CN105945521A - Square shaft sleeve with square hole and processing method and application thereof - Google Patents
Square shaft sleeve with square hole and processing method and application thereof Download PDFInfo
- Publication number
- CN105945521A CN105945521A CN201610389991.6A CN201610389991A CN105945521A CN 105945521 A CN105945521 A CN 105945521A CN 201610389991 A CN201610389991 A CN 201610389991A CN 105945521 A CN105945521 A CN 105945521A
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- Prior art keywords
- square
- axle sleeve
- cold
- band
- square hole
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- 238000003672 processing method Methods 0.000 title claims abstract description 23
- 238000012545 processing Methods 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000001125 extrusion Methods 0.000 claims abstract description 10
- 239000000047 product Substances 0.000 claims description 18
- 230000001105 regulatory effect Effects 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 8
- 239000011265 semifinished product Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 25
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 229910000831 Steel Inorganic materials 0.000 abstract description 9
- 239000010959 steel Substances 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 2
- 230000007306 turnover Effects 0.000 abstract description 2
- 239000002184 metal Substances 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 4
- 239000008358 core component Substances 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012958 reprocessing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000000306 component Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a square shaft sleeve with a square hole and a processing method thereof. The processing method comprises the following procedures: (a), blanking, that is, placing a prepared disc steel material on feeding equipment, and feeding the disc steel material onto a cold header by the feeding equipment so as to carry out blanking; and (b), processing the square shaft sleeve in several stages, that is, adopting a multi-station cold header to directly process the material into a shape through cold heading, arranging three processing dies in the cold header, and directly processing the material into the square shaft sleeve with the square hole through three-times cold heading extrusion. Besides, the invention further discloses an application of the square shaft sleeve with the square hole. According to the processing method, the disc steel material is adopted, and the steel material is directly punched into the shape by the cold header through cold heading extrusion, so that the utilizing rate of the raw material is high, and excellent effects of reducing material consumption, increasing production efficiency, reducing turnover wastes and the like can be achieved. By adopting the integral processing of the cold header, the processing technology is simplified, and the processing efficiency is improved.
Description
Technical field
The invention belongs to the processing technique field of metal parts, be specifically related to the square axle sleeve of a kind of band square hole
And processing method and application.
Background technology
Along with the development of auto industry, main engine plants the technology of angle regulating device for seat of vehicle is required such as bearing strength,
Process structure, product quality and production cost etc. require more and more higher.Domestic each big angle regulating device for seat of vehicle is looked forward to
Industry all meets, in research and development, the recliner core component that technology requires.
The square shaft set of angle regulating device for seat of vehicle is as an important core component, and it includes square axle sleeve
Body, in axial direction offers square opening and prism at square sleeve body, in prior art, and this square shaft set
Traditional diamond-making technique mainly have following several:
(1) directly being processed manufacturing by the tubing of band center square hole, this processing method can reduce machining center
The step of axis hole, but the square shaft nested structure intensity that this processing method manufactures is low；
(2) first it is processed into square axle sleeve, then to processing with engine lathe by metal bar (wire rod rolled product)
Good square shaft sleeve semi-finished product line cutting carries out holing and reaming, but this technique production cost is higher, work
People's labor intensity is big, and waste of material is serious, complex process and wayward, and the scope of application is little, it is impossible to meet
The demand for development of current enterprise；
(3) use cold headers and the square axle sleeve of linear cutter, comprise the following steps: S1: the dish circle that will get ready
Steel (metal bar) are placed on feeder equipment, and wire rod rolled product is sent into blanking in cold headers by feeder equipment；
S2: by wire rod rolled product (metal bar) is first become cylinder with cold headers cold-heading；S3: process at S2
Cylinder on cold headers cold-heading manhole；S4: the circle then by line cutting, S3 processed is led to
Hole machined squarely through hole, obtains this square shaft set；
(4) use cold headers and the square axle sleeve of lathe process, comprise the following steps: S1: the dish round steel that will get ready
Material (metal bar) is placed on feeder equipment, and wire rod rolled product is sent into blanking in cold headers by feeder equipment；S2:
By wire rod rolled product (metal bar) is first become cylinder with cold headers cold-heading；S3: the circle processed at S2
With cold headers cold-heading square through hole on cylinder；S4: the cylinder then by lathe or milling cutter, S2 processed
External surface is processed into square, obtains this square shaft set.
In method (3) and method (4), cold headers are used to complete some steps in this square shaft set step
Suddenly, but also need in this process use the technology such as line cutting, lathe or milling cutter just can complete square
The processing of axle sleeve, and use line cutting, lathe or milling cutter processing higher to the skill requirement of workman, processing
Time is long, and waste material is many, and the precision being easily caused core component is low, the problem that quality is unstable, and this processing
The whole production technology of mode is discontinuous, and production efficiency is low, and processing cost is high.
At present, such square axle sleeve all the completeest appears in the newspapers with what cold headers machined.
It addition, directly process axle sleeve stock by cold headers there is quick, stable, precision advantages of higher,
In the course of processing of standard component, it may be used for offering manhole on circular cylinder, or in circular columns
Offer square through hole on body, or on square cylinder, offer manhole, and for opening on square cylinder
If square opening, due to the restriction of plastic deformation inherently character, then have not been reported.
Summary of the invention
In view of this, it is an object of the invention to provide a kind of angle regulating device for seat of vehicle axle sleeve, and utilize cold
The processing technique of upsetting machining angle regulating device for seat of vehicle accessory, in the prior art of solution, operation is discontinuous, useless
Falling many, production efficiency is low, the problem that processing cost is high, it addition, present invention also offers the side of this band square hole
The application of oblique crank Z set.
For reaching above-mentioned purpose, the present invention provides following technical scheme:
A kind of processing method of the square axle sleeve of band square hole, it is characterised in that: include following operation:
(a) blanking: being placed on feeder equipment by the wire rod rolled product got ready, wire rod rolled product is sent into cold-heading by feeder equipment
Blanking in machine；
B () square axle sleeve processing by several times: select the direct cold-heading molding of multistage cold former, configures three in cold headers
Width processing mold, is extruded by three cold-headings, is directly processed into the square axle sleeve of band square hole.
More preferably: the extrusion process of cold-heading in three times described in operation (b) is: b1) cold-heading for the first time
Extruding: configure the first processing mold in cold headers, carry out cold-heading extruding with cold headers, formed a length of
The square axle sleeve of the band square hole of 5mm-15mm；B2) extruding of cold-heading for the second time: configure second in cold headers
Processing mold, on the basis of the square axle sleeve of the most extruded band square hole, carries out cold with cold headers
Upsetting squeeze pressure, forms the square axle sleeve of the band square hole of a length of 16mm-24mm；B3) extruding of cold-heading for the third time:
The 3rd processing mold is configured, on the basis of square axle sleeve of the band square hole of second time extrusion forming in cold headers
On, carry out cold-heading extruding with cold headers, form the square axle sleeve of the band square hole of a length of 25mm-30mm.
In more preferably: described operation b1), form band square hole square of a length of 8mm-12mm
Axle sleeve；Described operation b2) in, form the square axle sleeve of the band square hole of a length of 18mm-22mm；Described
Operation b3) in, form the square axle sleeve of the band square hole of a length of 26mm-29mm.
In more preferably: described operation b1), form the square shaft of the band square hole of a length of 10mm
Set；Described operation b2) in, form the square axle sleeve of the band square hole of a length of 20mm；Described operation b3)
In, form the square axle sleeve of the band square hole of a length of 27mm.
More preferably: described wire rod rolled product passes through manipulator clamping, and described mechanical hand interval is successively
Circular flow is between operation (a) to station (b).
The square axle sleeve of a kind of band square hole processed according to above-mentioned processing method: the square axle sleeve of described band square hole
Including square sleeve body and the square opening offered to direction along square axle sleeve body shaft.
More preferably: a length of 5mm-30mm of the square axle sleeve of described band square hole.
The square shaft set of described band square hole as semi-finished product material in the angle regulating device for seat of vehicle axle sleeve course of processing
Application.
More preferably: described angle regulating device for seat of vehicle axle sleeve includes sleeve body, described sleeve body
The circumferential direction of outer surface be provided with location convex shoulder and coordination convex shoulder, and described location convex shoulder and coordination convex shoulder
Stepped along the axial direction of described sleeve body, described sleeve body in axial direction has axis hole, institute
It is square for stating axis hole, and described location convex shoulder is square.
The beneficial effects of the present invention is:
The processing technique of the square axle sleeve of the present invention a kind of band square hole compared with existing processing technique, employing dish
Round stock, directly extrudes punch forming by steel cold-heading by cold headers, and utilization rate of raw materials is high, can reach
Reducing spillage of material, improving production efficiency, reduce the excellent effect such as turnover waste, the present invention uses cold headers
It is integrally machined simplified processing process, improves working (machining) efficiency.
Accompanying drawing explanation
In order to make the purpose of the present invention, technical scheme and beneficial effect clearer, the present invention provides the most attached
Figure illustrates:
Fig. 1 is the process chart of the processing method of the square axle sleeve of band square hole of the present invention；
Fig. 2 be the square axle sleeve of band square hole of the present invention face structural representation；
Fig. 3 be the square axle sleeve of band square hole of the present invention look up structural representation；
Fig. 4 is the square shaft set automotive seat angle modulation as semi-finished product material reprocessing molding of band square hole of the present invention
Device axle sleeve face structural representation；
Fig. 5 is the square shaft set automotive seat angle modulation as semi-finished product material reprocessing molding of band square hole of the present invention
Device axle sleeve look up structural representation.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail.
As it is shown in figure 1, the processing method of the square axle sleeve of a kind of band square hole, including following operation: from dish circle
Steel a, prepares after b1, tri-cold-headings of b2, b3 extruding, specific as follows:
(a) blanking: being placed on feeder equipment by the wire rod rolled product got ready, wire rod rolled product is sent into cold-heading by feeder equipment
Blanking in machine；
B () square axle sleeve processing by several times: select the direct cold-heading molding of multistage cold former, configures three in cold headers
Width processing mold, is extruded by three cold-headings, is directly processed into the square axle sleeve of band square hole.
Also dependent on needing the square sleeve product of the band square hole after molding is carried out turnery processing.
The extrusion process of cold-heading in three times described in operation (b) is: the b1) extruding of cold-heading for the first time: at cold headers
Middle configuration the first processing mold, carries out cold-heading extruding with cold headers, forms the band side of a length of 5mm-15mm
The square axle sleeve in hole；B2) extruding of cold-heading for the second time: configure the second processing mold in cold headers, for the first time
On the basis of the square axle sleeve of extruded band square hole, carry out cold-heading extruding with cold headers, formed a length of
The square axle sleeve of the band square hole of 16mm-24mm；B3) extruding of cold-heading for the third time: configure the 3rd in cold headers
Processing mold, on the basis of the square axle sleeve of the band square hole of second time extrusion forming, carries out cold with cold headers
Upsetting squeeze pressure, forms the square axle sleeve of the band square hole of a length of 25mm-30mm.
The length of the square axle sleeve of the band square hole processed as required and the type of the steel of selection, operation (b)
The described extrusion process of cold-heading in three times is more preferably: the b1) extruding of cold-heading for the first time: join in cold headers
Put the first processing mold, carry out cold-heading extruding with cold headers, form the band square hole of a length of 8mm-12mm
Square axle sleeve；B2) extruding of cold-heading for the second time: configure the second processing mold in cold headers, in extruding for the first time
On the basis of the square axle sleeve of the band square hole of molding, carry out cold-heading extruding with cold headers, formed a length of
The square axle sleeve of the band square hole of 18mm-22mm；B3) extruding of cold-heading for the third time: configure the 3rd in cold headers
Processing mold, on the basis of the square axle sleeve of the band square hole of second time extrusion forming, carries out cold with cold headers
Upsetting squeeze pressure, forms the square axle sleeve of the band square hole of a length of 26mm-29mm.
Operation (a)-operation (b) has been integrally machined by cold headers, whole processed at square axle sleeve
Cheng Zhong, wire rod rolled product in each operation all by manipulator clamping, mechanical hand interval circular flow the most successively in
Operation (a) arrives between station (b), is automatically finished the processing of the whole operation of square axle sleeve of band square hole.
According to the square axle sleeve of the band square hole that above-mentioned processing method is processed, as shown in Figures 2 and 3, it includes
Square sleeve body 1 and the square opening 4 offered along square sleeve body 1 axial direction.
During concrete use, according to the length of the square axle sleeve of band square hole, can select and carry out once
Cold-heading or twice cold-heading, during as being not more than 15mm for the length of the length of the square axle sleeve of band square hole,
Cold headers can be used the most extruded prepared, it would however also be possible to employ multistage cold former is squeezed by twice cold-heading
Pressure, forms the square axle sleeve of the band square hole of 5mm-10mm length for the first time, and cold-heading is extruded i.e. again
Can；
A length of 5mm-30mm with the square axle sleeve of the band square hole of above-mentioned processing method machine-shaping.
Below using the square shaft set of band square hole as semi-finished product material in the angle regulating device for seat of vehicle axle sleeve course of processing
Application as a example by, be specifically described the course of processing of the square axle sleeve of band square hole of the present invention, such as Fig. 4 and Fig. 5 institute
Showing, this angle regulating device for seat of vehicle axle sleeve includes sleeve body 1, in the circumferential direction of the outer surface of sleeve body 1
Be provided with and be shaped as square location convex shoulder 2 and chamfering square coordination convex shoulder 3, and this location convex shoulder 2 and coordination
Convex shoulder 3 is the most stepped along sleeve body 1, and sleeve body 1 in axial direction has square opening and prism 4,
And this location convex shoulder 2 is square, a length of 27mm of this sleeve body, and along the axial direction of this sleeve body
The a length of 27mm of square opening and prism, its concrete processing step is:
(a) blanking: being placed on feeder equipment by the wire rod rolled product got ready, wire rod rolled product is sent into cold-heading by feeder equipment
Blanking in machine；
B () square axle sleeve processing by several times: select the direct cold-heading molding of multistage cold former, configures three in cold headers
Width processing mold, is extruded by three cold-headings, b1) extruding of cold-heading for the first time: in cold headers, configure first add
Tool and mould, carries out cold-heading extruding with cold headers, forms the square axle sleeve of the band square hole of a length of 10mm；B2)
Secondary cold-heading extrudes: configure the second processing mold in cold headers, at the most extruded band square hole
On the basis of square axle sleeve, carry out cold-heading extruding with cold headers, form the side of the band square hole of a length of 20mm
Oblique crank Z set；B3) extruding of cold-heading for the third time: configure the 3rd processing mold in cold headers, adds in second time and is pressed into
On the basis of the square axle sleeve of the band square hole of type, carry out cold-heading extruding with cold headers, form a length of 27mm
The square axle sleeve of band square hole.
(c) shaping: in operation (b) through the square shaft interplanting of the good band square hole of three cold-heading extrusion processes
For semi-finished product material, carry out being finish-machined to angle regulating device for seat of vehicle axle with the outer surface of speed lathe square shaped axle sleeve
Set,.
More conventional processing method, uses the square axle sleeve of the band square hole of the processing method processing of the present invention, tool
There is a following effect:
(1), after cold heading technique, tensile strength and the hardness of axle sleeve are remarkably reinforced, and mechanical performance and drawing process obtain
Being obviously improved, and the precision of axle sleeve is greatly improved, stability is also greatly enhanced.
(2) production efficiency of 3-5 workman is 2000/day in the past, can reach 1 people after using this technique
20000/day, substantially increase production efficiency.
Finally illustrate, preferred embodiment above only in order to technical scheme to be described and unrestricted,
Although the present invention being described in detail by above preferred embodiment, but those skilled in the art
Should be appreciated that and in the form and details it can be made various change, without departing from the present invention
Claims limited range.
Claims (9)
1. the processing method of the square axle sleeve of a band square hole, it is characterised in that: include following operation:
(a) blanking: being placed on feeder equipment by the wire rod rolled product got ready, wire rod rolled product is sent into cold-heading by feeder equipment
Blanking in machine；
B () square axle sleeve processing by several times: select the direct cold-heading molding of multistage cold former, configures three in cold headers
Width processing mold, is extruded by three cold-headings, is directly processed into the square axle sleeve of band square hole.
The processing method of the square axle sleeve of band square hole the most according to claim 1, it is characterised in that: operation (b)
The described extruding of cold-heading in three times, specifically includes: b1) extruding of cold-heading for the first time: configure in cold headers
First processing mold, carries out cold-heading extruding with cold headers, forms the band square hole of a length of 5mm-15mm
Square axle sleeve；B2) extruding of cold-heading for the second time: configure the second processing mold in cold headers, first
On the basis of the square axle sleeve of secondary extruded band square hole, carry out cold-heading extruding with cold headers, formed long
Degree is the square axle sleeve of the band square hole of 16mm-24mm；B3) extruding of cold-heading for the third time: in cold headers
Configure the 3rd processing mold, on the basis of the square axle sleeve of the band square hole of second time extrusion forming, with cold
Upsetting machine carries out cold-heading extruding, forms the square axle sleeve of the band square hole of a length of 25mm-30mm.
The processing method of the square axle sleeve of band square hole the most according to claim 2, it is characterised in that: described operation
B1), in, the square axle sleeve of the band square hole of a length of 8mm-12mm is formed；Described operation b2) in,
Form the square axle sleeve of the band square hole of a length of 18mm-22mm；Described operation b3) in, form length
Square axle sleeve for the band square hole of 26mm-29mm.
The processing method of the square axle sleeve of band square hole the most according to claim 3, it is characterised in that: described operation
B1), in, the square axle sleeve of the band square hole of a length of 10mm is formed；Described operation b2) in, formed
The square axle sleeve of the band square hole of a length of 20mm；Described operation b3) in, form a length of 27mm's
Square axle sleeve with square hole.
The processing method of the square axle sleeve of band square hole the most according to claim 1, it is characterised in that: described
Wire rod rolled product passes through manipulator clamping, and described mechanical hand interval circular flow successively is arrived in operation (a)
Between station (b).
6. the square axle sleeve according to the band square hole of claim 1-5 any one processing method processing: its feature exists
In: the square axle sleeve of described band square hole includes square sleeve body and along square axle sleeve body shaft to direction
The square opening offered.
The square axle sleeve of band square hole the most according to claim 6, it is characterised in that: described band square hole square
The a length of 5mm-30mm of axle sleeve.
8. the application according to the square axle sleeve of the band square hole of claim 1-5 any one processing method processing: its
It is characterised by: the square shaft set of described band square hole is processed at angle regulating device for seat of vehicle axle sleeve as semi-finished product material
During application.
The application of the square axle sleeve of band square hole the most according to claim 8, it is characterised in that: described automotive seats
Chair recliner axle sleeve includes that sleeve body, the circumferential direction of the outer surface of described sleeve body are provided with location
Convex shoulder and coordination convex shoulder, and described positioning convex shoulder and be coordinated the convex shoulder axial direction along described sleeve body
Stepped, described sleeve body in axial direction has axis hole, and described axis hole is square, described location
Convex shoulder is square.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610389991.6A CN105945521B (en) | 2016-06-03 | 2016-06-03 | A kind of square axle sleeve with square hole and its processing method and application |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610389991.6A CN105945521B (en) | 2016-06-03 | 2016-06-03 | A kind of square axle sleeve with square hole and its processing method and application |
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| Publication Number | Publication Date |
|---|---|
| CN105945521A true CN105945521A (en) | 2016-09-21 |
| CN105945521B CN105945521B (en) | 2018-12-11 |
Family
ID=56907698
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610389991.6A Expired - Fee Related CN105945521B (en) | 2016-06-03 | 2016-06-03 | A kind of square axle sleeve with square hole and its processing method and application |
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| Country | Link |
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| CN (1) | CN105945521B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271472A (en) * | 2016-08-27 | 2017-01-04 | 河南森源电气股份有限公司 | A kind of processing method of on-load switch axle |
| CN108031906A (en) * | 2017-11-30 | 2018-05-15 | 雄邦压铸（南通）有限公司 | One kind processing square hole method |
| CN111085824A (en) * | 2019-12-21 | 2020-05-01 | 江苏骏茂新材料科技有限公司 | Machining method of wear-resistant and high-temperature-resistant nickel-based alloy shaft sleeve |
| CN111250934A (en) * | 2020-03-04 | 2020-06-09 | 平湖永鑫五金制品股份有限公司 | Processing technology of hinge shaft in iron door hinge |
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| CN108031906A (en) * | 2017-11-30 | 2018-05-15 | 雄邦压铸（南通）有限公司 | One kind processing square hole method |
| CN111085824A (en) * | 2019-12-21 | 2020-05-01 | 江苏骏茂新材料科技有限公司 | Machining method of wear-resistant and high-temperature-resistant nickel-based alloy shaft sleeve |
| CN111250934A (en) * | 2020-03-04 | 2020-06-09 | 平湖永鑫五金制品股份有限公司 | Processing technology of hinge shaft in iron door hinge |
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| CN105945521B (en) | 2018-12-11 |
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