CN106002925B - Double crawler belt intelligent inspection robots - Google Patents
Double crawler belt intelligent inspection robots Download PDFInfo
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- CN106002925B CN106002925B CN201610633354.9A CN201610633354A CN106002925B CN 106002925 B CN106002925 B CN 106002925B CN 201610633354 A CN201610633354 A CN 201610633354A CN 106002925 B CN106002925 B CN 106002925B
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 30
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
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Abstract
本发明公开了一种双履带智能巡检机器人。它包的机箱部分设置在左履带行走部分和右履带行走部分之间,所述的机箱部分包括机箱上盖、环境信息集成传感器、双目视觉传感器、激光雷达、机箱下箱体、第一锂电池、三维数字罗盘、控制主机和声光报警器,机箱下箱体内设置有环境信息集成传感器、双目视觉传感器、激光雷达、第一锂电池和三维数字罗盘,双目视觉传感器、激光雷达和三维数字罗盘均与第一锂电池相连,第一锂电池一侧设置有控制主机,机箱上盖与机箱下箱体配合,声光报警器露出机箱下箱体外部设置。本发明体积小,质量轻,成本低,往复执行巡检任务,两个履带可以独立使用,单独控制,可以通过远程监控机器人周围环境信息。
The invention discloses an intelligent inspection robot with double crawlers. The chassis part of its package is arranged between the left crawler walking part and the right crawler walking part, and the said chassis part includes the upper cover of the chassis, the environmental information integration sensor, the binocular vision sensor, the laser radar, the lower box of the chassis, the first lithium Batteries, three-dimensional digital compass, control host and sound and light alarm, environmental information integration sensor, binocular vision sensor, laser radar, first lithium battery and three-dimensional digital compass, binocular vision sensor, laser radar and The three-dimensional digital compass is all connected to the first lithium battery, a control host is arranged on one side of the first lithium battery, the upper cover of the chassis cooperates with the lower box of the chassis, and the sound and light alarm is exposed to the outside of the lower box of the chassis. The invention is small in size, light in weight and low in cost, and performs patrol inspection tasks reciprocally. The two crawlers can be used independently and controlled independently, and can remotely monitor the surrounding environment information of the robot.
Description
技术领域technical field
本发明涉及巡检机器人技术领域,具体涉及双履带智能巡检机器人。The invention relates to the technical field of inspection robots, in particular to an intelligent inspection robot with double crawlers.
背景技术Background technique
传统的巡检机器人的结构比较复杂,质量较重,而且成本高,不方便往复执行巡检任务,控制也很不方便,其越障能力差,综上所述,本发明设计了双履带智能巡检机器人。The structure of the traditional inspection robot is relatively complicated, the quality is heavy, and the cost is high. It is inconvenient to perform inspection tasks reciprocally, and the control is also very inconvenient. Inspection robot.
发明内容Contents of the invention
为解决上述问题,本发明提供了双履带智能巡检机器人,体积小,质量轻,成本低,往复执行巡检任务,两个履带可以独立使用,单独控制,可以通过远程监控机器人周围环境信息。In order to solve the above problems, the present invention provides a dual-track intelligent inspection robot, which is small in size, light in weight, low in cost, and performs inspection tasks reciprocally. The two crawlers can be used independently and controlled separately, and the surrounding environment information of the robot can be monitored remotely.
为实现上述目的,本发明采取的技术方案为:双履带智能巡检机器人,包括机箱部分、左履带行走部分和右履带行走部分,机箱部分设置在左履带行走部分和右履带行走部分之间,所述的机箱部分包括机箱上盖、环境信息集成传感器、双目视觉传感器、激光雷达、机箱下箱体、第一锂电池、三维数字罗盘、控制主机和声光报警器,机箱下箱体内设置有环境信息集成传感器、双目视觉传感器、激光雷达、第一锂电池和三维数字罗盘,双目视觉传感器、激光雷达和三维数字罗盘均与第一锂电池相连,第一锂电池一侧设置有控制主机,机箱上盖与机箱下箱体配合,声光报警器露出机箱下箱体外部设置。In order to achieve the above object, the technical solution adopted by the present invention is: a dual-track intelligent inspection robot, including a chassis part, a left crawler walking part and a right crawler walking part, and the chassis part is arranged between the left crawler walking part and the right crawler walking part, The chassis part includes a chassis upper cover, an environmental information integration sensor, a binocular vision sensor, a laser radar, a chassis lower body, a first lithium battery, a three-dimensional digital compass, a control host, and an audible and visual alarm. There are environmental information integrated sensors, binocular vision sensors, lidar, the first lithium battery and a three-dimensional digital compass, and the binocular vision sensor, lidar and three-dimensional digital compass are all connected to the first lithium battery, and one side of the first lithium battery is provided with The host computer is controlled, the upper cover of the chassis cooperates with the lower box body of the chassis, and the sound and light alarm is exposed outside the lower box body of the chassis.
优选地,所述的左履带行走部分和右履带行走部分为中心对称结构。Preferably, the left crawler running part and the right crawler running part are centrally symmetrical structures.
优选地,所述的左履带行走部分包含右侧板、中间支撑板和左侧板,右侧板、中间支撑板和左侧板构成主体框架,所述的中间支撑板由第一上支撑轴、第二上支撑轴、第三上支撑轴、第四上支撑轴、第五上支撑轴、第五下支撑轴、第四下支撑轴、第三下支撑轴、第二下支撑轴、第一下支撑轴联接,且第一上支撑轴、第五上支撑轴、第五下支撑轴、第一下支撑轴与左侧板联接,前轴连接主体框架与前右履带轮、前左履带轮、第一直齿轮;主体框架通过后轴与后右履带轮、后左履带轮联接,主体框架上还设置有无线通信模块、行走电机控制板、驱动器和第二锂电池,第二锂电池上设置有锂电池充电孔,履带通过第一上支撑轮、第二上支撑轮、第三上支撑轮、第三下支撑轮、第二下支撑轮、第一下支撑轮支撑设置,前右履带轮、前左履带轮前左履带轮通过履带连接后右履带轮及后左履带轮,前右防碰撞轮系和后右防碰撞轮系分别设置在履带外中部前后侧,且前右防碰撞轮系和后右防碰撞轮系与沟槽轨道配合,24V直流电机通过第二直齿轮、第一直齿轮与前轴相连,前轴通过前右履带轮及前左履带轮相连与履带相连,履带通过后右履带轮及后左履带轮与后轴转动连接,机箱部分通过联接板与右履带轮、后左履带轮、前右履带轮及前左履带轮联接。Preferably, the left crawler part includes a right side plate, a middle support plate and a left side plate, the right side plate, the middle support plate and the left side plate constitute the main frame, and the middle support plate is supported by the first upper support shaft , the second upper support shaft, the third upper support shaft, the fourth upper support shaft, the fifth upper support shaft, the fifth lower support shaft, the fourth lower support shaft, the third lower support shaft, the second lower support shaft, the first The lower support shaft is connected, and the first upper support shaft, the fifth upper support shaft, the fifth lower support shaft, and the first lower support shaft are connected to the left side plate, and the front shaft connects the main frame with the front right track wheel and the front left track wheel, the first straight gear; the main frame is connected with the rear right track wheel and the rear left track wheel through the rear axle, and the main frame is also equipped with a wireless communication module, a travel motor control board, a driver and a second lithium battery, and the second lithium battery A lithium battery charging hole is provided, and the track is supported by the first upper support wheel, the second upper support wheel, the third upper support wheel, the third lower support wheel, the second lower support wheel, and the first lower support wheel. The front right track Wheel, front left track wheel The front left track wheel is connected to the rear right track wheel and the rear left track wheel through the track, the front right anti-collision wheel system and the rear right anti-collision wheel system are respectively arranged The gear train and the rear right anti-collision gear train cooperate with the grooved track. The 24V DC motor is connected to the front axle through the second spur gear and the first spur gear. The front axle is connected to the track through the front right track wheel and the front left track wheel. The track is connected to the rear axle through the rear right track wheel and the rear left track wheel, and the chassis part is connected with the right track wheel, the rear left track wheel, the front right track wheel and the front left track wheel through the connecting plate.
优选地,所述的无线通信模块与远程控制装置连接。Preferably, the wireless communication module is connected with a remote control device.
本发明的机箱部分装有一些电子器件或传感器,用于数据采集及远程监控;左右履带行走部分均为独立的行走机构,装配有锂电池、控制板、驱动器、直流电机、无线模块等部件,可以利用平板电脑通过无线模块,实现远程操控;机箱部分安装于两个履带行走部分的之间;The chassis part of the present invention is equipped with some electronic devices or sensors for data acquisition and remote monitoring; the left and right crawler walking parts are independent walking mechanisms, equipped with lithium batteries, control boards, drivers, DC motors, wireless modules and other components, The tablet computer can be used to realize remote control through the wireless module; the chassis part is installed between the two crawler walking parts;
在机箱部分内部,根据使用要求,安装了一个集成有CO,CO2,CH4,温度,湿度等环境信息集成传感器,用于环境监测。当机器人的环境信息集成传感器检测到的环境信息某项数据超标时,声光报警器也会发送报警信息。Inside the chassis part, according to the requirements of use, an integrated sensor integrated with environmental information such as CO, CO2, CH4, temperature, humidity, etc. is installed for environmental monitoring. When a certain data of the environmental information detected by the robot's environmental information integrated sensor exceeds the standard, the sound and light alarm will also send an alarm message.
在机箱部分内部,安装有激光雷达、双目视觉传感器、三维数字罗盘共用一块锂电池,安装在上架板上,前后分别安装一个。激光雷达、双目视觉传感器用于实时监测周围的障碍信息;三维数字罗盘用于检测机器人行驶的姿态。Inside the chassis part, a LiDAR, a binocular vision sensor, and a three-dimensional digital compass share a lithium battery, which is installed on the upper shelf, and one at the front and one at the front. Lidar and binocular vision sensors are used to monitor the surrounding obstacle information in real time; the three-dimensional digital compass is used to detect the posture of the robot.
机器人机箱部分还装有一个24V的锂电池,为上架的独立电源,其同时可以输出有12V及5V的直流电压,给机箱部分的各个电子器件供电。The robot case is also equipped with a 24V lithium battery, which is an independent power supply on the shelf. It can output DC voltages of 12V and 5V at the same time to supply power to various electronic devices in the case.
本发明具有以下有益效果:体积小,质量轻,成本低,往复执行巡检任务,两个履带可以独立使用,单独控制,可以通过远程监控机器人周围环境信息。The invention has the following beneficial effects: small size, light weight, low cost, reciprocating inspection tasks, two crawlers can be used independently, controlled independently, and the surrounding environment information of the robot can be monitored remotely.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的机箱部分立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the chassis part of the present invention;
图3为本发明的机箱部分的侧视图;Fig. 3 is a side view of the chassis part of the present invention;
图4为本发明的图3的A-A向剖视图;Fig. 4 is the A-A direction sectional view of Fig. 3 of the present invention;
图5为本发明的左履带行走部分的立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of the left crawler walking part of the present invention;
图6为本发明的左履带行走部分的平面结构示意图;Fig. 6 is a schematic plan view of the left crawler walking part of the present invention;
图7为本发明的图6的B-B向剖视图;Fig. 7 is the B-B direction sectional view of Fig. 6 of the present invention;
图8为本发明的左履带行走部分的内部结构示意图。Fig. 8 is a schematic diagram of the internal structure of the left crawler walking part of the present invention.
具体实施方式Detailed ways
为了使本发明的目的及优点更加清楚明白,以下结合实施例对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objects and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1-8所示,本发明实施例提供了双履带智能巡检机器人,包括机箱部分1、左履带行走部分2和右履带行走部分3,机箱部分1设置在左履带行走部分2和右履带行走部分3之间,所述的机箱部分1包括机箱上盖1-1、环境信息集成传感器1-2、双目视觉传感器1-3、激光雷达1-4、机箱下箱体1-5、第一锂电池1-6、三维数字罗盘1-7、控制主机1-8和声光报警器1-9,机箱下箱体1-5内设置有环境信息集成传感器1-2、双目视觉传感器1-3、激光雷达1-4、第一锂电池1-6和三维数字罗盘1-7,双目视觉传感器1-3、激光雷达1-4和三维数字罗盘1-7均与第一锂电池1-6相连,第一锂电池1-6一侧设置有控制主机1-8,机箱上盖1-1与机箱下箱体1-5配合,声光报警器1-9露出机箱下箱体1-5外部设置。As shown in Figures 1-8, the embodiment of the present invention provides a dual-track intelligent inspection robot, including a chassis part 1, a left crawler walking part 2 and a right crawler walking part 3, and the chassis part 1 is arranged on the left crawler walking part 2 and the right crawler walking part 2. Between the crawler walking parts 3, the chassis part 1 includes a chassis upper cover 1-1, an environmental information integration sensor 1-2, a binocular vision sensor 1-3, a laser radar 1-4, and a chassis lower body 1-5 , the first lithium battery 1-6, the three-dimensional digital compass 1-7, the control host 1-8 and the sound and light alarm 1-9, the environmental information integrated sensor 1-2, binocular Vision sensor 1-3, laser radar 1-4, first lithium battery 1-6 and three-dimensional digital compass 1-7, binocular vision sensor 1-3, laser radar 1-4 and three-dimensional digital compass 1-7 are all related to the first One lithium battery 1-6 is connected, one side of the first lithium battery 1-6 is provided with a control host 1-8, the upper cover of the chassis 1-1 cooperates with the lower box body 1-5 of the chassis, and the sound and light alarm 1-9 is exposed from the chassis The lower casing 1-5 is externally set.
所述的左履带行走部分2和右履带行走部分3为中心对称结构。The left crawler running part 2 and the right crawler running part 3 are center-symmetric structures.
所述的左履带行走部分包含右侧板2-2、中间支撑板2-8和左侧板2-17,右侧板2-2、中间支撑板2-8和左侧板2-17构成主体框架,所述的中间支撑板2-8由第一上支撑轴2-19、第二上支撑轴2-21、第三上支撑轴2-23、第四上支撑轴2-25、第五上支撑轴2-26、第五下支撑轴2-29、第四下支撑轴2-30、第三下支撑轴2-32、第二下支撑轴2-34、第一下支撑轴2-36联接,且第一上支撑轴2-19、第五上支撑轴2-26、第五下支撑轴2-29、第一下支撑轴2-36与左侧板2-17联接,前轴2-3连接主体框架与前右履带轮2-4、前左履带轮2-18、第一直齿轮2-5;主体框架通过后轴2-13与后右履带轮2-12、后左履带轮2-15联接,主体框架上还设置有无线通信模块2-9、行走电机控制板2-10、驱动器2-11和第二锂电池2-28,第二锂电池2-28上设置有锂电池充电孔2-38,履带2-37通过第一上支撑轮2-20、第二上支撑轮2-22、第三上支撑轮2-24、第三下支撑轮2-31、第二下支撑轮2-33、第一下支撑轮2-35支撑设置,前右履带轮2-4、前左履带轮2-18前左履带轮通过履带2-37连接后右履带轮2-12及后左履带轮2-15,前右防碰撞轮系2-1和后右防碰撞轮系2-14分别设置在履带2-37外中部前后侧,且前右防碰撞轮系2-1和后右防碰撞轮系2-14与沟槽轨道配合,24V直流电机2-7通过第二直齿轮2-6、第一直齿轮2-5与前轴2-3相连,前轴2-3通过前右履带轮2-4及前左履带轮2-18相连与履带2-37相连,履带2-37通过后右履带轮2-12及后左履带轮2-15与后轴2-13转动连接,机箱部分1通过联接板2-16与后右履带轮2-12、后左履带轮2-15、前右履带轮2-4及前左履带轮2-18联接。The left crawler part includes a right side plate 2-2, a middle support plate 2-8 and a left side plate 2-17, and the right side plate 2-2, the middle support plate 2-8 and the left side plate 2-17 constitute The main frame, the middle support plate 2-8 is composed of the first upper support shaft 2-19, the second upper support shaft 2-21, the third upper support shaft 2-23, the fourth upper support shaft 2-25, the The fifth upper support shaft 2-26, the fifth lower support shaft 2-29, the fourth lower support shaft 2-30, the third lower support shaft 2-32, the second lower support shaft 2-34, the first lower support shaft 2 -36 connection, and the first upper support shaft 2-19, the fifth upper support shaft 2-26, the fifth lower support shaft 2-29, the first lower support shaft 2-36 are connected with the left side plate 2-17, the front The shaft 2-3 connects the main frame with the front right track wheel 2-4, the front left track wheel 2-18, and the first spur gear 2-5; the main frame passes through the rear axle 2-13 and the rear right track wheel 2-12, the rear The left track wheel 2-15 is connected, and the main frame is also provided with a wireless communication module 2-9, a travel motor control panel 2-10, a driver 2-11 and a second lithium battery 2-28, and the second lithium battery 2-28 A lithium battery charging hole 2-38 is provided, and the track 2-37 passes through the first upper support wheel 2-20, the second upper support wheel 2-22, the third upper support wheel 2-24, and the third lower support wheel 2-31 , the second lower support wheel 2-33, the first lower support wheel 2-35 support settings, the front right track wheel 2-4, the front left track wheel 2-18, the front left track wheel connects the rear right track wheel through the track 2-37 2-12 and the rear left track wheel 2-15, the front right anti-collision wheel system 2-1 and the rear right anti-collision wheel system 2-14 are respectively arranged on the front and rear sides of the outer middle part of the crawler belt 2-37, and the front right anti-collision wheel system 2-1 and the rear right anti-collision wheel train 2-14 cooperate with the groove track, and the 24V DC motor 2-7 is connected with the front axle 2-3 through the second spur gear 2-6 and the first spur gear 2-5. Axle 2-3 is connected with track 2-37 through front right track wheel 2-4 and front left track wheel 2-18, and track 2-37 is connected with rear right track wheel 2-12 and rear left track wheel 2-15 through rear Axle 2-13 is rotationally connected, and cabinet part 1 is connected with rear right track wheel 2-12, rear left track wheel 2-15, front right track wheel 2-4 and front left track wheel 2-18 by connecting plate 2-16.
所述的无线通信模块2-9与远程控制装置连接。The wireless communication module 2-9 is connected with the remote control device.
本具体实施方式结构尺寸为:403*365*200mm,整个结构为钢铁作为框架,其整体质量为24Kg。可以通过平板电脑对双履带机器人进行远程操控,利用无线通信模块实现机器人的实时监控。两个履带部分与机箱部分均为独立单元,如单个履带可以通过无线通信模块实现远程遥控,机箱部分也可以独立安装于其它可移动平台或固定监测场合。The structural size of this specific embodiment is: 403*365*200mm, the whole structure is made of steel as the frame, and its overall mass is 24Kg. The dual-track robot can be controlled remotely through a tablet computer, and the real-time monitoring of the robot can be realized by using the wireless communication module. The two crawler parts and the chassis part are independent units. For example, a single crawler can be remotely controlled through a wireless communication module, and the chassis part can also be independently installed on other mobile platforms or fixed monitoring occasions.
本具体实施方式远程支线遥控可以通过三种方式实现:The remote branch line remote control of this specific embodiment can be realized in three ways:
(1)通过平板电脑直接与机器人联接,实现远程控制;(1) Connect directly with the robot through a tablet computer to realize remote control;
(2)通过平板电脑、无线中继、再与机器人联接,实现远程控制;(2) Realize remote control through a tablet computer, wireless relay, and then connect with the robot;
(3)通过平板电脑、英特网、调制解调器、无线路由器,再与机器人联接,实现远程控制。(3) Through the tablet computer, Internet, modem, wireless router, and then connect with the robot to realize remote control.
本具体实施方式履带行走部分,为一个独立的驱动机构,其本身可以通过平板电脑或手机进行远程遥控。其履带行走部分与上架部分互为独立部分。分别对左右履带行走部分的电机进行正反转控制,可以实现履带机器人的前进、倒退及转向控制。履带行走部分的前后履带轮均分成左右两半来支撑履带,即前右履带轮2-4及前左履带轮2-18及后右履带轮2-12、后左履带轮2-15;行走电机控制板2-10为机器人的控制核心,驱动器2-11为直流电机的驱动器,第二锂电池2-28为履带行走部分及其它电子器件供电,其充电是通过锂电池充电孔2-38完成充电;通过无线通信模块2-9远程控制履带行走部分的行走运动;前右履带轮2-4、前左履带轮2-18带动履带2-37转动,履带2-37又带动后右履带轮2-12及后左履带轮2-15转动;防碰撞轮系,可以使机器人在沟槽内行驶时,防止机器人与沟槽发生碰撞,并保证机器人沿沟槽轨道行驶;行走运动是通过24V直流电机2-7驱动第二直齿轮2-6,第一直齿轮2-5把动力传送到前轴2-3,前轴2-3再带动前右履带轮2-4、前左履带轮2-18转动,再带动履带2-37转动,履带2-37再带动后右履带轮2-12、后左履带轮2-15围绕后轴2-13转动。The crawler walking part of this specific embodiment is an independent driving mechanism, which itself can be remotely controlled by a tablet computer or a mobile phone. The crawler walking part and the rack part are independent parts of each other. The forward and reverse control of the motors of the left and right crawler walking parts can realize the forward, reverse and steering control of the crawler robot. The front and rear track wheels of the track walking part are divided into left and right halves to support the track, that is, the front right track wheel 2-4, the front left track wheel 2-18, the rear right track wheel 2-12, and the rear left track wheel 2-15; The motor control board 2-10 is the control core of the robot, the driver 2-11 is the driver of the DC motor, and the second lithium battery 2-28 supplies power for the crawler belt walking part and other electronic devices, and its charging is through the lithium battery charging hole 2-38 Complete the charging; remotely control the walking movement of the crawler walking part through the wireless communication module 2-9; the front right track wheel 2-4 and the front left track wheel 2-18 drive the track 2-37 to rotate, and the track 2-37 drives the rear right track Wheel 2-12 and rear left crawler wheel 2-15 rotate; the anti-collision wheel system can prevent the robot from colliding with the groove when the robot is running in the groove, and ensure that the robot runs along the groove track; the walking motion is through 24V DC motor 2-7 drives the second spur gear 2-6, the first spur gear 2-5 transmits power to the front axle 2-3, and the front axle 2-3 drives the front right crawler wheel 2-4 and the front left crawler Wheel 2-18 rotates, drives crawler belt 2-37 to rotate again, and crawler belt 2-37 drives rear right crawler wheel 2-12, rear left crawler wheel 2-15 to rotate around rear axle 2-13 again.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be It is regarded as the protection scope of the present invention.
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