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CN105920967A - Ultralow-emission, water-saving and smoke suppression synergistic advanced purification system and method thereof - Google Patents

Ultralow-emission, water-saving and smoke suppression synergistic advanced purification system and method thereof Download PDF

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CN105920967A
CN105920967A CN201610557160.5A CN201610557160A CN105920967A CN 105920967 A CN105920967 A CN 105920967A CN 201610557160 A CN201610557160 A CN 201610557160A CN 105920967 A CN105920967 A CN 105920967A
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flue gas
smoke
micro
water
flue
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许月阳
薛建明
王宏亮
管明
管一明
戴伟伟
付森林
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State Power Environmental Protection Research Institute
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Abstract

本发明提供一种超低排放节水消烟协同深度净化系统及方法,用于进一步处理出口烟气,以满足超低排放、消烟及节水协同深度净化要求。该系统主要包括依次布置在脱硫塔出口烟道内的微冷相变促聚器、多污染物捕集器和微热消烟器,脱硫塔出来的烟气依次经过微冷相变促聚器、多污染物捕集器和微热消烟器处理后经烟囱排放。相比现有的直接加热抬升烟气减缓烟囱冒白烟的常规做法,直接将含大量水汽的饱和或过饱和烟气由直接升温至不饱和状态,需要消耗较多的能量,本发明消烟协同净化系统中消烟采用微降温、再微升温的方法,既促进细微颗粒、雾滴、可溶盐等多污染物脱除,回收烟气中水,又具有明显的节能降耗优势,而且同时实现了真正意义上的消烟。

The invention provides an ultra-low emission, water-saving and smoke-eliminating cooperative deep purification system and method, which are used for further processing outlet flue gas to meet the requirements of ultra-low emission, smoke elimination and water-saving cooperative deep purification. The system mainly includes a micro-cooled phase-change accelerator, a multi-pollutant trap and a micro-heat smoke eliminator arranged in sequence in the outlet flue of the desulfurization tower. The flue gas from the desulfurization tower passes through the micro-cooled phase-change accelerator, After being treated by the multi-pollutant trap and the micro-heat smoke eliminator, it is discharged through the chimney. Compared with the existing conventional method of directly heating up the flue gas to slow down the white smoke from the chimney, directly raising the temperature of the saturated or supersaturated flue gas containing a large amount of water vapor to the unsaturated state requires more energy consumption. The smoke elimination method of the present invention The smoke elimination in the collaborative purification system adopts the method of micro-cooling and then micro-rising, which not only promotes the removal of fine particles, mist droplets, soluble salts and other pollutants, but also recovers the water in the flue gas, and has obvious advantages in energy saving and consumption reduction. At the same time, real smoke elimination is realized.

Description

超低排放节水消烟协同净化系统及方法Ultra-low emission water saving and smoke elimination collaborative purification system and method

技术领域:Technical field:

本发明提供一种超低排放节水消烟协同净化系统及方法,属资源环境烟气净化领域。The invention provides an ultra-low emission water-saving and smoke-eliminating collaborative purification system and method, belonging to the field of resource and environment flue gas purification.

背景技术:Background technique:

随着火电厂大气污染物控制进入超低排放阶段,火电烟气排放中的NOx、SO2、尘等污染物排放浓度要求分别要示控制在50 mg/m3、35 mg/m3、10mg/m3以下,甚至有部分地区(如上海、浙江等)要求采取控制措施消除脱硫后烟囱石膏雨、有色烟雨等现象,达到不冒白烟。With the control of air pollutants in thermal power plants entering the ultra-low emission stage, the emission concentrations of NOx, SO 2 , dust and other pollutants in the flue gas emissions of thermal power plants are required to be controlled at 50 mg/m 3 , 35 mg/m 3 , and 10 mg/m 3 , respectively. m 3 or less, even some areas (such as Shanghai, Zhejiang, etc.) require control measures to eliminate the phenomenon of gypsum rain and colored smoke rain in the chimney after desulfurization, so as to avoid white smoke.

目前,通过低氮燃烧+高效SCR技术可以实现NOx超低排放,通过单/双塔双循环等技术可以实现SO2超低排放,而烟尘的超低排放一直困扰着燃煤电站及相关工业锅炉,通过增加湿式电除尘可以实现烟尘超低排放,但投资及运行维护费用高,系统运行的可靠性和稳定性有待时间的进一步考验。所以,不采用湿式电除尘实现烟尘超低排放且能够同时消除石膏雨和白烟的技术具有潜在的市场需求。At present, ultra-low NOx emissions can be achieved through low-nitrogen combustion + high-efficiency SCR technology, and ultra-low emissions of SO 2 can be achieved through single/double-tower double-cycle technologies, but ultra-low emissions of smoke and dust have always plagued coal-fired power stations and related industrial boilers , by adding wet electrostatic precipitator, ultra-low emission of smoke and dust can be achieved, but the investment and operation and maintenance costs are high, and the reliability and stability of the system operation need to be further tested by time. Therefore, there is a potential market demand for a technology that does not use wet electrostatic precipitator to achieve ultra-low emission of smoke and dust and can eliminate gypsum rain and white smoke at the same time.

对于消除石膏雨和白烟,目前常规的做法主要是采用对烟气直接再热措施,该措施运行能耗高,会大幅增加了发电煤耗,不利于生产节能,且潜在系统结垢堵塞等危及生产安全的隐患。For the elimination of gypsum rain and white smoke, the current conventional method is to directly reheat the flue gas. This measure has high energy consumption and will greatly increase the coal consumption of power generation. production safety hazards.

因此,开发适合国情发展需要,满足超低排放控制要求,且能够消除石膏雨、尾部烟气有色烟羽的多功能超低排放节水消烟协同净化方法、技术及装备尤为重要。Therefore, it is particularly important to develop a multi-functional ultra-low emission water-saving and smoke-eliminating collaborative purification method, technology and equipment that are suitable for the development needs of the country, meet the ultra-low emission control requirements, and can eliminate gypsum rain and colored plume of tail flue gas.

发明内容:Invention content:

本发明提供一种多功能超低排放节水消烟协同净化系统,用于进一步处理出口烟气,多污染物深度净化减排,以满足低排排放烟囱消烟要求。The invention provides a multi-functional ultra-low emission water-saving and smoke-eliminating collaborative purification system, which is used for further processing outlet flue gas, deep purification and emission reduction of multi-pollutants, so as to meet the requirements of low-emission chimney smoke elimination.

本发明另一目的在于提供一种烟气超低排放节水消烟协同净化方法。Another object of the present invention is to provide a collaborative purification method for ultra-low emission of flue gas, saving water and eliminating smoke.

本发明采用的具体技术方案如下:The concrete technical scheme that the present invention adopts is as follows:

一种多功能超低排放节水消烟协同净化系统,主要包括依次布置在脱硫塔出口烟道内的微冷相变促聚器、多污染物捕集器和微热消烟器,脱硫塔出来的烟气依次经过微冷相变促聚器、多污染物捕集器和微热消烟器处理后经烟囱排放;微冷相变促聚器与多污染物捕集器之间间距为5~15 m;多污染物捕集器与微热消烟器之间间距为5~25m 。A multi-functional ultra-low emission water-saving and smoke elimination collaborative purification system, which mainly includes a micro-cooled phase change accelerator, a multi-pollutant trap and a micro-heat smoke eliminator arranged in sequence in the outlet flue of the desulfurization tower. The flue gas is discharged through the chimney after being treated by the micro-cooled phase change accelerator, the multi-pollutant trap and the micro-heat smoke eliminator in sequence; the distance between the micro-cooled phase-change accelerator and the multi-pollutant trap is 5 ~15 m; the distance between the multi-pollutant trap and the micro heat smoke eliminator is 5~25m.

本发明的进一步设计在于:A further design of the present invention is:

该系统配置有冲洗系统,包括泵、冲洗管路和喷嘴,用于对微冷相变促聚器、多污染物捕集器和微热消烟器进行清洗。The system is equipped with a flushing system, including pumps, flushing pipelines and nozzles, which are used to clean the micro-cooled phase change accelerator, multi-pollutant trap and micro-heat smoke eliminator.

该系统还配置有疏水系统,包括在多污染物捕集器两侧的疏水槽,疏水槽与脱硫塔内部或浆液制备系统连通,或与脱硫石膏脱水皮带机滤饼冲洗水系统连接,或引去灰渣系统与渣水混合共治。The system is also equipped with a drainage system, including drainage tanks on both sides of the multi-pollutant trap. The drainage tanks are connected with the inside of the desulfurization tower or the slurry preparation system, or connected with the filter cake flushing water system of the desulfurization gypsum dehydration belt machine, or lead The ash and slag removal system is mixed with slag water for co-treatment.

微冷相变促聚器、微热消烟器结构相似,主要由壳体、进口介质通流管路及隔离关断阀、进口分配箱、与烟气流向垂直穿过烟道的换热管路、出口汇流箱、出口介质通流管路及隔离关断阀组成;进口分配箱和出口汇流箱对称布置,且分成若干小室,每组进出口小室对应连接一组换热管路、相应的进出口介质通流管路及隔离关断阀以实现分区独立控制功能;每组进出口小室烟气侧壁面为蜂窝孔板,每个开孔均对应连接相应的换热管路;壳体由金属板与进口分配箱和出口汇流箱连接形成密封框架组成,或通过焊接或法兰与烟道连接。The micro-cooling phase change accelerator and the micro-heating smoke eliminator are similar in structure, mainly composed of a shell, an inlet medium flow pipe, an isolation shut-off valve, an inlet distribution box, and a heat exchange tube passing through the flue perpendicular to the flue gas flow direction. The inlet distribution box and the outlet confluence box are symmetrically arranged and divided into several small chambers. Each group of inlet and outlet chambers is connected to a set of heat exchange pipelines and corresponding The inlet and outlet medium flow pipes and isolation shut-off valves are used to realize the independent control function of the partitions; the side wall of the flue gas of each group of inlet and outlet chambers is a honeycomb orifice plate, and each opening is connected to the corresponding heat exchange pipeline; the shell is composed of The metal plate is connected with the inlet distribution box and the outlet combiner box to form a sealed frame, or connected with the flue through welding or flanges.

本发明烟气超低排放消烟协同净化方法,该方法包括以下处理过程:The method for collaborative purification of ultra-low emission and smoke elimination of flue gas according to the present invention includes the following processing steps:

第一,脱硫塔出口T1温度的烟气经微冷相变促聚器降温至T2(降温0.1~10℃),在温降及相变的共同作用下,烟气中细雾滴凝聚,细微颗粒凝并团聚,经过微冷相变促聚器的换热管路或换热器对烟气进行凝结、除雾、除尘处理,脱出部分水份,处理后烟气进入多污染物捕集器; First , the temperature of the flue gas at T1 at the outlet of the desulfurization tower is lowered to T2 (0.1-10°C) through the micro - cooling phase change accelerator. , the fine particles are condensed and agglomerated, and the flue gas is condensed, demisted, and dusted through the heat exchange pipeline or heat exchanger of the micro-cooled phase change polymerizer, and part of the water is removed. After the treatment, the flue gas enters the multi-pollutant trap Collector;

第二,经由多污染物捕集器进一步捕集烟气中大部分余留雾滴和颗粒物,脱出绝大部分凝结水,处理后的烟气再送入微热消烟器;Second, through the multi-pollutant trap to further capture most of the remaining mist and particulate matter in the flue gas, most of the condensed water will be removed, and the treated flue gas will be sent to the micro-heat smoke eliminator;

第三,微热消烟器再将烟气升温至T3(升温0.1~10℃)成为不饱和烟气,经由烟囱排放;Third, the micro-heat smoke eliminator raises the temperature of the flue gas to T 3 (0.1-10°C) to become unsaturated flue gas, which is discharged through the chimney;

其中T2通过以下公式计算得到:where T2 is calculated by the following formula :

T2=44.29ηe0.065T1/H1-T1 (1)T 2 =44.29ηe 0.065T1 /H 1 -T 1 (1)

其中T3通过以下公式计算得到:Where T3 is calculated by the following formula :

T3 =46.5045δe0.065T2/H0-T2 (2)T 3 =46.5045δe 0.065T2 /H 0 -T 2 (2)

式中,T1为脱硫塔出口烟气实际温度,T2为微冷相变促聚器出口应控制的烟气温度、T3为微热消烟器加热后应控制的烟气温度,H0为环境空气湿度、H1为脱硫塔出口烟气湿度,η为冷却经济降温系数,取值范围0.05-1,δ微热经济系数,取值范围0-0.75。In the formula, T1 is the actual temperature of the flue gas at the outlet of the desulfurization tower, T2 is the flue gas temperature that should be controlled at the outlet of the micro - cooling phase change polymerizer, T3 is the temperature of the flue gas that should be controlled after being heated by the micro-heating smoke eliminator, H 0 is the ambient air humidity, H 1 is the flue gas humidity at the outlet of the desulfurization tower, η is the cooling economic cooling coefficient, the value range is 0.05-1, and δ is the micro thermal economic coefficient, the value range is 0-0.75.

该方法还包括以下过程:冲洗系统定期对微冷相变促聚器、多污染物捕集器和微热消烟器的表面进行冲洗,冲冼出水及烟道内的凝结水被回收后,经疏水系统返回至吸收塔或送至浆液制备系统,或替代部分脱硫系统的用水,以降低脱硫系统水耗量。The method also includes the following process: the flushing system regularly flushes the surface of the micro-cooled phase change accelerator, the multi-pollutant trap and the micro-heat smoke eliminator, and after the flushing water and the condensed water in the flue are recovered, the The drainage system is returned to the absorption tower or sent to the slurry preparation system, or replaces part of the water in the desulfurization system to reduce the water consumption of the desulfurization system.

微冷相变促聚器和微热消烟器的换热管路采用导热性能比较好的、耐腐蚀耐磨损的氟塑料或金属热管,也可以采用成熟的大表面积换热器。微冷相变促聚器的冷却换热介质一般为电厂的经过预处理工业用水,微热消烟器的加热介质一般来自电厂余热回收系统的热水或其他换热介质。The heat exchange pipeline of the micro-cooling phase change accelerator and the micro-heating smoke eliminator adopts fluoroplastic or metal heat pipes with good thermal conductivity, corrosion resistance and wear resistance, or mature large surface area heat exchangers can also be used. The cooling heat exchange medium of the micro-cooling phase change accelerator is generally the pretreated industrial water of the power plant, and the heating medium of the micro-heat smoke eliminator is generally hot water or other heat exchange media from the waste heat recovery system of the power plant.

本发明微冷相变促聚器的多污染物深度净化及节水工作原理:The multi-pollutant deep purification and water-saving working principle of the micro-cooled phase change accelerator of the present invention:

本发明系统中的微冷相变促聚器,具有降温冷凝、相变凝聚作用。水汽可凝结成无数超比表面的细微雾滴,可促进可溶酸气(如HCl、HF、SO2、SO3、NO2等)溶解吸收,也利于润湿SO3气溶胶、超细颗粒物等难以脱除的PM2.5前体污染物,改变表面理化特性,利于其碰撞聚集成雾滴、逐渐长大成水滴,从烟气中洗涤、凝聚、脱析出气、液、固各相态的污染物,包括携带的可溶盐类离子,实现污染物的深度净化和减排。同时具有降温换热作用,尤其在相变瞬间,热量的微骤变,会促使颗粒物发生热凝并,且产生大量超细的雾滴,加强了细微颗粒物及气溶胶表面的润湿增湿,改变其特性,促进超细凝结核形成细颗粒物和超细雾滴。细颗粒物、超细雾滴进一步热凝并、团聚并逐渐形成易捕集的大颗粒、大雾滴,可实现烟气除尘去湿;饱和水汽及携带的雾滴在温降条件下,会凝结析出大量的水,通过回收返回脱硫系统再利用,可以节约脱硫系统用水。The micro-cooled phase change accelerator in the system of the present invention has the functions of cooling condensation and phase change condensation. Water vapor can condense into countless fine mist droplets with super specific surface, which can promote the dissolution and absorption of soluble acid gas (such as HCl, HF, SO 2 , SO 3 , NO 2 , etc.), and is also conducive to wetting SO 3 aerosol and ultrafine particles Such as PM 2.5 precursor pollutants that are difficult to remove, change the physical and chemical properties of the surface, facilitate their collision and aggregation into mist droplets, gradually grow into water droplets, wash, condense, and separate out gas, liquid, and solid pollution from the flue gas substances, including carried soluble salt ions, to achieve deep purification and emission reduction of pollutants. At the same time, it has the function of cooling and heat exchange, especially at the moment of phase change, the slight sudden change of heat will promote the thermal condensation of particles, and produce a large number of ultra-fine droplets, which strengthens the wetting and humidification of fine particles and aerosol surfaces, Change its characteristics to promote the formation of fine particles and ultra-fine droplets of ultra-fine condensation nuclei. Fine particles and ultra-fine mist droplets are further thermally condensed and reunited to gradually form large particles and large mist droplets that are easy to capture, which can realize dust removal and dehumidification of flue gas; saturated water vapor and carried mist droplets will condense under the condition of temperature drop A large amount of water is precipitated, which can save water in the desulfurization system by recycling it and returning it to the desulfurization system for reuse.

本发明的节水消烟工艺方法图解如下:The water-saving and smoke-eliminating process diagram of the present invention is as follows:

图2所示为本发明结合烟气湿含量曲线进行的消除白烟的方法图解,图中曲线为烟气温度-湿度饱和曲线,当排放烟气到达烟囱出口时,在对应的环境温度下,水蒸汽气相分压数据点在饱和湿度线曲线以上时为饱和或过饱和湿烟气,排放时会产生白烟。消除白烟原理在于将饱和或过饱和烟气中的水分脱出,将烟气排至环境时仍为不饱和烟气即不会产生白烟现象。而脱出的水可以回用到脱硫、灰渣等系统替代工艺用水,从而减少其他系统水耗。Fig. 2 shows that the method diagram of eliminating white smoke that the present invention carries out in conjunction with flue gas moisture content curve, curve in the figure is flue gas temperature-humidity saturation curve, when discharging flue gas reaches chimney outlet, under corresponding ambient temperature, When the water vapor partial pressure data point is above the saturated humidity line curve, it is saturated or supersaturated wet flue gas, and white smoke will be produced when discharged. The principle of eliminating white smoke is to remove the moisture in saturated or supersaturated flue gas, and when the flue gas is discharged to the environment, it will still be unsaturated flue gas, that is, no white smoke will be produced. The extracted water can be reused in desulfurization, ash and slag systems to replace process water, thereby reducing water consumption in other systems.

图中,脱硫塔出口烟气为40-60℃左右携带大量雾滴的过饱和湿烟气(即A点,曲线对应饱和,曲线上为过饱和区,曲线下为不饱和区),直接排放后温度降至环境温度(如图中D点)会产生白烟。也就是不采取措施只要直线AD与饱和线有交叉就会产生白烟。而本发明先通过微冷相变促聚器降温将烟气状态由A降至B点(即图中AB线),将会凝结析出脱出大量水滴和雾滴及细微颗粒物,经过多污染物捕集器除尘除雾后,再经由微热消烟器升温至C点后排放,BC线过程使得饱和烟气成为不饱和烟气,凝结出水气。排放过程中,烟气变化过程为CD线,CD过程烟气均为不饱和状态,也就是CD与饱和湿度曲线不交叉,因而排放时就不会产生白烟。In the figure, the flue gas at the outlet of the desulfurization tower is supersaturated wet flue gas with a large amount of mist droplets at around 40-60°C (that is, point A, the curve corresponds to saturation, the supersaturated area is on the curve, and the unsaturated area is below the curve), which is directly discharged After the temperature drops to the ambient temperature (point D in the figure), white smoke will be generated. That is, if no measures are taken, white smoke will be generated as long as the straight line AD crosses the saturation line. However, in the present invention, the flue gas state is lowered from A to point B (line AB in the figure) by cooling the temperature of the micro-cooled phase change accelerator first, and a large amount of water droplets, mist droplets and fine particles will be condensed and separated out, and after multi-pollutant capture After dust removal and mist removal by the collector, the temperature is raised to point C through the micro-heat smoke eliminator and then discharged. The process of BC line makes the saturated flue gas become unsaturated flue gas, and condenses water vapor. During the discharge process, the change process of the flue gas is the CD line, and the flue gas in the CD process is in an unsaturated state, that is, the CD and the saturated humidity curve do not cross, so no white smoke will be generated during discharge.

现有的消烟系统直接将饱和或过饱和烟气直接升温,烟气由饱和湿度线左侧A点升温至右侧比E点更高的温度,一般75℃以上,除将过饱和烟气加热使其含水汽分压进入不饱和状态外,还需要将烟气中携带的大量浆液液滴和雾滴也蒸发,所含的全水份气相分压全部进入不饱和气体区域,排放后只暂时看不到白烟,但是因为排烟与环境温度温差大,与环境大气迅速混合后,水汽分压迅速又返回过饱和区域,所以会出现高温烟气排出烟囱一段距离(0.5到2m左右)又产生白烟的情况,尤其是环境湿度高的地区。而且该方法需要超过本发明方法几倍的能耗,根据试验研究验证,能耗较本申请要高1-3倍;本发明消烟协同净化系统中消烟是从A到B先微降温脱水,再从B点微升温,具有明显的节能优势,同时实现了真正的消除烟羽。The existing smoke elimination system directly raises the temperature of saturated or supersaturated flue gas, and the temperature of the flue gas is raised from point A on the left side of the saturated humidity line to a temperature higher than point E on the right side, generally above 75°C, except for supersaturated flue gas In addition to heating to make the partial pressure of water vapor into an unsaturated state, it is also necessary to evaporate a large number of slurry droplets and mist droplets carried in the flue gas. No white smoke can be seen temporarily, but because the temperature difference between the exhaust smoke and the ambient temperature is large, after the rapid mixing with the ambient atmosphere, the water vapor partial pressure quickly returns to the supersaturated area, so there will be high-temperature flue gas discharged from the chimney for a certain distance (about 0.5 to 2m) White smoke is also produced, especially in areas with high ambient humidity. Moreover, this method requires several times more energy consumption than the method of the present invention. According to experimental research, the energy consumption is 1-3 times higher than that of the present application; the smoke elimination in the smoke elimination collaborative purification system of the present invention is to slightly cool down and dehydrate from A to B. , and then slightly increase the temperature from point B, which has obvious energy-saving advantages, and at the same time realizes the real elimination of smoke plume.

本发明相比现有技术具有如下优点:Compared with the prior art, the present invention has the following advantages:

本发明中,相变凝聚器用于将烟气经济降温⊿T=T2-T1℃,使得烟气中的饱和、过饱和水汽凝结析出,同时烟气中的细微雾滴与细微颗粒物发生相变凝聚长大凝结,并随析出的水滴碰撞管壁被捕集,达到除尘除雾目的。In the present invention, the phase change coagulator is used to economically lower the temperature of the flue gas ⊿T drop =T 2 -T 1 ℃, so that the saturated and supersaturated water vapor in the flue gas condenses and precipitates, and at the same time, the fine mist droplets and fine particles in the flue gas generate The phase change coagulation grows and condenses, and the precipitated water droplets collide with the tube wall and are captured to achieve the purpose of dust removal and mist removal.

本发明中,多污染物捕集器用于烟气的进一步净化,经过相变凝聚器烟道内的水汽被降温T2-T1发凝聚出大量雾滴并逐步长大,同时逐步浸润烟气中发生相变凝聚已团聚的细微颗粒,但其中只有部分被相变冷却凝聚器截留,增设多污染物捕集器有助于另外一部分雾滴和颗粒的进一步脱除。In the present invention, the multi-pollutant trap is used for further purification of the flue gas. After the water vapor in the flue of the phase change condenser is cooled by T 2 -T 1 , a large number of mist droplets are condensed and gradually grow up, and at the same time, they are gradually infiltrated in the flue gas. Phase change condenses the fine particles that have been agglomerated, but only part of them is intercepted by the phase change cooling agglomerator, adding a multi-pollutant trap helps to further remove the other part of mist and particles.

本发明中,微热消烟器用于将经过前面两个设施后的烟气温度升温⊿T=T3-T2℃,目的在于将已脱水除尘后的烟气由饱和湿烟气变为不饱和湿烟气,具体升温温度需要结合环境温度及当地大气压确定,可以通过微热使得烟气变为干烟气,排放烟囱口可以消除白烟。In the present invention, the micro-heat smoke eliminator is used to increase the temperature of the flue gas after passing through the previous two facilities ⊿T rise =T 3 -T 2 ℃, the purpose is to change the dehydrated and dust-removed flue gas from saturated wet flue gas to For unsaturated wet flue gas, the specific heating temperature needs to be determined in combination with the ambient temperature and local atmospheric pressure. The flue gas can be turned into dry flue gas by slight heat, and the white smoke can be eliminated by discharging the chimney.

本发明中冲洗及疏水系统,对三个设施进行定期冲洗,喷嘴布置设施断面全覆盖,冲洗方式采用间隙运行,各个设施前后安装压力表用以监控阻力变化情况。多污染物捕集器两侧设置疏水槽,用于将烟道内的凝结水及冲洗水回收返回吸收塔或浆液制备系统。The flushing and water-repellent system in the present invention regularly flushes the three facilities, the nozzles are arranged to cover the cross-section of the facilities, the flushing method adopts gap operation, and pressure gauges are installed before and after each facility to monitor the change of resistance. Drainage tanks are set on both sides of the multi-pollutant trap to recover the condensed water and flushing water in the flue and return them to the absorption tower or slurry preparation system.

附图说明:Description of drawings:

图1为本发明的超低排放节水消烟协同净化系统图。Fig. 1 is a diagram of the ultra-low emission water-saving and smoke-eliminating collaborative purification system of the present invention.

图2为结合烟气湿度曲线的消除白烟的方法原理图。Fig. 2 is a schematic diagram of a method for eliminating white smoke combined with flue gas humidity curves.

图3为微冷相变促聚器和微热消烟器结构图。Fig. 3 is a structural diagram of a micro-cooling phase change accelerator and a micro-heating smoke eliminator.

图中:1-微冷相变促聚器;2-多污染物捕集器;3-微热消烟器;4-疏水槽;5-脱硫塔。11-壳体;12-介质通流管路;13-隔离关断阀;14-进口分配箱;15-出口汇流箱;16-换热管路;17-进口小室;18-出口小室;19-烟道。In the figure: 1-micro-cooling phase change accelerator; 2-multi-pollutant trap; 3-micro-heat smoke eliminator; 4-drain tank; 5-desulfurization tower. 11-Shell; 12-Medium flow pipeline; 13-Isolation shut-off valve; 14-Inlet distribution box; 15-Exit confluence box; 16-Heat exchange pipeline; 17-Inlet chamber; - flue.

具体实施方式:detailed description:

下面结合附图对本发明作进一步的描述:Below in conjunction with accompanying drawing, the present invention will be further described:

实施例一:Embodiment one:

如图1所示,本发明的多功能超低排放节水消烟协同净化系统,主要包括四部分,分别为依次布置在脱硫塔出口烟道内的微冷相变促聚器1、多污染物捕集器2、微热消烟器3和相应的冲洗与疏水系统。微冷相变促聚器与多污染物捕集器之间间距设置为10 m;多污染物捕集器与微热消烟器之间间距为10m 。As shown in Figure 1, the multi-functional ultra-low emission water-saving and smoke-eliminating collaborative purification system of the present invention mainly includes four parts, which are the micro-cooled phase change accelerator 1, the multi-pollutant Trap 2, micro heat smoke eliminator 3 and corresponding flushing and drainage system. The distance between the micro-cooling phase change accelerator and the multi-pollutant trap is set to 10 m; the distance between the multi-pollutant trap and the micro-heat smoke eliminator is 10 m.

根据各部分的位置关系,脱硫塔5出口烟气依次经微冷相变促聚器1、多污染物捕集器2和烟气微热消烟器3处理后经烟囱排放。According to the positional relationship of each part, the flue gas at the outlet of the desulfurization tower 5 is sequentially treated by the slightly cold phase change accelerator 1, the multi-pollutant trap 2 and the flue gas slightly heat smoke eliminator 3, and then discharged through the chimney.

冲洗系统包括泵、冲洗管路和喷嘴,用于对微冷相变促聚器、多污染物捕集器和烟气微热消烟器进行清洗。The flushing system includes pumps, flushing pipelines and nozzles, which are used to clean the micro-cooled phase change accelerator, multi-pollutant trap and flue gas micro-heat smoke eliminator.

疏水系统采用在多污染物捕集器两侧的疏水槽结构形式,疏水槽4与脱流塔或浆液制备系统连通。The drainage system adopts the structural form of drainage grooves on both sides of the multi-pollutant trap, and the drainage groove 4 is connected with the deflow tower or the slurry preparation system.

实施例二:Embodiment two:

在实施例一的基础上,本发明系统中的微冷相变促聚器和微热消烟器结构相似,布置在烟道19中,如图3所示,主要由壳体11、进口介质通流管路12及其(进口)隔离关断阀13、进口分配箱14、与烟气流向垂直穿过烟道的换热管路16、出口汇流箱15、出口介质通流管路12及其(出口)隔离关断阀组成;进口分配箱14和出口汇流箱15对称布置,且分成若干小室,每组进、出口小室对应连接一组换热管路16、相应的进出口介质通流管路及隔离关断阀以实现分区独立控制功能;每组进口小室17和出口小室18烟气侧壁面为蜂窝孔板,每个开孔均对应连接相应的换热管路;壳体11由金属板与进口分配箱和出口汇流箱连接形成密封框架组成,或通过焊接或法兰与烟道连接。换热管路为导热性能比较好的耐温耐腐耐磨氟塑料或金属材质。On the basis of Embodiment 1, the structure of the micro-cooling phase change accelerator and the micro-heating smoke eliminator in the system of the present invention are similar, and they are arranged in the flue 19, as shown in Figure 3, mainly composed of a housing 11, an inlet medium Flow pipeline 12 and its (inlet) isolation shut-off valve 13, inlet distribution box 14, heat exchange pipeline 16 passing through the flue perpendicular to the flue gas flow, outlet combiner box 15, outlet medium flow pipeline 12 and Its (outlet) isolation shut-off valve is composed of; the inlet distribution box 14 and the outlet confluence box 15 are symmetrically arranged, and are divided into several small chambers, and each group of inlet and outlet chambers is connected to a set of heat exchange pipelines 16, and the corresponding inlet and outlet medium flow Pipelines and isolation shut-off valves to achieve independent control functions in different regions; the flue gas side walls of each group of inlet chambers 17 and outlet chambers 18 are honeycomb orifice plates, and each opening is connected to a corresponding heat exchange pipeline; the shell 11 is composed of The metal plate is connected with the inlet distribution box and the outlet combiner box to form a sealed frame, or connected with the flue through welding or flanges. The heat exchange pipeline is made of fluoroplastic or metal material with good thermal conductivity, temperature resistance, corrosion resistance and wear resistance.

实施例三:Embodiment three:

本发明烟气超低排放消烟协同净化方法,采用实施例二的系统处理过程如下:The collaborative purification method for ultra-low emission of flue gas and smoke elimination of the present invention adopts the system processing process of Embodiment 2 as follows:

首先测量以下数据:脱硫塔出口烟气实际温度T1, 环境空气湿度H0、脱硫塔出口烟气湿度H1,确定冷却经济降温系数η,取值范围0.05-1(本例取0.5),微热经济系数δ,取值范围0-0.75(本例取0.35)。First measure the following data: the actual temperature T 1 of the flue gas at the outlet of the desulfurization tower, the humidity of the ambient air H 0 , the humidity of the flue gas at the outlet of the desulfurization tower H 1 , and determine the cooling economic cooling coefficient η, which ranges from 0.05 to 1 (0.5 in this example), Micro thermal economic coefficient δ, the value range is 0-0.75 (0.35 is taken in this example).

下式中:T2为微冷相变促聚器出口应控制的烟气温度、T3为微热消烟器加热后应控制的烟气温度。In the following formula: T 2 is the flue gas temperature that should be controlled at the outlet of the micro-cooling phase change accelerator, and T 3 is the flue gas temperature that should be controlled after heating by the micro-heating smoke eliminator.

第一,脱硫塔出口T1℃的烟气经微冷相变促聚器降温至T2℃凝结、除雾、除尘处理,处理后烟气进入多污染物捕集器;First, the flue gas at T 1 °C at the outlet of the desulfurization tower is cooled to T 2 °C by a micro-cooling phase change accelerator for condensation, mist removal, and dust removal. After the treatment, the flue gas enters the multi-pollutant trap;

T2=44.29ηe0.065T1/H1-T1 (1)T 2 =44.29ηe 0.065T1 /H 1 -T 1 (1)

第二,经由多污染物捕集器进一步捕集烟气中余留雾滴和颗粒物,之后的烟气再送入微热消烟器;Second, the remaining mist and particles in the flue gas are further captured by the multi-pollutant trap, and then the flue gas is sent to the micro-heat smoke eliminator;

第三,微热消烟器再将烟气升温至T3 ℃成为不饱和烟气,经由烟囱排放,Third, the micro-heat smoke eliminator heats up the flue gas to T 3 ℃ to become unsaturated flue gas, which is discharged through the chimney.

T3 =46.5045δe0.065T2/H0-T2 (2)T 3 =46.5045δe 0.065T2 /H 0 -T 2 (2)

第四,由冲洗系统定期对微冷相变促聚器、多污染物捕集器和微热消烟器的表面进行冲洗,冲冼出水及烟道内的凝结水经疏水系统返回至吸收塔,或送至浆液制备系统,亦或用于脱硫石膏滤饼冲洗,替代脱硫用工艺水。Fourth, the flushing system regularly flushes the surface of the micro-cooled phase change accelerator, the multi-pollutant trap and the micro-heated smoke eliminator, and the flushing water and the condensed water in the flue are returned to the absorption tower through the drainage system. Or sent to the slurry preparation system, or used for desulfurization gypsum filter cake washing, instead of process water for desulfurization.

应用实例:Applications:

以某5万m3/h烟气处理量的烟气脱硫装置后加装本发明的超低排放节水消烟协同净化系统,其中微冷相变促聚器和微热消烟器均配备有导热媒(水)输送泵,微冷相变促聚器冷却介质为开式冷却水(不需计算冷却耗能,只统计输送泵功耗),微热消烟器的加热介质为外来热水(热量计入能耗统计),本发明装置各个设施开启控制条件及效果见下表1所示四组试验:A flue gas desulfurization device with a flue gas treatment capacity of 50,000 m 3 /h is equipped with the ultra-low emission water-saving and smoke-eliminating collaborative purification system of the present invention, in which the slightly-cooled phase change accelerator and the slightly-heated smoke eliminator are equipped with There is a heat transfer medium (water) delivery pump, the cooling medium of the micro-cooling phase change polymerizer is open cooling water (no need to calculate the cooling energy consumption, only the power consumption of the delivery pump is counted), and the heating medium of the micro-heat smoke eliminator is external heat Water (calorie is included in energy consumption statistics), the opening control conditions and effects of each facility of the device of the present invention are shown in the four groups of tests shown in Table 1 below:

其中试验2的情况近似传统的直接加热消白烟的方法,可见采用本发明系统能耗可以比传统直接将烟气加热方法节约能耗45.7%,且可以促进多污染物减排。The situation in Test 2 is similar to the traditional method of directly heating white smoke. It can be seen that the energy consumption of the system of the present invention can save 45.7% of energy consumption compared with the traditional method of directly heating flue gas, and can promote the reduction of multi-pollutant emissions.

试验4对应本发明的系统和方法;试验1采用本发明系统,多污染物捕集器投运,微冷相变促聚器、微热消烟器均不投运;试验2采用本发明系统,多污染物捕集器投运,其中微冷相变促聚器停运、微热消烟器投运升温;试验3采用本发明系统,多污染物捕集器投运,其中微冷相变促聚器投运、微热消烟器停运。试验4与试验1比较,颗粒物排放减少61.4%,主要是由于脱硫后烟气中颗粒物主要成分为石膏,来源于脱硫烟气携带的石膏浆液雾滴,在微冷相变促聚器对烟气降的同时引起水汽相变,大量细微石膏雾滴凝聚析出从而脱出烟气,同时有部分细微颗粒、SO3团聚,减少。Test 4 corresponds to the system and method of the present invention; Test 1 adopts the system of the present invention, the multi-pollutant trap is put into operation, and the slightly cold phase change accelerator and the slightly heat smoke eliminator are not put into operation; Test 2 adopts the system of the present invention , the multi-pollutant trap was put into operation, wherein the micro-cooled phase change polymerizer was out of service, and the micro-heat smoke eliminator was put into operation to raise the temperature; Test 3 adopted the system of the present invention, and the multi-pollutant trap was put into operation, wherein the micro-cooled phase The variable accelerator was put into operation, and the micro-heat smoke eliminator was out of operation. Compared with Experiment 1, the emission of particulate matter in Experiment 4 was reduced by 61.4%, mainly because the main component of particulate matter in the flue gas after desulfurization was gypsum, which was derived from the gypsum slurry droplets carried by the desulfurization flue gas. At the same time, the phase change of water vapor is caused, and a large number of fine gypsum droplets are condensed and precipitated to escape the flue gas. At the same time, some fine particles and SO3 are agglomerated and reduced.

此外,凝结水样可形成的二次颗粒物的前体污染物还有浆液或水中溶解的各种可形成可溶盐的离子包括Cl-、F-、Br-、Na+、Mg2+、Ca2+、K+等也被脱除进入液相,直接减排了气相中的污染物,因而本发明微冷相变促聚器的投入,多污染物捕集器后烟气骤凝采样分析携带的可溶盐类含量明显下降,对多污染物捕集器后烟气的凝结水样中各可溶盐离子含量检测结果见表2,检测参照DL/T997-2006、GB5750_2006标准,其中检测设备:ICS-200,Optim700 DV等。In addition, the precursor pollutants of secondary particles that can be formed in condensed water samples are various ions that can form soluble salts dissolved in slurry or water, including Cl - , F - , Br - , Na + , Mg 2+ , Ca 2+ , K + , etc. are also removed into the liquid phase, which directly reduces the pollutants in the gas phase. Therefore, the input of the micro-cooled phase change accelerator of the present invention and the sampling and analysis of flue gas sudden condensation after the multi-pollutant trap The content of soluble salts carried has decreased significantly. The test results of the soluble salt ions in the condensed water samples of the flue gas after the multi-pollutant trap are shown in Table 2. The test refers to the DL/T997-2006 and GB5750_2006 standards. Equipment: ICS-200, Optim700 DV, etc.

表1Table 1

表2Table 2

由表2可见,本发明超低排放节水消烟协同净化系统开启后,排放烟气中可溶盐类物质的排放量下降明显,下降量71.58%,微冷相变促聚器开启前后凝结液的电导率下降79.21%,明显减排了气相中的污染物,真正实现了低排放。It can be seen from Table 2 that after the ultra-low emission water-saving and smoke-elimination cooperative purification system of the present invention is opened, the emission of soluble salts in the exhaust flue gas drops significantly, with a drop of 71.58%. The conductivity of the liquid is reduced by 79.21%, which significantly reduces the pollutants in the gas phase and truly achieves low emissions.

Claims (7)

1. a minimum discharge water saving smoke elimination cooperated purification system, it is characterised in that: mainly include that being sequentially arranged in desulfurizing tower goes out Chilly phase transformation in mouth flue promotees poly-device, multi-pollutant catcher and slight fever smoke eliminator, and desulfurizing tower flue gas out sequentially passes through Chilly phase transformation promotees after poly-device, multi-pollutant catcher and slight fever smoke eliminator process through smoke stack emission;Chilly phase transformation promotees poly-device with many Between contaminant trapping device, spacing is 5~15 m;Between multi-pollutant catcher and slight fever smoke eliminator, spacing is 3~25m.
Minimum discharge water saving smoke elimination cooperated purification system the most according to claim 1, it is characterised in that: this system is configured with punching Wash system, including pump, flushing line and nozzle, for chilly phase transformation is promoted poly-device, multi-pollutant catcher and slight fever smoke eliminator It is carried out.
Minimum discharge water saving smoke elimination cooperated purification system the most according to claim 2, it is characterised in that: this system is also configured with Draining system, is included in the drain tank of multi-pollutant catcher both sides, and drain tank is internal with desulfurizing tower or serum producing system connects Logical, or be connected with desulfurated plaster dehydration belt feeder filter cake flushing water system, or be directed toward ash-slag disposal system and mix with pulp water and control altogether.
4. according to claim 1-3 arbitrary described minimum discharge water saving smoke elimination cooperated purification system, it is characterised in that: chilly phase transformation Promote poly-device similar with slight fever smoke eliminator structure, mainly by housing, import medium is through-flow pipeline and isolation shut-off valve, import distribution Case and flue gas flow direction pass perpendicularly through the heat exchanging pipe of flue, outlet header box, the outlet through-flow pipeline of medium and isolation shut-off valve thereof Composition.
Minimum discharge water saving smoke elimination cooperated purification system the most according to claim 4, it is characterised in that: import distributor box and going out Mouth header box is arranged symmetrically with, and is divided into some cells, and often group import and export cell correspondence connects one group of heat exchanging pipe, often organizes import and export Cell fume side wall is honeycomb orifice plate, and each perforate is all corresponding connects corresponding heat exchanging pipe;Housing mainly by metallic plate with Import distributor box and outlet header box connect formation seal frame composition, or are connected with flue by welding or flange.
6. utilizing the flue gas minimum discharge smoke elimination synergistic purification method of claim 1-5 any system, the method includes following place Reason process:
First, desulfurizing tower outlet T1The flue gas of temperature promotees poly-device through chilly phase transformation and is cooled to T2Temperature, common in temperature drop and phase transformation Under effect, in cohesion flue gas, mist drips and coagulates with fine particle, and heat exchanging pipe or heat exchanger by the chilly phase transformation poly-device of rush are to flue gas Carry out condensing, except mist, dust removal process, abjection part moisture content, flue gas entrance multi-pollutant catcher after process;
Second, trap most of remaining droplet and particulate matter in flue gas further via multi-pollutant catcher, the biggest portion of abjection Fractional condensation bears water, and the flue gas after process is re-fed into slight fever smoke eliminator;
3rd, flue gas is warming up to T by slight fever smoke eliminator3Temperature becomes unsaturated flue gas, via smoke stack emission;
The most chilly phase transformation promotees poly-device and exports flue-gas temperature T that should control2It is calculated by below equation:
T2=44.29ηe0.065T1/H1-T1 (1)
Flue-gas temperature T that wherein should control after the heating of slight fever smoke eliminator3It is calculated by below equation:
T3 =46.5045δe0.065T2/H0-T2 (2)
In formula, T1For desulfurizing tower exiting flue gas actual temperature, H0For ambient air humidity, H1For desulfurizing tower exiting flue gas humidity, η For cooling down economic coefficient of temperature drop, span 0.05-1, δ slight fever economic coefficient, span 0-0.75.
The most according to claim 6, flue gas minimum discharge smoke elimination synergistic purification method, the method also includes procedure below: rinse System at regular intervals promotees poly-device to chilly phase transformation, the surface of multi-pollutant catcher and slight fever smoke eliminator is rinsed, rush Xian's water outlet and After condensation water in flue is recovered, it is back to absorption tower through draining system or delivers to serum producing system, or Substitute For Partial takes off Sulfur system use water.
CN201610557160.5A 2016-07-15 2016-07-15 Ultralow-emission, water-saving and smoke suppression synergistic advanced purification system and method thereof Pending CN105920967A (en)

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