)变量泵斜盘角度,从而改变发动机(9)输出轴负载以使发动机实际转速与最佳工作转速相等,实现发动机最佳工况的反馈控制。The micro-controller (6) calculates the target driving speed according to the shift lever position signal and the accelerator pedal position signal, analyzes the signal fed back by the driving speed sensor (13) to calculate the actual driving speed, and when the target driving speed is not equal to the actual driving speed , the ECU transmits this signal to the drive execution module, and adjusts the angle of the HST variable pump swash plate and the opening of the engine throttle through the throttle position adjustment mechanism (10) and the HST variable pump swash plate angle adjustment mechanism (14) to make the actual driving speed Equal to the target driving speed, to realize the feedback variable speed control; meanwhile, the microcontroller (6) calculates the maximum engine speed according to the engine speed characteristics by collecting signals such as the throttle position, the accelerator pedal angle change amount and the accelerator pedal angle change rate. Optimum operating speed, calculate and analyze the actual engine speed on the signal fed back by the engine speed sensor (8), when the optimal operating speed is not equal to the actual speed, adjust the HST (12) through the HST variable pump swash plate angle adjustment mechanism (14) The angle of the swash plate of the variable pump changes the load of the output shaft of the engine (9) so that the actual engine speed is equal to the optimum operating speed, thereby realizing the feedback control of the engine's optimum working condition.

本专利的有益效果是:提供一种高速乘坐式插秧机多目标控制、反馈式的HMT变速操作系统新型控制方法,使基于HMT变速装置的插秧机行驶过程的行驶速度稳定,同时能根据节气门位置、加速踏板变化量和变化率控制发动机工作在最佳转速下,并通过采集行驶速度和发动机转速信号反馈到控制器,实现高速乘坐式插秧机HMT变速操作系统的多目标、反馈控制,以达到提高高速乘坐式插秧机良好的动力和经济性的目的。The beneficial effect of this patent is: to provide a new control method of multi-objective control and feedback HMT variable speed operating system for high-speed ride-on rice transplanter, so that the driving speed of the rice transplanter based on the HMT variable speed device is stable, and at the same time it can be controlled according to the throttle. The position, the change amount and the change rate of the accelerator pedal control the engine to work at the optimum speed, and feed back to the controller by collecting the driving speed and engine speed signals to realize the multi-objective and feedback control of the HMT variable speed operating system of the high-speed ride-on rice transplanter. The purpose of improving the good power and economy of the high-speed riding rice transplanter is achieved.

附图说明Description of drawings

图1是本专利高速乘坐式插秧机多目标控制、反馈式的HMT变速操作系统结构图。Fig. 1 is the structural diagram of the multi-objective control and feedback HMT variable speed operating system of the high-speed ride-on rice transplanter of this patent.

图中,1.主变速操作杆;2.主变速操作杆位置传感器;3.加速踏板;4.加速踏板传感器;5.输入接口;6.微控制器;7.输出接口电路;8.发动机转速传感器;9.发动机;10.节气门位置调节机构;11.节气门位置传感器;12.HST静液式无级变速器;13.行驶速度传感器;14.HST变量泵斜盘转角调节机构。In the figure, 1. Main gear shift lever; 2. Main gear shift lever position sensor; 3. Accelerator pedal; 4. Accelerator pedal sensor; 5. Input interface; 6. Microcontroller; 7. Output interface circuit; 8. Engine Speed sensor; 9. Engine; 10. Throttle position adjustment mechanism; 11. Throttle position sensor; 12. HST hydrostatic continuously variable transmission; 13. Driving speed sensor; 14. HST variable pump swash plate angle adjustment mechanism.

具体实施方式detailed description

本专利高速乘坐式插秧机多目标控制、反馈式的HMT变速操作系统,包括数据采集模块、控制模块和执行机构模块,数据采集模块包括主变速操作杆位置传感器(2)、加速踏板转角传感器(4)、发动机转速传感器(8)、节气门位置传感器(11)、行驶速度传感器(13)构成;所述控制模块包括输入接口电路(5)、微控制器(6)和输出接口电路(7);所述执行机构模块包括节气门位置调节机构(10)和HST变量泵斜盘转角调节机构(14)。The patented high-speed ride-on rice transplanter multi-objective control, feedback-type HMT variable speed operating system includes a data acquisition module, a control module and an actuator module, and the data acquisition module includes a main speed change operation lever position sensor (2), an accelerator pedal rotation angle sensor ( 4), engine speed sensor (8), throttle position sensor (11), travel speed sensor (13) constitute; Described control module comprises input interface circuit (5), microcontroller (6) and output interface circuit (7 ); the actuator module includes a throttle position adjustment mechanism (10) and an HST variable pump swash plate rotation angle adjustment mechanism (14).

数据采集模块中主变速杆位置传感器(2)安装在主变速操作杆(1)底端,加速踏板传感器(4)安装在加速踏板(3)下,发动机转速传感器(8)安装在发动机(9)曲轴输出端信号盘上,行驶速度传感器(13)安装在变速器输出轴信号盘上,节气门位置传感器(11)安装在节气门体上并与节气门转轴连接;数据采集模块中主变速操作杆位置传感器(2)、加速踏板转角传感器(4)、发动机转速传感器(8)、节气门位置传感器(11)、行驶速度传感器(13)分别与控制模块中的输入接口电路(5)连接;执行机构模块中节气门位置调节机构(10)、HST变量泵斜盘转角调节机构(14)分别与控制模块中的输出接口电路(7)连接;微控制器(6)接收来自主变速操作杆位置信号和加速踏板转角信号,计算HST(12)变量泵斜盘转角和节气门的调节量,通过输出接口电路(7)将信号输出至执行机构模块,实现对节气门和HST(12)变量泵斜盘转角的调节,同时数据采集模块中行驶速度传感器(13)和发动机转速传感器(8)将实时行驶速度和发动机转速反馈回控制模块实现行驶速度稳定和发动机最佳工作转速多目标、反馈式地控制。In the data acquisition module, the main shift lever position sensor (2) is installed at the bottom of the main shift operating lever (1), the accelerator pedal sensor (4) is installed under the accelerator pedal (3), and the engine speed sensor (8) is installed at the engine (9) ) on the signal plate of the crankshaft output end, the driving speed sensor (13) is installed on the transmission output shaft signal plate, the throttle position sensor (11) is installed on the throttle body and connected with the throttle shaft; the main shifting operation in the data acquisition module The lever position sensor (2), the accelerator pedal angle sensor (4), the engine speed sensor (8), the throttle position sensor (11), and the driving speed sensor (13) are respectively connected to the input interface circuit (5) in the control module; The throttle position adjustment mechanism (10) and the HST variable pump swash plate angle adjustment mechanism (14) in the actuator module are respectively connected to the output interface circuit (7) in the control module; The position signal and the accelerator pedal angle signal are used to calculate the HST (12) variable pump swash plate angle and the adjustment amount of the throttle, and the signal is output to the actuator module through the output interface circuit (7) to realize the control of the throttle and the HST (12) variable The adjustment of the rotation angle of the pump swash plate, while the driving speed sensor (13) and the engine speed sensor (8) in the data acquisition module feed back the real-time driving speed and engine speed back to the control module to realize the stability of driving speed and the optimal working speed of the engine. Multi-target, feedback style control.

系统检测驾驶员对主变速杆(1)和加速踏板(3)的操作,根据主变速杆(1)和加速踏板(3)位置计算目标行驶速度并与实际行驶速度比较,如果不相等则利用偏差值通过PID算法计算节气门调节量,并利用节气门位置调节机构(10)对节气门开度进行调节;同时根据节气门开度在微控制器(6)储存的发动机转速特性曲线中选择发动机最佳工作转速作为目标转速并与实际转速比较,如果不相等则利用偏差值通过PID算法计算HST(12)变量泵斜盘的调节量,并利用HST变量泵斜盘转角调节机构(14)对HST(12)变量泵斜盘转角进行调节;完成一次调节之后数据采集模块将实际行驶速度和发动机实际转速反馈回微控制器(6),如有偏差则继续调节直到实际行驶速度和发动机实际转速与目标行驶速度和发动机目标转速相等,从而实现插秧机多目标、反馈式控制。The system detects the driver's operation on the main gear lever (1) and the accelerator pedal (3), calculates the target driving speed according to the positions of the main gear lever (1) and the accelerator pedal (3) and compares it with the actual driving speed, and uses The deviation value is calculated through the PID algorithm to adjust the throttle valve adjustment amount, and the throttle valve opening is adjusted by using the throttle valve position adjustment mechanism (10); at the same time, according to the throttle valve opening, it is selected from the engine speed characteristic curve stored in the microcontroller (6). The optimal working speed of the engine is taken as the target speed and compared with the actual speed. If they are not equal, the deviation value is used to calculate the adjustment amount of the swash plate of the HST (12) variable pump through the PID algorithm, and the adjustment mechanism of the swash plate angle of the HST variable pump is used (14) Adjust the angle of the swash plate of the HST (12) variable pump; after completing an adjustment, the data acquisition module will feed back the actual driving speed and the actual engine speed to the microcontroller (6). If there is a deviation, continue to adjust until the actual driving speed and the actual engine speed The rotational speed is equal to the target traveling speed and the target rotational speed of the engine, thereby realizing multi-objective and feedback control of the rice transplanter.

Claims (2)

1. the HMT gear operation system of high speed saddle type rice transplanter multi objective control, reaction type, it is characterised in that: it is made up of data acquisition module, control module and actuator module; Described data acquisition module includes main transformer speed lever position sensor (2), accelerator pedal rotary angle transmitter (4), engine speed sensor (8), TPS (11) and road speed sensors (13) and constitutes; Described control module includes input interface circuit (5), microcontroller (6) and output interface circuit (7); Described actuator module includes throttle position governor motion (10) and HST variable pump swash plate corner governor motion (14).
Main transformer speed lever position sensor (2), the main transformer speed lever position signal that reaction operator is intended to by accelerator pedal rotary angle transmitter (4), accelerator pedal angular signal passes through input interface circuit (5) incoming microcontroller (6), microcontroller (6) is analyzed input signal and by output interface circuit (7), result of calculation is driven actuator module, regulate throttle opening and HST (12) variable pump swash plate corner to regulate engine speed and the gear ratio of HST hydrostatic formula buncher, real time running speed and real time engine speed feedback are realized reaction type closed loop control to controlling module by engine speed sensor (8) and road speed sensors (13) simultaneously.
2. high speed saddle type rice transplanter multi objective control according to claim 1, the HMT gear operation system of reaction type, it is characterized in that: described microcontroller (6) calculates target travel speed according to shift lever position signalling and acceleration pedal position signal, analyze the signal calculating actual travel speed that road speed sensors (13) feeds back to, when target travel speed is not equal to actual travel speed, by ECU, this signal is passed to driving and perform module, regulate HST (12) variable pump swash plate angle by throttle position governor motion (10) and HST variable pump swash plate corner governor motion (14) and throttle opening makes actual travel speed equal to target travel speed, to realize feedback speed Control,
Meanwhile, the described microcontroller (6) the signal such as throttle position by collecting, accelerator pedal corner variable quantity and accelerator pedal corner rate of change, according to engine speed property calculation electromotor optimum operating speed, the signal that engine speed sensor (8) is fed back to is calculated analyzing actual engine speed, when optimum operating speed is not equal to actual speed, HST (12) variable pump swash plate angle is regulated by HST variable pump swash plate corner governor motion (14), thus changing engine output shaft load so that actual engine speed is equal with optimum operating speed, realize electromotor optimum condition feedback control.
CN201410581471.6A 2014-10-28 2014-10-28 High speed riding transplanter multi-target control, feedback type HMT variable speed operating system Pending CN105626278A (en)

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CN110001752A (en) * 2019-04-29 2019-07-12 吉林大学 A kind of scalable steering wheel and its control method
CN110362072A (en) * 2019-06-11 2019-10-22 江苏理工学院 A kind of a variety of agricultural machinery work compound working methods based on self-navigation
CN113503360A (en) * 2021-07-08 2021-10-15 南京农业大学 PID-based high-power tractor HMCVT variable speed control method
CN116215829A (en) * 2022-10-18 2023-06-06 苏州优世达智能科技有限公司 Amphibious ship spray pump control method and device

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CN109677485A (en) * 2019-01-04 2019-04-26 丰疆智慧农业股份有限公司 Autosteerer and high-speed transplanter
CN110001752A (en) * 2019-04-29 2019-07-12 吉林大学 A kind of scalable steering wheel and its control method
CN110001752B (en) * 2019-04-29 2023-05-16 吉林大学 A retractable steering wheel and its control method
CN110362072A (en) * 2019-06-11 2019-10-22 江苏理工学院 A kind of a variety of agricultural machinery work compound working methods based on self-navigation
CN113503360A (en) * 2021-07-08 2021-10-15 南京农业大学 PID-based high-power tractor HMCVT variable speed control method
CN116215829A (en) * 2022-10-18 2023-06-06 苏州优世达智能科技有限公司 Amphibious ship spray pump control method and device

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Application publication date: 20160601