CN106082682A - Glass air brushing bismuth silicon boron system's low-melting-point nano glass dust suspension and preparation method - Google Patents
Glass air brushing bismuth silicon boron system's low-melting-point nano glass dust suspension and preparation method Download PDFInfo
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Abstract
本发明属于玻璃装饰领域,尤其适用于玻璃喷绘领域,特别涉及一种玻璃喷绘用铋硅硼系低熔点纳米玻璃粉悬浊液及制备方法。其特征在于:固相成分原料为氧化铋、非晶态氧化硅、硼酸或者氧化硼、硝酸锂、氧化铝、氧化锆;制备方法为首先将氧化铋、非晶态氧化硅、氧化铝、氧化锆混合均匀后进行高能球磨使其初步机械合金化,再将球磨得到的粉末与硼酸或者氧化硼、硝酸锂混合球磨,再加入溶剂湿磨。本发明提供的悬浊液,固相粒径在亚微米或者纳米级别,低熔点玻璃粉大量融化的开始温度为580~650℃,在玻璃上烧结后呈无色玻璃态,与玻璃结合力高,在玻璃数码喷绘打印领域具有广泛的应用前景。
The invention belongs to the field of glass decoration, is especially suitable for the field of glass spray painting, and particularly relates to a suspension of bismuth-silicon-boron-based low-melting nano-glass powder for glass spray painting and a preparation method thereof. It is characterized in that: the raw materials of solid phase components are bismuth oxide, amorphous silicon oxide, boric acid or boron oxide, lithium nitrate, aluminum oxide, zirconium oxide; After the zirconium is evenly mixed, carry out high-energy ball milling for preliminary mechanical alloying, and then mix the powder obtained by ball milling with boric acid, boron oxide, and lithium nitrate for ball milling, and then add solvent for wet milling. The suspension provided by the invention has a solid phase particle size of submicron or nanometer level, and the starting temperature of melting a large amount of low-melting point glass powder is 580-650°C. After sintering on glass, it is in a colorless glass state and has a high bonding force with glass. , has broad application prospects in the field of glass digital inkjet printing.
Description
技术领域technical field
本发明属于玻璃装饰领域,尤其适用于玻璃喷绘领域,特别涉及一种玻璃喷绘用铋硅硼系低熔点纳米玻璃粉悬浊液及制备方法。The invention belongs to the field of glass decoration, is especially suitable for the field of glass spray painting, and particularly relates to a suspension of bismuth-silicon-boron-based low-melting nano-glass powder for glass spray painting and a preparation method thereof.
背景技术Background technique
随着建筑、汽车、装饰装修、家具等行业的发展和人们对生活环境要求的提高,人们对玻璃制品美观的需求也越来越高,玻璃装饰正沿着时装化、个性化、艺术化、小批量、多花色、低碳环保的趋势发展。玻璃装饰用的油墨有很多种,主要分为低温快干型和高温烧结型,其中低温快干型玻璃油墨的用法是将油墨涂到玻璃上后,经过50℃~200℃烘烤即可将玻璃油墨固结在玻璃上,但是这种玻璃油墨存在很多问题,比如附着力差,不耐脏,易被酸碱腐蚀、易褪色等。高温烧结型油墨的用法是将玻璃油墨涂覆到玻璃上后,经过500℃~700℃的高温将玻璃油墨烧结在玻璃上,这种油墨高温烧结后会呈现玻璃态,具有附着力强、耐脏、不易被酸碱腐蚀、不易褪色等优点,因此,这种玻璃油墨的市场需求正越来越高。With the development of construction, automobile, decoration, furniture and other industries and the improvement of people's living environment requirements, people's demand for the beauty of glass products is also increasing. Glass decoration is following the fashion, personalization, artistic, The trend of small batch, multi-color, low-carbon and environmental protection is developing. There are many kinds of inks for glass decoration, which are mainly divided into low-temperature quick-drying type and high-temperature sintering type. The usage of low-temperature quick-drying glass ink is to apply the ink to the glass and bake it at 50℃~200℃. Glass ink is solidified on the glass, but this glass ink has many problems, such as poor adhesion, not resistant to dirt, easy to be corroded by acid and alkali, and easy to fade. The usage of high-temperature sintering ink is to apply glass ink to glass, and then sinter the glass ink on the glass at a high temperature of 500°C to 700°C. Dirty, not easy to be corroded by acid and alkali, not easy to fade, etc. Therefore, the market demand for this glass ink is increasing.
高温烧结玻璃油墨的主要成分是低熔点玻璃粉,低熔点玻璃粉的制备也是高温烧结玻璃油墨的关键技术难点。The main component of high temperature sintered glass ink is low melting point glass powder, and the preparation of low melting point glass powder is also the key technical difficulty of high temperature sintered glass ink.
中国专利CN104893418公开了一种无铅环保玻璃油墨及制备方法,其中包括了低熔点玻璃粉的制备方法,这种方法是将各原料经过1100℃~1500℃的高温熔炼制得玻璃液,再经过水淬,球磨等工艺最终制得低熔点玻璃粉。中国专利CN104893410、美国专利U.S4892847、U.S5468695、U.S4554258以及U.S4892847等均公开了类似的高温熔炼法制备低熔点玻璃粉的方法,这种方法能够制备出软化温度在500℃~700℃的玻璃粉,但是这种方法需要1000℃以上的熔炼温度才能使得各原料充分合金化,能耗高,制备成本高。而且制得的玻璃粉粒径粗大,一般均在2μm以上,只适用于丝网印刷等传统印刷,不适用于玻璃数码喷绘打印这种需要油墨粒径在2μm以下的先进玻璃印刷技术,适用范围较窄。Chinese patent CN104893418 discloses a lead-free environmentally friendly glass ink and its preparation method, which includes the preparation method of low-melting point glass powder. Water quenching, ball milling and other processes finally produce low melting point glass powder. Chinese patent CN104893410, U.S. patents U.S4892847, U.S5468695, U.S4554258, and U.S4892847 all disclose similar high-temperature smelting methods for preparing low-melting glass powders. 700°C glass powder, but this method requires a melting temperature above 1000°C to fully alloy the raw materials, which results in high energy consumption and high preparation costs. Moreover, the particle size of the prepared glass powder is coarse, generally above 2 μm, which is only suitable for traditional printing such as screen printing, not suitable for glass digital inkjet printing, which requires an ink particle size below 2 μm. Advanced glass printing technology, scope of application narrower.
美国专利U.S 20120138215公开了一种采用溶胶-凝胶法(sol-gel)制备低熔点玻璃粉的方法,这种制备方法能够制备纳米级别的玻璃粉,但是这种制备方法在生产过程中需要使用NH4OH等化学试剂,易于形成大量的化工废料,对环境有害,而且这种方法对生产设备的要求也很高,生产成本相对较高。U.S. Patent US 20120138215 discloses a method for preparing low-melting glass powder by sol-gel method (sol-gel). This preparation method can prepare nano-scale glass powder, but this preparation method requires the use of Chemical reagents such as NH 4 OH are easy to form a large amount of chemical waste, which is harmful to the environment, and this method also has high requirements for production equipment, and the production cost is relatively high.
发明内容Contents of the invention
本发明的目的在于针对上述现有技术的不足,提供一种玻璃喷绘用铋硅硼系低熔点纳米玻璃粉悬浊液及制备方法。The object of the present invention is to provide a bismuth-silicon-boron-based low-melting-point nano-glass powder suspension for glass spray painting and a preparation method for the above-mentioned deficiencies in the prior art.
本发明所采取的技术方案是:The technical scheme that the present invention takes is:
玻璃喷绘用铋硅硼系低熔点纳米玻璃粉悬浊液,其特征在于它的固相成分即低熔点玻璃粉的原料为氧化铋(α-型Bi2O3)、非晶态氧化硅(SiO2)、硼酸(H3BO3)或者氧化硼(B2O3)、硝酸锂(LiNO3)、氧化铝(Al2O3)、氧化锆(ZrO2)。Bismuth-silicon-boron low-melting-point nano-glass powder suspension liquid for glass inkjet painting is characterized in that its solid-phase component, that is, the raw material of low-melting-point glass powder is bismuth oxide (α-type Bi 2 O 3 ), amorphous silicon oxide ( SiO 2 ), boric acid (H 3 BO 3 ) or boron oxide (B 2 O 3 ), lithium nitrate (LiNO 3 ), aluminum oxide (Al 2 O 3 ), zirconium oxide (ZrO 2 ).
含有硼酸(H3BO3)的配方如下:氧化铋(α-型Bi2O3)的质量百分比为27~32%,非晶态氧化硅(SiO2)的质量百分比为8~11%,硼酸(H3BO3)的质量百分比为21~30%,硝酸锂(LiNO3)的质量百分比为29~33%,氧化铝(Al2O3)的质量百分比为2~3%,氧化锆(ZrO2)的质量百分比为0.5~2%,各组份之和为100%。The formula containing boric acid (H 3 BO 3 ) is as follows: the mass percentage of bismuth oxide (α-type Bi 2 O 3 ) is 27-32%, the mass percentage of amorphous silicon oxide (SiO 2 ) is 8-11%, The mass percentage of boric acid (H 3 BO 3 ) is 21-30%, the mass percentage of lithium nitrate (LiNO 3 ) is 29-33%, the mass percentage of aluminum oxide (Al 2 O 3 ) is 2-3%, and the mass percentage of zirconia The mass percentage of (ZrO 2 ) is 0.5-2%, and the sum of each component is 100%.
含有氧化硼(B2O3)的配方如下:氧化铋(α-型Bi2O3)的质量百分比为34.9~43.3%,非晶态氧化硅(SiO2)的质量百分比为12.2~14.5%,氧化硼(B2O3)的质量百分比为8~13.7%,硝酸锂(LiNO3)的质量百分比为29.3~37%,氧化铝(Al2O3)的质量百分比为2.7~3.4%,氧化锆(ZrO2)的质量百分比为1.2~1.5%,各组份之和为100%。The formula containing boron oxide (B 2 O 3 ) is as follows: the mass percentage of bismuth oxide (α-type Bi 2 O 3 ) is 34.9-43.3%, and the mass percentage of amorphous silicon oxide (SiO 2 ) is 12.2-14.5% , the mass percentage of boron oxide (B 2 O 3 ) is 8-13.7%, the mass percentage of lithium nitrate (LiNO 3 ) is 29.3-37%, the mass percentage of aluminum oxide (Al 2 O 3 ) is 2.7-3.4%, The mass percentage of zirconium oxide (ZrO 2 ) is 1.2-1.5%, and the sum of each component is 100%.
所述的低熔点玻璃粉原料中的氧化铋(α-型Bi2O3)、非晶态氧化硅(SiO2)、氧化铝(Al2O3)、氧化锆(ZrO2)的最大粒径均需小于1μm。The maximum particle size of bismuth oxide (α-type Bi 2 O 3 ), amorphous silicon oxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), and zirconia (ZrO 2 ) in the low melting point glass powder raw material The diameter should be less than 1 μm.
所述的玻璃数码喷绘打印用铋硅硼系低熔点纳米玻璃粉悬浊液,其特征在于它的液相溶液为1,2-丙二醇二甲醚,乙二醇单乙醚和环己酮中的一种或任意几种的混合物。The bismuth-silicon-boron series low-melting-point nano-glass powder suspension for glass digital inkjet printing is characterized in that its liquid phase solution is 1,2-propylene glycol dimethyl ether, ethylene glycol monoethyl ether and cyclohexanone One or any mixture of several.
所述的玻璃数码喷绘打印用铋硅硼系低熔点纳米玻璃粉悬浊液的制备方法,其特征在于它主要分为低熔点玻璃粉制备工艺和固液混合工艺。The method for preparing the bismuth-silicon-boron-based low-melting-point nano-glass powder suspension for glass digital inkjet printing is characterized in that it is mainly divided into a low-melting-point glass powder preparation process and a solid-liquid mixing process.
所述的低熔点玻璃粉的制备方法属于机械合金化法,即用纯机械球磨的方法使得各原料机械合金化,主要包括以下三个步骤:The preparation method of the low melting point glass powder belongs to the mechanical alloying method, that is, the mechanical alloying of each raw material is made by purely mechanical ball milling, and mainly includes the following three steps:
1)按一定的质量百分比称量氧化铋(α-型Bi2O3)、非晶态氧化硅(SiO2)、氧化铝(Al2O3)和氧化锆(ZrO2),并搅拌混合均匀;1) Weigh bismuth oxide (α-type Bi 2 O 3 ), amorphous silicon oxide (SiO 2 ), aluminum oxide (Al 2 O 3 ) and zirconia (ZrO 2 ) according to a certain mass percentage, and stir and mix uniform;
2)将配好的上述原料置于高能球磨机中按一定的球磨参数进行高能球磨,使上述四种原料各组份间初步机械合金化,球磨一定时间后取出所得的粉末,对于不同类型的球磨机,球磨参数相应改变。2) Put the prepared above-mentioned raw materials in a high-energy ball mill and carry out high-energy ball milling according to certain ball milling parameters, so as to make preliminary mechanical alloying between the components of the above four kinds of raw materials, and take out the obtained powder after ball milling for a certain period of time. For different types of ball mills , the milling parameters changed accordingly.
3)将上一步得到的粉末与一定质量百分比的硼酸(H3BO3)或者氧化硼(B2O3)、硝酸锂(LiNO3)混合均匀,放入高能球磨机中按一定的球磨参数球磨一定时间,可得到所述的低熔点玻璃粉。3) Mix the powder obtained in the previous step with a certain mass percentage of boric acid (H 3 BO 3 ) or boron oxide (B 2 O 3 ), lithium nitrate (LiNO 3 ), and put it into a high-energy ball mill for ball milling according to certain ball milling parameters After a certain period of time, the low melting point glass powder can be obtained.
所述的固液混合工艺为湿磨法,主要包括以下依次序进行的两个步骤:The described solid-liquid mixing process is a wet grinding method, which mainly includes the following two steps carried out in sequence:
1)将制备得到的低熔点玻璃粉放入球磨罐中,再倒入一定量的液相溶液,液相溶液和低熔点玻璃粉的质量比为2-4:1,以一定的湿磨参数湿磨一定时间,得到玻璃粉悬浊液。1) Put the prepared low-melting point glass powder into a ball mill jar, and then pour a certain amount of liquid phase solution. The mass ratio of liquid phase solution and low melting point glass powder is 2-4:1. Wet mill for a certain period of time to obtain glass powder suspension.
2)将上一步得到的玻璃粉悬浊液取出,过滤,即可得到所述的低熔点纳米玻璃粉悬浊液。2) Take out the glass frit suspension obtained in the previous step, and filter to obtain the low melting point nano glass frit suspension.
所述的低熔点玻璃粉的制备方法中步骤2)所述球磨参数的设定标准是球磨时间为8~24h,球磨参数一般设定为:转速400~600r/min,球料比设定6-15:1。In step 2) of the preparation method of the low-melting point glass powder, the setting standard of the ball milling parameters is that the ball milling time is 8-24 hours, and the ball milling parameters are generally set as: rotating speed 400-600r/min, ball-to-material ratio setting 6 -15:1.
所述的低熔点玻璃粉的制备方法中步骤3)所述球磨参数的设定标准是球磨时间为12~24h,球磨参数一般设定为:转速400~600r/min,球料比设定6-15:1。In step 3) of the preparation method of the low-melting point glass powder, the setting standard of the ball milling parameters is that the ball milling time is 12-24 hours, and the ball milling parameters are generally set as: the rotating speed is 400-600r/min, and the ball-to-material ratio is set to 6 -15:1.
所述的固液混合工艺中步骤1)所述湿磨参数的设定标准是球磨时间为12~48h,球磨参数一般设定为:转速400~600r/min,球料比设定为5-10:1。The setting standard for the wet milling parameters in step 1) of the solid-liquid mixing process is that the ball milling time is 12-48 hours, the ball milling parameters are generally set as: rotating speed 400-600r/min, and the ball-to-material ratio is set to 5- 10:1.
所述的低熔点玻璃粉大量融化的开始温度为580~650℃。The temperature at which the low-melting-point glass powder starts to melt in large quantities is 580-650°C.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明提供的玻璃数码喷绘打印用铋硅硼系低熔点纳米玻璃粉悬浊液,本发明创新性的设计了一种低熔点玻璃粉配方,与现有技术最大的不同点在于首次使用氧化铋(α-型Bi2O3)、非晶态氧化硅(SiO2)、硼酸(H3BO3)或者氧化硼(B2O3)这种三元体系制备低熔点玻璃粉,并首次使用硝酸锂(LiNO3)来作为低熔点玻璃粉的助熔剂,不含任何铅、铊等对人体有害物质,健康环保,环境友好。(1) The bismuth-silicon-boron-based low-melting-point nano-glass powder suspension for glass digital inkjet printing provided by the present invention, the present invention innovatively designs a low-melting-point glass powder formula, the biggest difference from the prior art is that it is the first time Use the ternary system of bismuth oxide (α-type Bi 2 O 3 ), amorphous silicon oxide (SiO 2 ), boric acid (H 3 BO 3 ) or boron oxide (B 2 O 3 ) to prepare low melting point glass powder, And for the first time, lithium nitrate (LiNO 3 ) was used as a flux for low-melting glass powder. It does not contain any harmful substances such as lead and thallium, which is healthy and environmentally friendly.
(2)本发明提供的玻璃数码喷绘打印用铋硅硼系低熔点纳米玻璃粉悬浊液,其中玻璃粉的粒径小,硼酸配方的玻璃粉在亚微米级别,氧化硼配方的玻璃粉能达到纳米级别,玻璃粉在溶液中悬浮性好,不易沉降,在玻璃喷绘打印领域使用,能大大减少油墨堵住喷墨头的现象。(2) The bismuth-silicon-boron series low-melting-point nano-glass powder suspension liquid provided by the invention for glass digital inkjet printing, wherein the particle size of the glass powder is small, the glass powder of the boric acid formula is at the submicron level, and the glass powder of the boron oxide formula can Reaching the nanometer level, the glass powder has good suspension in the solution and is not easy to settle. It is used in the field of glass inkjet printing and can greatly reduce the phenomenon of ink blocking the inkjet head.
(3)本发明提供的玻璃数码喷绘打印用铋硅硼系低熔点纳米玻璃粉悬浊液,低熔点玻璃粉大量融化的开始温度为580~650℃,融化温度低,且喷涂烧结在玻璃上后,呈无色的玻璃态,与玻璃的结合力高。(3) The bismuth-silicon-boron low-melting-point nano-glass powder suspension liquid for digital inkjet printing of glass provided by the present invention has a low-melting-point glass powder starting temperature of melting in a large amount at 580-650° C., low melting temperature, and spraying and sintering on the glass Finally, it is in a colorless glass state and has a high binding force with glass.
(4)本发明提供的玻璃数码喷绘打印用铋硅硼系低熔点纳米玻璃粉悬浊液中的低熔点玻璃粉的制备方法为机械合金化法,克服了现有技术熔融法和sol-gel法的不足,不含高温处理,能耗低,生产成本低,且生产过程中不产生对环境有害的废料,环境友好。(4) The preparation method of the low-melting-point glass powder in the bismuth-silicon-boron-based low-melting-point nano-glass powder suspension for glass digital inkjet printing provided by the present invention is a mechanical alloying method, which overcomes the prior art melting method and sol-gel Insufficiency of the method, does not contain high temperature treatment, low energy consumption, low production cost, and does not produce environmentally harmful waste in the production process, and is environmentally friendly.
附图说明Description of drawings
图1是本发明实施例一制备的低熔点玻璃粉的DSC图。Fig. 1 is a DSC chart of the low-melting glass powder prepared in Example 1 of the present invention.
图2是本发明实施一例制备的玻璃数码喷绘打印用铋硅硼系低熔点纳米玻璃粉悬浊液的激光粒度仪图。Fig. 2 is a laser particle size analyzer diagram of a bismuth-silicon-boron-based low-melting-point nano-glass powder suspension prepared for glass digital inkjet printing according to an example of the present invention.
图3是本发明实施例一制备的低熔点玻璃粉的XRD图。Fig. 3 is an XRD pattern of the low-melting glass powder prepared in Example 1 of the present invention.
图4是本发明实施例二制备的低熔点玻璃粉的DSC图。Fig. 4 is a DSC chart of the low-melting glass powder prepared in Example 2 of the present invention.
图5是本发明实施二例制备的玻璃数码喷绘打印用铋硅硼系低熔点纳米玻璃粉悬浊液的激光粒度仪图。Fig. 5 is a laser particle size analyzer diagram of a bismuth-silicon-boron-based low-melting-point nano-glass powder suspension prepared in Example 2 of the present invention for digital inkjet printing on glass.
图6是本发明实施例二制备的低熔点玻璃粉的XRD图。Fig. 6 is an XRD pattern of the low-melting glass powder prepared in Example 2 of the present invention.
图7是本发明实施例三制备的低熔点玻璃粉的DSC图。Fig. 7 is a DSC chart of the low-melting glass powder prepared in Example 3 of the present invention.
图8是本发明实施三例制备的玻璃数码喷绘打印用铋硅硼系低熔点纳米玻璃粉悬浊液的激光粒度仪图。Fig. 8 is a laser particle size analyzer diagram of a bismuth-silicon-boron-based low-melting-point nano-glass powder suspension prepared for glass digital inkjet printing in three examples of the present invention.
图9是本发明实施例三制备的低熔点玻璃粉的XRD图。Fig. 9 is an XRD pattern of the low-melting glass powder prepared in Example 3 of the present invention.
图10是本发明实施例四制备的低熔点玻璃粉的DSC图。Fig. 10 is a DSC chart of the low-melting glass powder prepared in Example 4 of the present invention.
图11是本发明实施四例制备的玻璃数码喷绘打印用铋硅硼系低熔点纳米玻璃粉悬浊液的激光粒度仪图。Fig. 11 is a laser particle size analyzer diagram of a suspension of bismuth-silicon-boron-based low-melting-point nano-glass powder for glass digital inkjet printing prepared in four examples of the present invention.
图12是本发明实施例四制备的低熔点玻璃粉的XRD图。Fig. 12 is an XRD pattern of the low-melting glass powder prepared in Example 4 of the present invention.
图13是将实施例一制备的悬浊液涂到玻璃上未烧结前的照片。Fig. 13 is a photo before coating the suspension prepared in Example 1 on glass before sintering.
图14是将实施例一制备的悬浊液涂到玻璃上烧结后的照片。Fig. 14 is a photo of the suspension prepared in Example 1 coated on glass and sintered.
图15是将实施例四制备的悬浊液涂到玻璃上未烧结前的照片。Fig. 15 is a photo before coating the suspension prepared in Example 4 on glass before sintering.
图16是将实施例四制备的悬浊液涂到玻璃上烧结后的照片。Fig. 16 is a photo of the suspension prepared in Example 4 coated on glass and sintered.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例一Embodiment one
玻璃喷绘用铋硅硼系低熔点纳米玻璃粉悬浊液,其制备方法为:Bismuth-silicon-boron series low-melting-point nano-glass powder suspension for glass printing, the preparation method of which is as follows:
本实施例使用500ml尼龙球磨罐,每次磨40g低熔点玻璃粉,首先根据氧化铋(α-型Bi2O3)31.4%、非晶态氧化硅(SiO2)10.7%,硼酸(H3BO3)22%、硝酸锂(LiNO3)32.3%、氧化铝(Al2O3)2.5%、氧化锆(ZrO2)1.1%的质量百分比,计算出球磨40g低熔点玻璃粉所需要的各原料质量,氧化铋(α-型Bi2O3)12.56克、非晶态氧化硅(SiO2)4.28克、硼酸(H3BO3)8.8克、硝酸锂(LiNO3)12.92克、氧化铝(Al2O3)1克、氧化锆(ZrO2)0.44克然后按照计算结果称量。This embodiment uses a 500ml nylon ball mill jar, and grinds 40g of low - melting point glass powder each time. BO 3 ) 22%, Lithium Nitrate (LiNO 3 ) 32.3%, Aluminum Oxide (Al 2 O 3 ) 2.5%, Zirconia (ZrO 2 ) 1.1% by mass percentage, calculate the required amount of ball milling 40g low melting point glass powder Raw material quality, bismuth oxide (α-type Bi 2 O 3 ) 12.56 grams, amorphous silicon oxide (SiO 2 ) 4.28 grams, boric acid (H 3 BO 3 ) 8.8 grams, lithium nitrate (LiNO 3 ) 12.92 grams, aluminum oxide (Al 2 O 3 ) 1 gram, zirconia (ZrO 2 ) 0.44 gram and then weighed according to the calculation results.
其次,将称量好的原料氧化铋(α-型Bi2O3)、非晶态氧化硅(SiO2)、氧化铝(Al2O3)和氧化锆(ZrO2)置于烧杯中,搅拌均匀,再按照13:1的球料比称量约237g玛瑙球。Secondly, the weighed raw materials bismuth oxide (α-type Bi 2 O 3 ), amorphous silicon oxide (SiO 2 ), aluminum oxide (Al 2 O 3 ) and zirconia (ZrO 2 ) were placed in a beaker, Stir well, and then weigh about 237g of agate balls according to the ball-to-material ratio of 13:1.
然后,将上述四种原料以及玛瑙球一起倒入球磨罐中,开始球磨,在球磨过程中,转速500r/min,球磨10h,取出球磨罐中得到的粉体。Then, pour the above-mentioned four kinds of raw materials and agate balls into a ball mill jar together, and start ball milling. During the ball milling process, the rotating speed is 500r/min, and the ball mill is 10h, and the powder obtained in the ball mill jar is taken out.
然后,将上步得到的粉体与称量好的硼酸(H3BO3)以及硝酸锂(LiNO3)混合均匀,再按照6:1的球料比称量240g玛瑙球,将上述原料以及玛瑙球一起倒入球磨罐中,开始球磨,在球磨过程中,转速500r/min,球磨10h后,停止球磨,得到所述的低熔点玻璃粉;Then, mix the powder obtained in the previous step with the weighed boric acid (H 3 BO 3 ) and lithium nitrate (LiNO 3 ) evenly, then weigh 240g of agate balls according to the ball-to-material ratio of 6:1, mix the above raw materials and Agate balls are poured into the ball mill jar together, and ball milling is started. During the ball milling process, the rotating speed is 500r/min. After ball milling for 10 hours, the ball milling is stopped to obtain the low-melting glass powder;
最后,再在上步所得的玻璃粉中加入120ml的1,2-丙二醇二甲醚,转速500r/min,球磨48h,停止球磨,将所得的玻璃粉悬浊液过滤,即的到所述的铋硅硼系低熔点纳米玻璃粉悬浊液。Finally, add 120ml of 1,2-propylene glycol dimethyl ether to the glass powder obtained in the previous step, rotate at a speed of 500r/min, ball mill for 48h, stop ball milling, and filter the glass powder suspension obtained, that is, to the Bismuth silicon boron series low melting point nano glass powder suspension.
本实施例获得的低熔点纳米玻璃粉悬浊液,颜色为白色,沉降实验发现,本悬浊液制备好后,一个月以上才会沉降,且沉降后只需适当搅拌,就能恢复为悬浮液,因此本产品玻璃粉在溶液中悬浮性好,不易沉降。The low-melting-point nano-glass powder suspension obtained in this example is white in color. The sedimentation experiment found that after the suspension is prepared, it will settle for more than one month, and after the settlement, it only needs to be properly stirred to return to suspension. Liquid, so the glass powder of this product has good suspension in the solution and is not easy to settle.
图1所示为本实施例所得的成品低熔点玻璃粉的DSC图,经过分析可以得到本实施例制得的低熔点玻璃粉大量融化的开始温度为637℃。Figure 1 shows the DSC chart of the finished low-melting-point glass powder obtained in this example. After analysis, it can be obtained that the low-melting-point glass powder prepared in this example begins to melt in large quantities at a temperature of 637°C.
用激光粒度仪检测本实施例所得的成品低熔点玻璃粉,结果如图2所示,从图中可以看出本实施例所得的玻璃粉平均粒径在838nm左右,属于亚微米级别。The finished low-melting-point glass powder obtained in this embodiment was tested with a laser particle size analyzer, and the result is shown in Figure 2. From the figure, it can be seen that the average particle size of the glass powder obtained in this embodiment is about 838nm, which belongs to the submicron level.
图3所示为本实施例所得的成品低熔点玻璃粉的XRD图谱,经过分析,发现了Bi2Zr、Al1.67B22、Al2Zr、B12Zr、Si3Zr5等物相,由此可以推论各原料组分已经充分机械合金化。Fig. 3 shows the XRD spectrum of the finished low-melting glass powder obtained in this example. After analysis, phases such as Bi 2 Zr, Al 1.67 B 22 , Al 2 Zr, B 12 Zr, and Si 3 Zr 5 were found. It can be inferred that each raw material component has been sufficiently mechanically alloyed.
实施例二Embodiment two
本实施例与实施例一实验方法类同,不同之处在于原料所占的质量百分比不同。根据氧化铋(α-型Bi2O3)29.8%、非晶态氧化硅(SiO2)10.1%,硼酸(H3BO3)26.2%、硝酸锂(LiNO3)30.6%、氧化铝(Al2O3)2.3%、氧化锆(ZrO2)1%的质量百分比,计算出球磨40g低熔点玻璃粉所需要的各原料质量,氧化铋(α-型Bi2O3)11.92克、非晶态氧化硅(SiO2)4.04克、硼酸(H3BO3)10.48克、硝酸锂(LiNO3)12.24克、氧化铝(Al2O3)0.92克、氧化锆(ZrO2)0.4克,然后按照计算结果称量,下面的步骤与实施例1完全一致。The experimental method of this embodiment is similar to that of the first embodiment, except that the mass percentages of the raw materials are different. Based on bismuth oxide (α-type Bi 2 O 3 ) 29.8%, amorphous silicon oxide (SiO 2 ) 10.1%, boric acid (H 3 BO 3 ) 26.2%, lithium nitrate (LiNO 3 ) 30.6%, aluminum oxide (Al 2 O 3 ) 2.3%, zirconia (ZrO 2 ) 1% mass percent, calculate the quality of each raw material needed for ball milling 40g low-melting point glass powder, bismuth oxide (α-type Bi 2 O 3 ) 11.92 grams, amorphous State silicon oxide (SiO 2 ) 4.04 grams, boric acid (H 3 BO 3 ) 10.48 grams, lithium nitrate (LiNO 3 ) 12.24 grams, aluminum oxide (Al 2 O 3 ) 0.92 grams, zirconia (ZrO 2 ) 0.4 grams, and then Weighing according to the calculation result, the following steps are completely consistent with Example 1.
本实施例获得的低熔点纳米玻璃粉悬浊液,颜色为白色,与实施例1获得的玻璃粉颜色类同,悬浮性类同。The low-melting point nano-glass powder suspension obtained in this embodiment is white in color, similar in color and suspendability to the glass powder obtained in Example 1.
图4所示为本实施例所得的成品低熔点玻璃粉的DSC图,经过分析可以得到本实施例制得的低熔点玻璃粉大量融化的开始温度为608℃。Figure 4 shows the DSC chart of the finished low-melting glass powder obtained in this example. After analysis, it can be obtained that the starting temperature of a large amount of melting of the low-melting glass powder prepared in this example is 608°C.
用激光粒度仪检测本实施例所得的成品低熔点玻璃粉,结果如图5所示,从图中可以看出本实施例所得的玻璃粉粒径在465nm左右,属于亚微米级别。The finished low-melting-point glass powder obtained in this embodiment was tested with a laser particle size analyzer, and the result is shown in Figure 5. It can be seen from the figure that the particle size of the glass powder obtained in this embodiment is about 465nm, which belongs to the submicron level.
图6所示为本实施例所得的成品低熔点玻璃粉的XRD图谱,经过分析,发现了Bi2Zr、Al1.67B22、Al2Zr、B12Zr、Si3Zr5等物相,由此可以推论各原料组分已经充分机械合金化。Figure 6 shows the XRD spectrum of the finished low-melting glass powder obtained in this example. After analysis, phases such as Bi 2 Zr, Al 1.67 B 22 , Al 2 Zr, B 12 Zr, and Si 3 Zr 5 were found. It can be inferred that each raw material component has been sufficiently mechanically alloyed.
实施例三Embodiment Three
本实施例与实施例一实验方法类同,不同之处在于原料所占的质量百分比不同。根据氧化铋(α-型Bi2O3)28.3%、非晶态氧化硅(SiO2)9.6%,硼酸(H3BO3)29.8%、硝酸锂(LiNO3)29.1%、氧化铝(Al2O3)2.2%、氧化锆(ZrO2)1%的质量百分比,计算出球磨40g低熔点玻璃粉所需要的各原料质量,氧化铋(α-型Bi2O3)11.32克、非晶态氧化硅(SiO2)3.84克、硼酸(H3BO3)11.92克、硝酸锂(LiNO3)11.64克、氧化铝(Al2O3)0.88克、氧化锆(ZrO2)0.4克,然后按照计算结果称量,下面的步骤与实施例1完全一致。The experimental method of this embodiment is similar to that of the first embodiment, except that the mass percentages of the raw materials are different. Based on bismuth oxide (α-type Bi 2 O 3 ) 28.3%, amorphous silicon oxide (SiO 2 ) 9.6%, boric acid (H 3 BO 3 ) 29.8%, lithium nitrate (LiNO 3 ) 29.1%, aluminum oxide (Al 2 O 3 ) 2.2%, zirconia (ZrO 2 ) 1% mass percent, calculate the quality of each raw material needed for ball milling 40g low-melting point glass powder, bismuth oxide (α-type Bi 2 O 3 ) 11.32 grams, amorphous State silicon oxide (SiO 2 ) 3.84 grams, boric acid (H 3 BO 3 ) 11.92 grams, lithium nitrate (LiNO 3 ) 11.64 grams, aluminum oxide (Al 2 O 3 ) 0.88 grams, zirconia (ZrO 2 ) 0.4 grams, and then Weighing according to the calculation result, the following steps are completely consistent with Example 1.
本实施例获得的低熔点纳米玻璃粉悬浊液,颜色为白色,悬浮性类同,与实施例1获得的玻璃粉颜色类同。The low-melting point nano-glass powder suspension obtained in this embodiment is white in color and similar in suspending property, which is similar in color to the glass powder obtained in Example 1.
图7所示为本实施例所得的成品低熔点玻璃粉的DSC图,经过分析可以得到本实施例制得的低熔点玻璃粉大量融化的开始温度为580℃。Figure 7 shows the DSC chart of the finished low-melting glass powder obtained in this example. After analysis, it can be obtained that the starting temperature of a large amount of melting of the low-melting glass powder prepared in this example is 580°C.
用激光粒度仪检测本实施例所得的成品低熔点玻璃粉,结果如图8所示,从图中可以看出本实施例所得的玻璃粉平均粒径在721nm左右,属于亚微米级别。The finished low-melting glass powder obtained in this example was tested with a laser particle size analyzer, and the result is shown in Figure 8. From the figure, it can be seen that the average particle size of the glass powder obtained in this example is about 721nm, which belongs to the submicron level.
图9所示为本实施例所得的成品低熔点玻璃粉的XRD图谱,经过分析,发现了Bi2Zr、Al1.67B22、Al2Zr、B12Zr、Si3Zr5等物相,由此可以推论各原料组分已经充分机械合金化。Figure 9 shows the XRD spectrum of the finished low-melting glass powder obtained in this example. After analysis, phases such as Bi 2 Zr, Al 1.67 B 22 , Al 2 Zr, B 12 Zr, and Si 3 Zr 5 were found. It can be inferred that each raw material component has been sufficiently mechanically alloyed.
实施例四Embodiment Four
本实施例与实施例一制备方法类同,但有两个不同之处:(1)原料中硼酸(H3BO3)改为氧化硼(B2O3);(2)各原料所占的质量百分比不同。The preparation method of this example is similar to Example 1, but there are two differences: (1) boric acid (H 3 BO 3 ) in the raw material is replaced by boron oxide (B 2 O 3 ); (2) the proportion of each raw material The mass percentages are different.
根据氧化铋(α-型Bi2O3)36%、非晶态氧化硅(SiO2)12.2%,氧化硼(B2O3)10.7%、硝酸锂(LiNO3)37%、氧化铝(Al2O3)2.8%、氧化锆(ZrO2)1.3%的质量百分比,计算出球磨35g低熔点玻璃粉所需要的各原料质量,氧化铋(α-型Bi2O3)12.6克、非晶态氧化硅(SiO2)4.27克、氧化硼(B2O3)3.75克、硝酸锂(LiNO3)12.95克、氧化铝(Al2O3)0.98克、氧化锆(ZrO2)0.45克,然后按照计算结果称量,下面的步骤与实施例1完全一致。Based on bismuth oxide (α-type Bi 2 O 3 ) 36%, amorphous silicon oxide (SiO 2 ) 12.2%, boron oxide (B 2 O 3 ) 10.7%, lithium nitrate (LiNO 3 ) 37%, aluminum oxide ( Al 2 O 3 ) 2.8%, zirconia (ZrO 2 ) 1.3% mass percent, calculate the quality of each raw material needed for ball milling 35g low melting point glass powder, bismuth oxide (α-type Bi 2 O 3 ) 12.6 grams, non- Crystalline silicon oxide (SiO 2 ) 4.27 grams, boron oxide (B 2 O 3 ) 3.75 grams, lithium nitrate (LiNO 3 ) 12.95 grams, aluminum oxide (Al 2 O 3 ) 0.98 grams, zirconia (ZrO 2 ) 0.45 grams , then weighed according to the calculation results, the following steps are completely consistent with Example 1.
本实施例获得的低熔点纳米玻璃粉悬浊液,颜色为黄色,与实施例1获得的玻璃粉颜色不同,但是悬浮性类同。The low-melting point nano-glass powder suspension obtained in this embodiment is yellow in color, which is different from the glass powder obtained in Example 1, but the suspending property is similar.
图10所示为本实施例所得的成品低熔点玻璃粉的DSC图,经过分析可以得到本实施例制得的低熔点玻璃粉大量融化的开始温度为626℃。Figure 10 shows the DSC chart of the finished low-melting glass powder obtained in this example. After analysis, it can be obtained that the starting temperature of a large amount of melting of the low-melting glass powder prepared in this example is 626°C.
用激光粒度仪检测本实施例所得的成品低熔点玻璃粉,结果如图11所示,从图中可以看出本实施例所得的玻璃粉粒径在67nm左右,属于纳米级别。The finished low-melting glass powder obtained in this example was tested with a laser particle size analyzer, and the result is shown in Figure 11. It can be seen from the figure that the particle size of the glass powder obtained in this example is about 67nm, which belongs to the nanometer level.
图12所示为本实施例所得的成品低熔点玻璃粉的XRD图谱,经过分析,发现了BiZr、Al3.24B44、LiAl、B12Zr、Zr5Si4等物相,由此可以推论各原料组分已经充分机械合金化。Figure 12 shows the XRD pattern of the finished low-melting glass powder obtained in this example. After analysis, phases such as BiZr, Al 3.24 B 44 , LiAl, B 12 Zr, and Zr 5 Si 4 were found, and it can be deduced that each The raw material components have been sufficiently mechanically alloyed.
实施例五Embodiment five
本实施例将把实施例一制备的白色低熔点纳米玻璃粉悬浊液烧结到玻璃上,具体实施步骤为:将实施例一制备的白色悬浊液均匀的涂到玻璃上,玻璃采用的是普通的高光玻璃,如图13所示,然后将玻璃上的白色悬浊液吹干,放入温度已经达到680℃的高温电阻炉中烧结3~4分钟,然后取出,冷却,冷却后烧结效果如图14所示,可以看到,烧结后低熔点玻璃粉呈现无色玻璃态,基本融入到了玻璃中,与玻璃的结合力好,实施例二和三制备的白色低熔点纳米玻璃粉悬浊液与玻璃间的烧结效果与本实施例类同。In this example, the white low-melting nano-glass powder suspension prepared in Example 1 will be sintered on the glass. The specific implementation steps are: apply the white suspension prepared in Example 1 evenly on the glass, and the glass adopts Ordinary high-gloss glass, as shown in Figure 13, then dry the white suspension on the glass, put it into a high-temperature resistance furnace with a temperature of 680°C for sintering for 3 to 4 minutes, then take it out, cool it, and the sintering effect after cooling As shown in Figure 14, it can be seen that after sintering, the low-melting-point glass powder presents a colorless glass state, which is basically integrated into the glass and has a good bonding force with the glass. The white low-melting-point nano-glass powder prepared in Examples 2 and 3 is suspended The sintering effect between liquid and glass is similar to this embodiment.
实施例六Embodiment six
本实施例将把实施例四制备的黄色低熔点纳米玻璃粉悬浊液烧结到玻璃上,具体实施步骤为:将实施例四制备的黄色悬浊液均匀的涂到玻璃上,玻璃采用的是普通的高光玻璃,如图15所示,然后将玻璃上的黄色悬浊液吹干,放入温度已经达到680℃的高温电阻炉中烧结3~4分钟,然后取出,冷却,烧结后低熔点玻璃粉呈现无色玻璃态,基本融入到了玻璃中,如图16所示,与玻璃的结合力非常好。In this example, the yellow low-melting nano-glass powder suspension prepared in Example 4 will be sintered on the glass. The specific implementation steps are: apply the yellow suspension prepared in Example 4 evenly on the glass, and the glass adopts Ordinary high-gloss glass, as shown in Figure 15, then dry the yellow suspension on the glass, put it into a high-temperature resistance furnace with a temperature of 680°C and sinter for 3 to 4 minutes, then take it out, cool it, and sinter it with a low melting point The glass powder is in the state of colorless glass, which is basically integrated into the glass, as shown in Figure 16, and has a very good bonding force with the glass.
以上仅列举出了部分配方,在实际应用中,低熔点玻璃粉的配方中各原料的质量百分比可在一定范围内变动,配合球磨时间的变动,可生产出具有不同软化温度的低熔点玻璃粉。The above only lists some formulas. In practical application, the mass percentage of each raw material in the formula of low melting point glass powder can be changed within a certain range. Cooperating with the change of ball milling time, low melting point glass powder with different softening temperatures can be produced. .
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as the prior art or can be realized by adopting the prior art.
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| PCT/CN2016/094098 WO2017215099A1 (en) | 2016-06-16 | 2016-08-09 | Bismuth-silicon-boron-based low-melting-point nano glass powder suspension for glass jet drawing and preparation method |
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| CN107352806A (en) * | 2017-08-14 | 2017-11-17 | 广东工业大学 | Print glass ink coloured glass powder and its preparation method and application |
| CN111187006A (en) * | 2020-02-22 | 2020-05-22 | 刘世伟 | Low-melting-point powder special for high-temperature sintering printing ink and preparation method thereof |
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