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CN105858263A - Wood shaving conveying metering device and method for conveying wood shaving thereof - Google Patents

Wood shaving conveying metering device and method for conveying wood shaving thereof Download PDF

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Publication number
CN105858263A
CN105858263A CN201510025789.0A CN201510025789A CN105858263A CN 105858263 A CN105858263 A CN 105858263A CN 201510025789 A CN201510025789 A CN 201510025789A CN 105858263 A CN105858263 A CN 105858263A
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China
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conveyor belt
shavings
rake
belt
conveying
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CN201510025789.0A
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丁文华
王晓军
南生春
姜忠斌
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Beijing Forest Machinery Institute of State Forest Bureau
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Beijing Forest Machinery Institute of State Forest Bureau
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Priority to CN201510025789.0A priority Critical patent/CN105858263A/en
Publication of CN105858263A publication Critical patent/CN105858263A/en
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Abstract

本发明公开了一种刨花输送计量设备,包括:底座;料仓;输送装置,具有第一输送带和第二输送带;下料辊装置,具有毛刷下料辊,毛刷下料辊与第一输送带之间的间隙可调;自平衡计量装置,安装在第二输送带下方,具有实现自平衡的秤体结构;其中,毛刷下料辊用于吸附和播撒刨花,以便将通过第一输送带输送的刨花均匀的播撒在第二输送带上;其中,秤体结构包括秤架和与秤架一端连接的配重,且秤架和配重处于平衡状态。本发明的设备,结构简单,输送的刨花厚度均匀、刨花播撒效果好,便于精确计算刨花的输送流量,解决后续施胶工序中因计算刨花输送流量误差出现的施胶质量差的问题。此外,本发明还公开采用上述设备进行刨花输送的方法。

The invention discloses a shavings conveying metering device, comprising: a base; a hopper; a conveying device having a first conveying belt and a second conveying belt; a feeding roller device having a brush feeding roller, a brush feeding roller and a The gap between the first conveyor belts is adjustable; the self-balancing metering device is installed under the second conveyor belt and has a scale body structure to realize self-balancing; among them, the brush feeding roller is used to absorb and spread the shavings, so that the shavings will pass through The shavings conveyed by the first conveyor belt are evenly spread on the second conveyor belt; wherein, the scale body structure includes a scale frame and a counterweight connected to one end of the scale frame, and the scale frame and the counterweight are in a balanced state. The device of the present invention has simple structure, uniform thickness of the shavings to be transported, good shaving spreading effect, facilitates accurate calculation of the delivery flow of the shavings, and solves the problem of poor sizing quality due to errors in the calculation of the delivery flow of the shavings in the subsequent sizing process. In addition, the invention also discloses a method for conveying shavings by using the above-mentioned equipment.

Description

刨花输送计量设备及其输送刨花的方法Wood shavings conveying metering device and method for conveying shavings

技术领域 technical field

本发明涉及人造板制造技术领域,尤其涉及一种应用于人造板制造生产线上的刨花输送计量设备及其输送刨花的方法。 The invention relates to the technical field of wood-based panel manufacturing, in particular to a shaving conveying and metering device applied to a wood-based panel manufacturing production line and a method for conveying shavings.

背景技术 Background technique

颗粒状材料计量料仓广泛应用于人造板、建筑、煤炭、化工等行业,但是由于人造板生产线上的特殊应用要求,应用于其他行业的计量料仓不适用于人造板生产线。在人造板生产线上使用的刨花计量料仓需要对刨花进行打散平整,防止刨花结团。现有技术的刨花计量料仓在产能提高后,由于输送刨花量的增加,使得计量精度极大降低。 Granular material metering silos are widely used in wood-based panel, construction, coal, chemical and other industries, but due to the special application requirements of wood-based panel production lines, metering silos used in other industries are not suitable for wood-based panel production lines. The shavings metering silo used on the wood-based panel production line needs to break up the shavings to prevent the shavings from agglomerating. After the production capacity of the shavings metering silo in the prior art is increased, the metering accuracy is greatly reduced due to the increase in the amount of shavings conveyed.

发明内容 Contents of the invention

本发明的目的就是为了解决上述问题,提供一种刨花输送计量设备及其输送刨花的方法,该刨花输送计量设备的结构简单,采用该设备输送刨花时,输送的刨花厚度均匀、刨花播撒效果好,便于精确计算刨花的输送流量,解决后续施胶工序中因计算刨花输送流量误差出现的施胶质量差的问题。 The object of the present invention is to solve the above problems and provide a shavings conveying and metering device and its method for conveying shavings. The shavings conveying and metering device has a simple structure. When the shavings are conveyed by this device, the thickness of the shavings conveyed is uniform and the shavings are spread well. , it is convenient to accurately calculate the conveying flow of shavings, and solve the problem of poor sizing quality caused by the error in calculating the conveying flow of shavings in the subsequent sizing process.

为实现本发明的上述目的,本发明的刨花输送计量设备包括:用于安置料仓的底座;设置在底座上方的料仓,一端设有进料口,另一端设有出料口;输送装置,具有上下平行并沿移动方向延续安置在料仓内部的第一输送带和第二输送带,用于接力式将刨花从进料口输送至出料口;此外,还包括:下料辊装置,具有安置在所述第一输送带出料端的毛刷下料辊,毛刷下料辊与第一输送带之间具有可调的间隙;自平衡计量装置,安装在所述第二输送带下方,具有实现自平衡的秤体结构,用于称量第二输送带上的刨花重量;其中,所述毛刷下料辊用于吸附和播撒刨花,以便将通过所述第一输送带输送的刨花均匀的播撒在所述第二输送带上;其中,所述秤体结构包括秤架和与秤架一端连接的配重,且秤架和配重处于平衡状态。 In order to achieve the above-mentioned purpose of the present invention, the shavings conveying and metering equipment of the present invention includes: a base for placing a silo; a silo arranged above the base, with an inlet at one end and an outlet at the other end; a conveying device , with a first conveyor belt and a second conveyor belt arranged inside the silo in parallel up and down along the moving direction, for conveying the shavings from the feed port to the discharge port in a relay manner; in addition, it also includes: a discharge roller device , with a brush discharge roller arranged at the discharge end of the first conveyor belt, with an adjustable gap between the brush discharge roller and the first conveyor belt; a self-balancing metering device installed on the second conveyor belt Below, there is a scale body structure that realizes self-balancing, which is used to weigh the weight of the shavings on the second conveyor belt; wherein, the brush unloading roller is used for absorbing and spreading the shavings, so that the shavings will be transported by the first conveyor belt. The shavings are evenly spread on the second conveyor belt; wherein, the scale body structure includes a scale frame and a counterweight connected to one end of the scale frame, and the scale frame and the counterweight are in a balanced state.

进一步的,所述刨花输送计量设备还包括:料耙装置,具有位于所述第一输送带上方且沿其行进方向梯次分布的多个料耙;其中,在利用所述第一输送带输送刨花的过程中,通过同步调整所述多个料耙相对所述第一输送带的高度,以便使输送到所述第一输送带出料端的刨花厚度均匀。 Further, the shavings conveying and metering equipment further includes: a material rake device, which has a plurality of material rakes located above the first conveyor belt and distributed in steps along its traveling direction; wherein, when using the first conveyor belt to transport the shavings During the process, the heights of the plurality of rakes relative to the first conveyor belt are adjusted synchronously so as to make the thickness of the shavings delivered to the discharge end of the first conveyor belt uniform.

其中,所述料耙装置还具有:一对料耙支架,分别设置在所述料仓的两侧板外壁,且每个料耙支架一端与侧板一端铰接;一对料耙升降调节机构,分别安装在料仓两侧板的另一端,并与对应的料耙支架另一端连接,用于调节料耙支架相对所述第一输送带的倾斜角度;其中,每个料耙两端分别由所述料耙支架支撑;其中,所述多个料耙通过如下步骤同步调整相对所述第一输送带的高度:调节所述料耙支架相对所述第一输送带的倾斜角度,以便调节每个料耙相对所述第一输送带的高度。 Wherein, the material rake device also has: a pair of material rake brackets, which are respectively arranged on the outer walls of the two side plates of the storage bin, and one end of each material rake bracket is hinged to one end of the side plate; a pair of material rake lifting adjustment mechanisms, They are respectively installed on the other end of the two side plates of the silo, and are connected with the other end of the corresponding rake bracket to adjust the inclination angle of the rake bracket relative to the first conveyor belt; wherein, the two ends of each rake are respectively provided by The support of the material rake bracket; wherein, the height of the plurality of material rakes relative to the first conveyor belt is adjusted synchronously through the following steps: adjusting the inclination angle of the material rake bracket relative to the first conveyor belt, so as to adjust each The height of each material rake relative to the first conveyor belt.

优选的,所述料耙升降调节机构包括:支架,安装在所述料仓的对应侧板另一端,具有与料仓侧板垂直连接的横板;螺杆,安装在横板上,且其顶端伸出于横板;调节螺母,与螺杆位于横板上方的部分形成螺纹配合,通过螺杆调节实现所述调节料耙支架相对第一输送带的倾斜角度;其中,所述料耙支架另一端与所述螺杆底端铰接。 Preferably, the rake lifting adjustment mechanism includes: a bracket installed on the other end of the corresponding side plate of the silo, with a horizontal plate vertically connected to the side plate of the silo; a screw installed on the horizontal plate, and its top protruding from the horizontal plate; the adjusting nut forms a threaded fit with the part of the screw rod above the horizontal plate, and realizes the adjustment of the inclination angle of the rake bracket relative to the first conveyor belt through screw adjustment; wherein, the other end of the rake bracket is connected to the The bottom end of the screw rod is hinged.

进一步的,所述料耙装置还具有:料耙微调机构,对应设置在相应料耙的两端,用于调整所述料耙相对所述料耙支架的位置。 Further, the rake device further includes: a rake fine-tuning mechanism, which is correspondingly arranged at both ends of the corresponding rake, and is used to adjust the position of the rake relative to the rake support.

优选的,所述料耙微调机构包括:滑块,滑动设置在所述料耙支架上端面;螺栓,用于将滑块紧固在所述料耙支架上;其中,用于支撑所述料耙的料耙轴承固定安装在所述滑块上。 Preferably, the rake fine-tuning mechanism includes: a slider, which is slidably arranged on the upper end surface of the rake support; bolts, used to fasten the slider to the rake support; wherein, used to support the rake The material rake bearing of the rake is fixedly installed on the slide block.

其中,所述刨花输送计量设备还包括用于分别防止所述第一输送带和第二输送带跑偏的皮带调偏装置。 Wherein, the shavings conveying and metering equipment further includes a belt deviation adjustment device for preventing deviation of the first conveyor belt and the second conveyor belt respectively.

优选的,所述皮带调偏装置包括:位置传感器,设置在所述第一输送带或所述第二输送带附近,用于检测所述第一输送带或所述第二输送带跑偏方向并将产生的跑偏信号传递给控制系统,以便控制系统生成相应调偏指令;传动机构,与控制系统相连接,其根据所述控制系统的调偏指令执行相应调偏动作;皮带调偏辊,分别与传动机构和所述第一输送带或所述第二输送带相连,在传动机构的带动下,调节所述第一输送带或所述第二输送带的偏移方向。 Preferably, the belt deviation adjustment device includes: a position sensor, arranged near the first conveyor belt or the second conveyor belt, for detecting the deviation direction of the first conveyor belt or the second conveyor belt And the generated deviation signal is transmitted to the control system, so that the control system generates a corresponding deviation adjustment command; the transmission mechanism is connected with the control system, and it performs the corresponding deviation adjustment action according to the deviation adjustment command of the control system; the belt deviation adjustment roller , respectively connected to the transmission mechanism and the first conveyor belt or the second conveyor belt, driven by the transmission mechanism, to adjust the offset direction of the first conveyor belt or the second conveyor belt.

特别是,所述传动机构包括:电磁换向阀,与所述控制系统连接;与电磁换向阀连接的气缸或液压缸,其活塞杆伸出方向与所述皮带调偏辊的轴向垂直,且活塞杆伸出端与用于支撑所述皮带调偏辊的调偏轴承铰接;其中,所述电磁换向阀动作时,通过所述活塞杆的伸缩运动带动所述调偏轴承运动,从而带动所述皮带调偏辊进行偏移方向的调节。 In particular, the transmission mechanism includes: an electromagnetic reversing valve connected to the control system; an air cylinder or a hydraulic cylinder connected to the electromagnetic reversing valve, whose piston rod protrudes in a direction perpendicular to the axial direction of the belt deflection roller , and the protruding end of the piston rod is hinged with the deflection adjustment bearing used to support the belt deflection adjustment roller; wherein, when the electromagnetic reversing valve operates, the telescopic movement of the piston rod drives the deflection adjustment bearing to move, Thus, the belt deflection adjustment roller is driven to adjust the deflection direction.

优选的,所述秤架的所述一端底部与所述底座铰接,所述秤架的另一端底部由称重传感器支撑。 Preferably, the bottom of the one end of the scale frame is hinged to the base, and the bottom of the other end of the scale frame is supported by a load cell.

此外,本发明还提供一种采用上述的刨花输送计量设备输送刨花的方法,其包括如下顺序进行的步骤: In addition, the present invention also provides a method for conveying shavings using the above-mentioned shavings conveying and metering equipment, which includes the following steps in sequence:

使刨花从料仓的进料口进入料仓内; Make the shavings enter the silo from the feed port of the silo;

通过第一输送带输送从所述进料口进入料仓的刨花; The shavings entering the silo from the feed port are conveyed by the first conveyor belt;

通过下料辊装置的毛刷下料辊将所述第一输送带输送的刨花均匀的播撒在所述第二输送带上; The shavings conveyed by the first conveyor belt are evenly spread on the second conveyor belt by the brush blanking roller of the blanking roller device;

通过所述第二输送带输送刨花,其中 The shavings are transported via the second conveyor belt, wherein

通过自平衡计量装置的秤体结构,使所述秤体结构的秤架和配重处于平衡状态,以称量所述第二输送带上输送的刨花重量。 Through the scale body structure of the self-balancing metering device, the scale frame and the counterweight of the scale body structure are in a balanced state, so as to weigh the weight of the shavings conveyed on the second conveyor belt.

与现有技术相比,本发明的刨花输送计量设备及其输送刨花的方法具有如下优点: Compared with the prior art, the shavings conveying metering device and the method for conveying shavings of the present invention have the following advantages:

1)本发明的刨花输送计量设备,其毛刷下料辊可以吸附刨花,因此,增加刨花播撒在第二输送带上的面积,播撒效果好,且避免毛刷下料辊与第一输送带之间间隙小时、输送带与下料辊卡死现象的发生,确保设备可以正常、可靠的运行,使刨花的流量均匀稳定; 1) The shavings conveying metering equipment of the present invention, its brush unloading roller can absorb shavings, therefore, increase the area that shavings are sowed on the second conveyer belt, sow effect is good, and avoid the brush unloading roller and the first conveyer belt If there is a small gap between the conveyor belt and the unloading roller, the phenomenon of jamming occurs, so as to ensure the normal and reliable operation of the equipment and make the flow of shavings uniform and stable;

2)本发明的自平衡计量装置,具有利用杠杆原理自动平衡的秤体结构,从而使称重传感器直接检测第二输送带所输送的刨花的重量,计量精度高,且便于对刨花的输送流量进行精确控制; 2) The self-balancing metering device of the present invention has a scale body structure that uses the principle of leverage to automatically balance, so that the load cell can directly detect the weight of the shavings transported by the second conveyor belt, the measurement accuracy is high, and it is convenient for the delivery flow rate of the shavings for precise control;

3)本发明的料耙装置,具有与第一输送带的倾斜角度可以同步调整的料耙支架,从而使得安装在其上的多个料耙相对第一输送带的高度可以同步调整,避免了现有技术中,多个料耙高度不能同步调整,因此,刨花易从相邻料耙的间隙 内通过,从而使第一输送带上的刨花厚度不均匀,影响对刨花施胶后的质量; 3) The material rake device of the present invention has a material rake support that can be adjusted synchronously with the inclination angle of the first conveyor belt, so that the height of a plurality of material rakes installed on it can be adjusted synchronously relative to the first conveyor belt, avoiding In the prior art, the heights of multiple rakes cannot be adjusted synchronously. Therefore, the shavings are easy to pass through the gaps between adjacent rakes, so that the thickness of the shavings on the first conveyor belt is uneven, which affects the quality of the shavings after sizing;

4)本发明的料耙装置,具有料耙微调机构,其可以微量调整与其对应的料耙相对料耙支架的位置,以便料耙高度与料耙支架倾斜角度相匹配,并且,只需在料仓侧板上开设沿竖直方向延伸的通孔即可,方便通孔的加工和料耙的安装,可以避免穿过通孔的料耙在通孔内产生晃动,影响第一输送带上刨花的均匀性; 4) The material rake device of the present invention has a material rake fine-tuning mechanism, which can slightly adjust the position of its corresponding material rake relative to the material rake support, so that the height of the material rake matches the inclination angle of the material rake support. It is enough to open a through hole extending in the vertical direction on the side plate of the warehouse, which is convenient for the processing of the through hole and the installation of the material rake, and can prevent the material rake passing through the through hole from shaking in the through hole and affecting the shavings on the first conveyor belt. uniformity;

5)本发明的设备具有皮带调偏装置,其通过检测皮带跑偏方向对第二输送带的偏移方向进行调整,利于对刨花稳定、均匀的运送,从而利于刨花板生产线连续、稳定的生产。 5) The equipment of the present invention has a belt deviation adjustment device, which adjusts the deviation direction of the second conveyor belt by detecting the deviation direction of the belt, which is beneficial to the stable and uniform transportation of the shavings, thereby facilitating the continuous and stable production of the particleboard production line.

下面结合附图对本发明进行详细说明。 The present invention will be described in detail below in conjunction with the accompanying drawings.

附图说明 Description of drawings

图1是本发明刨花输送计量设备的透视图; Fig. 1 is the perspective view of shavings conveying metering equipment of the present invention;

图2是图1所示刨花输送计量设备的主视图; Fig. 2 is the front view of the shavings conveying metering device shown in Fig. 1;

图3是图2所示的A-A向视图; Fig. 3 is the A-A direction view shown in Fig. 2;

图4是图1所示刨花输送计量设备的后视图; Fig. 4 is the rear view of the shavings conveying metering device shown in Fig. 1;

图5是本发明秤体结构的示意图; Fig. 5 is the schematic diagram of scale body structure of the present invention;

图6是本发明料耙微调机构的结构示意图; Fig. 6 is a structural schematic diagram of the rake fine-tuning mechanism of the present invention;

图7是图4所示B部分的放大图; Figure 7 is an enlarged view of part B shown in Figure 4;

图8是本发明皮带调偏装置控制过程示意图; Fig. 8 is a schematic diagram of the control process of the belt deviation adjustment device of the present invention;

图9是本发明第二输送带部分的结构示意图; Fig. 9 is a schematic structural view of the second conveyor belt part of the present invention;

图10是本发明刨花输送计量设备控制原理示意图; Fig. 10 is a schematic diagram of the control principle of the shavings conveying metering equipment of the present invention;

图11是皮带调偏装置调节第一输送皮带偏移方向的示意图。 Fig. 11 is a schematic diagram of the belt deviation adjusting device adjusting the deviation direction of the first conveying belt.

具体实施方式 detailed description

如图1所示,为本发明提供的刨花输送计量设备的透视图(未示出料仓位于第二输送带9上方的部分),而图2、图3、图4所示分别为该刨花输送计量设备的主视图、主视图中的A-A向剖视图和后视图。 As shown in Figure 1, it is a perspective view of the shavings conveying metering equipment provided by the present invention (the part above the second conveyer belt 9 is not shown), and Fig. 2, Fig. 3, and Fig. 4 show that the shavings are respectively Front view, A-A sectional view of the front view, and rear view of the conveying metering equipment.

由图1-图3可知,本发明的刨花输送计量设备包括:用于安置料仓的底座,具有第一底座25和第二底座26;设置在底座上方的料仓1,其一端设有进料口 24,其另一端设置出料口6;输送装置,具有上下平行并沿移动方向延续安置在料仓内部的第一输送带13和第二输送带9,用于接力式将刨花从料仓的进料口24输送至出料口6,其中,第二输送带9的进料端位于第一输送带13出料端的下方、出料端朝着远离第一输送带13方向延伸(如图1、图2所示)。 As can be seen from Fig. 1-Fig. 3, the shavings conveying and metering equipment of the present invention comprises: a base for placing the silo, having a first base 25 and a second base 26; the silo 1 arranged above the base has an inlet Feed port 24, the other end of which is provided with discharge port 6; conveying device has a first conveyor belt 13 and a second conveyor belt 9 which are parallel up and down and continue to be arranged inside the feed bin along the moving direction, for relaying the shavings from the material The feed port 24 of the storehouse is delivered to the discharge port 6, wherein the feed end of the second conveyor belt 9 is positioned below the discharge end of the first conveyor belt 13, and the discharge end extends away from the first conveyor belt 13 direction (as Figure 1, Figure 2).

此外,本发明的刨花输送计量设备还包括:下料辊装置,具有安置在第一输送带出料端的毛刷下料辊,毛刷下料辊与第一输送带之间具有可调的间隙;自平衡计量装置,安装在第二输送带下方,具有实现自平衡的秤体结构,用于称量第二输送带上的刨花重量;其中,毛刷下料辊用于吸附和播撒刨花,以便将通过第一输送带输送的刨花均匀的播撒在第二输送带上;其中,秤体结构包括秤架和与秤架一端连接的配重,且秤架和配重处于平衡状态。 In addition, the shavings conveying and metering equipment of the present invention also includes: a discharge roller device, which has a brush discharge roller arranged at the discharge end of the first conveyor belt, with an adjustable gap between the brush discharge roller and the first conveyor belt The self-balancing metering device is installed under the second conveyor belt and has a self-balancing scale structure for weighing the weight of the shavings on the second conveyor belt; wherein, the brush unloading roller is used for absorbing and spreading the shavings, In order to evenly spread the shavings conveyed by the first conveyor belt on the second conveyor belt; wherein, the scale body structure includes a scale frame and a counterweight connected to one end of the scale frame, and the scale frame and the counterweight are in a balanced state.

具体的,如图2、图7所示,下料辊装置具有安置在第一输送带13出料端和第二输送带9进料端的毛刷下料辊4,毛刷下料辊4与第一输送带13之间的间隙可调。该毛刷下料辊4包括辊筒和设置在辊筒外壁的毛刷体,毛刷体可以吸附和播撒刨花,以便将从进料口24进入料仓并落在第一输送带13进料端的刨花,通过第一输送带13输送至其出料端,并被毛刷下料辊均匀的播撒在第二输送带9的进料端上,从而通过第二输送带9输送至料仓的出料口6。 Specifically, as shown in Fig. 2 and Fig. 7, the unloading roller device has a brush unloading roller 4 arranged at the discharge end of the first conveyor belt 13 and the feed end of the second conveyor belt 9, and the brush unloading roller 4 is connected to the feed end of the second conveyor belt 9. The gap between the first conveyor belts 13 is adjustable. The brush unloading roller 4 includes a roller and a brush body arranged on the outer wall of the roller. The brush body can absorb and spread shavings so that the shavings will enter the feed bin from the feed port 24 and fall on the first conveyor belt 13 for feeding. The shavings at the end are transported to its discharge end by the first conveyor belt 13, and are evenly spread on the feed end of the second conveyor belt 9 by the brush unloading roller, thereby being transported to the silo by the second conveyor belt 9. Outlet 6.

而如图7所示,毛刷下料辊4两端安装有下料辊轴承21,下料辊轴承21安装在下料辊滑块23上。下料辊滑块23可以在下料辊支架20上下滑动,通过下料辊拉杆可以使下料辊滑块23固定在下料辊支架20上。通过此结构,可以方便的调节毛刷下料辊4与第一输送带13之间的间隙,从而适应对第一输送带上不同厚度的刨花进行播撒。 And as shown in Figure 7, the blanking roller bearing 21 is installed at the two ends of the brush blanking roller 4, and the blanking roller bearing 21 is installed on the blanking roller slide block 23. The blanking roller slider 23 can slide up and down on the blanking roller bracket 20, and the blanking roller slider 23 can be fixed on the blanking roller bracket 20 by the blanking roller pull rod. Through this structure, the gap between the brush unloading roller 4 and the first conveyor belt 13 can be adjusted conveniently, so as to adapt to spreading shavings of different thicknesses on the first conveyor belt.

本发明毛刷下料辊的毛刷体由若干刷毛构成,刨花可以均匀的粘在刷毛上,同时,由于相邻刷毛之间存在缝隙,使得刨花可以被相邻刷毛短暂的夹持,从而使毛刷下料辊呈现出可以短暂吸附刨花的功能。随着毛刷下料辊的旋转,粘在刷毛上及被刷毛短暂夹持的刨花在重力作用下均匀的掉落在第二输送带的进料端,使毛刷下料辊实现了将第一输送带上的刨花均匀播撒在第二输送带的功能。由于毛刷下料辊在旋转过程中,其毛刷体具有一定的吸附作用,从而解决了现有技术采用刺辊作为下料辊时所产生的如下问题:现有技术的刺辊上的辊针都是坚硬的钢条,因此,当刺辊与第一输送带之间的间隙太小时,会导致第一输送带与刺辊 卡死,而当刺辊与第一输送带之间的间隙过大时,会使通过刺辊播撒到第二输送带上的刨花不均匀,从而使播撒效果差,影响后续对刨花施胶时的施胶质量。 The brush body of the brush unloading roller of the present invention is composed of several bristles, and the shavings can be evenly adhered to the bristles. At the same time, because there are gaps between adjacent bristles, the shavings can be temporarily clamped by the adjacent bristles, so that The brush feed roller exhibits the function of temporarily picking up the shavings. With the rotation of the brush unloading roller, the shavings sticking to the bristles and temporarily clamped by the bristles evenly fall on the feeding end of the second conveyor belt under the action of gravity, so that the brush unloading roller realizes the first The shavings on the first conveyor belt are evenly spread on the second conveyor belt. Due to the fact that the brush body has a certain adsorption effect during the rotation of the brush blanking roller, the following problems generated when the prior art adopts the licker-in roller as the blanking roller are solved: the roller on the prior art licker-in roller The needles are all hard steel bars, so when the gap between the licker-in roller and the first conveyor belt is too small, it will cause the first conveyor belt and the licker-in roller to be stuck, and when the gap between the licker-in roller and the first conveyor belt If it is too large, the shavings spread to the second conveyer belt by the licker-in roller will be uneven, so that the spreading effect will be poor, which will affect the sizing quality of the shavings in the subsequent sizing.

其中,自平衡计量装置安装在第二输送带9下方,具有利用杠杆原理自平衡的秤体结构,如图5所示,该秤体结构包括秤架8和与秤架8一端通过可拆卸方式连接在一起的配重27,用于支撑第二输送带9的称重皮带辊筒5安装在秤架上,而驱动称重皮带辊筒运动的电机也安装在秤架上。其中,秤架8一端的底部与底座中的第二底座26铰接,秤架8另一端的底部由称重传感器7支撑(如图2、图7所示),设计时,应合理设计秤架8和配重27的重量与力矩,以便将配重安装在秤架上并形成秤体结构后,秤体结构在第二底座26上可以处于自动平衡状态。从而当第二输送带9上输送刨花时,称重传感器检测到的重量变化即为刨花的重量,因此,计量精度高,便于对第二输送带上的刨花的输送流量进行精确计算,从而解决了后续施胶工序中,因现有技术中对刨花输送流量的计量误差而产生的施胶质量差的问题。 Among them, the self-balancing metering device is installed below the second conveyor belt 9, and has a self-balancing scale structure utilizing the principle of leverage. The counterweight 27 connected together, the weighing belt roller 5 for supporting the second conveyor belt 9 is installed on the scale frame, and the motor driving the weighing belt roller movement is also installed on the scale frame. Wherein, the bottom of one end of the scale frame 8 is hinged with the second base 26 in the base, and the bottom of the other end of the scale frame 8 is supported by the load cell 7 (as shown in Figures 2 and 7). During design, the scale frame should be designed reasonably 8 and the weight and moment of the counterweight 27, so that after the counterweight is installed on the scale frame and forms the scale body structure, the scale body structure can be in an automatic balance state on the second base 26. Therefore, when the shavings are conveyed on the second conveyor belt 9, the weight change detected by the load cell is the weight of the shavings. Therefore, the measurement accuracy is high, and it is convenient to accurately calculate the conveying flow rate of the shavings on the second conveyor belt, thereby solving the problem of In the follow-up sizing process, the problem of poor sizing quality caused by the measurement error of the shavings conveying flow in the prior art is solved.

进一步的,本发明的刨花输送计量设备还包括:料耙装置,具有位于第一输送带13上方且沿其行进方向梯次分布的多个料耙2(如图2所示),多个料耙相对第一输送带的高度从其进料端至出料端逐次降低,从而可以将第一输送带输送的刨花逐级打散、平整;其中,多个料耙2相对第一输送带13的高度可以同步调整,而对多个料耙的高度进行同步调整是通过料耙支架和料耙升降调节机构实现。 Further, the shavings conveying and metering equipment of the present invention also includes: a material rake device, having a plurality of material rakes 2 (as shown in FIG. The height relative to the first conveyor belt decreases successively from its feed end to the discharge end, so that the shavings conveyed by the first conveyor belt can be broken up and leveled step by step; The height can be adjusted synchronously, and the synchronous adjustment of the heights of multiple rakes is realized through the rake support and the rake lifting adjustment mechanism.

具体的,如图1、图2所示,料耙装置除了多个料耙之外,还具有一对料耙支架3和一对料耙升降调节机构。 Specifically, as shown in Figure 1 and Figure 2, in addition to multiple rakes, the rake device also has a pair of rake brackets 3 and a pair of rake lifting and adjusting mechanisms.

其中,一对料耙支架3分别设置在料仓1的两侧板外壁,且每个料耙支架3一端与安装在侧板一端的料仓支架15铰接,而多个料耙2的两端分别安置在一对料耙支架3上并由其支撑。 Wherein, a pair of rake brackets 3 are respectively arranged on the outer walls of the two side plates of the bin 1, and one end of each rake bracket 3 is hinged with the bin bracket 15 installed on one end of the side plate, and the two ends of a plurality of rakes 2 They are respectively placed on and supported by a pair of material rake supports 3 .

一对料耙升降调节机构分别安装在料仓两侧板的另一端,并与对应的料耙支架3的另一端连接,用于调节料耙支架3相对第一输送带13的倾斜角度,而多个料耙可以随着料耙支架3角度的调节而调节相对第一输送带13的高度。 A pair of material rake lifting and adjusting mechanisms are respectively installed on the other end of the two side plates of the silo, and are connected with the other end of the corresponding material rake support 3, for adjusting the inclination angle of the material rake support 3 relative to the first conveyor belt 13, and The heights of multiple rakes relative to the first conveyor belt 13 can be adjusted as the angle of the rake support 3 is adjusted.

由于料耙装置具有料耙支架和料耙升降调节机构,使得安装在料耙支架上的多个料耙相对第一输送带的高度可以同步调整,保证刨花在第一输送带上的厚度 在理想范围内,避免了现有技术中多个料耙高度不能同步调整产生的如下问题:单独对一个或多个料耙进行高度调整时,多个料耙高度改变无法协调,会使刨花从相邻料耙的间隙内通过,从而使第一输送带输送的刨花的厚度不均匀,影响对刨花施胶后的质量。 Because the material rake device has a material rake support and a material rake lifting adjustment mechanism, the height of multiple material rakes installed on the material rake support relative to the first conveyor belt can be adjusted synchronously to ensure that the thickness of the shavings on the first conveyor belt is ideal. Within the range, the following problems caused by the synchronous adjustment of the heights of multiple rakes in the prior art are avoided: when the height of one or more rakes is adjusted separately, the height changes of multiple rakes cannot be coordinated, which will cause the shavings to flow from adjacent The material rake passes through the gap, so that the thickness of the shavings conveyed by the first conveyor belt is uneven, which affects the quality of the shavings after sizing.

其中,料耙升降调节机构包括:支架,位于料仓侧板的另一端,具有安装在第一底座上的立柱19和与立柱顶端垂直连接的横板35;螺杆18,垂直安装在横板上,其延伸方向和立柱的延伸方向平行且顶端伸出于横板35;调节螺母36,与螺杆18位于横板上方的部分螺纹配合,用于调节螺杆底端与横板之间的距离;其中,料耙支架3另一端与螺杆18底端铰接。当需要对料耙支架进行角度调节时,拧松调节螺母,改变螺杆底端相对横板的距离,从而使料耙支架随着螺杆的运动而运动,进而改变料耙支架相对第一输送带的倾斜角度,然后拧紧调节螺母,使螺杆底端相对横板保持当前距离即可。 Wherein, the material rake lifting adjustment mechanism includes: a bracket, located at the other end of the side plate of the silo, with a column 19 installed on the first base and a horizontal plate 35 vertically connected to the top of the column; a screw 18, vertically installed on the horizontal plate , its extension direction is parallel to the extension direction of the column and the top end protrudes from the cross plate 35; the adjusting nut 36 cooperates with the threaded part of the screw rod 18 above the cross plate to adjust the distance between the bottom end of the screw rod and the cross plate; , The other end of the material rake support 3 is hinged with the bottom end of the screw rod 18 . When it is necessary to adjust the angle of the rake bracket, loosen the adjusting nut to change the distance between the bottom end of the screw and the horizontal plate, so that the rake bracket moves with the movement of the screw, and then changes the angle of the rake bracket relative to the first conveyor belt. Tilt the angle, and then tighten the adjusting nut to keep the current distance between the bottom end of the screw and the horizontal plate.

进一步的,本发明的料耙装置还具有多对料耙微调机构,每对料耙微调机构对应设置在一个料耙2两端,用于微量调整相对应的料耙2相对料耙支架的位置。 Further, the material rake device of the present invention also has multiple pairs of material rake fine-tuning mechanisms, and each pair of material rake fine-adjustment mechanisms is correspondingly arranged at both ends of a material rake 2, and is used for micro-adjusting the position of the corresponding material rake 2 relative to the material rake support .

优选的,如图6所示,每个料耙微调机构包括:滑块17,滑动设置在料耙支架3上端面;紧固螺栓28,用于将滑块17紧固在料耙支架上;其中,用于支撑料耙2的料耙轴承16固定安装在滑块17上,且料耙轴承的中轴线与料耙支架的延伸方向垂直。 Preferably, as shown in FIG. 6, each rake fine-tuning mechanism includes: a slider 17, which is slidably arranged on the upper end surface of the rake bracket 3; fastening bolts 28, used to fasten the slider 17 on the rake bracket; Wherein, the rake bearing 16 for supporting the rake 2 is fixedly installed on the slider 17, and the central axis of the rake bearing is perpendicular to the extending direction of the rake support.

如图6所示,在料耙支架3上端面固定设置呈L形的固定块29,滑块17也呈L形,将滑块17安装在固定块29上,固定块的竖直板和滑块的竖直板平行,在固定块的竖直板上穿设一限位螺栓27,限位螺栓27的末端抵在滑块17的竖直板上,从而可以限制滑块沿着料耙支架长度延伸方向的位置。 As shown in Figure 6, an L-shaped fixed block 29 is fixedly arranged on the upper surface of the rake support 3, and the slider 17 is also L-shaped. The slider 17 is installed on the fixed block 29, and the vertical plate of the fixed block and the slider The vertical plates of the block are parallel, and a limit bolt 27 is pierced on the vertical plate of the fixed block. The position in the direction of length extension.

本发明的料耙装置具有料耙微调机构,因此可以微量调整料耙相对料耙支架的位置,以便料耙高度与料耙支架倾斜角度相匹配,并且,只需在料仓侧板上开设沿竖直方向延伸的通孔即可,方便通孔的加工和料耙的安装,可以避免穿过通孔的料耙在通孔内产生晃动,影响第一输送带上刨花的均匀性。 The material rake device of the present invention has a material rake fine-tuning mechanism, so the position of the material rake relative to the material rake support can be adjusted in a small amount, so that the height of the material rake matches the inclination angle of the material rake support. A vertically extending through hole is enough, which is convenient for the processing of the through hole and the installation of the rake, and can prevent the rake passing through the through hole from shaking in the through hole, which affects the uniformity of the shavings on the first conveyor belt.

更进一步的,本发明的刨花输送计量设备还包括用于分别防止第一输送带13和第二输送带9跑偏的皮带调偏装置,用于防止第一输送带13跑偏的皮带调偏装置和防止第二输送带9跑偏的皮带调偏装置的结构相同,在此以防止第一输送 带跑偏的皮带调偏装置为例进行介绍。 Furthermore, the shavings conveying and metering equipment of the present invention also includes a belt deviation adjustment device for preventing the deviation of the first conveyor belt 13 and the second conveyor belt 9 respectively, and a belt deviation adjustment device for preventing the deviation of the first conveyor belt 13. The structure of the device is the same as that of the belt deviation adjustment device for preventing the deviation of the second conveyor belt 9, and the belt deviation adjustment device for preventing the deviation of the first conveyor belt is used as an example for introduction here.

如图9所示,第一输送带13由输送皮带辊筒14驱动,并由托辊11支撑(图9中未示出),由张紧辊10张紧。由于第一输送带13输送距离较长,为了防止第一输送带在运行过程中跑偏,设置了皮带调偏装置。 As shown in FIG. 9 , the first conveyor belt 13 is driven by a conveyor belt roller 14 , supported by an idler roller 11 (not shown in FIG. 9 ), and tensioned by a tension roller 10 . Since the conveying distance of the first conveying belt 13 is relatively long, in order to prevent the first conveying belt from deviating during operation, a belt deviation adjustment device is provided.

其中,如图8、图9所示,皮带调偏装置包括:位置传感器30,设置在第一输送带13附近,用于检测第一输送带13跑偏方向并将产生的跑偏信号传递给控制系统,以便控制系统生成相应调偏指令;传动机构,与控制系统相连接,其根据控制系统的调偏指令执行相应调偏动作;皮带调偏辊12,位于第一输送带下方,分别与传动机构和第一输送带13相连,在传动机构的带动下,对第一输送带13偏离其设定运行方向时的状态进行调节,以便第一输送带沿着设定运行方向运送刨花。 Wherein, as shown in Figure 8 and Figure 9, the belt deviation adjustment device includes: a position sensor 30, which is arranged near the first conveyor belt 13, and is used to detect the deviation direction of the first conveyor belt 13 and transmit the deviation signal to the control system, so that the control system generates a corresponding deviation adjustment command; the transmission mechanism is connected with the control system, and it performs a corresponding deviation adjustment action according to the deviation adjustment command of the control system; the belt deviation adjustment roller 12 is located under the first conveyor belt, respectively The transmission mechanism is connected with the first conveyor belt 13, driven by the transmission mechanism, the state when the first conveyor belt 13 deviates from its set running direction is adjusted, so that the first conveyor belt can transport shavings along the set running direction.

优选的,传动机构包括:电磁换向阀31,与控制系统连接;与电磁换向阀连接的气缸或液压缸32,其活塞杆伸出方向与皮带调偏辊12的轴向垂直,且活塞杆伸出端与用于支撑皮带调偏辊的调偏轴承33铰接;其中,当电磁换向阀动作时,通过活塞杆的伸缩运动带动调偏轴承在对应的轴承座内进行位置微调的运动,使得与调偏轴承连接的皮带调偏辊12进行位置微调。 Preferably, the transmission mechanism includes: an electromagnetic reversing valve 31, which is connected to the control system; a cylinder or a hydraulic cylinder 32 connected to the electromagnetic reversing valve, whose piston rod protrudes in a direction perpendicular to the axial direction of the belt deflection roller 12, and the piston The extended end of the rod is hinged with the deflection adjustment bearing 33 used to support the belt deflection adjustment roller; wherein, when the electromagnetic reversing valve operates, the telescopic movement of the piston rod drives the deflection adjustment bearing to perform fine-adjustment of the position in the corresponding bearing seat , so that the belt deflection adjustment roller 12 connected with the deflection adjustment bearing is fine-tuned in position.

比如,假设第一输送带13的设定运行方向V如图11中箭头方向所示(即,沿着水平方向从左向右的方向),当第一输送带偏离设定运行方向、朝着设定运行方向的左侧偏移(即,朝着图11所示的下方偏移)时,位于第一输送带设定运行方向左侧的气缸或液压缸的活塞杆将回缩以拉动皮带调偏辊左端,而位于第一输送带设定运行方向右侧的气缸或液压缸的活塞杆将伸出以推动皮带调偏辊右端,即,使皮带调偏辊产生沿逆时针方向的旋转运动,与此同时,张紧辊10配合皮带调偏辊的动作、朝着第一输送带松驰的方向偏移,以便将第一输送带松驰处张紧,从而通过皮带调偏辊和张紧辊的共同作用,将第一输送带的运行方向调节到设定运行方向。 For example, assuming that the set running direction V of the first conveyor belt 13 is shown in the direction of the arrow in Figure 11 (that is, the direction from left to right along the horizontal direction), when the first conveyor belt deviates from the set running direction, toward When the set running direction is shifted to the left (i.e. toward the bottom as shown in Figure 11), the piston rod of the air cylinder or hydraulic cylinder located on the left side of the set running direction of the first conveyor belt will retract to pull the belt The left end of the deviation adjustment roller, and the piston rod of the air cylinder or hydraulic cylinder located on the right side of the set running direction of the first conveyor belt will be extended to push the right end of the belt deviation adjustment roller, that is, the belt deviation adjustment roller will rotate counterclockwise At the same time, the tension roller 10 cooperates with the action of the belt deflection roller, and deviates toward the direction of the first conveyor belt slack, so as to tension the slack part of the first conveyor belt, thereby passing the belt deflection roller and the The tension rollers work together to adjust the running direction of the first conveyor belt to the set running direction.

其中,本发明的皮带调偏装置也可以采用现有技术中对输送皮带进行跑偏调节的结构。 Wherein, the belt deviation adjusting device of the present invention can also adopt the structure of adjusting the deviation of the conveying belt in the prior art.

此外,本发明的刨花输送计量设备还包括控制系统,其可以通过检测料位传感器检测的信号来控制进入料仓内的刨花的流量,并能够在线检测第二输送带输 送的刨花的流量。 In addition, the shavings conveying and metering device of the present invention also includes a control system, which can control the flow of shavings entering the bin by detecting the signal detected by the material level sensor, and can detect the flow of shavings conveyed by the second conveyor belt online.

此外,本发明还提供一种采用上述的刨花输送计量设备输送刨花的方法,该方法包括如下步骤: In addition, the present invention also provides a method for conveying shavings by using the above-mentioned shavings conveying and metering equipment, the method includes the following steps:

使刨花从进料口进入料仓内,利用第一输送带和第二输送带,将刨花接力式的从进料口输送至出料口; The shavings enter the bin from the feed port, and the shavings are relay-transported from the feed port to the discharge port by using the first conveyor belt and the second conveyor belt;

其中,在利用第一输送带输送刨花的过程中,通过下料辊装置的设置在第一输送带出料端的的毛刷下料辊,吸附和播撒刨花,以便将第一输送带输送的刨花均匀的播撒在第二输送带上; Wherein, in the process of utilizing the first conveyor belt to convey the shavings, the brush unloading roller arranged on the discharge end of the first conveyor belt through the unloading roller device absorbs and spreads the shavings, so that the shavings conveyed by the first conveyor belt Evenly spread on the second conveyor belt;

其中,在利用第二输送带输送刨花的过程中,通过自平衡计量装置的安装在第二输送带下方的可实现自平衡的秤体结构,称量第二输送带上输送的刨花重量; Wherein, in the process of using the second conveyor belt to transport the shavings, the weight of the shavings transported on the second conveyor belt is weighed through the self-balancing scale structure installed under the second conveyor belt of the self-balancing metering device;

其中,在称量刨花重量时,秤体结构的秤架和配重处于平衡状态。 Wherein, when weighing the wood shavings, the scale frame and the counterweight of the scale body structure are in a balanced state.

其中,在利用第一输送带输送刨花的过程中,通过同步调整多个料耙相对第一输送带的高度,以便使输送到第一输送带出料端的刨花厚度均匀,而多个料耙通过如下步骤同步调整其相对第一输送带的高度:通过调节料耙支架相对第一输送带的倾斜角度,以便调节每个料耙相对第一输送带的高度。 Wherein, in the process of using the first conveyor belt to convey the shavings, the height of the multiple rakes relative to the first conveyor belt is adjusted synchronously so that the thickness of the shavings conveyed to the discharge end of the first conveyor belt is uniform, and the multiple rakes pass through The following steps synchronously adjust their height relative to the first conveyor belt: by adjusting the inclination angle of the rake support relative to the first conveyor belt, so as to adjust the height of each rake relative to the first conveyor belt.

下面,结合图10和本发明的刨花输送计量设备的结构,对本发明的刨花输送计量设备输送刨花的过程进行描述。 Next, with reference to FIG. 10 and the structure of the shavings conveying and metering device of the present invention, the process of conveying shavings by the shavings conveying and metering device of the present invention will be described.

首先,刨花从进料口24进入料仓1,堆积在第一输送带13上,第一输送带13在输送皮带辊筒14的驱动下运行,梯次分布的多个料耙2把堆积在第一输送带13上的刨花打散、平整,让刨花以一定的厚度(100mm-200mm)均匀分布在第一输送带13上。 First of all, the shavings enter the bin 1 from the feed port 24 and accumulate on the first conveyor belt 13. The first conveyor belt 13 runs under the drive of the conveyor belt roller 14, and the multiple material rakes 2 distributed in stages pile up on the first conveyor belt 13. The shavings on the first conveyor belt 13 are scattered and leveled, so that the shavings are evenly distributed on the first conveyor belt 13 with a certain thickness (100mm-200mm).

在利用第一输送带输送刨花的过程中,通过调整料耙支架相对第一输送带的倾斜角度,达到同步调整每个料耙相对第一输送带高度的目的,从而在多个料耙的共同作用下,使第一输送带上输送的刨花厚度均匀;而通过毛刷下料辊吸附和播撒刨花,将第一输送带出料端的刨花均匀的播撒在第二输送带的进料端;同时,通过调整毛刷下料辊相对第一输送带的距离,控制第一输送带上刨花被播撒到第二输送带上刨花的厚度。而刨花从进料口进入料仓时,设置在料仓内的多个料位传感器34随时检测料仓内第一输送带上的刨花的料位信号,并将其传送给控制系 统,从而通过控制系统控制前一工序向刨花输送计量设备的进料口输送的刨花流量。 In the process of using the first conveyor belt to transport the shavings, by adjusting the inclination angle of the rake support relative to the first conveyor belt, the purpose of synchronously adjusting the height of each rake relative to the first conveyor belt is achieved, so that in the common Under the action, the thickness of the shavings conveyed on the first conveyor belt is uniform; and the shavings are absorbed and spread by the brush unloading roller, and the shavings at the discharge end of the first conveyor belt are evenly spread on the feed end of the second conveyor belt; at the same time , by adjusting the distance of the brush unloading roller relative to the first conveyor belt, the thickness of the shavings on the first conveyor belt being spread to the second conveyor belt is controlled. And when the shavings enter the silo from the feed port, a plurality of material level sensors 34 arranged in the silo detect the material level signal of the shavings on the first conveyor belt in the silo at any time, and transmit it to the control system, thereby passing The control system controls the flow of shavings conveyed to the feed port of the shavings conveying metering device by the previous process.

当第一输送带上的刨花被毛刷下料辊源源不断的播撒到第二输送带9上、并由第二输送带运送至出料口6时,设置在第一输送带附近的速度传感器检测第一输送带的运行速度,并将检测到的速度信号传送给控制系统,位于第二输送带下方的秤体结构的称重传感器随时检测第二输送带9上的从其进料端至其出料端的刨花的重量,并将检测到的刨花重量信号传送给控制系统;与此同时,设置在第二输送带附近的速度传感器检测第二输送带的运行速度,并将检测到的速度信号传送给控制系统,控制系统根据称重传感器检测到的刨花重量信号、速度传感器检测到的第二输送带的运行速度信号以及料位传感器34检测到的刨花的料位信号,通过变频器,调节第一输送带和第二输送带的运行速度(即,分别调节第一输送带电机的转速和第二输送带电机的转速,以实现对第一输送带和第二输送带运行速度的调节),使第一输送带的皮带速度随第二输送带的皮带速度等比例变化,以便达到控制刨花输送计量设备出料口处输出的刨花流量的目的。 When the shavings on the first conveyor belt are continuously spread onto the second conveyor belt 9 by the brush unloading roller, and are transported to the discharge port 6 by the second conveyor belt, the speed sensor arranged near the first conveyor belt Detect the running speed of the first conveyor belt, and transmit the detected speed signal to the control system, and the load cell of the scale body structure located under the second conveyor belt detects the speed from the feed end to the second conveyor belt 9 at any time. The weight of the shavings at the discharge end, and the detected weight signal of the shavings is sent to the control system; at the same time, the speed sensor installed near the second conveyor belt detects the running speed of the second conveyor belt, and the detected speed The signal is transmitted to the control system, and the control system passes through the frequency converter according to the weight signal of the shavings detected by the load cell, the running speed signal of the second conveyor belt detected by the speed sensor, and the material level signal of the shavings detected by the material level sensor 34. Adjust the running speed of the first conveyor belt and the second conveyor belt (that is, adjust the rotating speed of the first conveyor belt motor and the second conveyor belt motor respectively, so as to realize the adjustment of the running speed of the first conveyor belt and the second conveyor belt ), so that the belt speed of the first conveyor belt changes proportionally with the belt speed of the second conveyor belt, so as to achieve the purpose of controlling the flow rate of the shavings output at the outlet of the shavings conveying metering device.

其中,控制系统通过称重传感器检测第二输送带上刨花的重量,并根据第二输送带的皮带运行速度和刨花在第二输送带上运行的距离,就可以测算出第二输送带输送的刨花的流量(即设备出料口处输出的刨花流量),从而可以达到在线检测刨花流量的目的;并且,根据后续施胶工序中对刨花流量的需求,控制第二输送带的运行速度;此外,还通过料位传感器检测到的料位信号来控制进入料仓内的刨花的流量。 Among them, the control system detects the weight of the shavings on the second conveyor belt through the load cell, and according to the belt running speed of the second conveyor belt and the distance of the shavings running on the second conveyor belt, it can measure and calculate the weight of the shavings conveyed by the second conveyor belt. The flow rate of the shavings (that is, the flow rate of the shavings output at the outlet of the equipment), so as to achieve the purpose of online detection of the shavings flow; and, according to the demand for the shavings flow in the subsequent sizing process, control the running speed of the second conveyor belt; in addition , the flow of shavings entering the silo is also controlled by the material level signal detected by the material level sensor.

其中,本发明中采用的料位传感器可以采用电容式接近开关,也可以采用阻旋料位计,还可以采用称重传感器,其检测料仓中的刨花量信号,从而控制从料仓的进料口进入的刨花流量;本发明的速度传感器可以采用光电编码器,也可以采用光电位置开关。而本发明的控制系统可以采用工控机,也可以采用可编程逻辑控制器(PLC),还可以采用可嵌入式控制系统或分散控制系统,通过检测各传感器检测到的信号来控制各对应电机的运行速度,从而达到控制料仓进料口进入的刨花流量和从料仓出料口输出的刨花流量的目的。 Wherein, the material level sensor adopted in the present invention can adopt capacitive proximity switch, also can adopt anti-rotation material level meter, can also adopt weighing sensor, it detects the shavings amount signal in the silo, thereby controls the feed from the silo. The flow rate of the shavings entering the feed port; the speed sensor of the present invention can use a photoelectric encoder or a photoelectric position switch. And the control system of the present invention can adopt industrial computer, also can adopt programmable logic controller (PLC), can also adopt embedded control system or distributed control system, control the operation of each corresponding motor by detecting the signal that each sensor detects Operating speed, so as to achieve the purpose of controlling the flow of shavings entering the feed port of the silo and the flow of shavings output from the discharge port of the silo.

尽管上文对本发明作了详细说明,但本发明不限于此,本技术领域的技术人员可以根据本发明的原理进行修改,因此,凡按照本发明的原理进行的各种修改 都应当理解为落入本发明的保护范围。 Although the present invention has been described in detail above, the present invention is not limited thereto, those skilled in the art can make modifications according to the principle of the present invention, therefore, all various modifications carried out according to the principle of the present invention should be understood as into the protection scope of the present invention.

Claims (10)

1.一种刨花输送计量设备,包括:1. A shavings conveying metering device, comprising: 用于安置料仓的底座;A base for placing the silo; 设置在底座上方的料仓,一端设有进料口,另一端设有出料口;The silo set above the base has a material inlet at one end and a material outlet at the other end; 输送装置,具有上下平行并沿移动方向延续安置在料仓内部的第一输送带和第二输送带,用于接力式将刨花从进料口输送至出料口,The conveying device has a first conveyor belt and a second conveyor belt arranged inside the silo in parallel up and down along the moving direction, and is used to convey the shavings from the inlet to the outlet in relay mode, 其特征在于,还包括:It is characterized in that it also includes: 下料辊装置,具有安置在所述第一输送带出料端的毛刷下料辊,毛刷下料辊与第一输送带之间具有可调的间隙;The blanking roller device has a brush blanking roller arranged at the discharge end of the first conveyor belt, and there is an adjustable gap between the brush blanking roller and the first conveyor belt; 自平衡计量装置,安装在所述第二输送带下方,具有实现自平衡的秤体结构,用于称量第二输送带上的刨花重量;A self-balancing metering device, installed below the second conveyor belt, has a self-balancing scale structure for weighing the weight of the shavings on the second conveyor belt; 其中,所述毛刷下料辊用于吸附和播撒刨花,以便将通过所述第一输送带输送的刨花均匀的播撒在所述第二输送带上;Wherein, the brush unloading roller is used for absorbing and spreading shavings, so that the shavings transported by the first conveyor belt are evenly spread on the second conveyor belt; 其中,所述秤体结构包括秤架和与秤架一端连接的配重,且秤架和配重处于平衡状态。Wherein, the scale body structure includes a scale frame and a counterweight connected to one end of the scale frame, and the scale frame and the counterweight are in a balanced state. 2.根据权利要求1所述的设备,其特征在于,还包括:2. The device according to claim 1, further comprising: 料耙装置,具有位于所述第一输送带上方且沿其行进方向梯次分布的多个料耙;A material rake device, having a plurality of material rakes located above the first conveyor belt and distributed in steps along its traveling direction; 其中,在利用所述第一输送带输送刨花的过程中,通过同步调整所述多个料耙相对所述第一输送带的高度,以便使输送到所述第一输送带出料端的刨花厚度均匀。Wherein, in the process of using the first conveyor belt to convey the shavings, the height of the plurality of rakes relative to the first conveyor belt is adjusted synchronously so that the thickness of the shavings conveyed to the discharge end of the first conveyor belt uniform. 3.根据权利要求2所述的设备,其特征在于,所述料耙装置还具有:3. equipment according to claim 2, is characterized in that, described material rake device also has: 一对料耙支架,分别设置在所述料仓的两侧板外壁,且每个料耙支架一端与侧板一端铰接;A pair of rake brackets are respectively arranged on the outer walls of the two side plates of the silo, and one end of each rake bracket is hinged to one end of the side plate; 一对料耙升降调节机构,分别安装在料仓两侧板的另一端,并与对应的料耙支架另一端连接,用于调节料耙支架相对所述第一输送带的倾斜角度;A pair of rake lifting and adjusting mechanisms are respectively installed on the other end of the two side plates of the silo, and connected to the other end of the corresponding rake bracket, for adjusting the inclination angle of the rake bracket relative to the first conveyor belt; 其中,每个料耙两端分别由所述料耙支架支撑;Wherein, the two ends of each rake are respectively supported by the rake bracket; 其中,所述多个料耙通过如下步骤同步调整相对所述第一输送带的高度:Wherein, the heights of the plurality of rakes relative to the first conveyor belt are synchronously adjusted through the following steps: 调节所述料耙支架相对所述第一输送带的倾斜角度,以便调节每个料耙相对所述第一输送带的高度。Adjusting the inclination angle of the rake support relative to the first conveyor belt, so as to adjust the height of each rake relative to the first conveyor belt. 4.根据权利要求3所述的设备,其特征在于,所述料耙升降调节机构包括:4. The equipment according to claim 3, characterized in that, the rake lifting adjustment mechanism comprises: 支架,安装在所述料仓的对应侧板另一端,具有与料仓侧板垂直连接的横板;The bracket is installed at the other end of the corresponding side plate of the silo, and has a horizontal plate vertically connected with the side plate of the silo; 螺杆,安装在横板上,且其顶端伸出于横板;The screw rod is installed on the horizontal plate, and its top end protrudes from the horizontal plate; 调节螺母,与螺杆位于横板上方的部分形成螺纹配合,通过螺杆调节实现所述调节料耙支架相对第一输送带的倾斜角度;The adjusting nut is threadedly matched with the part of the screw rod above the horizontal plate, and the inclination angle of the adjusting material rake support relative to the first conveyor belt is realized by adjusting the screw rod; 其中,所述料耙支架另一端与所述螺杆底端铰接。Wherein, the other end of the rake support is hinged to the bottom end of the screw. 5.根据权利要求3所述的设备,其特征在于,所述料耙装置还具有:5. equipment according to claim 3, is characterized in that, described material rake device also has: 料耙微调机构,对应设置在相应料耙的两端,用于调整所述料耙相对所述料耙支架的位置。The rake fine-tuning mechanism is correspondingly arranged at both ends of the corresponding rake, and is used to adjust the position of the rake relative to the rake support. 6.根据权利要求5所述的设备,其特征在于,所述料耙微调机构包括:6. The device according to claim 5, wherein the rake fine-tuning mechanism comprises: 滑块,滑动设置在所述料耙支架上端面;The slider is slidably arranged on the upper end surface of the rake support; 螺栓,用于将滑块紧固在所述料耙支架上;Bolts are used to fasten the slide block on the rake bracket; 其中,用于支撑所述料耙的料耙轴承固定安装在所述滑块上。Wherein, the rake bearing used to support the rake is fixedly installed on the slider. 7.根据权利要求1所述的设备,其特征在于,还包括用于分别防止所述第一输送带和第二输送带跑偏的皮带调偏装置。7. The equipment according to claim 1, further comprising a belt deviation adjusting device for preventing deviation of the first conveyor belt and the second conveyor belt respectively. 8.根据权利要求7所述的设备,其特征在于,所述皮带调偏装置包括:8. The device according to claim 7, wherein the belt deviation adjustment device comprises: 位置传感器,设置在所述第一输送带或所述第二输送带附近,用于检测所述第一输送带或所述第二输送带跑偏方向并将产生的跑偏信号传递给控制系统,以便控制系统生成相应调偏指令;A position sensor, arranged near the first conveyor belt or the second conveyor belt, is used to detect the deviation direction of the first conveyor belt or the second conveyor belt and transmit the generated deviation signal to the control system , so that the control system can generate corresponding deviation adjustment instructions; 传动机构,与控制系统相连接,其根据所述控制系统的调偏指令执行相应调偏动作;The transmission mechanism is connected with the control system, and it executes corresponding deviation adjustment actions according to the deviation adjustment instructions of the control system; 皮带调偏辊,分别与传动机构和所述第一输送带或所述第二输送带相连,在传动机构的带动下,调节所述第一输送带或所述第二输送带的偏移方向。The belt deflection adjustment roller is respectively connected with the transmission mechanism and the first conveyor belt or the second conveyor belt, and is driven by the transmission mechanism to adjust the deviation direction of the first conveyor belt or the second conveyor belt . 9.根据权利要求8所述的设备,其特征在于,所述传动机构包括:9. The device according to claim 8, wherein the transmission mechanism comprises: 电磁换向阀,与所述控制系统连接;An electromagnetic reversing valve, connected with the control system; 与电磁换向阀连接的气缸或液压缸,其活塞杆伸出方向与所述皮带调偏辊的轴向垂直,且活塞杆伸出端与用于支撑所述皮带调偏辊的调偏轴承铰接;The cylinder or hydraulic cylinder connected with the electromagnetic reversing valve, the piston rod protruding direction is perpendicular to the axial direction of the belt deflecting roller, and the protruding end of the piston rod is connected with the deflecting bearing used to support the belt deflecting roller hinged; 其中,所述电磁换向阀动作时,通过所述活塞杆的伸缩运动带动所述调偏轴承运动,从而带动所述皮带调偏辊进行偏移方向的调节。Wherein, when the electromagnetic reversing valve operates, the telescopic movement of the piston rod drives the deflection adjustment bearing to move, thereby driving the belt deflection adjustment roller to adjust the deflection direction. 10.一种采用权利要求1至9所述的刨花输送计量设备输送刨花的方法,其特征在于,所述方法包括如下顺序进行的步骤:10. A method for conveying shavings using the shavings conveying and metering device according to claims 1 to 9, characterized in that the method comprises the following steps in sequence: 使刨花从料仓的进料口进入料仓内;Make the shavings enter the silo from the feed port of the silo; 通过第一输送带输送从所述进料口进入料仓的刨花;The shavings entering the silo from the feed port are conveyed by the first conveyor belt; 通过下料辊装置的毛刷下料辊将所述第一输送带输送的刨花均匀的播撒在所述第二输送带上;The shavings conveyed by the first conveyor belt are evenly spread on the second conveyor belt by the brush blanking roller of the blanking roller device; 通过所述第二输送带输送刨花,其中The shavings are transported via the second conveyor belt, wherein 通过自平衡计量装置的秤体结构,使所述秤体结构的秤架和配重处于平衡状态,以称量所述第二输送带上输送的刨花重量。Through the scale body structure of the self-balancing metering device, the scale frame and the counterweight of the scale body structure are in a balanced state, so as to weigh the weight of the shavings conveyed on the second conveyor belt.
CN201510025789.0A 2015-01-19 2015-01-19 Wood shaving conveying metering device and method for conveying wood shaving thereof Pending CN105858263A (en)

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CN111867739A (en) * 2018-04-27 2020-10-30 布勒股份有限公司 Automatic entry adjustment
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CN119098395A (en) * 2024-10-24 2024-12-10 山东省林业科学研究院 Automatic feeding system and intelligent screening line for wood chip screening

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Application publication date: 20160817