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CN105719901B - A kind of dish shrapnel auto-pressure switch - Google Patents

A kind of dish shrapnel auto-pressure switch Download PDF

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Publication number
CN105719901B
CN105719901B CN201410740194.9A CN201410740194A CN105719901B CN 105719901 B CN105719901 B CN 105719901B CN 201410740194 A CN201410740194 A CN 201410740194A CN 105719901 B CN105719901 B CN 105719901B
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spring
shrapnel
pressure
dish
disc
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CN105719901A (en
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王刚
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Abstract

一种碟形弹片自动压力开关,包括连接体、碟形弹片、开关底座、接线框架、碟形弹片弹簧、碟形弹片弹簧下座、压力弹簧、压差弹簧,其特征是碟形弹片弹簧上部端面设有碟形弹片并碟形弹片凸出部位向下,设置在碟形弹片弹簧上部端面,碟形弹片弹簧下部设有碟形弹片弹簧下座。在开关底座中设有压力弹簧,一端置于碟形弹片弹簧下座上方,另一端是压力调节螺母,压差弹簧设在接线框架中,上部是压差调节螺母,下部压在压差顶针上,压差顶针下部置于碟形弹片凹面上方,并不接触凹面。使用时利用以上部件的配合使用,本发明能够生产出各种类型的自动压力开关,制造成本低。

An automatic pressure switch of a disc shrapnel, including a connecting body, a disc shrapnel, a switch base, a wiring frame, a disc shrapnel spring, a lower seat of a disc shrapnel spring, a pressure spring, and a differential pressure spring, and is characterized in that the upper part of the disc shrapnel spring The end face is provided with a disc shrapnel and the protruding part of the disc shrapnel is downward, and is arranged on the end face of the upper part of the disc shrapnel spring, and the lower part of the disc shrapnel spring is provided with a disc shrapnel spring lower seat. There is a pressure spring in the switch base, one end is placed above the lower seat of the disc shrapnel spring, the other end is a pressure adjustment nut, the pressure difference spring is set in the wiring frame, the upper part is a pressure difference adjustment nut, and the lower part is pressed on the pressure difference thimble , the lower part of the differential pressure thimble is placed above the concave surface of the dish-shaped shrapnel, and does not touch the concave surface. When used in combination with the above components, the present invention can produce various types of automatic pressure switches with low manufacturing cost.

Description

一种碟形弹片自动压力开关A disc-shaped shrapnel automatic pressure switch

技术领域technical field

本发明涉及一种压力开关,特别是一种碟形弹片自动压力开关。The invention relates to a pressure switch, in particular to an automatic pressure switch of disc-shaped shrapnel.

背景技术Background technique

现有带碟形弹片的自动压力开关是依靠压力推动碟形弹片,碟形弹片受到一定压力时,凸出面凹陷变形推动顶针,顶针顶开弹片从而断开接触点,开关断开;压力消失或者减少到一定值时,碟形弹片凸出面回位,弹片推动顶针还原从而带动接触点回位,开关闭合。它的不足之处是:在生产碟形弹片时,它的厚薄和凸出面高低确定压力和压差的大小,产品定型后不能再调,碟形弹片凸出面受到压力向凹面不可完全变形,开关接触点易起火花,接触不良,断开距离不够,不能满足在大中型压力开关中调压力和压差的要求,接触点断开距离小,易起火花,使开关接触不良,使用寿命在3万次,影响开关稳定性和使用寿命。现有大中型开关由于需要调节压力压差大小,使用寿命在20万次,所以需要多组弹簧和金属部件配合,十分笨重,制造成本高。The existing automatic pressure switch with dish-shaped shrapnel relies on pressure to push the dish-shaped shrapnel. When the dish-shaped shrapnel is under a certain pressure, the convex surface is concave and deformed to push the thimble, and the thimble pushes away the shrapnel to disconnect the contact point, and the switch is turned off; the pressure disappears or When it is reduced to a certain value, the protruding surface of the dish-shaped shrapnel returns to its position, and the shrapnel pushes the thimble back to restore, thereby driving the contact point to return, and the switch is closed. Its shortcoming is: when producing disc-shaped shrapnel, its thickness and the height of the convex surface determine the size of the pressure and pressure difference. After the product is finalized, it cannot be adjusted again. The contact points are prone to sparks, poor contact, and the disconnection distance is not enough, which cannot meet the requirements for adjusting pressure and pressure difference in large and medium-sized pressure switches. Tens of thousands of times will affect the stability and service life of the switch. Due to the need to adjust the pressure difference, the existing large and medium-sized switches have a service life of 200,000 times, so multiple sets of springs and metal parts are required to cooperate, which is very heavy and has high manufacturing costs.

发明内容Contents of the invention

本发明的目的是为了克服上述不足之处,而提供一种满足各种大中型自动压力开关使用要求实用性强,结构简单,制造成本低的碟形弹片自动压力开关。The object of the present invention is to overcome the above disadvantages, and provide a dish-shaped shrapnel automatic pressure switch that meets the requirements of various large and medium-sized automatic pressure switches, has strong practicability, simple structure, and low manufacturing cost.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

一种碟形弹片自动压力开关,包括连接体、碟形弹片、开关底座、开关外壳、接线框架、碟形弹片弹簧、碟形弹片弹簧下座、顶针、铜弹片、银点、接线片、压力弹簧、压差弹簧,其特征是开关底座下设有碟形弹片弹簧、碟形弹片弹簧上部端面设有碟形弹片并碟形弹片凸出部位向下,碟形弹片弹簧下部设有碟形弹片弹簧下座,在开关底座中设有压力弹簧,一端置于碟形弹片弹簧下座上方,另一端是压力调节螺母,压差弹簧设置在接线框架中,上部是压差调节螺母,下部压在压差顶针上部,压差顶针下部置于碟形弹片凹面上方,并不接触凹面。An automatic pressure switch for disc shrapnel, including connecting body, disc shrapnel, switch base, switch housing, wiring frame, disc shrapnel spring, disc shrapnel spring seat, thimble, copper shrapnel, silver point, wiring piece, pressure switch Spring, differential pressure spring, characterized in that the base of the switch is provided with a disc spring, the upper end of the disc spring is provided with a disc and the protruding part of the disc is downward, and the lower part of the disc spring is provided with a disc The spring lower seat is provided with a pressure spring in the switch base, one end is placed above the disc spring lower seat, and the other end is a pressure adjustment nut. The pressure difference spring is set in the wiring frame. The upper part of the differential pressure thimble and the lower part of the differential pressure thimble are placed above the concave surface of the dish-shaped shrapnel and do not touch the concave surface.

本发明由于采用以上结构改进,使用时,从连接体进入的压力推动碟形弹片弹簧下座向上移动。碟形弹片弹簧被压缩。当压缩到弹力可把碟形弹片凸面向凹面移动,凹面推起顶针,顶针推起铜弹片,铜弹片带动银点断电,此时外来压力停止,碟形弹片没被推到自己凸面向凹面快速变形的所需距离,银点打火。本碟形弹片弹簧在外压力停止时,用自身的弹力把碟形弹片凸出面快速向凹面完全变形。推起顶针,顶针推起铜弹片。铜弹片带动银点完全打开、断电,当外压力逐步减小时,碟形弹片弹簧下座向下移动,碟形弹片弹簧伸长,当伸长到弹力小于碟形弹片凹陷面向凸出面变形所需的力时,凹面快速向凸面弹起,这时铜弹片的弹力把顶针压下,同时带动银点闭合,开关通电。调节压力弹簧弹性系数,即可调节压力弹簧对碟形弹片弹簧下座的压力大小,从而调节开关工作时的压力大小。调节压差弹簧的弹性系数,即可改变对压差顶针的压力大小,同时也改变了压差顶针对碟形弹片凹面向凸面回弹的力大小,从而调节开关工作时的压差大小,只需利用碟形弹片,碟形弹片弹簧,碟形弹片弹簧下座,压力弹簧,压差弹簧,配合使用,本发明能够符合各种大中小型自动压力开关使用要求,实用性强,制造成本低。Because the present invention adopts the improvement of the above structure, when in use, the pressure entering from the connecting body pushes the lower seat of the disc-shaped shrapnel spring to move upward. The disc springs are compressed. When compressed to the elastic force, the disc-shaped shrapnel can be moved from the convex to the concave surface, the concave surface pushes the thimble, the thimble pushes up the copper shrapnel, and the copper shrapnel drives the silver point to cut off the power. At this time, the external pressure stops, and the dish-shaped shrapnel is not pushed from the convex to the concave surface. Desired distance for quick deformation, silver point fire. When the external pressure stops, the disc shrapnel spring uses its own elastic force to quickly deform the convex surface of the disc shrapnel to the concave surface completely. Push up the thimble, and the thimble pushes up the copper shrapnel. The copper shrapnel drives the silver point to fully open and power off. When the external pressure gradually decreases, the lower seat of the disc-shaped shrapnel spring moves downward, and the disc-shaped shrapnel spring stretches. When the required force is applied, the concave surface quickly bounces to the convex surface. At this time, the elastic force of the copper shrapnel pushes down the thimble, and at the same time drives the silver point to close, and the switch is energized. By adjusting the elastic coefficient of the pressure spring, the pressure of the pressure spring on the lower seat of the disc shrapnel spring can be adjusted, thereby adjusting the pressure of the switch when it is working. Adjusting the elastic coefficient of the pressure difference spring can change the pressure on the pressure difference thimble, and also change the force of the pressure difference thimble to bounce back against the concave surface of the disc-shaped shrapnel, thereby adjusting the pressure difference when the switch is working. Disc-shaped shrapnel, disc-shaped shrapnel spring, disc-shaped shrapnel spring seat, pressure spring, and differential pressure spring are required to be used together. The invention can meet the requirements of various large, medium and small automatic pressure switches, and has strong practicability and low manufacturing cost. .

附图说明Description of drawings

图1为本发明实施例结构示意图:Fig. 1 is the structural representation of the embodiment of the present invention:

图2为图1的A-A剖视图:Fig. 2 is the A-A sectional view of Fig. 1:

图3为本发明实施简易结构示意图:Fig. 3 is the simple structure schematic diagram of the present invention implementation:

图4为现有碟形弹片自动压力开关结构示意图:Fig. 4 is a structural schematic diagram of the existing disc shrapnel automatic pressure switch:

具体实施方式:Detailed ways:

现结合附图对本发明做出详细说明。The present invention is described in detail in conjunction with accompanying drawing now.

如图1、图3所示,一种碟形弹片自动压力开关。As shown in Figure 1 and Figure 3, a disc-shaped shrapnel automatic pressure switch.

包括:连接体1、密封片2、压板3、碟形弹片弹簧下座4、碟形弹片弹簧6、碟形弹片弹簧上座7、上座套8、碟形弹片9、顶针10、压力弹簧5、压差弹簧29、压力螺栓12、压差螺栓30、接线片13、接线片框架17、开关外壳14、开关压板16、开关按钮15、单臂18、铜弹片11、银点20、排气压杆21、压杆弹簧22、线卡23、线卡螺母24、开关底座25、排气阀27、排气针26、压差顶针28、单臂销19。Including: connecting body 1, sealing piece 2, pressure plate 3, disc shrapnel spring lower seat 4, disc shrapnel spring 6, disc shrapnel spring upper seat 7, upper seat cover 8, disc shrapnel 9, thimble 10, pressure spring 5 , differential pressure spring 29, pressure bolt 12, differential pressure bolt 30, lug 13, lug frame 17, switch case 14, switch pressure plate 16, switch button 15, single arm 18, copper shrapnel 11, silver point 20, exhaust Depression bar 21, pressure bar spring 22, line clamp 23, line clamp nut 24, switch base 25, exhaust valve 27, exhaust needle 26, differential pressure thimble 28, single arm pin 19.

开关底座25和连接体1固定,压板3和密封片2固定在连接体1中,碟形弹片弹簧下座4设在开关底座25中并下端面置于连接体1、上端面。上端面被碟形弹片弹簧6和压力弹簧5压住。碟形弹片弹簧6置于开关底座25中,下端面置于碟形弹片弹簧下座4上端,上端置于碟形弹片弹簧上座7下端,碟形弹片9置于开关底座25中,下端凸出面置于碟形弹片弹簧上座7上端面上。上座套8置于开关底座25,上座套8内径和碟形弹片弹簧上座7外径动配合。顶针10置于开关底座25中,上下两端不与铜弹片11和碟形弹片9凹面接触,铜弹片11一端连接银点20另一端连接接线片13,接线片13固定在接线片框架17上,接线片框架17固定在开关底座25上,压力弹簧5下端置于碟形弹片弹簧下座4上端面,上端置于压力螺栓12下端,压差弹簧29置于接线框架17中,上端面置于压差螺栓30、下端面置于压差顶针28上方,压差顶针28下端置于碟形弹片凹面上方,但不与凹面接触。当碟形弹片凸面快速向凹面变形时,碰到压差顶针28,下端面调节压差弹簧29的弹性系数就可以调整压差弹簧29对压差顶针28的压力,进而达到调节压差的目的。单臂18置于开关底座25上,用单臂销19动配合连接。单臂18一端置于顶针10上端,另一端置于排气压杆21上端面,当顶针10向上推动时,单臂18另一端压缩排气压杆21,单臂18回位由压杆弹簧22向上顶起回位。排气压杆21置于开关底座25中,上端面置于单臂18下端面置于排气针26上端面,但不接触排气时向下压动排气针26下移达到排气,开关压板16置于接线框架17中,上端面置于开关按钮15,但不接触。下端面置于单臂18,当开关按钮向下按时,接触开关压板16并压下推动单臂18一端向下运动,推动排气压杆21,排气压杆21推动排气针26、开关排气、单臂18一端向下移动排气,另一端抬起把铜弹片推起,开关断电,开关外壳14固定在开关底座25上,开关按钮15在开关外壳14中动配合相连,开关底座25下设有线卡螺母24和线卡23。The switch base 25 is fixed to the connecting body 1, the pressing plate 3 and the sealing sheet 2 are fixed in the connecting body 1, the lower seat 4 of the disc shrapnel spring is arranged in the switch base 25 and the lower end face is placed on the connecting body 1, the upper end face. The upper end face is pressed by disc spring 6 and compression spring 5 . The disc shrapnel spring 6 is placed in the switch base 25, the lower end is placed at the upper end of the disc spring lower seat 4, the upper end is placed at the lower end of the disc spring upper seat 7, the disc shrapnel 9 is placed in the switch base 25, and the lower end protrudes from the surface. Place on the upper end face of the disc spring upper seat 7. Last seat cover 8 places switch base 25, and last seat cover 8 inner diameters and disc shrapnel spring upper seat 7 outer diameters move fit. The thimble 10 is placed in the switch base 25, the upper and lower ends are not in contact with the concave surface of the copper shrapnel 11 and the disc shrapnel 9, one end of the copper shrapnel 11 is connected to the silver point 20 and the other end is connected to the lug 13, and the lug 13 is fixed on the lug frame 17 , the lug frame 17 is fixed on the switch base 25, the lower end of the pressure spring 5 is placed on the upper end of the disc spring lower seat 4, the upper end is placed on the lower end of the pressure bolt 12, the differential pressure spring 29 is placed in the wiring frame 17, and the upper end is placed The lower end surface of the differential pressure bolt 30 is placed above the differential pressure thimble 28, and the lower end of the differential pressure thimble 28 is placed above the concave surface of the dish-shaped shrapnel, but does not contact the concave surface. When the convex surface of the dish-shaped shrapnel quickly deforms to the concave surface, it touches the pressure difference thimble 28, and the lower end surface adjusts the elastic coefficient of the pressure difference spring 29 to adjust the pressure of the pressure difference spring 29 on the pressure difference thimble 28, thereby achieving the purpose of adjusting the pressure difference . The single arm 18 is placed on the switch base 25, and is connected with the single arm pin 19 for moving fit. One end of the single arm 18 is placed on the upper end of the thimble 10, and the other end is placed on the upper surface of the exhaust pressure rod 21. When the thimble 10 is pushed upward, the other end of the single arm 18 compresses the exhaust pressure rod 21, and the single arm 18 is returned by the pressure rod spring. 22 jack up and return to the original position. The exhaust pressure rod 21 is placed in the switch base 25, the upper end surface is placed on the single arm 18, the lower end surface is placed on the upper end surface of the exhaust needle 26, but when the exhaust is not in contact with the exhaust, the exhaust needle 26 is pressed downward to achieve exhaust. The switch pressing plate 16 is placed in the wiring frame 17, and the upper end surface is placed on the switch button 15, but not in contact. The lower end face is placed on the single arm 18, when the switch button is pressed down, it contacts the switch pressure plate 16 and presses down to push one end of the single arm 18 to move downward, pushing the exhaust pressure rod 21, and the exhaust pressure rod 21 pushes the exhaust needle 26, the switch Exhaust, one end of the single arm 18 moves downward to exhaust, the other end lifts up to push up the copper shrapnel, the switch is powered off, the switch housing 14 is fixed on the switch base 25, the switch button 15 is dynamically matched and connected in the switch housing 14, and the switch A cable clamp nut 24 and a cable clamp 23 are arranged under the base 25 .

Claims (2)

1. a kind of dish shrapnel auto-pressure switch, including:Connector (1), switch housing (14), wiring frame (17), switch Pedestal (25), dish-shaped shrapnel (9), dish-shaped shrapnel spring (6), dish-shaped shrapnel spring lower seat (4), compression spring (5), pressure spring (29), pressure difference thimble (28), it is characterized in that dish-shaped shrapnel spring (6) is had in switch pedestal (25), in dish-shaped shrapnel spring (6) upper surface is equipped with dish-shaped shrapnel (9), and dish-shaped shrapnel (9) protrusion downwards, and is arranged in dish-shaped shrapnel spring (6) upper end On face, dish-shaped shrapnel spring (6) lower face is equipped with dish-shaped shrapnel spring lower seat (4), and dish-shaped shrapnel spring lower seat (4) lower face is set It sets in connector upper surface.
2. dish shrapnel auto-pressure switch as described in claim 1, it is characterized in that being equipped with pressure bullet in switch pedestal (25) Spring (5), upper end are equipped with compression bolts (12), and compression spring (5) upper end is placed on dish-shaped shrapnel spring lower seat (4) upper surface, press Poor spring (29) is arranged in wiring frame (17), and upper end is equipped with pressure difference nut (30), and lower end is pressed in pressure difference thimble (28) upper end Face, pressure difference thimble (28) lower face is placed in above dish-shaped shrapnel (9) concave surface, not in contact with concave surface.
CN201410740194.9A 2014-11-28 2014-11-28 A kind of dish shrapnel auto-pressure switch Expired - Fee Related CN105719901B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410740194.9A CN105719901B (en) 2014-11-28 2014-11-28 A kind of dish shrapnel auto-pressure switch

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Application Number Priority Date Filing Date Title
CN201410740194.9A CN105719901B (en) 2014-11-28 2014-11-28 A kind of dish shrapnel auto-pressure switch

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CN105719901A CN105719901A (en) 2016-06-29
CN105719901B true CN105719901B (en) 2018-09-25

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112002606B (en) * 2019-11-29 2025-04-29 安徽紫星电子科技有限公司 A switch device and automatic pressure switch thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2558068Y (en) * 2002-06-30 2003-06-25 俞永根 Disc spring-contact piece type pressure relay
US7297885B2 (en) * 2005-08-29 2007-11-20 Paul Chia Lee Pressure switch
CN2914307Y (en) * 2006-06-09 2007-06-20 杨振华 Air-pressure switch
CN202549716U (en) * 2012-08-28 2012-11-21 广州金缨牧机电有限公司 Pressure switch with double-elastic element
CN202905597U (en) * 2012-11-15 2013-04-24 浙江力夫机电制造有限公司 Pressure difference pressure switch
CN203038853U (en) * 2013-01-16 2013-07-03 林华 An arc extinguishing pressure controller
CN203721624U (en) * 2014-01-29 2014-07-16 詹奇峰 Small-scale double-potential pressure switch with OFF/ON function
CN204230152U (en) * 2014-11-28 2015-03-25 王刚 A kind of dish-shaped shell fragment auto-pressure switch

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