CN105622397A - Purification method of dehydroabietic acid - Google Patents
Purification method of dehydroabietic acid Download PDFInfo
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Abstract
本发明涉及一种脱氢枞酸的提纯方法,属于化工领域。本发明所述方法将歧化松香与无水乙醇混合开启特殊场,缓慢加入歧化松香的量的2-乙醇胺进行反应,反应结束后加入与溶剂等温且等量的水。结晶一定时间后,用预热的石油醚趁热萃取醚层无色,冷却结晶,抽滤得到脱氢枞酸乙醇胺盐粗体;用乙醇重结晶得到脱氢枞酸乙醇胺盐晶体;将胺盐溶于乙醇,用盐酸酸化至pH<4,加入适量蒸馏水结晶,冷却抽滤,得到脱氢枞酸粗品,用乙醇重结晶1~4次,抽滤干燥得到脱氢枞酸晶体。本发明所述方法反应温度较低,反应时间较短,节约能耗,重结晶时间和重结晶次数较少,缩短整个反应的周期,产品纯度高达98%以上。The invention relates to a method for purifying dehydroabietic acid, which belongs to the field of chemical industry. The method of the present invention mixes disproportionated rosin and absolute ethanol to open a special field, slowly adds 2-ethanolamine in the amount of disproportionated rosin to react, and adds water isothermal and equal to the solvent after the reaction is completed. After crystallization for a certain period of time, the ether layer was extracted with preheated petroleum ether while it was hot, the ether layer was colorless, cooled and crystallized, and filtered with suction to obtain the rough body of dehydroabietic acid ethanolamine salt; recrystallized with ethanol to obtain dehydroabietic acid ethanolamine salt crystals; the amine salt Soluble in ethanol, acidify with hydrochloric acid to pH<4, add appropriate amount of distilled water to crystallize, cool and filter with suction to obtain crude dehydroabietic acid, recrystallize with ethanol for 1 to 4 times, filter and dry to obtain dehydroabietic acid crystals. The method of the invention has lower reaction temperature, shorter reaction time, energy saving, less recrystallization time and recrystallization times, shortens the entire reaction cycle, and the product purity is as high as 98%.
Description
技术领域technical field
本发明涉及一种脱氢枞酸的提纯方法,特别是涉及特殊场辅助的脱氢枞酸的提纯方法,属于化工领域。The invention relates to a method for purifying dehydroabietic acid, in particular to a method for purifying dehydroabietic acid assisted by a special field, and belongs to the field of chemical industry.
背景技术Background technique
近半个世纪以来,松香的利用从初级产品到深度加工产品不断发展。歧化松香是松香深加工产品中产量较大,用途较广的一种改性产品,具有热稳定性高、抗氧化性好、颜色浅、脆性小等特性,所以在黏合剂工业、涂料工业、医药等行业有着广泛的应用,尤其是表面活性剂和精细化工领域的应用取得相当大的成果。For nearly half a century, the utilization of rosin has been continuously developed from primary products to deep-processed products. Disproportionated rosin is a modified product with a large output and a wide range of uses among rosin deep-processing products. It has the characteristics of high thermal stability, good oxidation resistance, light color, and low brittleness. It has a wide range of applications in industries such as surfactants and fine chemicals, and has achieved considerable results.
脱氢枞酸是歧化松香的主要成分之一,其性质稳定,比旋光度大,是一种稳定的含有三环菲骨架结构和一个羧基,其结构中苯环上含有异丙基,这种特殊的结构使脱氢枞酸在医药,表面活性剂和精细化学品上具有广泛的应用研究。虽然脱氢枞酸用途广泛,但其是以混合物的形式是存在于歧化松香中,而歧化松香中的二氢枞酸和四氢枞酸也是同脱氢枞酸一样具有相似的化学结构,因此用常规的物理的方法很难分离出脱氢枞酸单体。Dehydroabietic acid is one of the main components of disproportionated rosin. It is stable in nature and has a large specific rotation. It is a stable structure containing a tricyclic phenanthrene skeleton structure and a carboxyl group. The benzene ring contains isopropyl group in its structure. The special structure makes dehydroabietic acid widely used in medicine, surfactant and fine chemicals. Although dehydroabietic acid is widely used, it is present in disproportionated rosin in the form of a mixture, and dihydroabietic acid and tetrahydroabietic acid in disproportionated rosin also have similar chemical structures with dehydroabietic acid, so It is difficult to separate dehydroabietic acid monomer by conventional physical methods.
脱氢枞酸分子式Molecular formula of dehydroabietic acid
目前分离脱氢枞酸的技术大致有以下四种:At present, there are roughly four techniques for separating dehydroabietic acid:
(1)皂化:皂化法单离脱氢枞酸主要是从歧化松香中分离出中性物,然后依据树脂酸酸性有差异,分级酸化,通过控制pH值分离。(1) Saponification: saponification method isolating dehydroabietic acid is mainly to separate neutral matter from disproportionated rosin, and then according to the difference in acidity of resin acid, acidify in stages, and separate by controlling pH value.
(2)常规胺化法:胺化法是以歧化松香为原料升温至70℃,加入适量的2-乙醇胺,随后加入70~80℃的适量的水,用异辛烷萃取,溶液冷却后抽滤结晶物,用50%乙醇多次溶解重结晶,加入盐酸还原得到脱氢枞酸,在用75%乙醇溶液重结晶,得到高纯度的脱氢枞酸。(2) Conventional amination method: the amination method uses disproportionated rosin as raw material to heat up to 70°C, add an appropriate amount of 2-ethanolamine, and then add an appropriate amount of water at 70-80°C, extract with isooctane, and pump the solution after cooling. Filter the crystals, dissolve and recrystallize with 50% ethanol several times, add hydrochloric acid for reduction to obtain dehydroabietic acid, and recrystallize with 75% ethanol solution to obtain high-purity dehydroabietic acid.
(3)超声波强化胺化反应结晶耦合:超声波强化胺化反应主要是强化歧化松香与2-乙醇胺的反应,加入超声波这一特殊场使得压强和温度升高,溶液粘度和表面张力降低,分子间碰撞更加频繁,促进整个结晶过程迅速完成。(3) Ultrasonic-enhanced amination reaction crystallization coupling: Ultrasonic-enhanced amination reaction is mainly to strengthen the reaction between disproportionated rosin and 2-ethanolamine. Adding the special field of ultrasonic wave makes the pressure and temperature increase, the solution viscosity and surface tension decrease, and the intermolecular Collisions are more frequent, promoting the rapid completion of the entire crystallization process.
(4)微波强化胺化反应结晶耦合:微波强化胺化反应同超声波的辅助作用一致,微波加热使得反应速度加快,降低反应的活化能,降低反应温度,在重结晶过程中能起到缩短整个提纯周期,且提高产物纯度和收率。(4) Microwave-enhanced amination reaction crystallization coupling: Microwave-enhanced amination reaction is consistent with the auxiliary effect of ultrasonic waves. Microwave heating speeds up the reaction speed, reduces the activation energy of the reaction, and reduces the reaction temperature, which can shorten the entire recrystallization process. Purification cycle, and improve product purity and yield.
发明内容Contents of the invention
为了解决通常脱氢枞酸提纯时遇到的反应温度高,时间长,产率低,提纯不高,无法大量用于工业化的缺点,本发明提供一种脱氢枞酸的提纯方法,具体包括以下步骤:In order to solve the shortcomings of high reaction temperature, long time, low yield, low purification, and inability to be used in large quantities for industrialization in the purification of dehydroabietic acid, the present invention provides a method for purifying dehydroabietic acid, which specifically includes The following steps:
(1)按0.1~1g∕mL的比例将歧化松香加入到无水乙醇中,在50~70℃的特殊场下混合溶解,冷却至室温,得到混合溶液;(1) Add disproportionated rosin to absolute ethanol at a ratio of 0.1-1g/mL, mix and dissolve in a special field at 50-70°C, cool to room temperature, and obtain a mixed solution;
(2)开启特殊场,在混合溶液中缓慢加入2-乙醇胺进行反应,其中2-乙醇胺与歧化松香的摩尔比为1:1~3:1,反应温度50~75℃,反应时间5~20min,反应结束后加入与无水乙醇等温且等量的水,迅速结晶后,用预热的石油醚趁热萃取至醚层无色,将下层萃取物冷却结晶,抽滤得到脱氢枞酸乙醇胺盐粗体;(2) Turn on the special field, slowly add 2-ethanolamine to the mixed solution for reaction, wherein the molar ratio of 2-ethanolamine to disproportionated rosin is 1:1~3:1, the reaction temperature is 50~75°C, and the reaction time is 5~20min After the reaction, add water isothermal and equivalent to absolute ethanol, after rapid crystallization, extract while hot with preheated petroleum ether until the ether layer is colorless, cool and crystallize the lower layer extract, and obtain dehydroabietic acid ethanolamine by suction filtration salt bold;
(3)在特殊场的辅助作用下用10~80%乙醇对脱氢枞酸乙醇胺盐粗体进行重结晶1~4次得到脱氢枞酸乙醇胺盐;在特殊场的辅助作用下,将脱氢枞酸乙醇胺盐加入10~80%乙醇溶液中,其中,该乙醇的量和步骤(1)中加入的无水乙醇的量相同;(3) Recrystallize the crude ethanolamine salt of dehydroabietic acid with 10-80% ethanol under the assistance of a special field for 1 to 4 times to obtain ethanolamine salt of dehydroabietic acid; Hydroabietic acid ethanolamine salt is added in 10 ~ 80% ethanol solution, wherein, the amount of the ethanol is the same as the amount of absolute ethanol added in step (1);
(4)步骤(3)得到的溶液用质量百分比为1~15%的盐酸酸化至pH<4,加入蒸馏水结晶,冷却抽滤,得到脱氢枞酸粗品,脱氢枞酸粗品用热的蒸馏水洗涤1~3次;(4) The solution obtained in step (3) is acidified with hydrochloric acid with a mass percentage of 1-15% to pH<4, crystallized by adding distilled water, cooled and suction filtered to obtain the crude product of dehydroabietic acid, and the crude product of dehydroabietic acid is washed with hot distilled water Wash 1~3 times;
(5)在特殊场的辅助作用下,脱氢枞酸粗品用50~95%的乙醇重结晶1~4次,每次结晶时间为12~70h;(5) With the help of a special field, the crude dehydroabietic acid is recrystallized 1 to 4 times with 50-95% ethanol, and the crystallization time is 12-70 hours each time;
(6)抽滤干燥得到脱氢枞酸晶体。(6) Suction filtration and drying to obtain dehydroabietic acid crystals.
所述特殊场为微波紫外一体化的辅助场,微波功率1-1000W,微波功率根据所需温度进行调节,紫外功率300W。The special field is an auxiliary field for microwave and ultraviolet integration, the microwave power is 1-1000W, the microwave power is adjusted according to the required temperature, and the ultraviolet power is 300W.
优选的,本发明步骤(8)所述的干燥过程条件为:在50~100℃下真空干燥0.5~3h。Preferably, the drying process conditions in step (8) of the present invention are: vacuum drying at 50-100° C. for 0.5-3 hours.
和现有技术相比本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
(1)本发明在整个实验过程包括反应和溶解加热过程,均利用特殊场辅助,和现有技术相比,本发明中胺化反应温度较低。(1) The present invention uses special field assistance throughout the experimental process including the reaction and dissolution heating process. Compared with the prior art, the amination reaction temperature in the present invention is lower.
(2)本发明在胺化反应过程中利用特殊场辅助,和现有技术相比,本发明中胺化反应时间短,结晶快,明显缩短了整个提纯周期。(2) The present invention uses special field assistance in the process of amination reaction. Compared with the prior art, the present invention has shorter amination reaction time and faster crystallization, which significantly shortens the entire purification cycle.
(3)本发明与现有方法相比,收率和纯度都相对较高,降低反应温度,缩短反应周期,得到产物纯度较高。(3) Compared with the existing method, the present invention has relatively higher yield and purity, reduces the reaction temperature, shortens the reaction cycle, and obtains a product with higher purity.
具体实施方式detailed description
下面结合实施例对本发明作进一步详细说明,但本发明的保护范围并不限于所述内容。The present invention will be described in further detail below in conjunction with the examples, but the protection scope of the present invention is not limited to the content.
实施例1Example 1
(1)按0.5g∕ml的比例将歧化松香加入到无水乙醇中,在60℃的微波紫外一体化的辅助场下混合溶解,冷却至室温,得到混合溶液;(1) Add disproportionated rosin to absolute ethanol at a ratio of 0.5g/ml, mix and dissolve under the auxiliary field of microwave and ultraviolet integration at 60°C, and cool to room temperature to obtain a mixed solution;
(2)开启微波紫外一体化的辅助场,在混合溶液中用滴液漏斗缓慢加入2-乙醇胺进行反应,其中2-乙醇胺与歧化松香的摩尔比为1:1,反应温度60℃,反应时间10min,反应结束后加入与无水乙醇等温且等量的水;(2) Turn on the auxiliary field for microwave-ultraviolet integration, slowly add 2-ethanolamine to the mixed solution with a dropping funnel for reaction, wherein the molar ratio of 2-ethanolamine to disproportionated rosin is 1:1, the reaction temperature is 60°C, and the reaction time is 10min, add isothermal and equal amount of water with absolute ethanol after the reaction finishes;
(3)迅速结晶后,用预热(60℃)的石油醚趁热萃取2次至醚层无色,将下层萃取物冷却结晶,抽滤得到脱氢枞酸乙醇胺盐粗体;(3) After rapid crystallization, extract twice while hot with preheated (60°C) petroleum ether until the ether layer is colorless, cool and crystallize the extract in the lower layer, and filter with suction to obtain the crude dehydroabietic acid ethanolamine salt;
(4)在微波紫外一体化的辅助场的辅助作用下用10%乙醇对脱氢枞酸乙醇胺盐粗体进行重结晶2次得到脱氢枞酸乙醇胺盐;(4) Recrystallize the crude dehydroabietic acid ethanolamine salt with 10% ethanol under the assistance of the auxiliary field of microwave and ultraviolet integration to obtain dehydroabietic acid ethanolamine salt;
(5)微波紫外一体化的辅助场的辅助作用下,将步骤(4)得到的脱氢枞酸乙醇胺盐加入10%乙醇溶液中,其中,该乙醇的量和步骤(1)中加入的无水乙醇的量相同;(5) Under the assistance of the auxiliary field of microwave and ultraviolet integration, add the dehydroabietic acid ethanolamine salt obtained in step (4) into 10% ethanol solution, wherein, the amount of the ethanol and the step (1) added without The same amount of water and ethanol;
(6)用质量百分比为10%的盐酸酸化至pH<4,加入适量的蒸馏水结晶,冷却抽滤,得到脱氢枞酸粗品,脱氢枞酸粗品用热的蒸馏水洗涤1次;(6) Acidify with 10% hydrochloric acid to pH<4, add appropriate amount of distilled water to crystallize, cool and suction filter to obtain crude dehydroabietic acid, and wash the crude dehydroabietic acid once with hot distilled water;
(7)在微波紫外一体化的辅助场的辅助作用下,用75%的乙醇重结晶2次,每次结晶时间为24h;(7) Recrystallize twice with 75% ethanol under the auxiliary field of microwave and ultraviolet integration, and the crystallization time is 24 hours each time;
(8)抽滤在80℃下真空干燥2h得到脱氢枞酸晶体。(8) Suction filtration and vacuum drying at 80°C for 2 hours to obtain dehydroabietic acid crystals.
结果如下:脱氢枞酸的收率为28.9%,纯度达到100%。The results are as follows: the yield of dehydroabietic acid is 28.9%, and the purity reaches 100%.
本实施例中如果其他条件相同,只加微波辅助,脱氢枞酸的收率为27.4%,纯度达到96.03%。In this example, if other conditions are the same, only microwave assistance is added, the yield of dehydroabietic acid is 27.4%, and the purity reaches 96.03%.
实施例2Example 2
(1)按0.1g∕ml的比例将歧化松香加入到无水乙醇中,在50℃的微波紫外一体化的辅助场下混合溶解,冷却至室温,得到混合溶液;(1) Add disproportionated rosin to absolute ethanol at a ratio of 0.1g/ml, mix and dissolve under the auxiliary field of microwave and ultraviolet integration at 50°C, and cool to room temperature to obtain a mixed solution;
(2)开启微波紫外一体化的辅助场,在混合溶液中用滴液漏斗缓慢加入2-乙醇胺进行反应,其中2-乙醇胺与歧化松香的摩尔比为2:1,反应温度50℃,反应时间20min,反应结束后加入与无水乙醇等温且等量的水;(2) Turn on the auxiliary field for microwave-ultraviolet integration, slowly add 2-ethanolamine to the mixed solution with a dropping funnel for reaction, wherein the molar ratio of 2-ethanolamine to disproportionated rosin is 2:1, the reaction temperature is 50°C, and the reaction time is 20min, add isothermal and equal amount of water with absolute ethanol after the reaction finishes;
(3)迅速结晶后,用预热(50℃)的石油醚趁热萃取2次至醚层无色,将下层萃取物冷却结晶,抽滤得到脱氢枞酸乙醇胺盐粗体;(3) After rapid crystallization, extract twice while hot with preheated (50°C) petroleum ether until the ether layer is colorless, cool and crystallize the extract in the lower layer, and filter with suction to obtain the crude dehydroabietic acid ethanolamine salt;
(4)在微波紫外一体化的辅助场的辅助作用下用80%乙醇对脱氢枞酸乙醇胺盐粗体进行重结晶1次得到脱氢枞酸乙醇胺盐;(4) Recrystallize the crude dehydroabietic acid ethanolamine salt with 80% ethanol under the assistance of the auxiliary field of microwave and ultraviolet integration to obtain dehydroabietic acid ethanolamine salt;
(5)微波紫外一体化的辅助场的辅助作用下,将步骤(4)得到的脱氢枞酸乙醇胺盐加入40%乙醇溶液中,其中,该乙醇的量和步骤(1)中加入的无水乙醇的量相同;(5) Under the assisted action of the auxiliary field of microwave-ultraviolet integration, the dehydroabietic acid ethanolamine salt obtained in step (4) is added in 40% ethanol solution, wherein, the amount of the ethanol and the step (1) added without The same amount of water and ethanol;
(6)用质量百分比为1%的盐酸酸化至pH<4,加入适量的蒸馏水结晶,冷却抽滤,得到脱氢枞酸粗品,脱氢枞酸粗品用热的蒸馏水洗涤2次;(6) Acidify with 1% hydrochloric acid to pH<4, add appropriate amount of distilled water to crystallize, cool and suction filter to obtain the crude product of dehydroabietic acid, and wash the crude product of dehydroabietic acid twice with hot distilled water;
(7)在微波紫外一体化的辅助场的辅助作用下,用90%的乙醇重结晶1次,每次结晶时间为12h;(7) Recrystallize once with 90% ethanol under the assistance of the auxiliary field of microwave and ultraviolet integration, and the time for each crystallization is 12h;
(8)抽滤在50℃下真空干燥3h得到脱氢枞酸晶体。(8) Suction filtration and vacuum drying at 50°C for 3 hours to obtain dehydroabietic acid crystals.
结果如下:脱氢枞酸的收率为36.51%,纯度达到98.04%。The results are as follows: the yield of dehydroabietic acid is 36.51%, and the purity reaches 98.04%.
本实施例中如果其他条件相同,只加微波辅助,脱氢枞酸的收率为33.79%,纯度达到96.87%。In this example, if other conditions are the same, only microwave assistance is added, the yield of dehydroabietic acid is 33.79%, and the purity reaches 96.87%.
实施例3Example 3
(1)按1g∕ml的比例将歧化松香加入到无水乙醇中,在75℃的微波紫外一体化的辅助场下混合溶解,冷却至室温,得到混合溶液;(1) Add disproportionated rosin to absolute ethanol at a ratio of 1g/ml, mix and dissolve under the auxiliary field of microwave and ultraviolet integration at 75°C, and cool to room temperature to obtain a mixed solution;
(2)开启微波紫外一体化的辅助场,在混合溶液中用滴液漏斗缓慢加入2-乙醇胺进行反应,其中2-乙醇胺与歧化松香的摩尔比为3:1,反应温度75℃,反应时间5min,反应结束后加入与无水乙醇等温且等量的水;(2) Turn on the auxiliary field for microwave-ultraviolet integration, slowly add 2-ethanolamine into the mixed solution with a dropping funnel for reaction, wherein the molar ratio of 2-ethanolamine to disproportionated rosin is 3:1, the reaction temperature is 75°C, and the reaction time is 5min, add isothermal and equal amount of water with absolute ethanol after the reaction finishes;
(3)迅速结晶后,用预热(75℃)的石油醚趁热萃取2次至醚层无色,将下层萃取物冷却结晶,抽滤得到脱氢枞酸乙醇胺盐粗体;(3) After rapid crystallization, extract twice while hot with preheated (75°C) petroleum ether until the ether layer is colorless, cool and crystallize the extract in the lower layer, and filter with suction to obtain the crude dehydroabietic acid ethanolamine salt;
(4)在微波紫外一体化的辅助场的辅助作用下用40%乙醇对脱氢枞酸乙醇胺盐粗体进行重结晶4次得到脱氢枞酸乙醇胺盐;(4) Recrystallize the crude dehydroabietic acid ethanolamine salt with 40% ethanol under the assistance of the auxiliary field of microwave and ultraviolet integration to obtain dehydroabietic acid ethanolamine salt;
(5)微波紫外一体化的辅助场的辅助作用下,将步骤(4)得到的脱氢枞酸乙醇胺盐加入80%乙醇溶液中,其中,该乙醇的量和步骤(1)中加入的无水乙醇的量相同;(5) Under the assisted action of the auxiliary field of microwave-ultraviolet integration, the dehydroabietic acid ethanolamine salt obtained in step (4) is added in 80% ethanol solution, wherein, the amount of the ethanol and the step (1) added without The same amount of water and ethanol;
(6)用质量百分比为15%的盐酸酸化至pH<4,加入适量的蒸馏水结晶,冷却抽滤,得到脱氢枞酸粗品,脱氢枞酸粗品用热的蒸馏水洗涤3次;(6) Acidify with 15% hydrochloric acid to pH<4, add an appropriate amount of distilled water to crystallize, cool and suction filter to obtain crude dehydroabietic acid, and wash the crude dehydroabietic acid three times with hot distilled water;
(7)在微波紫外一体化的辅助场的辅助作用下,用50%的乙醇重结晶4次,每次结晶时间为70h;(7) Recrystallize 4 times with 50% ethanol under the auxiliary field of microwave and ultraviolet integration, and the crystallization time is 70h each time;
(8)抽滤在100℃下真空干燥0.5h得到脱氢枞酸晶体。(8) Suction filtration and vacuum drying at 100° C. for 0.5 h to obtain dehydroabietic acid crystals.
结果如下:脱氢枞酸的收率为24.67%,纯度达到99.64%。The results are as follows: the yield of dehydroabietic acid is 24.67%, and the purity reaches 99.64%.
本实施例中如果其他条件相同,只加微波辅助,脱氢枞酸的收率为23.69%,纯度达到97.48%。In this example, if other conditions are the same, only microwave assistance is added, the yield of dehydroabietic acid is 23.69%, and the purity reaches 97.48%.
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| CN114105758A (en) * | 2021-12-14 | 2022-03-01 | 广西科茂林化有限公司 | Preparation method of dehydroabietic acid |
| CN116285695A (en) * | 2023-03-27 | 2023-06-23 | 当阳市森成林化有限责任公司 | A method for extracting high-purity disproportionated turpentine from pine resin |
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| 陈祖芬等: "脱氢枞酸单离方法的比较研究", 《生物质化学工程》 * |
| 韦珍苑等: "微波强化胺盐法单离枞酸", 《广西大学学报:自然科学版》 * |
| 高艺美等: "超声波强化胺盐法单离枞酸研究", 《高校化学工程学报》 * |
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| CN114105758A (en) * | 2021-12-14 | 2022-03-01 | 广西科茂林化有限公司 | Preparation method of dehydroabietic acid |
| CN116285695A (en) * | 2023-03-27 | 2023-06-23 | 当阳市森成林化有限责任公司 | A method for extracting high-purity disproportionated turpentine from pine resin |
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