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CN105631079B - A Configurable Segmented Production Task Scheduling Method - Google Patents

A Configurable Segmented Production Task Scheduling Method Download PDF

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Publication number
CN105631079B
CN105631079B CN201410697814.5A CN201410697814A CN105631079B CN 105631079 B CN105631079 B CN 105631079B CN 201410697814 A CN201410697814 A CN 201410697814A CN 105631079 B CN105631079 B CN 105631079B
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production
information
process flow
sub
module
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CN105631079A (en
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姚亚仙
黄建中
张晓煜
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Shenyang Institute of Automation of CAS
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Shenyang Institute of Automation of CAS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The present invention relates to a kind of configurable segmented production task scheduling methods.Its step are as follows: if process flow 1) is divided into associated stem portion according to factory's actual process process first.2) virtual connection pool is established between each sub- technique, establishes the input and output content of connection pool, completes the information transmitting of the superior and the subordinate's technique.3) every sub- technique establishes model, the input/output argument of establishing model according to specific process flow.4) parameter of assigning plans is inputted at first line technique according to given format.5) observation output is as a result, obtain the design parameter value of executive plan and each executive plan in its process flow.6) according to actual needs, adjusting parameter optimizes executive plan.The present invention is applied in the manufacturing execution system software of industry spot, inputs parameter and process flow according to different assigning plans and carries out controllable type generation to executive plan.

Description

A kind of configurable segmented production task scheduling method
Technical field
The present invention relates to computer application technologies, are especially applied in the manufacturing execution system of industry spot, root According to different process feature generate executive plan and can according to input parameter regulation executive plan a kind of configurable segmented Production task scheduling method.
Background technique
In manufacturing execution system software, the generation of executive plan will have a direct impact on production efficiency, the output time of product Deng in the industry of part, since production process is various, production technology is complicated, and common executive plan generation method causes production to be imitated Rate is low, heavy then delivery can not be timely completed by assigning plans, and causes economic loss.In order to improve the production efficiency, a root is provided It models and can be very important according to the method for parameter regulation executive plan according to process characteristic.
Summary of the invention
Aiming at the defects existing in the prior art, the present invention provides a kind of be based on according to process characteristic modeling simultaneously It can be according to the configurable segmented production task scheduling method of parameter regulation executive plan.
Present invention technical solution used for the above purpose is: a kind of configurable segmented production task scheduling Method, comprising the following steps:
Process flow is divided into associated several sub- techniques according to factory's actual process process, and by every sub- technique It implements in production, forms production module;
Virtual connection pool is established between each production module, establishes the input and output content of connection pool, completes the superior and the subordinate The information of technique is transmitted;
Each production module establishes model, the input and output ginseng of establishing model according to its corresponding specific process flow Number;
Parameter of assigning plans is inputted at first line technique according to given format, obtains executive plan and each executes meter Draw the design parameter value in its process flow;
According to actual needs, adjusting parameter optimizes executive plan.
For every sub- technique for generating the stage product, in entire process flow is interim product in product And need the data input of the stage product into information system, then the sub- technique for generating the stage product is partitioned into Come.
Virtual connection pool is established between each sub- technique, specifically:
The operation result of upper production module is entered into database;
Giffler&Thompson algorithm is called to carry out operation, and record product title, coding, quantity information to connection pool The middle finished product information as current block;
The finished product information of current block is converted into the input raw material information of next module: the finished product in connection pool Title and encode constant, quantity divided by batch size, make there are in other database table by the new finished product information of generation For the input raw material information of next module.
Every sub- technique establishes model according to specific process flow, and model includes following information: process name, should The process for including under process, the material which generates, station corresponding with process.
The present invention has the following advantages and beneficial effects:
1) this method has wide applicability.Due to the difference between industry, even each producer inside of the same trade Production technology is also not quite similar, the executive plan generation method or applicability is narrow or enforceability is low that regular software provides. This method is modeled according to different productive prospecting piecemeals, so that this method has extensive industrial applicability.
2) accuracy of this method and adjustability are very high.Process provides the flexibilities that two parameters are used to control plan With the real-time of production status.Once Plan rescheduling, this method can generate new executive plan quickly, so that planning to have very high Feasibility and accuracy.It can guarantee that system really reflects entire process flow with machine state state modulator production status Production status.
Detailed description of the invention
Fig. 1 is executive plan product process figure.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and embodiments.
According to industry characteristic, entire technique is split as several associated sub- process modelings, this little process modeling It can be flexible manufacturing model by naturalization.The present invention has gone out a set of calculate based on Giffler& according to flexible manufacturing model development The operation method of Thompson algorithm.
[basic conception]
Assign plans: according to production task demand, manufacturer can produce by certain type product is assigned in month or week The production plan of quantity out.
Executive plan: for assigning plans, factory will formulate process time and the processing sequence of each workpiece, every machine The workpieces processing time and sequence.
Process: the order of entire production process Zhong Ge workshop section converted products.
Technique: the entire production process of certain type product is processed.
One, it is illustrated first to according to process characteristic modeling.
1, under normal conditions, if the production of a product can pass through arterial highway production process, process be single machine, have Process be pipeline system production.The processing method of heat treatment etc. is also different with the mode of common process.The raw material of certain processes Batch size is also different with other processes.So the first step of modeling is according to production method, processing method, reproduced goods processing side The process of close technology mode is classified as a production module by the sequencing of process by the features such as formula, batch.It is our in this way The technique of one product is abstracted as several production modules by method;
2, virtual link pond is established, the operation result that module is produced according to upper one is generated to the finished product of the module in pond Information, including material are processed on which platform machine, beginning process time on this machine.System built-in algorithm by the information from Turn changes the input raw material information of next module into, and the finished product information of last production module is the defeated of next production module Enter raw material information.
3, system provides different executive plan schemes.Difference between scheme is by the number of iterations of different algorithms It determines.The number of iterations is more, and executive plan is arranged closer, but operation time is longer.The number of iterations is less, and operation is got over Fastly, but obtained executive plan result may be more not as good as the number of iterations.Enable client's selector according to the actual situation in this way Close the scheme of oneself productive prospecting.
Two, the realization of method can be adjusted after generation executive plan according to parameter
In order to guarantee the real-time and adjustability of system, which generates system and introduces two parameters, and one is The weight parameter assigned plans, the other is the operating parameter of production equipment.
The weight parameter assigned plans is divided into three grades, 1 be it is non-emergent, if production order delivery date is later, can set It is set to the weight.2 be common order, which is default value.It is rush order greater than 3, the more big then urgency level of numerical value is higher. Parameter typing when raw material information inputs.In process of production, if order adjusts, the adjustable parameter value, Then system regenerates new executive plan for Instructing manufacture.Production efficiency can be improved, in case equipment is by non-emergent Business Occupation time and emergency task drag the phase.
The operating parameter of production equipment is used to control the operation of everyday devices.If equipment damage or ordinary maintenance, can To adjust equipment operating parameter.It can accurately be made a plan according to production status in this way, ensure that the accuracy of executive plan And flexibility.
As shown in Figure 1, one embodiment of the present of invention are as follows:
1, production module is established, and by process characteristic difference entire production procedure is split into according to produced on-site situation several A production module.
2, information needed is modeled in the typing of data input interface.Such as producing modules A includes M platform machine, and machine m can be processed The type { e1, e2 ... en } and processing duration { t1, t2 ... tn } of part;The machining set and sequence that part n needs.
3, system establishes virtual link pond between adjacent production module automatically, includes the production of upper one production module in pond Finished product information and the input raw material information for being automatically converted into next module;
4, it will assign plans and split into raw material information, and the typing before first production module;
5, system can automatically record according to built-in algorithm and generate the product information in each connection pool and the last one Produce the finished product information that module generates.
6, it is assigned plans according to order adjustment, keeps the accuracy of executive plan.It is set according to the adjustment of the state parameter of equipment Standby state guarantees the real-time of the production process of system reflection.

Claims (3)

1.一种可配置的分段式生产任务排程方法,其特征在于,包括以下步骤:1. a configurable segmented production task scheduling method, is characterized in that, comprises the following steps: 根据工厂实际工艺流程将工艺流程分割成相关联的若干子工艺,并将每个子工艺落实到生产上,形成生产模块;Divide the process flow into several associated sub-processes according to the actual process flow of the factory, and implement each sub-process into production to form a production module; 各个生产模块之间建立虚拟的连接池,确立连接池的输入输出内容,完成上下级工艺的信息传递;A virtual connection pool is established between each production module, the input and output content of the connection pool is established, and the information transfer between the upper and lower processes is completed; 每个生产模块根据其对应的具体的工艺流程建立模型,确立模型的输入输出参数;Each production module establishes a model according to its corresponding specific process flow, and establishes the input and output parameters of the model; 按照给定的格式在首道子工艺处输入下达计划参数,得到执行计划及各个执行计划在其工艺流程中的具体参数值;Enter the release plan parameters at the first sub-process according to the given format, and obtain the execution plan and the specific parameter values of each execution plan in its technological process; 根据实际需求,调整参数,优化执行计划;According to actual needs, adjust parameters and optimize the execution plan; 所述各个生产模块之间建立虚拟的连接池,具体为:A virtual connection pool is established between the various production modules, specifically: 将上一生产模块的运算结果录入到数据库中;Enter the operation result of the last production module into the database; 调用Giffler&Thompson算法进行运算,并记录产品名称,编码,数量信息到连接池中作为当前模块的产成品信息;Call the Giffler&Thompson algorithm for operation, and record the product name, code, and quantity information into the connection pool as the finished product information of the current module; 将当前模块的产成品信息转换成下一个模块的输入原料信息:连接池中的产成品的名称和编码不变,数量除以批次数量,生成的新的产成品信息存在另外的数据库表中,作为下个模块的输入原料信息。Convert the finished product information of the current module into the input raw material information of the next module: the name and code of the finished product in the connection pool remain unchanged, the quantity is divided by the batch quantity, and the generated new finished product information is stored in another database table , as the input material information of the next module. 2.根据权利要求1所述的一种可配置的分段式生产任务排程方法,其特征在于,所述根据工厂实际工艺流程将工艺流程分割成相关联的若干子工艺为:将阶段性产品的信息录入到信息系统中,将生成该阶段性产品的子工艺分割出来;所述阶段性产品为整个工艺流程中的在制品,所述子工艺用于生成阶段性产品。2. A configurable segmented production task scheduling method according to claim 1, wherein the dividing the process flow into several associated sub-processes according to the actual process flow of the factory is: The information of the product is entered into the information system, and the sub-process for generating the staged product is divided; the staged product is the work-in-process in the entire process flow, and the sub-process is used to generate the staged product. 3.根据权利要求1所述的一种可配置的分段式生产任务排程方法,其特征在于,所述每个生产模块根据其对应的具体的工艺流程建立模型,模型包含以下信息:工艺流程名称,该工艺流程下包含的工序,该工艺流程生成的物料,与工序对应的工位。3. a kind of configurable segmented production task scheduling method according to claim 1, is characterized in that, described each production module establishes model according to its corresponding concrete technological process, the model comprises following information: Process name, the process included in this process process, the material generated by this process process, and the station corresponding to the process.
CN201410697814.5A 2014-11-27 2014-11-27 A Configurable Segmented Production Task Scheduling Method Expired - Fee Related CN105631079B (en)

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CN109146125A (en) * 2018-07-02 2019-01-04 中化能源科技有限公司 A kind of oil product processing benefit measuring method, system and visualization system, method
CN114022011A (en) * 2021-11-11 2022-02-08 中电九天智能科技有限公司 Production method and system for automatic scheduling of over-specification products

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CN102722785A (en) * 2012-05-29 2012-10-10 安徽金缆信息技术有限公司 Workshop operation management method, system and server
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CN1622528A (en) * 2003-11-26 2005-06-01 国际商业机器公司 Efficient connection pool management system and method
CN101079121A (en) * 2006-05-24 2007-11-28 宝山钢铁股份有限公司 Metallurgical industry integrative plan scheduling system and method
CN102034167A (en) * 2010-12-27 2011-04-27 用友软件股份有限公司 Method and device for making production task
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