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CN105973016A - System of step-by-step recycling and gradient utilization for sintering residual heat resources - Google Patents

System of step-by-step recycling and gradient utilization for sintering residual heat resources Download PDF

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CN105973016A
CN105973016A CN201610290010.2A CN201610290010A CN105973016A CN 105973016 A CN105973016 A CN 105973016A CN 201610290010 A CN201610290010 A CN 201610290010A CN 105973016 A CN105973016 A CN 105973016A
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pressure
low
waste heat
steam
medium
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曹先常
陈志良
刘咏梅
杨文滨
丁兆顺
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Shanghai Baosteel Energy Service Co Ltd
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Shanghai Baosteel Energy Service Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K25/00Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for
    • F01K25/08Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22DPREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
    • F22D1/00Feed-water heaters, i.e. economisers or like preheaters
    • F22D1/003Feed-water heater systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • F27D17/15Arrangements for using waste heat using boilers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engine Equipment That Uses Special Cycles (AREA)

Abstract

本发明提供了一种烧结余热资源逐级回收与梯级利用的系统,包括:冷却子系统和余热资源梯级利用子系统;冷却子系统包括:环冷机、余热烟罩、高压过热器、余热锅炉、低压过热器、热媒换热器;余热烟罩设置在高温冷却段,余热烟罩的出气口分别连接余热锅炉和热风利用装置,余热烟罩内设有高压过热器,且高压过热器的输出端与中压蒸汽利用装置相连;余热锅炉的出气口分别连接至热风利用装置和/或环冷机,余热锅炉内设有低压过热器,低压过热器的输出端与低压蒸汽利用装置相连;热媒换热器设置在低温冷却段,热媒换热器的烟气出口连接至热风利用装置,热媒换热器中的热媒输送管道与热媒利用装置相连。

The invention provides a system for step-by-step recovery and cascade utilization of sintering waste heat resources, including: a cooling subsystem and a cascade utilization subsystem of waste heat resources; the cooling subsystem includes: an annular cooler, a waste heat hood, a high-pressure superheater, and a waste heat boiler , low-pressure superheater, and heat medium heat exchanger; the waste heat hood is set in the high-temperature cooling section, and the gas outlets of the waste heat hood are respectively connected to the waste heat boiler and the hot air utilization device. The waste heat hood is equipped with a high-pressure superheater, and the The output end is connected to the medium-pressure steam utilization device; the gas outlet of the waste heat boiler is respectively connected to the hot air utilization device and/or the ring cooler, and the waste heat boiler is equipped with a low-pressure superheater, and the output end of the low-pressure superheater is connected to the low-pressure steam utilization device; The heat medium heat exchanger is arranged in the low-temperature cooling section, the flue gas outlet of the heat medium heat exchanger is connected to the hot air utilization device, and the heat medium delivery pipe in the heat medium heat exchanger is connected to the heat medium utilization device.

Description

一种烧结余热资源逐级回收与梯级利用的系统A system for step-by-step recovery and step-by-step utilization of sintering waste heat resources

技术领域technical field

本发明涉及能源高效利用领域,具体地,涉及一种烧结余热资源逐级回收与梯级利用的系统。The invention relates to the field of efficient utilization of energy, in particular to a system for recovering and utilizing sintering waste heat resources step by step.

背景技术Background technique

热态烧结矿冷却时产生大量余热资源转移到冷却气体中,并沿着冷却流程分别形成中、低温热废气,其中300℃以上(通常低于450℃)中温废气余热部分直接利用、部分通过余热锅炉产生中压蒸汽用于供热或发电外,大量低温(300℃以下)废气余热资源放散到大气或周边环境中,导致能源浪费、环境污染、成本上升等不利因素。在长流程钢铁流程六大典型工序中,烧结工序余热资源回收率最低,仅约22%,远低于行业平均水平35%,烧结工序不同品位余热资源逐级回收与梯级利用是烧结工序节能领域长期研究热点和关注方向。When the hot sinter is cooled, a large amount of waste heat resources are transferred to the cooling gas, and along the cooling process, medium-temperature and low-temperature hot exhaust gases are formed respectively. Among them, the waste heat of the medium-temperature waste gas above 300°C (usually lower than 450°C) is directly used and partially passed through waste heat. The medium-pressure steam produced by the boiler is used for heating or power generation, and a large amount of low-temperature (below 300°C) waste gas and waste heat resources are released into the atmosphere or the surrounding environment, resulting in energy waste, environmental pollution, cost increases and other unfavorable factors. Among the six typical processes in the long-process iron and steel process, the recovery rate of waste heat resources in the sintering process is the lowest, only about 22%, which is far lower than the industry average of 35%. Long-term research hotspots and directions of attention.

专利1“烧结过程余热资源高效回收与利用装置及方法CN201110058524”提出了“分级回收与梯级利用技术的核心是:将冷却机前端的一段、二段冷却废气经除尘后通入余热锅炉,产生的蒸汽用于发电;将冷却机中部的三段冷却废气返回到点火炉和烧结机台面分别用于点火助燃与热风烧结;将温度较高的烧结烟气引入到点火炉前用于烧结混合料干燥”。该专利技术存在两个方面问题:将冷却机前端高温废气用于蒸汽回收发电、中部中温冷却废气用于烧结点火以节约煤气不符合能源梯级利用思想,一方面用冷却机前端高温冷却废气(300-430℃不同温度分布)进行蒸汽发电,能源转换效率仅20%,导致能源浪费;另一方面,利用冷却机中部中温废气(150-200℃)进行烧结点火,由于其温度低,节约高品位能源——煤气有限。同时,利用第5段低温冷却废气继续冷却第4段和第3段的的思路也不妥当未见成功实施案例,主要因为:(1)因阻力大幅增加、系统漏风率大导致实际无法实施;(2)导致第3、4段入口废气温度上升,影响烧结机冷却效果,不利于产品质量保证,本末倒置。Patent 1 "Devices and methods for efficient recovery and utilization of waste heat resources in the sintering process CN201110058524" proposes that "the core of the graded recovery and cascade utilization technology is: the first-stage and second-stage cooling waste gas at the front end of the cooler is passed into the waste heat boiler after dust removal, and the generated The steam is used for power generation; the three-stage cooling exhaust gas in the middle of the cooler is returned to the ignition furnace and the sintering machine table for ignition and combustion support and hot air sintering respectively; the higher temperature sintering flue gas is introduced into the ignition furnace for drying of the sintering mixture ". There are two problems in this patented technology: the use of high-temperature waste gas at the front end of the cooler for steam recovery and power generation, and the use of medium-temperature cooling waste gas in the middle for sintering and ignition to save gas does not conform to the concept of energy cascade utilization. -430°C (different temperature distribution) for steam power generation, the energy conversion efficiency is only 20%, resulting in energy waste; on the other hand, using the middle temperature waste gas (150-200°C) in the middle of the cooler for sintering ignition, due to its low temperature, high-grade energy saving Energy - Gas is limited. At the same time, the idea of using the low-temperature cooling exhaust gas in the fifth section to continue cooling the fourth and third sections is not appropriate, and no successful implementation cases have been seen, mainly because: (1) It is actually impossible to implement due to the large increase in resistance and the large air leakage rate of the system; (2) As a result, the temperature of the waste gas at the entrance of the third and fourth sections rises, which affects the cooling effect of the sintering machine, which is not conducive to product quality assurance, and puts the cart before the horse.

专利2“烧结过程中余热资源分级回收与梯级利用的方法及其装置CN200910187381”提出了“一种冶金烧结过程中余热资源分级回收与梯级利用的方法,其特征在于:将炽热的烧结矿装入到一个竖式封闭的罐体中,烧结矿的温度为800℃~950℃;然后从该罐体底部通入常温空气,空气流量与烧结矿处理量的比值,即:气固比为2000∶2500Nm3/t,使炽热的烧结矿在该罐体内与空气充分接触进行冷却,冷却后的烧结矿由罐体底部排出,而与烧结矿充分接触后的携带烧结矿全部显热的空气则从罐体上部排出,并经过除尘后通入余热锅炉生产蒸汽,生产的蒸汽并入蒸汽管网或进行发电”。该专利建立在新型烧结矿竖式冷却工艺基础上,烧结矿竖式冷却目前世界上还没有成功的案例。Patent 2 "method for graded recovery and cascade utilization of waste heat resources in sintering process and its device CN200910187381" proposes "a method for graded recovery and cascade utilization of waste heat resources in metallurgical sintering process, which is characterized in that: hot sinter In a vertical closed tank, the temperature of the sinter is 800°C to 950°C; then air at normal temperature is introduced from the bottom of the tank, the ratio of the air flow rate to the sinter processing capacity, that is: the gas-solid ratio is 2000: 2500Nm3/t, make the hot sinter fully contact with air in the tank for cooling, the cooled sinter is discharged from the bottom of the tank, and the air carrying all the sensible heat of the sinter after fully contacting the sinter is discharged from the tank It is discharged from the upper part of the body, and after dust removal, it is passed into the waste heat boiler to produce steam, and the steam produced is merged into the steam pipe network or used for power generation. The patent is based on the new sinter vertical cooling process. There is no successful case of sinter vertical cooling in the world.

综上所述,现有烧结工艺均采用环式或带式冷却工艺,没有竖式冷却工艺,针对现有烧结机,目前余热回收不合理的地方或存在的问题:(1)环冷机或带冷机的冷却工艺将高温(750℃)烧结矿余热资源变成了温度从450-80℃均匀分布的高中低温废气余热资源,温度逐步降低,现有余热资源梯级利用的方案存在不合理的地方。例如,利用高温冷却废气进行能源转换发电,能源损失大,能效低;利用中温冷却废气进行烧结点火,没有最大利用高温冷却废气进行烧结点火,高品质能源——煤气节约不彻底。(2)仅回收高中温(300℃以上)废气余热资源,低温余热资源除部分用于热风烧结外,更多低温余热资源浪费,缺少合适的技术未被回收,回收效率较低;(3)低温余热回收后仅考虑生活热水用于洗浴,由于热水用户少,限制了低温余热回收。To sum up, the existing sintering process adopts ring or belt cooling process, and there is no vertical cooling process. For the existing sintering machine, the current waste heat recovery is unreasonable or existing problems: (1) ring cooler or The cooling process with a cooler turns the high-temperature (750°C) sinter waste heat resource into a high, medium and low-temperature waste gas waste heat resource with a uniform distribution of temperature from 450-80°C, and the temperature gradually decreases. The existing scheme of cascaded utilization of waste heat resources is unreasonable place. For example, the use of high-temperature cooling exhaust gas for energy conversion and power generation has large energy losses and low energy efficiency; using medium-temperature cooling exhaust gas for sintering ignition does not make the most of high-temperature cooling exhaust gas for sintering ignition, and high-quality energy—coal gas is not completely saved. (2) Only high and medium temperature (above 300°C) exhaust gas waste heat resources are recovered, and low-temperature waste heat resources are used for hot air sintering, and more low-temperature waste heat resources are wasted, lacking suitable technology and not being recycled, and the recovery efficiency is low; (3) After the recovery of low-temperature waste heat, only domestic hot water is considered for bathing. Due to the small number of hot water users, the recovery of low-temperature waste heat is limited.

发明内容Contents of the invention

针对现有技术中的缺陷,本发明的目的是提供一种烧结余热资源逐级回收与梯级利用的系统。In view of the defects in the prior art, the object of the present invention is to provide a system for recovering and utilizing sintering waste heat resources step by step.

根据本发明提供的一种烧结余热资源逐级回收与梯级利用的系统,其特征在于,包括:冷却子系统和余热资源梯级利用子系统;A system for step-by-step recovery and cascade utilization of sintering waste heat resources according to the present invention is characterized in that it includes: a cooling subsystem and a cascade utilization subsystem of waste heat resources;

所述余热资源梯级利用子系统包括热风利用装置、和/或中压蒸汽利用装置、和/或低压蒸汽利用装置、和/或热媒利用装置;The cascade utilization subsystem of waste heat resources includes a hot air utilization device, and/or a medium-pressure steam utilization device, and/or a low-pressure steam utilization device, and/or a heat medium utilization device;

所述冷却子系统包括:环冷机、余热烟罩、高压过热器、余热锅炉、低压过热器、热媒换热器;The cooling subsystem includes: annular cooler, waste heat hood, high pressure superheater, waste heat boiler, low pressure superheater, heat medium heat exchanger;

所述环冷机包括高温冷却段和低温冷却段,所述高温冷却段排出温度高于或等于300℃的高温废气,所述低温冷却段排出温度低于300℃的低温废气;The annular cooler includes a high-temperature cooling section and a low-temperature cooling section, the high-temperature cooling section discharges high-temperature exhaust gas with a temperature higher than or equal to 300°C, and the low-temperature cooling section discharges low-temperature exhaust gas with a temperature lower than 300°C;

至少一个所述余热烟罩设置在所述高温冷却段,所述余热烟罩的出气口分别连接所述余热锅炉的进气口和所述热风利用装置,使得高温废气经过所述余热烟罩后一部分直接进入所述余热资源梯级利用子系统,另一部分进入所述余热锅炉,所述余热烟罩内设有所述高压过热器,且所述高压过热器的输出端与所述中压蒸汽利用装置相连;At least one waste heat hood is arranged in the high-temperature cooling section, and the gas outlet of the waste heat hood is respectively connected to the air inlet of the waste heat boiler and the hot air utilization device, so that the high-temperature exhaust gas passes through the waste heat hood One part directly enters the cascade utilization subsystem of waste heat resources, and the other part enters the waste heat boiler. The high-pressure superheater is installed in the waste heat hood, and the output end of the high-pressure superheater is connected with the medium-pressure steam utilization connected to the device;

所述余热锅炉的出气口分别连接至所述热风利用装置和/或环冷机的进风口,所述余热锅炉内设有所述低压过热器,所述低压过热器的输出端与所述低压蒸汽利用装置相连;The air outlet of the waste heat boiler is respectively connected to the air inlet of the hot air utilization device and/or the annular cooler, the low pressure superheater is installed in the waste heat boiler, the output end of the low pressure superheater is connected to the low pressure The steam utilization device is connected;

至少一个所述热媒换热器设置在所述低温冷却段,所述热媒换热器的烟气出口连接至所述热风利用装置,所述热媒换热器中的热媒输送管道与所述热媒利用装置相连。At least one heat medium heat exchanger is arranged in the low-temperature cooling section, the flue gas outlet of the heat medium heat exchanger is connected to the hot air utilization device, and the heat medium delivery pipe in the heat medium heat exchanger is connected to the The heat medium utilization device is connected.

作为一种优化方案,还包括除氧器、高压汽包;As an optimization scheme, it also includes deaerator and high-pressure steam drum;

所述余热烟罩中还设有高压蒸发器;所述余热锅炉中还设有热水加热器、高压省煤器;The waste heat hood is also provided with a high-pressure evaporator; the waste heat boiler is also provided with a hot water heater and a high-pressure economizer;

所述热水加热器一端由凝结水泵接入纯水,另一端接所述除氧器,所述除氧器还通过锅炉给水泵与所述高压省煤器相连,所述除氧器中经过热力除氧后的水被所述锅炉给水泵抽取至所述高压省煤器中,所述高压省煤器的输出端连接至所述高压汽包;One end of the hot water heater is connected to pure water through a condensate pump, and the other end is connected to the deaerator, and the deaerator is also connected to the high-pressure economizer through a boiler feed pump. The water after thermal deoxygenation is pumped into the high-pressure economizer by the boiler feed water pump, and the output end of the high-pressure economizer is connected to the high-pressure steam drum;

所述高压汽包分别与所述高压蒸发器和所述高压过热器相连,所述高压汽包中的水进入所述高压蒸发器后受热蒸发为高压蒸汽后返回至所述高压汽包中,所述高压蒸汽进入所述高压过热器过热后进入所述中压蒸汽利用装置。The high-pressure steam drum is respectively connected with the high-pressure evaporator and the high-pressure superheater, and the water in the high-pressure steam drum enters the high-pressure evaporator, is heated and evaporated into high-pressure steam, and then returns to the high-pressure steam drum. The high-pressure steam enters the high-pressure superheater for superheating and then enters the medium-pressure steam utilization device.

作为一种优化方案,所述余热锅炉中还设有低压蒸发器;所述低压蒸发器设于所述热水加热器和所述低压过热器之间;As an optimized solution, a low-pressure evaporator is also provided in the waste heat boiler; the low-pressure evaporator is arranged between the hot water heater and the low-pressure superheater;

所述低压蒸发器的进水口与所述除氧器相连,出气口与所述除氧器和/所述低压蒸汽利用装置相连;The water inlet of the low-pressure evaporator is connected to the deaerator, and the gas outlet is connected to the deaerator and/or the low-pressure steam utilization device;

所述除氧器内的水进入所述低压蒸发器受热蒸发形成的低压蒸汽进入所述除氧器中进行除氧,和/或进入所述低压蒸汽利用装置。The water in the deaerator enters the low-pressure evaporator, and the low-pressure steam formed by heating and evaporating enters the deaerator for oxygen removal, and/or enters the low-pressure steam utilization device.

作为一种优化方案,所述热水加热器、低压过热器、高压省煤器从出气口到进气口依次设置于所述余热锅炉中。As an optimized solution, the hot water heater, low-pressure superheater, and high-pressure economizer are sequentially arranged in the waste heat boiler from the air outlet to the air inlet.

作为一种优化方案,所述热媒换热器的热媒入口还通过监控阀门组件与所述除氧器相连;所述监控阀门组件包括压力传感控制器、加水阀、回流阀;As an optimized solution, the heat medium inlet of the heat medium heat exchanger is also connected to the deaerator through a monitoring valve assembly; the monitoring valve assembly includes a pressure sensing controller, a water adding valve, and a return valve;

所述加水阀设置于所述锅炉给水泵与所述高压省煤器之间;The water adding valve is arranged between the boiler feed water pump and the high-pressure economizer;

所述压力传感控制器在检测到所述热媒入口的压力低于第一预设值时控制所述加水阀打开,使得所述锅炉给水泵从除氧器中抽取的水部分注入所述热媒换热器中,以及When the pressure sensing controller detects that the pressure of the heat medium inlet is lower than a first preset value, the water filling valve is controlled to open, so that the boiler feed water pump pumps part of the water drawn from the deaerator into the heat medium heat exchanger, and

在检测到所述热媒入口的压力高于第二预设值时控制所述回流阀打开,使得所述热媒输送管道中的水回流至所述除氧器中。When it is detected that the pressure of the heat medium inlet is higher than a second preset value, the return valve is controlled to open, so that the water in the heat medium delivery pipeline flows back into the deaerator.

作为一种优化方案,所述中压蒸汽利用装置包括汽轮发电机;所述高压过热器的输出端的中压蒸汽作为主蒸汽接入所述汽轮发电机,推动发电后的蒸汽经过一冷凝器冷凝为纯水。As an optimized solution, the medium-pressure steam utilization device includes a turbogenerator; the medium-pressure steam at the output end of the high-pressure superheater is connected to the turbogenerator as main steam, and the steam after power generation is pushed through a condensing The device condenses into pure water.

作为一种优化方案,所述低压蒸汽利用装置包括补汽式汽轮发电机;所述低压蒸汽作为补汽通入所述补汽式汽轮发电机。As an optimized solution, the low-pressure steam utilization device includes an intake steam turbine generator; the low-pressure steam is passed into the intake steam turbine generator as supplementary steam.

作为一种优化方案,所述环冷机的高温冷却段还与烧结机相连,所述高温冷却段排出的高温废气进入所述烧结机中点火。As an optimized solution, the high-temperature cooling section of the annular cooler is also connected to the sintering machine, and the high-temperature waste gas discharged from the high-temperature cooling section enters the sintering machine for ignition.

作为一种优化方案,所述热媒利用装置包括有机工质朗肯循环机组;所述有机工质朗肯循环机组的有机工质蒸发器的上游还设有一有机工质预热器;所述热媒输送管道的一部分设置于所述有机工质蒸发器内,一部分设置于所述有机工质预热器;As an optimization scheme, the heat medium utilization device includes an organic working fluid Rankine cycle unit; an organic working fluid preheater is also provided upstream of the organic working fluid evaporator of the organic working fluid Rankine cycle unit; A part of the heat medium delivery pipeline is set in the organic working medium evaporator, and a part is set in the organic working medium preheater;

所述热媒输送管道中从热媒换热器输出的高温热媒与所述有机工质蒸发器内的有机工质进行换热后温度降低,温度降低后的热媒与所述有机工质预热器内的有机工质进行换热后返回所述热媒换热器。The temperature of the high-temperature heat medium output from the heat medium heat exchanger in the heat medium delivery pipeline and the organic working medium in the organic working medium evaporator is lowered after heat exchange, and the temperature of the lowered heat medium and the organic working medium The organic working medium in the preheater returns to the heat medium heat exchanger after heat exchange.

作为一种优化方案,所述热风利用装置包括烧结机台面。As an optimized solution, the hot air utilization device includes a sintering machine table.

与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)余热烟箱取热与环冷机空气冷却一体化布置,提高换热效率,甚至增加烧结矿辐射热的回收;(2)通过逐级回收实现烧结低温余热回收量的最大化;(3)采用多热源ORC发电技术增加了低品位能源利用渠道,提高回收率;(4)利用ORC发电后的蒸汽冷凝水或热媒余热进行热媒换热器中的制冷,替代电力制冷;(5)通过余热回收效率最大化,能够明显降低烧结工序能耗,节约能源,减少排放,产生良好的经济和社会效益。(1) The integrated arrangement of heat extraction from the waste heat smoke box and air cooling of the annular cooler improves heat exchange efficiency and even increases the recovery of sinter radiant heat; (2) Maximizes the recovery of sintering low-temperature waste heat through step-by-step recovery; ( 3) The use of multi-heat source ORC power generation technology increases the utilization channels of low-grade energy and improves the recovery rate; (4) Utilizes steam condensate water or heat medium waste heat after ORC power generation to perform refrigeration in the heat medium heat exchanger, replacing electric refrigeration; ( 5) By maximizing the efficiency of waste heat recovery, the energy consumption of the sintering process can be significantly reduced, energy can be saved, emissions can be reduced, and good economic and social benefits can be produced.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍,显而易见,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。附图中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without any creative work. In the attached picture:

图1是可选的一种烧结余热资源逐级回收与梯级利用的系统结构图。Figure 1 is an optional system structure diagram of step-by-step recovery and step-by-step utilization of sintering waste heat resources.

图中包括:环冷机 101;余热烟罩 102;余热锅炉 103;循环风机 104;凝结水泵 105;热水加热器 106;除氧器 107;低压蒸发器 108;低压过热器 109;锅炉给水泵 110;高压省煤器 111;高压蒸发器 112;高压汽包 113;高压过热器 114;汽轮发电机 115;蒸汽凝气器 116;The figure includes: annular cooler 101; waste heat hood 102; waste heat boiler 103; circulating fan 104; condensate pump 105; hot water heater 106; deaerator 107; low-pressure evaporator 108; low-pressure superheater 109; 110; high-pressure economizer 111; high-pressure evaporator 112; high-pressure steam drum 113; high-pressure superheater 114; steam turbine generator 115; steam condenser 116;

热媒换热器 201201;引风机 202;闭式循环水泵 203;有机工质预热器 204;有机工质蒸发器 205;工质泵 206;有机工质冷却器 207;有机工质回热器 208;透平发电机209;有机循环工质 210;冷凝水泵 211;热水制冷机组 212;Heat medium heat exchanger 201201; induced draft fan 202; closed circulation water pump 203; organic working medium preheater 204; organic working medium evaporator 205; working medium pump 206; organic working medium cooler 207; organic working medium regenerator 208; turbine generator 209; organic cycle working medium 210; condensate pump 211; hot water refrigeration unit 212;

压力传感控制器 301;加水阀 302;回流阀 303。Pressure sensing controller 301; water filling valve 302; return valve 303.

具体实施方式detailed description

下文结合附图以具体实施例的方式对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,还可以使用其他的实施例,或者对本文列举的实施例进行结构和功能上的修改,而不会脱离本发明的范围和实质。The present invention will be described in detail below in terms of specific embodiments in conjunction with the accompanying drawings. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It is to be noted that other embodiments may be utilized or structural and functional modifications may be made to the embodiments set forth herein without departing from the scope and spirit of the invention.

本发明目的是结合烧结余热资源的特点,按照能源梯级利用的思想,前端高温烧结冷却废气部分用于烧结点火以最大限度节约燃气,燃气为化学能,也是高品质能源,这样实现高质高用;其余的高温冷却废气及中温冷却废气采用传统的余热锅炉(或蒸汽轮机)形式进行余热回收蒸汽(或汽轮机发电);低温冷却废气利用有机工质朗肯循环发电技术进一步回收产生电力,实现烧结余热资源逐级回收与梯级利用,大幅度提高烧结余热回收率。The purpose of the present invention is to combine the characteristics of sintering waste heat resources, and according to the idea of energy cascade utilization, the high-temperature sintering cooling exhaust gas at the front end is used for sintering ignition to save gas to the greatest extent. Gas is chemical energy and is also a high-quality energy source, so as to achieve high quality and high efficiency ;The remaining high-temperature cooling exhaust gas and medium-temperature cooling exhaust gas use traditional waste heat boilers (or steam turbines) for waste heat recovery steam (or steam turbine power generation); low-temperature cooling exhaust gas is further recovered to generate electricity by using the organic refrigerant Rankine cycle power generation technology to achieve sintering Waste heat resources are recovered step by step and utilized step by step, which greatly improves the recovery rate of sintering waste heat.

为达到上述目的,本发明从系统的角度,结合余热资源“量”和“质”的特点,按照“量热度出、热尽其用;温度对口、梯级利用”总体思路,提出一种烧结余热资源逐级回收与梯级利用的系统。在本发明提供的一种烧结余热资源逐级回收与梯级利用的系统的实施例中,如图1所示,包括:冷却子系统和余热资源梯级利用子系统;In order to achieve the above purpose, the present invention combines the characteristics of "quantity" and "quality" of waste heat resources from the perspective of the system, and according to the general idea of "measure heat, make best use of heat; temperature matching, cascade utilization", proposes a sintering waste heat A system of step-by-step recovery and step-by-step utilization of resources. In an embodiment of the system for step-by-step recovery and cascade utilization of sintering waste heat resources provided by the present invention, as shown in Figure 1, it includes: a cooling subsystem and a cascade utilization subsystem of waste heat resources;

所述余热资源梯级利用子系统包括热风利用装置、和/或中压蒸汽利用装置、和/或低压蒸汽利用装置、和/或热媒利用装置;The cascade utilization subsystem of waste heat resources includes a hot air utilization device, and/or a medium-pressure steam utilization device, and/or a low-pressure steam utilization device, and/or a heat medium utilization device;

所述冷却子系统包括:环冷机101、余热烟罩102、高压过热器114、余热锅炉103、低压过热器109、热媒换热器;The cooling subsystem includes: annular cooler 101, waste heat hood 102, high pressure superheater 114, waste heat boiler 103, low pressure superheater 109, heat medium heat exchanger;

所述环冷机101包括高温冷却段和低温冷却段,所述高温冷却段排出温度高于或等于300℃的高温废气,所述低温冷却段排出温度低于300℃的低温废气;The annular cooler 101 includes a high-temperature cooling section and a low-temperature cooling section, the high-temperature cooling section discharges high-temperature exhaust gas with a temperature higher than or equal to 300°C, and the low-temperature cooling section discharges low-temperature exhaust gas with a temperature lower than 300°C;

至少一个所述余热烟罩102设置在所述高温冷却段,所述余热烟罩102的出气口分别连接所述余热锅炉103的进气口和所述热风利用装置,使得高温废气经过所述余热烟罩102后一部分直接进入所述余热资源梯级利用子系统,另一部分进入所述余热锅炉103,所述余热烟罩102内设有所述高压过热器114,且所述高压过热器114的输出端与所述中压蒸汽利用装置相连;At least one waste heat hood 102 is arranged in the high temperature cooling section, and the gas outlet of the waste heat hood 102 is respectively connected to the air inlet of the waste heat boiler 103 and the hot air utilization device, so that the high temperature waste gas passes through the waste heat The rear part of the fume hood 102 directly enters the cascade utilization subsystem of waste heat resources, and the other part enters the waste heat boiler 103. The high-pressure superheater 114 is installed in the waste heat fume hood 102, and the output of the high-pressure superheater 114 The end is connected with the medium-pressure steam utilization device;

所述余热锅炉103的出气口分别连接至所述热风利用装置和/或环冷机101的进风口,所述余热锅炉103内设有所述低压过热器109,所述低压过热器109的输出端与所述低压蒸汽利用装置相连;The air outlet of the waste heat boiler 103 is respectively connected to the air inlet of the hot air utilization device and/or the annular cooler 101, the low pressure superheater 109 is arranged in the waste heat boiler 103, and the output of the low pressure superheater 109 The end is connected with the low-pressure steam utilization device;

至少一个所述热媒换热器设置在所述低温冷却段,所述热媒换热器的烟气出口连接至所述热风利用装置,所述热媒换热器中的热媒输送管道与所述热媒利用装置相连。At least one heat medium heat exchanger is arranged in the low-temperature cooling section, the flue gas outlet of the heat medium heat exchanger is connected to the hot air utilization device, and the heat medium delivery pipe in the heat medium heat exchanger is connected to the The heat medium utilization device is connected.

作为一种实施例,系统还包括除氧器107、高压汽包113;As an embodiment, the system also includes a deaerator 107, a high-pressure steam drum 113;

所述余热烟罩102中还设有高压蒸发器112;所述余热锅炉103中还设有热水加热器106、高压省煤器111;The waste heat hood 102 is also provided with a high-pressure evaporator 112; the waste heat boiler 103 is also provided with a hot water heater 106 and a high-pressure economizer 111;

所述热水加热器106一端由凝结水泵105接入纯水,另一端接所述除氧器107,所述除氧器107还通过锅炉给水泵110与所述高压省煤器111相连,所述除氧器107中经过热力除氧后的水被所述锅炉给水泵110抽取至所述高压省煤器111中,所述高压省煤器111的输出端连接至所述高压汽包113;One end of the hot water heater 106 is connected to pure water through a condensate pump 105, and the other end is connected to the deaerator 107, and the deaerator 107 is also connected to the high-pressure economizer 111 through a boiler feed water pump 110, so The water after thermal deoxygenation in the deaerator 107 is pumped into the high-pressure economizer 111 by the boiler feed water pump 110, and the output end of the high-pressure economizer 111 is connected to the high-pressure steam drum 113;

所述高压汽包113分别与所述高压蒸发器112和所述高压过热器114相连,所述高压汽包113中的水进入所述高压蒸发器112后受热蒸发为高压蒸汽后返回至所述高压汽包113中,所述高压蒸汽进入所述高压过热器114过热后进入所述中压蒸汽利用装置。The high-pressure steam drum 113 is connected to the high-pressure evaporator 112 and the high-pressure superheater 114 respectively, and the water in the high-pressure steam drum 113 enters the high-pressure evaporator 112 and is heated and evaporated into high-pressure steam before returning to the high-pressure steam drum. In the high-pressure steam drum 113, the high-pressure steam enters the high-pressure superheater 114 for superheating and then enters the medium-pressure steam utilization device.

作为一种实施例,所述余热锅炉103中还设有低压蒸发器108;所述低压蒸发器108设于所述热水加热器106和所述低压过热器109之间;As an example, the waste heat boiler 103 is also provided with a low-pressure evaporator 108; the low-pressure evaporator 108 is arranged between the hot water heater 106 and the low-pressure superheater 109;

所述低压蒸发器108的进水口与所述除氧器107相连,出气口与所述除氧器107和/所述低压蒸汽利用装置相连;The water inlet of the low-pressure evaporator 108 is connected to the deaerator 107, and the gas outlet is connected to the deaerator 107 and/the low-pressure steam utilization device;

所述除氧器107内的水进入所述低压蒸发器108受热蒸发形成的低压蒸汽进入所述除氧器107中进行除氧,和/或进入所述低压蒸汽利用装置。The water in the deaerator 107 enters the low-pressure evaporator 108 and the low-pressure steam formed by heating and evaporating enters the deaerator 107 for deaeration, and/or enters the low-pressure steam utilization device.

作为一种实施例,所述热水加热器106、低压过热器109、高压省煤器111从出气口到进气口依次设置于所述余热锅炉103中。As an example, the hot water heater 106, the low-pressure superheater 109, and the high-pressure economizer 111 are sequentially arranged in the waste heat boiler 103 from the gas outlet to the gas inlet.

作为一种实施例,所述热媒换热器的热媒入口还通过监控阀门组件与所述除氧器107相连;所述监控阀门组件包括压力传感控制器301、加水阀302、回流阀303;As an example, the heat medium inlet of the heat medium heat exchanger is also connected to the deaerator 107 through a monitoring valve assembly; the monitoring valve assembly includes a pressure sensor controller 301, a water adding valve 302, a return valve 303;

所述加水阀302设置于所述锅炉给水泵110与所述高压省煤器111之间;The water adding valve 302 is arranged between the boiler feed water pump 110 and the high pressure economizer 111;

所述压力传感控制器301在检测到所述热媒入口的压力低于第一预设值时控制所述加水阀302打开,使得所述锅炉给水泵110从除氧器107中抽取的水部分注入所述热媒换热器中,以及When the pressure sensing controller 301 detects that the pressure at the heat medium inlet is lower than a first preset value, it controls the water addition valve 302 to open, so that the water pumped by the boiler feed water pump 110 from the deaerator 107 partially injected into the heat medium heat exchanger, and

在检测到所述热媒入口的压力高于第二预设值时控制所述回流阀303打开,使得所述热媒输送管道中的水回流至所述除氧器107中。When it is detected that the pressure of the heat medium inlet is higher than the second preset value, the return valve 303 is controlled to open, so that the water in the heat medium delivery pipeline flows back into the deaerator 107 .

作为一种实施例,所述中压蒸汽利用装置包括汽轮发电机115;所述高压过热器114的输出端的中压蒸汽作为主蒸汽接入所述汽轮发电机115,推动发电后的蒸汽经过一蒸汽冷凝器116冷凝为纯水。中压蒸汽利用装置还可以是供暖管道,用于厂区供热或发电。本实施例结合用户需要利用中压蒸汽用于厂区供热或发电,低压蒸汽除用于热力除氧外,还可用于补汽式汽轮机发电。作为一种实施例,发电后冷凝水或热媒可继续用于空调制冷,或进入供暖系统供暖。As an embodiment, the medium-pressure steam utilization device includes a turbo-generator 115; the medium-pressure steam at the output end of the high-pressure superheater 114 is connected to the turbo-generator 115 as main steam to push the generated steam It is condensed into pure water through a steam condenser 116. The medium-pressure steam utilization device can also be a heating pipeline for heating or generating electricity in the factory area. In this embodiment, the medium-pressure steam is used for heat supply or power generation in the plant according to the user's needs, and the low-pressure steam is not only used for thermal deoxygenation, but also can be used for power generation by the supplementary steam turbine. As an example, after power generation, the condensed water or heat medium can continue to be used for air conditioning and refrigeration, or enter the heating system for heating.

作为一种实施例,所述低压蒸汽利用装置包括补汽式汽轮发电机115;所述低压蒸汽作为补汽通入所述补汽式汽轮发电机115。As an embodiment, the low-pressure steam utilization device includes an admission steam turbine generator 115; the low-pressure steam passes into the admission steam turbine generator 115 as supplementary steam.

作为一种实施例,所述环冷机101的高温冷却段还与烧结机相连,所述高温冷却段排出的高温废气进入所述烧结机中点火。高温废气直接回送烧结点火或烧结保温用,减少烧结机燃料消耗,从源头节能减排。As an example, the high-temperature cooling section of the annular cooler 101 is also connected to the sintering machine, and the high-temperature waste gas discharged from the high-temperature cooling section enters the sintering machine for ignition. The high-temperature exhaust gas is directly sent back for sintering ignition or sintering heat preservation, which reduces the fuel consumption of the sintering machine and saves energy and reduces emissions from the source.

环冷机101根据空间条件将换热设备(余热烟箱、热媒换热器等)整体或部分布置在环冷机上方,形成整体设备,提高换热效率。环冷机101内的烧结矿形成分段的空气冷却区域,得到不同温度的冷却废气。The annular cooler 101 arranges the whole or part of the heat exchange equipment (waste heat smoke box, heat medium heat exchanger, etc.) above the annular cooler according to the space conditions to form an overall device and improve the heat exchange efficiency. The sintered ore in the ring cooler 101 forms segmented air cooling regions to obtain cooling exhaust gas at different temperatures.

300-450℃的高温废气一部分直接回送烧结机,用于烧结机点火,减少烧结机燃料消耗;另一部分则进入环冷机101顶部的余热烟罩102用于生产中压蒸汽,换热后进入环冷机101下方的余热锅炉103用于产生低压蒸汽进一步降温,降温后的冷却废气由循环风机104引回至环冷机101继续冷却烧结矿。Part of the high-temperature exhaust gas at 300-450°C is directly sent back to the sintering machine for ignition of the sintering machine to reduce fuel consumption of the sintering machine; the other part enters the waste heat hood 102 at the top of the ring cooler 101 to produce medium-pressure steam, and enters after heat exchange The waste heat boiler 103 below the annular cooler 101 is used to generate low-pressure steam for further cooling, and the cooled exhaust gas is led back to the annular cooler 101 by the circulating fan 104 to continue cooling the sinter.

300℃以下中的低温废气进入环冷机101顶部进入热媒换热器201用于产生部分低压蒸汽和热媒(例如高压热水),降温后的冷却废气由引风机202送至烧结机台面用于热风烧结,进一步减少烧结机燃料消耗,从源头节能减排。本实施例中所述余热烟罩102和余热锅炉103都是由双压余热锅炉提供,但本发明不限于此。纯水由水泵105加压后送至热水加热器106内,经热水换热器106被冷却废气加热升温后进入除氧器107(低压汽包),经热力除氧后由锅炉给水泵110送热到高压省煤器111内吸热升温后进入高压汽包113,再进入高压蒸发器112受热蒸发为高压蒸汽,然后经过热器114过热生成中压蒸汽供下级用户使用。在热水换热器106及高压省煤器111之间布置低压蒸发器108及低压过热器109,除氧器107(低压汽包)内部分热水通过重力循环在低压蒸发器108内受蒸发生成的低压蒸汽一部分用于除氧器107(低压汽包)的除氧,另一部分的低压蒸汽由低压过热器109加热后供下级用户使用。The low-temperature waste gas below 300°C enters the top of the annular cooler 101 and enters the heat medium heat exchanger 201 to generate part of low-pressure steam and heat medium (such as high-pressure hot water), and the cooled waste gas is sent to the sintering machine table by the induced draft fan 202 It is used for hot air sintering to further reduce the fuel consumption of the sintering machine and save energy and reduce emissions from the source. In this embodiment, both the waste heat hood 102 and the waste heat boiler 103 are provided by a dual-pressure waste heat boiler, but the present invention is not limited thereto. The pure water is pressurized by the water pump 105 and sent to the hot water heater 106. After being heated by the cooling exhaust gas in the hot water heat exchanger 106, it enters the deaerator 107 (low-pressure steam drum), and is fed by the boiler feed water pump after thermal deaeration. 110 sends heat to the high-pressure economizer 111 to absorb heat and heat up, then enters the high-pressure steam drum 113, then enters the high-pressure evaporator 112 to be heated and evaporated into high-pressure steam, and then is overheated by the heater 114 to generate medium-pressure steam for use by lower-level users. A low-pressure evaporator 108 and a low-pressure superheater 109 are arranged between the hot water heat exchanger 106 and the high-pressure economizer 111, and part of the hot water in the deaerator 107 (low-pressure steam drum) is evaporated in the low-pressure evaporator 108 through gravity circulation. A part of the generated low-pressure steam is used for deoxygenation by the deaerator 107 (low-pressure steam drum), and another part of the low-pressure steam is heated by the low-pressure superheater 109 for use by lower-level users.

作为一种实施例,所述热风利用装置包括烧结机台面。As an embodiment, the hot air utilization device includes a sintering machine table.

作为一种实施例,所述热媒利用装置包括有机工质朗肯循环机组;所述有机工质朗肯循环机组的有机工质蒸发器205的上游还设有一有机工质预热器204;所述热媒输送管道的一部分设置于所述有机工质蒸发器205内,一部分设置于所述有机工质预热器204;As an embodiment, the heat medium utilization device includes an organic working fluid Rankine cycle unit; an organic working fluid preheater 204 is also provided upstream of the organic working fluid evaporator 205 of the organic working fluid Rankine cycle unit; A part of the heat medium delivery pipeline is set in the organic working medium evaporator 205, and a part is set in the organic working medium preheater 204;

所述热媒输送管道中从热媒换热器输出的高温热媒与所述有机工质蒸发器205内的有机工质进行换热后温度降低,温度降低后的热媒与所述有机工质预热器204内的有机工质进行换热后返回所述热媒换热器。本实施例采用ORC发电技术将低温废气中的余热转换为高品位电力供用户使用。The temperature of the high-temperature heat medium output from the heat medium heat exchanger in the heat medium delivery pipeline and the organic working medium in the organic working medium evaporator 205 is reduced after heat exchange, and the temperature of the reduced heat medium and the organic working medium The organic working fluid in the mass preheater 204 returns to the heat medium heat exchanger after heat exchange. In this embodiment, ORC power generation technology is used to convert waste heat in low-temperature exhaust gas into high-grade electricity for use by users.

本实施例中,具有热量回收紧凑布置的系统形成了高效逐级回收系统,并根据环冷机冷却烧结矿过程中废气温度逐渐降低的特点分别逐级回收废气、中压蒸汽、低压蒸汽、热媒(例如热水等)。取热装置(余热烟罩、余热锅炉、热媒换热器)尽可能与环冷机一体化设计,例如热媒换热器设置在环冷机上部,冷却废气吸收烧结矿热量后直接进入换热器加热热媒,形成同时具有冷却-热回收一体化环冷机。后期改造条件不具备的场合也尽可能靠近生产工艺,减少散热损失,提高回收效率。300-450℃之间的废气主要用于生产中压蒸汽和低压蒸汽,300℃以下的废气可产生部分低压蒸汽或热媒(带压热水)。In this embodiment, the system with compact layout of heat recovery forms an efficient step-by-step recovery system, and recovers waste gas, medium-pressure steam, low-pressure steam, heat media (such as hot water, etc.). The heat extraction device (waste heat hood, waste heat boiler, heat medium heat exchanger) should be integrated with the ring cooler as much as possible. The heater heats the heat medium to form an integrated circular cooler with cooling and heat recovery at the same time. In the occasions where the post-retrofit conditions are not available, it should be as close as possible to the production process to reduce heat loss and improve recovery efficiency. The exhaust gas between 300-450°C is mainly used to produce medium-pressure steam and low-pressure steam, and the exhaust gas below 300°C can produce part of low-pressure steam or heat medium (hot water with pressure).

高压过热器114产生的中压蒸汽可以直接进入热力管网对外供热,或用于蒸汽轮机发电。高压过热器114产生的中压蒸汽作为汽轮发电机115的主蒸汽,推动汽轮机发电后在冷凝器116内冷凝为凝结水,由凝结水泵105加热送回至余热锅炉103。汽轮发电机115可以采用补汽式汽轮机发电,余热锅炉103产生的低压蒸汽作为汽轮发电机115的补汽,以提高系统的发电量。热媒换热器201产生的闭式循环热水作为ORC机组的热源,加热有机工质预热器204及有机工质蒸发器205内的有机工质210,有机工质210经加热蒸发后进入透平发电机209内膨胀带动发电机输出电能,经过透平发电机209之后降温降压排出的有机蒸汽进入有机工质回热器208,从回热器208出来的低温气体进入冷凝器207被冷凝成液态有机工质,液态有机工质再由工质泵206升压后进入预热器204内再次被加热。The medium-pressure steam generated by the high-pressure superheater 114 can directly enter the heat pipe network for external heating, or be used for steam turbine power generation. The medium-pressure steam generated by the high-pressure superheater 114 is used as the main steam of the turbo-generator 115 , drives the steam turbine to generate electricity, and is condensed into condensed water in the condenser 116 , heated by the condensed water pump 105 and sent back to the waste heat boiler 103 . The turbo-generator 115 can use a supplementary steam turbine to generate electricity, and the low-pressure steam generated by the waste heat boiler 103 is used as the supplementary steam of the turbo-generator 115 to increase the power generation of the system. The closed cycle hot water generated by the heat medium heat exchanger 201 is used as the heat source of the ORC unit to heat the organic working medium 210 in the organic working medium preheater 204 and the organic working medium evaporator 205, and the organic working medium 210 enters the The internal expansion of the turbine generator 209 drives the generator to output electric energy. After passing through the turbine generator 209, the organic vapor discharged from the cooling and pressure reduction enters the organic working medium regenerator 208, and the low-temperature gas from the regenerator 208 enters the condenser 207 to be Condensed into a liquid organic working fluid, the liquid organic working fluid is boosted by the working fluid pump 206 and enters the preheater 204 to be heated again.

热媒输送管道形成一闭式循环水系统,为保证闭式循环水在热媒换热器201内过热(>100℃)时不被完全汽化,在热媒换热器的热媒入口处设置闭式循环水泵203,利用锅炉给水泵110出口的水压在闭式循环水泵203进口设置作为定压装置的监控阀门组件。所述监控阀门组件包括压力传感控制器301、加水阀302、回流阀303。当压力传感控制器301检测到的压力低于设定值时,加水阀302,由锅炉给水泵107向闭式循环水系统注水加压,当压力传感控制器301检测到的压力高于设定值时,回流阀303打开,热媒输送管道中的水回流至除氧器107(低压汽包)内。余热锅炉103产生的低压蒸汽同时可以作为ORC热源,在ORC机组蒸发器205加热有机工质,以提高ORC机组的发电量,放热后的蒸汽形成凝结水,由冷凝水泵211加压后送至热水制冷机组212作为其驱动热源,产生冷量供给冷用户或由凝结水泵直接送至热用户使用。蒸汽凝汽器116、有机工质冷却器207可以通过风冷或水冷进行冷却,或直接采用蒸发冷却装置。The heat medium delivery pipeline forms a closed circulating water system. In order to ensure that the closed circulating water is not completely vaporized when the heat medium heat exchanger 201 is overheated (>100°C), it is installed at the heat medium inlet of the heat medium heat exchanger. The closed circulating water pump 203 uses the water pressure at the outlet of the boiler feed water pump 110 to set a monitoring valve assembly as a constant pressure device at the inlet of the closed circulating water pump 203 . The monitoring valve assembly includes a pressure sensing controller 301 , a water filling valve 302 , and a return valve 303 . When the pressure detected by the pressure sensing controller 301 is lower than the set value, the water filling valve 302 is used to inject water into the closed circulating water system by the boiler feed water pump 107 to pressurize it; when the pressure detected by the pressure sensing controller 301 is higher than When the value is set, the return valve 303 is opened, and the water in the heat medium delivery pipeline flows back into the deaerator 107 (low-pressure steam drum). The low-pressure steam generated by the waste heat boiler 103 can be used as an ORC heat source at the same time, and the organic working medium is heated in the evaporator 205 of the ORC unit to increase the power generation of the ORC unit. The hot water refrigerating unit 212 is used as its driving heat source to generate cold energy for cold users or directly sent to hot users by condensate pumps. The steam condenser 116 and the organic working medium cooler 207 can be cooled by air cooling or water cooling, or directly use an evaporative cooling device.

以上所述仅为本发明的较佳实施例,本领域技术人员知悉,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等同替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, the features and examples may be modified to adapt a particular situation and material to the teachings of the invention without departing from the spirit and scope of the invention. Therefore, the present invention is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of the present application belong to the protection scope of the present invention.

Claims (10)

1. a sintering waste heat resource reclaims the system with cascade utilization step by step, it is characterised in that including: cooling System and residual heat resources cascade utilization subsystem;
Described residual heat resources cascade utilization subsystem include hot blast utilize device and/or middle pressure steam utilize device and/or Low-pressure steam utilizes device and/or heating agent to utilize device;
Described cooling subsystem includes: central cooler, waste heat petticoat pipe, high-pressure superheater, waste heat boiler, low-pressure superheater, Heating-medium heat exchanger;
Described central cooler includes that high temperature cooling section and sub-cooled section, described high temperature cooling section discharge temperature are greater than or equal to The high-temp waste gas of 300 DEG C, the described sub-cooled section discharge temperature low temperature waste gas less than 300 DEG C;
At least one described waste heat petticoat pipe is arranged on described high temperature cooling section, and the gas outlet of described waste heat petticoat pipe connects institute respectively Air inlet and the described hot blast of stating waste heat boiler utilize device so that high-temp waste gas is straight through described waste heat petticoat pipe rear portion Tapping into into described residual heat resources cascade utilization subsystem, another part enters described waste heat boiler, sets in described waste heat petticoat pipe There is described high-pressure superheater, and the outfan of described high-pressure superheater is connected with medium pressure steam utilization apparatus;
The gas outlet of described waste heat boiler is respectively connecting to described hot blast and utilizes the air inlet of device and/or central cooler, described remaining Being provided with described low-pressure superheater in heat boiler, the outfan of described low-pressure superheater utilizes device to be connected with described low-pressure steam;
At least one described heating-medium heat exchanger is arranged on described sub-cooled section, and the exhanst gas outlet of described heating-medium heat exchanger connects Utilizing device to described hot blast, the heating agent conveyance conduit in described heating-medium heat exchanger utilizes device to be connected with described heating agent.
System the most according to claim 1, it is characterised in that also include oxygen-eliminating device, HP steam drum;
Described waste heat petticoat pipe is additionally provided with high pressure evaporator;Be additionally provided with hot-water heater in described waste heat boiler, high pressure saves coal Device;
Pure water is accessed by condensate pump in described hot-water heater one end, and another terminates described oxygen-eliminating device, and described oxygen-eliminating device is the most logical Crossing boiler feed pump to be connected with described high-pressure economizer, in described oxygen-eliminating device, the water after thermal de-aeration is given by described boiler In water pump extraction extremely described high-pressure economizer, the outfan of described high-pressure economizer is connected to described HP steam drum;
Described HP steam drum is connected with described high pressure evaporator and described high-pressure superheater respectively, the water in described HP steam drum Being heated after entering described high pressure evaporator after being evaporated to high steam and be back in described HP steam drum, described high steam enters Enter the overheated rear entrance medium pressure steam utilization apparatus of described high-pressure superheater.
System the most according to claim 2, it is characterised in that be additionally provided with low pressure evaporator in described waste heat boiler; Described low pressure evaporator is located between described hot-water heater and described low-pressure superheater;
The water inlet of described low pressure evaporator is connected with described oxygen-eliminating device, gas outlet and described oxygen-eliminating device and/described low-pressure steam Device is utilized to be connected;
The low-pressure steam that the water described low pressure evaporator of entrance in described oxygen-eliminating device is formed by thermal evaporation enters in described oxygen-eliminating device Carry out deoxygenation, and/or enter described low-pressure steam and utilize device.
System the most according to claim 2, it is characterised in that described hot-water heater, low-pressure superheater, height Pressure economizer is set in turn in described waste heat boiler from gas outlet to air inlet.
System the most according to claim 2, it is characterised in that the heating agent entrance of described heating-medium heat exchanger also by Monitoring valve member is connected with described oxygen-eliminating device;Described monitoring valve member includes pressure sensing controller, priming valve, returns Stream valve;
Described priming valve is arranged between described boiler feed pump and described high-pressure economizer;
Described pressure sensing controller adds described in controlling when the pressure described heating agent entrance being detected is less than the first preset value Water valve is opened so that the water section that described boiler feed pump extracts from oxygen-eliminating device injects in described heating-medium heat exchanger, and
Control described reflux inlet when the pressure described heating agent entrance being detected is higher than the second preset value to open so that described heat Water in matchmaker's conveyance conduit is back in described oxygen-eliminating device.
System the most according to claim 1, it is characterised in that medium pressure steam utilization apparatus includes that steamer is sent out Motor;The middle pressure steam of the outfan of described high-pressure superheater accesses described steam turbine generator as main steam, promotes generating After steam be condensed into pure water through a condenser.
7. according to the system described in claim 1 or 3 or 6, it is characterised in that described low-pressure steam utilizes device bag Include filling formula steam turbine generator;Described low-pressure steam is passed through described filling formula steam turbine generator as filling.
System the most according to claim 1, it is characterised in that the high temperature cooling section of described central cooler also with sintering Machine is connected, and the high-temp waste gas that described high temperature cooling section is discharged enters in described sintering machine and lights a fire.
System the most according to claim 1, it is characterised in that described heating agent utilize device to include organic working medium is bright It agree Cycle Unit;It is pre-that the upstream of the organic working medium vaporizer of described organic rankie cycle unit is additionally provided with an organic working medium Hot device;A part for described heating agent conveyance conduit is arranged in described organic working medium vaporizer, a part be arranged at described in have Machine working medium preheater;
From high temperature heating agent and the having in described organic working medium vaporizer of heating-medium heat exchanger output in described heating agent conveyance conduit After machine working medium carries out heat exchange, temperature reduces, and the heating agent after temperature reduces enters with the organic working medium in described organic working medium preheater Described heating-medium heat exchanger is returned after row heat exchange.
System the most according to claim 1, it is characterised in that described hot blast utilizes device to include sintering machine table top.
CN201610290010.2A 2016-05-04 2016-05-04 System of step-by-step recycling and gradient utilization for sintering residual heat resources Pending CN105973016A (en)

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Application publication date: 20160928