CN105761777B - A kind of vehicle glass fine rule silver paste and preparation method thereof - Google Patents
A kind of vehicle glass fine rule silver paste and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种汽车玻璃银浆及其制备方法,尤其是涉及一种汽车玻璃用细线银浆及其制备方法。The invention relates to a silver paste for automobile glass and a preparation method thereof, in particular to a fine wire silver paste for automobile glass and a preparation method thereof.
背景技术Background technique
随着我国经济的不断发展,汽车工业也得到快速蓬勃的发展,汽车产量也逐年提升。同时,汽车玻璃用银浆和黑釉的需求也不断增加,且品质要求也是越来越高。With the continuous development of my country's economy, the automobile industry has also developed rapidly and vigorously, and the output of automobiles has also increased year by year. At the same time, the demand for silver paste and black glaze for automotive glass is also increasing, and the quality requirements are getting higher and higher.
为了快速消除雾霜,汽车后档玻璃一般都会配有除雾霜加热线。加热线一般通过丝网印刷技术将银浆印在汽车玻璃和黑釉的表面,经钢化炉钢化处理3-5min,使银浆附着于汽车玻璃和黑釉的表面形成银层。烧结后加热线的电阻一般在0.5-1.2Ω,在汽车玻璃两侧银面上焊接电源线路,通上12-13V的电压后,整个加热线开始发热,从而达到除雾的效果。由于加热线随汽车可能暴露于湿热等环境中,故对汽车玻璃用银浆的耐酸性、耐磨性、附着力、抗氧化性等提出了很高的技术要求。同时,鉴于银浆实际上是印刷于黑釉上面,故银浆与黑釉的匹配性也提出了很高的技术要求。In order to quickly eliminate fog and frost, the rear glass of the car is generally equipped with defogging and frost heating wires. The heating wire generally prints the silver paste on the surface of the automobile glass and black glaze by screen printing technology, and tempers it in a tempering furnace for 3-5 minutes, so that the silver paste adheres to the surface of the automobile glass and black glaze to form a silver layer. The resistance of the heating wire after sintering is generally 0.5-1.2Ω. Weld the power line on the silver surface on both sides of the car glass. After the voltage of 12-13V is applied, the entire heating wire starts to generate heat, thereby achieving the effect of defogging. Since the heating wire may be exposed to hot and humid environments along with the car, high technical requirements are put forward for the acid resistance, wear resistance, adhesion, and oxidation resistance of the silver paste for automotive glass. At the same time, since the silver paste is actually printed on the black glaze, the compatibility between the silver paste and the black glaze also puts forward high technical requirements.
目前,国内汽车玻璃厂用的银浆大多数为国产银浆,少部分采用杜邦、福禄和庄信万丰等国外产品,主要存在以下问题:银浆丝网印刷的线宽一般为0.6-0.9mm,不适合线宽为0.3mm左右的细线产品,发生断线的频率较高。At present, most of the silver pastes used in domestic auto glass factories are domestic silver pastes, and a small part of them are foreign products such as DuPont, Fluor and Johnson Matthey. The main problems are as follows: the line width of silver paste screen printing is generally 0.6- 0.9mm, not suitable for thin wire products with a line width of about 0.3mm, and the frequency of wire breakage is high.
中国专利CN101613186A公开了高温烧结汽车玻璃加热线用无铅银浆及其制备方法,该无铅银浆包括以下组分及含量(重量):银粉50%~85%;无铅银玻璃粉3%~7%;高分子粘合剂3%~12%;有机溶剂7%~23%;超细金属化合物1%~5%;添加剂0.5%~3%,组分经混合、溶解、研磨、过滤得到高温烧结汽车玻璃加热线用无铅银浆。本申请与该专利之间的区别主要在于玻璃粉和银粉对粒径大小的控制,粒径大的银浆不适合用于0.3mm左右的细线产品。Chinese patent CN101613186A discloses lead-free silver paste for high-temperature sintered automotive glass heating wire and its preparation method. The lead-free silver paste includes the following components and content (weight): 50% to 85% of silver powder; 3% of lead-free silver glass powder ~7%; polymer binder 3% ~ 12%; organic solvent 7% ~ 23%; ultrafine metal compound 1% ~ 5%; additive 0.5% ~ 3%, the components are mixed, dissolved, ground, filtered Obtain lead-free silver paste for high-temperature sintered automotive glass heating wire. The difference between this application and this patent lies in the control of particle size by glass powder and silver powder, and silver paste with large particle size is not suitable for thin wire products of about 0.3mm.
发明内容Contents of the invention
本发明的目的就是为了解决银浆的印刷细度、导电性能、致密性问题而提供的汽车玻璃用细线银浆及其制备方法。The purpose of the present invention is exactly to solve the printing fineness, electric conductivity, compactness problem of silver paste and provide the fine line silver paste for automobile glass and its preparation method.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种汽车玻璃用细线银浆,原料采用以下组分及重量百分比含量:金属银粉60-80%;玻璃粉3-7%;高分子树脂1-8%;有机添加剂1-3%;有机溶剂10-25%。A fine wire silver paste for automobile glass, the raw material adopts the following components and weight percentage content: 60-80% of metal silver powder; 3-7% of glass powder; 1-8% of polymer resin; 1-3% of organic additive; Solvent 10-25%.
所述的金属银粉为球状银粉和片状银粉构成的复合物,球状银粉的粒径为0.3-3.0μm,振实密度为2.0-4.0g/ml;片状银粉的粒径为1-7μm,振实密度为1.0-3.0g/ml。The metallic silver powder is a compound composed of spherical silver powder and flake silver powder, the particle size of the spherical silver powder is 0.3-3.0 μm, and the tap density is 2.0-4.0 g/ml; the particle size of the flake silver powder is 1-7 μm, The tap density is 1.0-3.0g/ml.
作为优选的实施方式,球状银粉的粒径最好采用1.0-3.0μm,片状银粉的粒径为5-6μm。As a preferred embodiment, the particle size of the spherical silver powder is preferably 1.0-3.0 μm, and the particle size of the flake silver powder is 5-6 μm.
所述的玻璃粉为玻璃粉-L和玻璃粉-H构成的混合物,Described glass powder is the mixture that glass powder-L and glass powder-H form,
所述玻璃粉-L为无铅玻璃粉,粒径为0.5-2μm,烧结温度为550-650℃,包括以下组分及重量百分含量:Bi2O355-75、B2O310-30、ZnO 5-15、SiO23-10、Al2O30-3、Na2O 0-3、Fe2O30-1、ZrO20-1,The glass powder-L is lead-free glass powder with a particle size of 0.5-2 μm and a sintering temperature of 550-650°C, including the following components and weight percentages: Bi 2 O 3 55-75, B 2 O 3 10 -30, ZnO 5-15, SiO 2 3-10, Al 2 O 3 0-3, Na 2 O 0-3, Fe 2 O 3 0-1, ZrO 2 0-1,
所述玻璃粉-H为无铅玻璃粉,粒径为0.5-2μm,烧结温度为650-750℃,包括以下组分及重量百分含量:Bi2O350-70、B2O310-30、ZnO 5-15、SiO23-10、Sb2O33-10、Al2O30-3、Na2O0-3、Cr2O30-2、Fe2O30-1、ZrO20-1、NiO 0-1、Ag2O 0-1。The glass powder-H is lead-free glass powder with a particle size of 0.5-2 μm and a sintering temperature of 650-750°C, including the following components and weight percentages: Bi 2 O 3 50-70, B 2 O 3 10 -30, ZnO 5-15, SiO 2 3-10, Sb 2 O 3 3-10, Al 2 O 3 0-3, Na 2 O 0-3, Cr 2 O 3 0-2, Fe 2 O 3 0- 1. ZrO 2 0-1, NiO 0-1, Ag 2 O 0-1.
所述的高分子树脂为乙基纤维素、硝基纤维素、乙基羟乙基纤维素、木松香中的一种或几种,优选乙基纤维素。所述的有机添加剂包括增塑剂、流平剂、偶联剂,The polymer resin is one or more of ethyl cellulose, nitrocellulose, ethyl hydroxyethyl cellulose, and wood rosin, preferably ethyl cellulose. Described organic additive comprises plasticizer, leveling agent, coupling agent,
所述增塑剂为邻苯二甲酸二丁酯、柠檬酸三丁酯、邻苯二甲酸二辛酯、柠檬酸三辛酯中的一种或几种;The plasticizer is one or more of dibutyl phthalate, tributyl citrate, dioctyl phthalate, and trioctyl citrate;
所述流平剂为有机硅树脂、氢化蓖麻油、聚乙烯醇缩丁醛、聚丙烯酸酯中的一种或几种;The leveling agent is one or more of silicone resin, hydrogenated castor oil, polyvinyl butyral, polyacrylate;
所述偶联剂为硅烷偶联剂KH550、KH560、KH570中的一种或几种。The coupling agent is one or more of silane coupling agents KH550, KH560, and KH570.
所述的有机溶剂为萜品醇、松节油、二乙二醇丁醚、二乙二醇二丁醚、丁基卡必醇醋酸酯、二丙二醇单甲醚、三丙二醇单甲醚中的一种或几种的混合物。Described organic solvent is the one in terpineol, turpentine, diethylene glycol butyl ether, diethylene glycol dibutyl ether, butyl carbitol acetate, dipropylene glycol monomethyl ether, tripropylene glycol monomethyl ether or a mixture of several.
汽车玻璃用细线银浆的制备方法采用以下步骤:The preparation method of fine line silver paste for automobile glass adopts the following steps:
(1)按照以下组分及重量百分含量备料:(1) Prepare materials according to the following components and weight percentages:
(2)载体的配制:称取高分子树脂和有机溶剂,然后将其加热升温至80℃并恒温,待高分子树脂完全溶解后,在400-500目的网布上过滤除杂,即得到载体;(2) Preparation of the carrier: Weigh the polymer resin and organic solvent, then heat it up to 80°C and keep the temperature constant. After the polymer resin is completely dissolved, filter and remove impurities on a mesh cloth of 400-500 mesh to obtain the carrier ;
(3)银浆的配制:称取金属银粉、玻璃粉、有机添加剂后,与载体在混料机中进行充分混合,再使用高速分散剂进行高速分散,即得到均匀的浆体;(3) Preparation of silver paste: After weighing metal silver powder, glass powder, and organic additives, fully mix them with the carrier in a mixer, and then use a high-speed dispersant for high-speed dispersion to obtain a uniform slurry;
(4)银浆的生产:将上述浆体在三辊轧机中进行研磨,通过滚轮的微调使银浆的细度控制在8μm以下,粘度为20-30Pa·S,即制得汽车玻璃用细线银浆。(4) Production of silver paste: Grind the above paste in a three-roll rolling mill, and control the fineness of the silver paste below 8 μm by fine-tuning the rollers, and the viscosity is 20-30 Pa·S, that is, the fine powder for automobile glass is obtained. Silver paste.
与现有技术相比,由于银浆中玻璃粉和银粉的粒径大小对于汽车玻璃细线产品的丝网印刷起着决定性的作用,粒径偏大时,经常会发生银线烧结后断线的问题,本发明通过超细球粉和片粉的选择搭配,来解决银浆的印刷细度、导电性能、致密性;通过玻璃粉的选择搭配,来解决银浆与玻璃之间的附着力,以及玻璃锡面的颜色深浅;通过有机添加剂的选择,来解决银浆印刷的工艺性能。Compared with the existing technology, since the particle size of the glass powder and silver powder in the silver paste plays a decisive role in the screen printing of automotive glass fine wire products, when the particle size is too large, the silver wire often breaks after sintering The present invention solves the printing fineness, conductivity and compactness of the silver paste through the selection and matching of ultra-fine ball powder and flake powder; through the selection and matching of glass powder, the adhesion between the silver paste and the glass is solved. , and the color depth of the glass tin surface; through the selection of organic additives, to solve the process performance of silver paste printing.
具体实施方式detailed description
下面结合具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with specific embodiments.
实施例1Example 1
(1)备料1000g,按照以下组分及质量备料:(1) Prepare 1000g of raw materials, according to the following components and quality:
所用球状银粉的粒径为1.0μm,振实密度为2.2g/ml;片状银粉的粒径为6.2μm,振实密度为2.5g/ml;The particle size of the spherical silver powder used is 1.0 μm, and the tap density is 2.2 g/ml; the particle size of the flake silver powder is 6.2 μm, and the tap density is 2.5 g/ml;
所用的玻璃粉中,玻璃粉-L为10g,粒径为1.35μm,其组分及百分含量为:Bi2O365、B2O318、ZnO 9、SiO24、Al2O32、Na2O 1、Fe2O30.5、ZrO20.5;玻璃粉-H为20g,粒径为1.50μm,其组分及百分含量为:Bi2O360、B2O319、ZnO 8、SiO25、Sb2O34、Al2O31、Na2O 1、Cr2O30.5、Fe2O30.4、ZrO20.4、NiO 0.3、Ag2O 0.5;Among the glass powders used, the glass powder-L is 10g, the particle size is 1.35μm, and its components and percentages are: Bi 2 O 3 65, B 2 O 3 18, ZnO 9, SiO 2 4, Al 2 O 3 2. Na 2 O 1, Fe 2 O 3 0.5, ZrO 2 0.5; glass powder-H is 20g, particle size is 1.50μm, its components and percentages are: Bi 2 O 3 60, B 2 O 3 19. ZnO 8, SiO 2 5, Sb 2 O 3 4, Al 2 O 3 1, Na 2 O 1, Cr 2 O 3 0.5, Fe 2 O 3 0.4, ZrO 2 0.4, NiO 0.3, Ag 2 O 0.5;
所用有机添加剂为5g邻苯二甲酸二丁酯、2.5g有机硅树脂和2.5g硅烷偶联剂KH550。The organic additives used are 5g of dibutyl phthalate, 2.5g of silicone resin and 2.5g of silane coupling agent KH550.
(2)载体的配制:称取10g乙基纤维素和150g萜品醇,然后将其加热升温至80℃并恒温,待乙基纤维素完全溶解后,在400-500目的网布上过滤除杂,即得到载体;(2) Preparation of carrier: Weigh 10g of ethyl cellulose and 150g of terpineol, then heat them up to 80°C and keep the temperature constant. Miscellaneous, that is, get the carrier;
(3)银浆的配制:称取700g球状银粉、100g片状银粉、30g玻璃粉、10g有机添加剂后,与有机载体在混料机中进行充分混合,再使用高速分散剂进行高速分散,即得到均匀的浆体;(3) Preparation of silver paste: After weighing 700g spherical silver powder, 100g flake silver powder, 30g glass powder, and 10g organic additives, fully mix with organic carrier in a mixer, and then use high-speed dispersant for high-speed dispersion, that is Obtain a homogeneous slurry;
(4)银浆的生产:将上述浆体在三辊轧机中进行研磨6遍,通过滚轮的微调使银浆的细度控制在8μm以下,粘度为20-30Pa·S,即制得汽车玻璃用的细线银浆。(4) Production of silver paste: Grind the above paste 6 times in a three-roll rolling mill, control the fineness of the silver paste below 8 μm and the viscosity of 20-30 Pa·S through fine-tuning of the rollers, and then obtain automobile glass The fine line silver paste used.
实施例2Example 2
(1)备料1000g,按照以下组分及质量备料:(1) Prepare 1000g of raw materials, according to the following components and quality:
所用球状银粉的粒径为1.0μm,振实密度为2.2g/ml;片状银粉的粒径为7.6μm,振实密度为2.1g/ml;The particle size of the spherical silver powder used is 1.0 μm, and the tap density is 2.2 g/ml; the particle size of the flake silver powder is 7.6 μm, and the tap density is 2.1 g/ml;
所用的玻璃粉中,玻璃粉-L为15g,粒径为1.65μm,其组分及百分含量为:Bi2O370、B2O316、ZnO 8、SiO23.5、Al2O31.5、Na2O 1.0、Fe2O30、ZrO20;玻璃粉-H为25g,粒径为1.50μm,其组分及百分含量为:Bi2O360、B2O319、ZnO 8、SiO25、Sb2O34、Al2O31、Na2O 1、Cr2O30.5、Fe2O30.4、ZrO20.4、NiO 0.3、Ag2O 0.5;Among the glass powders used, the glass powder-L is 15g, the particle size is 1.65μm, and its components and percentages are: Bi 2 O 3 70, B 2 O 3 16, ZnO 8, SiO 2 3.5, Al 2 O 3 1.5, Na 2 O 1.0, Fe 2 O 3 0, ZrO 2 0; glass powder-H is 25g, the particle size is 1.50μm, and its components and percentages are: Bi 2 O 3 60, B 2 O 3 19. ZnO 8, SiO 2 5, Sb 2 O 3 4, Al 2 O 3 1, Na 2 O 1, Cr 2 O 3 0.5, Fe 2 O 3 0.4, ZrO 2 0.4, NiO 0.3, Ag 2 O 0.5;
所用有机添加剂为6g邻苯二甲酸二辛酯、2g有机硅树脂和2g硅烷偶联剂KH560。The organic additives used are 6g of dioctyl phthalate, 2g of silicone resin and 2g of silane coupling agent KH560.
(2)载体的配制:称取30g硝基纤维素和170g二乙二醇丁醚,然后将其加热升温至80℃并恒温,待硝基纤维素完全溶解后,在400-500目的网布上过滤除杂,即得到载体;(2) Preparation of the carrier: Weigh 30g of nitrocellulose and 170g of diethylene glycol butyl ether, then heat it up to 80°C and keep the temperature constant. Impurities are removed by upper filtration to obtain the carrier;
(3)银浆的配制:称取650g球状银粉、100g片状银粉、40g玻璃粉、10g有机添加剂后,与有机载体在混料机中进行充分混合,再使用高速分散剂进行高速分散,即得到均匀的浆体;(3) Preparation of silver paste: After weighing 650g spherical silver powder, 100g flake silver powder, 40g glass powder, and 10g organic additives, fully mix with organic carrier in a mixer, and then use high-speed dispersant for high-speed dispersion, that is Obtain a homogeneous slurry;
(4)银浆的生产:将上述浆体在三辊轧机中进行研磨7遍,通过滚轮的微调使银浆的细度控制在8μm以下,粘度为20-30Pa·S,即制得汽车玻璃用的细线银浆。(4) Production of silver paste: Grind the above paste 7 times in a three-roll rolling mill, control the fineness of the silver paste below 8 μm and the viscosity of 20-30 Pa·S by fine-tuning the rollers, and then obtain automobile glass The fine line silver paste used.
实施例3Example 3
(1)备料1000g,按照以下组分及质量备料:(1) Prepare 1000g of raw materials, according to the following components and quality:
所用球状银粉的粒径为1.8μm,振实密度为2.6g/ml;片状银粉的粒径为8.2μm,振实密度为2.5g/ml;The particle size of the spherical silver powder used is 1.8 μm, and the tap density is 2.6 g/ml; the particle size of the flake silver powder is 8.2 μm, and the tap density is 2.5 g/ml;
所用的玻璃粉中,玻璃粉-L为20g,粒径为1.65μm,其组分及百分含量为:Bi2O370、B2O316、ZnO 8、SiO23.5、Al2O31.5、Na2O 1.0、Fe2O30、ZrO20;玻璃粉-H为30g,粒径为1.80μm,其组分及百分含量为:Bi2O362、B2O316、ZnO 10、SiO24、Sb2O35、Al2O31、Na2O 1、Cr2O30.5、Fe2O30、ZrO20、NiO0、Ag2O 0.5;Among the glass powders used, the glass powder-L is 20g, the particle size is 1.65μm, and its components and percentages are: Bi 2 O 3 70, B 2 O 3 16, ZnO 8, SiO 2 3.5, Al 2 O 3 1.5, Na 2 O 1.0, Fe 2 O 3 0, ZrO 2 0; glass powder-H is 30g, particle size is 1.80μm, its components and percentages are: Bi 2 O 3 62, B 2 O 3 16. ZnO 10, SiO 2 4, Sb 2 O 3 5, Al 2 O 3 1, Na 2 O 1, Cr 2 O 3 0.5, Fe 2 O 3 0, ZrO 2 0, NiO0, Ag 2 O 0.5;
所用有机添加剂为10g柠檬酸三丁酯、5g氢化蓖麻油和5g硅烷偶联剂The organic additive used is 10g tributyl citrate, 5g hydrogenated castor oil and 5g silane coupling agent
KH570。KH570.
(2)载体的配制:称取50g乙基羟乙基纤维素、90g萜品醇和90g丁基卡必醇醋酸酯,然后将其加热升温至80℃并恒温,待乙基羟乙基纤维素完全溶解后,在400-500目的网布上过滤除杂,即得到载体;(2) Preparation of carrier: Weigh 50g of ethyl hydroxyethyl cellulose, 90g of terpineol and 90g of butyl carbitol acetate, then heat it up to 80°C and keep the temperature constant until ethyl hydroxyethyl cellulose After completely dissolving, filter and remove impurities on a mesh cloth of 400-500 mesh to obtain the carrier;
(3)银浆的配制:称取600g球状银粉、100g片状银粉、50g玻璃粉、20g有机添加剂后,与有机载体在混料机中进行充分混合,再使用高速分散剂进行高速分散,即得到均匀的浆体;(3) Preparation of silver paste: After weighing 600g spherical silver powder, 100g flake silver powder, 50g glass powder, and 20g organic additives, fully mix with organic carrier in a mixer, and then use high-speed dispersant for high-speed dispersion, that is Obtain a homogeneous slurry;
(4)银浆的生产:将上述浆体在三辊轧机中进行研磨6遍,通过滚轮的微调使银浆的细度控制在8μm以下,粘度为20-30Pa·S,即制得汽车玻璃用的细线银浆。(4) Production of silver paste: Grind the above paste 6 times in a three-roll rolling mill, control the fineness of the silver paste below 8 μm and the viscosity of 20-30 Pa·S through fine-tuning of the rollers, and then obtain automobile glass The fine line silver paste used.
实施例4Example 4
(1)备料1000g,按照以下组分及质量备料:(1) Prepare 1000g of raw materials, according to the following components and quality:
所用球状银粉的粒径为1.8μm,振实密度为2.6g/ml;片状银粉的粒径为8.6μm,振实密度为2.1g/ml;The particle size of the spherical silver powder used is 1.8 μm, and the tap density is 2.6 g/ml; the particle size of the flake silver powder is 8.6 μm, and the tap density is 2.1 g/ml;
所用的玻璃粉中,玻璃粉-L为25g,粒径为1.35μm,其组分及百分含量为:Bi2O365、B2O318、ZnO 9、SiO24、Al2O32、Na2O 1、Fe2O30.5、ZrO20.5;玻璃粉-H为35g,粒径为1.80μm,其组分及百分含量为:Bi2O362、B2O316、ZnO 10、SiO24、Sb2O35、Al2O31、Na2O 1、Cr2O30.5、Fe2O30、ZrO20、NiO0、Ag2O 0.5;Among the glass powders used, the glass powder-L is 25g, the particle size is 1.35μm, and its components and percentages are: Bi 2 O 3 65, B 2 O 3 18, ZnO 9, SiO 2 4, Al 2 O 3 2. Na 2 O 1, Fe 2 O 3 0.5, ZrO 2 0.5; glass powder-H is 35g, particle size is 1.80μm, its components and percentages are: Bi 2 O 3 62, B 2 O 3 16. ZnO 10, SiO 2 4, Sb 2 O 3 5, Al 2 O 3 1, Na 2 O 1, Cr 2 O 3 0.5, Fe 2 O 3 0, ZrO 2 0, NiO0, Ag 2 O 0.5;
所用有机添加剂为15g柠檬酸三辛酯、10g聚乙烯醇缩丁醛和5g硅烷偶联剂KH560。The organic additives used are 15g trioctyl citrate, 10g polyvinyl butyral and 5g silane coupling agent KH560.
(2)载体的配制:称取35g乙基纤维素、35g硝基纤维素、100g三丙二醇单甲醚和100松节油,然后将其加热升温至80℃并恒温,待乙基纤维素和硝基纤维素完全溶解后,在400-500目的网布上过滤除杂,即得到载体;(2) Preparation of carrier: Weigh 35g of ethyl cellulose, 35g of nitrocellulose, 100g of tripropylene glycol monomethyl ether and 100g of turpentine, then heat it up to 80°C and keep the temperature constant until ethyl cellulose and nitrocellulose After the cellulose is completely dissolved, filter and remove impurities on a mesh cloth of 400-500 mesh to obtain the carrier;
(3)银浆的配制:称取550g球状银粉、100g片状银粉、60g玻璃粉、20g有机添加剂后,与有机载体在混料机中进行充分混合,再使用高速分散剂进行高速分散,即得到均匀的浆体;(3) Preparation of silver paste: After weighing 550g spherical silver powder, 100g flake silver powder, 60g glass powder, and 20g organic additives, fully mix them with organic carrier in a mixer, and then use high-speed dispersant for high-speed dispersion, that is Obtain a homogeneous slurry;
(4)银浆的生产:将上述浆体在三辊轧机中进行研磨7遍,通过滚轮的微调使银浆的细度控制在8μm以下,粘度为20-30Pa·S,即制得汽车玻璃用的细线银浆。(4) Production of silver paste: Grind the above paste 7 times in a three-roll rolling mill, control the fineness of the silver paste below 8 μm and the viscosity of 20-30 Pa·S by fine-tuning the rollers, and then obtain automobile glass The fine line silver paste used.
实施例5Example 5
(1)备料1000g,按照以下组分及质量备料:(1) Prepare 1000g of raw materials, according to the following components and quality:
所用球状银粉的粒径为2.3μm,振实密度为3.2g/ml;片状银粉的粒径为7.2μm,振实密度为2.5g/ml;The particle size of the spherical silver powder used is 2.3 μm, and the tap density is 3.2 g/ml; the particle size of the flake silver powder is 7.2 μm, and the tap density is 2.5 g/ml;
所用的玻璃粉中,玻璃粉-L为25g,粒径为1.35μm,其组分及百分含量为:Bi2O365、B2O318、ZnO 9、SiO24、Al2O32、Na2O 1、Fe2O30.5、ZrO20.5;玻璃粉-H为45g,粒径为1.50μm,其组分及百分含量为:Bi2O360、B2O319、ZnO 8、SiO25、Sb2O34、Al2O31、Na2O 1、Cr2O30.5、Fe2O30.4、ZrO20.4、NiO 0.3、Ag2O 0.5;Among the glass powders used, the glass powder-L is 25g, the particle size is 1.35μm, and its components and percentages are: Bi 2 O 3 65, B 2 O 3 18, ZnO 9, SiO 2 4, Al 2 O 3 2. Na 2 O 1, Fe 2 O 3 0.5, ZrO 2 0.5; glass powder-H is 45g, particle size is 1.50μm, its components and percentages are: Bi 2 O 3 60, B 2 O 3 19. ZnO 8, SiO 2 5, Sb 2 O 3 4, Al 2 O 3 1, Na 2 O 1, Cr 2 O 3 0.5, Fe 2 O 3 0.4, ZrO 2 0.4, NiO 0.3, Ag 2 O 0.5;
所用有机添加剂为15g邻苯二甲酸二丁酯、7.5g聚丙烯酸酯和7.5g硅烷偶联剂KH560。The organic additives used are 15g of dibutyl phthalate, 7.5g of polyacrylate and 7.5g of silane coupling agent KH560.
(2)载体的配制:称取40g乙基纤维素、40g木松香、110g三丙二醇单甲醚和110g二乙二醇二丁醚,然后将其加热升温至80℃并恒温,待乙基纤维素和木松香完全溶解后,在400-500目的网布上过滤除杂,即得到载体;(2) Preparation of carrier: Weigh 40g of ethyl cellulose, 40g of wood rosin, 110g of tripropylene glycol monomethyl ether and 110g of diethylene glycol dibutyl ether, then heat it up to 80°C and keep the temperature constant. After the element and wood rosin are completely dissolved, filter and remove impurities on a mesh cloth of 400-500 mesh to obtain the carrier;
(3)银浆的配制:称取500g球状银粉、100g片状银粉、70g玻璃粉、30g有机添加剂后,与有机载体在混料机中进行充分混合,再使用高速分散剂进行高速分散,即得到均匀的浆体;(3) Preparation of silver paste: After weighing 500g spherical silver powder, 100g flake silver powder, 70g glass powder, and 30g organic additives, fully mix with organic carrier in a mixer, and then use high-speed dispersant for high-speed dispersion, that is Obtain a homogeneous slurry;
(4)银浆的生产:将上述浆体在三辊轧机中进行研磨7遍,通过滚轮的微调使银浆的细度控制在8μm以下,粘度为20-30Pa·S,即制得汽车玻璃用的细线银浆。(4) Production of silver paste: Grind the above paste 7 times in a three-roll rolling mill, control the fineness of the silver paste below 8 μm and the viscosity of 20-30 Pa·S by fine-tuning the rollers, and then obtain automobile glass The fine line silver paste used.
实施例6Example 6
一种汽车玻璃用细线银浆,原料的配方以及合成工艺与实施例5相同,不同之处在于,采用的球状银粉的粒径为1.0μm,片状银粉的粒径为5μm,通过严格控制银粉的粒径,通过超细球粉和片粉的选择搭配,大大提高了决银浆与玻璃之间的附着力,并且制备得到的银浆还具有很好的导电性能和致密性,可以制备线宽为0.3mm左右的细线产品。A fine-line silver paste for automotive glass, the formula of the raw materials and the synthesis process are the same as in Example 5, the difference is that the particle size of the spherical silver powder used is 1.0 μm, and the particle size of the flake silver powder is 5 μm. The particle size of the silver powder, through the selection and matching of ultra-fine spherical powder and flake powder, greatly improves the adhesion between the silver paste and the glass, and the prepared silver paste also has good electrical conductivity and compactness, and can be prepared Thin wire products with a line width of about 0.3mm.
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| CN109785992A (en) * | 2017-11-10 | 2019-05-21 | 上海宝银电子材料有限公司 | A kind of vehicle glass high temperature-proof diffusion silver paste and preparation method thereof |
| CN110078377A (en) * | 2018-01-26 | 2019-08-02 | 上海宝银电子材料有限公司 | A kind of car windshield silver paste low-temperature lead-free glass powder and preparation method thereof |
| CN111627590A (en) * | 2020-02-29 | 2020-09-04 | 上海宝银电子材料有限公司 | Conductive silver paste for chip inductor and preparation method thereof |
| CN111370158A (en) * | 2020-02-29 | 2020-07-03 | 上海宝银电子材料有限公司 | Fine wire silver paste for passenger car glass and preparation method thereof |
| CN111326849B (en) * | 2020-03-09 | 2021-07-06 | 广东四维新材料有限公司 | Method for preparing signal receiving/transmitting antenna of automatic driving automobile |
| CN111489848A (en) * | 2020-04-21 | 2020-08-04 | 上海宝银电子材料有限公司 | A kind of conductive silver paste for ceramic filter and preparation method thereof |
| CN113066602A (en) * | 2021-03-31 | 2021-07-02 | 上海宝银电子材料有限公司 | Conductive silver paste for automobile sensor and preparation method thereof |
| CN116665949B (en) * | 2023-07-18 | 2025-02-11 | 上海宝银电子材料有限公司 | Conductive silver paste for automotive coated glass and preparation method thereof |
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