CN106167921A - The electrostatic spinning nozzle of face of cylinder tetragon symmetric array and electrospinning process - Google Patents
The electrostatic spinning nozzle of face of cylinder tetragon symmetric array and electrospinning process Download PDFInfo
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- CN106167921A CN106167921A CN201610658242.9A CN201610658242A CN106167921A CN 106167921 A CN106167921 A CN 106167921A CN 201610658242 A CN201610658242 A CN 201610658242A CN 106167921 A CN106167921 A CN 106167921A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
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Abstract
本发明公开了一种圆柱面四边形对称阵列的静电纺丝喷头及静电纺丝方法,包括本体,所述本体具有一位于顶部的圆柱面以及设有至少两组输出结构,各组输出结构沿圆柱面的轴线方向呈线性阵列布置,各组输出结构包括开设在圆柱面上的四个连接孔,每个连接孔上均接有针式喷嘴,各针式喷嘴沿圆柱面的法向延伸且等高,同一组输出结构中各连接孔在水平面上的投影分别处于菱形的端点上,后一组输出结构相对于前一组输出结构在圆柱面的轴线方向上对称,相邻组输出结构共用一个连接孔从而该连接孔作为两组输出结构的对称中心。本发明各针式喷嘴电场强度差异较小,各喷嘴的尖端电场更加均匀。本发明可应用于静电纺丝。
The invention discloses an electrospinning nozzle and an electrospinning method with a quadrilateral symmetrical array on a cylindrical surface. The axial direction of the surface is arranged in a linear array. Each group of output structures includes four connecting holes opened on the cylindrical surface. Each connecting hole is connected with a needle nozzle. Each needle nozzle extends along the normal direction of the cylindrical surface and is equal to High, the projections of the connecting holes on the horizontal plane in the same group of output structures are respectively on the endpoints of the rhombus, the latter group of output structures is symmetrical to the previous group of output structures in the axis direction of the cylindrical surface, and adjacent groups of output structures share one The connecting hole thus serves as the center of symmetry for the two sets of output structures. In the present invention, the electric field intensity difference of each needle type nozzle is small, and the tip electric field of each nozzle is more uniform. The present invention can be applied to electrospinning.
Description
技术领域technical field
本发明涉及静电纺丝领域,特别是涉及一种圆柱面四边形对称阵列的静电纺丝喷头及静电纺丝方法。The invention relates to the field of electrospinning, in particular to an electrospinning nozzle and an electrospinning method with a cylindrical quadrilateral symmetrical array.
背景技术Background technique
申请号为200910031948.2的发明专利公开了一种阵列多喷头静电纺丝设备,利用在平面上呈线性矩形阵列布置的多个喷头进行纺丝,可实现电纺纤维膜材的大批量生产。The invention patent with the application number 200910031948.2 discloses an array multi-nozzle electrospinning equipment, which uses multiple nozzles arranged in a linear rectangular array on the plane for spinning, which can realize mass production of electrospun fiber membrane materials.
然而经过长时间的使用后,技术人员发现当喷头在平面上呈阵列布置后,各喷头尖端的电场会相互影响、干扰,使得不同喷头之间电场差异较大导致纺丝不均。However, after a long period of use, technicians found that when the nozzles are arranged in an array on a plane, the electric fields at the tips of the nozzles will affect and interfere with each other, resulting in large differences in the electric fields between different nozzles, resulting in uneven spinning.
发明内容Contents of the invention
为了解决上述问题,本发明的目的在于提供一种圆柱面四边形对称阵列的静电纺丝喷头,其喷嘴的尖端电场较为均匀。In order to solve the above problems, the purpose of the present invention is to provide an electrospinning nozzle with a cylindrical quadrilateral symmetrical array, and the tip electric field of the nozzle is relatively uniform.
本发明所采用的技术方案是:The technical scheme adopted in the present invention is:
一种圆柱面四边形对称阵列的静电纺丝喷头,包括本体,所述本体具有一位于顶部的圆柱面以及设有至少两组输出结构,各组输出结构沿圆柱面的轴线方向呈线性阵列布置,各组输出结构包括开设在圆柱面上的四个连接孔,每个连接孔上均接有针式喷嘴,各针式喷嘴沿圆柱面的法向延伸且等高,同一组输出结构中各连接孔在水平面上的投影分别处于菱形的端点上,后一组输出结构相对于前一组输出结构在圆柱面的轴线方向上对称,相邻组输出结构共用一个连接孔从而该连接孔作为两组输出结构的对称中心。An electrospinning nozzle with a cylindrical tetragonal symmetrical array, including a body, the body has a cylindrical surface at the top and at least two sets of output structures, each set of output structures is arranged in a linear array along the axis of the cylindrical surface, Each group of output structures includes four connecting holes opened on the cylindrical surface, each connecting hole is connected with a needle nozzle, each needle nozzle extends along the normal direction of the cylindrical surface and has the same height, each connection in the same group of output structures The projections of the holes on the horizontal plane are respectively at the endpoints of the rhombus. The latter group of output structures is symmetrical to the previous group of output structures in the axis direction of the cylindrical surface. The adjacent groups of output structures share a connecting hole so that the connecting holes are used as two groups. The center of symmetry of the output structure.
作为本发明的进一步改进,同一组输出结构中各连接孔在水平面上的投影分别处于正方形的端点上。As a further improvement of the present invention, the projections of the connecting holes on the horizontal plane in the same group of output structures are respectively located at the endpoints of the square.
作为本发明的进一步改进,相邻组输出结构共用的连接孔位于圆柱面的顶线上。As a further improvement of the present invention, the connecting holes shared by adjacent groups of output structures are located on the top line of the cylindrical surface.
本发明还提供一种静电纺丝方法,其采用的技术方案是:The present invention also provides a kind of electrospinning method, and the technical scheme that it adopts is:
使用上述的静电纺丝喷头,将纺丝液涂覆于各针式喷嘴上,纺丝液在针式喷嘴、收集装置所形成的诱导电场下产生诱导射流,诱导射流被诱导至收集装置形成纤维。Using the above-mentioned electrospinning nozzle, the spinning liquid is coated on each needle nozzle, and the spinning liquid generates an induced jet under the induced electric field formed by the needle nozzle and the collecting device, and the induced jet is induced to the collecting device to form a fiber .
另外,本发明的静电纺丝喷头还可以采用以下结构:In addition, the electrospinning nozzle of the present invention can also adopt the following structure:
所述针式喷嘴具有中空的出液腔,所述本体表面具有进液口,本体内部具有溶液通道,所述出液腔通过对应的连接孔、溶液通道连通进液口。The needle nozzle has a hollow liquid outlet chamber, the surface of the body has a liquid inlet, and the inside of the body has a solution channel, and the liquid outlet chamber is connected to the liquid inlet through corresponding connection holes and solution channels.
该静电纺丝喷头的静电纺丝方法如下:The electrospinning method of the electrospinning nozzle is as follows:
将纺丝液通过溶液通道注入出液腔内并到达针式喷嘴顶端,纺丝液在针式喷嘴、收集装置所形成的诱导电场下产生诱导射流,诱导射流被诱导至收集装置形成纤维。The spinning solution is injected into the outlet cavity through the solution channel and reaches the top of the needle nozzle. The spinning solution generates an induced jet under the induced electric field formed by the needle nozzle and the collecting device, and the induced jet is induced to the collecting device to form fibers.
本发明的有益效果是:本发明各组输出结构沿圆柱面的轴线方向呈线性阵列布置,各组输出结构的四个连接孔在水平面上的投影分别处于菱形的端点上,那么各连接孔在投影面上的投影点连线形成菱形对称阵列的轨迹,这种布置方式相对于在平面上呈阵列轨迹布置的喷嘴的现有技术来说,各喷嘴电场强度差异较小,各喷嘴的尖端电场更加均匀。The beneficial effects of the present invention are: each group of output structures of the present invention is arranged in a linear array along the axial direction of the cylindrical surface, and the projections of the four connection holes of each group of output structures on the horizontal plane are respectively on the endpoints of the rhombus, so each connection hole is in The line connecting the projected points on the projection plane forms a locus of a rhombus symmetrical array. Compared with the prior art of nozzles arranged in an array locus on a plane, the difference in the electric field intensity of each nozzle is small, and the tip electric field of each nozzle more uniform.
附图说明Description of drawings
下面结合附图和实施方式对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是静电纺丝喷头的主视图;Fig. 1 is the front view of electrospinning nozzle;
图2是静电纺丝喷头的侧视图;Fig. 2 is a side view of an electrospinning nozzle;
图3是静电纺丝喷头的俯视图;Fig. 3 is the top view of electrospinning nozzle;
图4是静电纺丝过程的示意图;Figure 4 is a schematic diagram of the electrospinning process;
图5是在平面上呈三排线性阵列布置喷头的示意图;Fig. 5 is a schematic diagram of arranging nozzles in three rows of linear arrays on a plane;
图6是在平面上呈菱形对称阵列布置喷头的示意图;Fig. 6 is a schematic diagram of arranging nozzles in a rhombus symmetrical array on a plane;
图7是图5中布置方式的电场仿真结果示意图;Fig. 7 is a schematic diagram of the electric field simulation results of the arrangement in Fig. 5;
图8是图6中布置方式的电场仿真结果示意图;Fig. 8 is a schematic diagram of the electric field simulation results of the arrangement in Fig. 6;
图9是本发明电场仿真结果示意图。Fig. 9 is a schematic diagram of the electric field simulation results of the present invention.
具体实施方式detailed description
如图1至图3所示的圆柱面四边形对称阵列的静电纺丝喷头,包括本体1,本体1具有一位于顶部圆柱面以及设有至少两组输出结构,所述的输出结构用于收集并喷射纺丝液。The electrospinning nozzle of the quadrilateral cylindrical symmetrical array shown in Fig. 1 to Fig. 3 comprises a body 1, and the body 1 has a cylindrical surface at the top and is provided with at least two sets of output structures, and the output structures are used for collecting and Jet spinning solution.
每组输出结构由开设在圆柱面上的四个连接孔以及分别连接在连接孔上的针式喷嘴2组成,附图中的连接孔与针式喷嘴2重合,因此连接孔在图1和图2中没有标示。如图3所示,这四个连接孔在水平面上投影分别处于菱形的端点上,也就是将投影点连线后构成菱形的轨迹。实施例中,各组输出结构沿圆柱面的轴线上呈线性阵列布置,并且,后一组输出结构相对于前一组输出结构在圆柱面的轴线方向上对称,相邻组输出结构共用一个连接孔31从而该连接孔31作为两组输出结构的对称中心。那么,所有输出结构的连接孔在水平面上的投影即构成了多个菱形的线性阵列图形,并且在投影面上相邻的菱形共用一个投影点31,即该投影点重叠。需要说明的是,相邻组输出结构的对称中心均位于圆柱面顶点线上。Each set of output structure is composed of four connecting holes on the cylindrical surface and needle nozzles 2 respectively connected to the connecting holes. 2 is not marked. As shown in FIG. 3 , the projections of the four connection holes on the horizontal plane are respectively located at the end points of the rhombus, that is, the trajectory of the rhombus is formed by connecting the projected points. In the embodiment, each group of output structures is arranged in a linear array along the axis of the cylindrical surface, and the latter group of output structures is symmetrical to the previous group of output structures in the axial direction of the cylindrical surface, and adjacent groups of output structures share a connection The hole 31 and thus the connection hole 31 serve as the center of symmetry for the two sets of output structures. Then, the projections of the connection holes of all the output structures on the horizontal plane constitute a linear array pattern of multiple rhombuses, and adjacent rhombuses on the projection plane share a projection point 31 , that is, the projection points overlap. It should be noted that the centers of symmetry of the output structures of adjacent groups are located on the vertex line of the cylindrical surface.
上述的针式喷嘴2远离连接孔的末端为针尖结构,该种针式喷嘴2为本领域常用的喷头结构,在此不作详细的描述。每组输出结构的针式喷嘴2都是等高的,而且不同组输出结构的各针式喷嘴2也是等高的,也即所有的针式喷嘴2均相对于圆柱面来说等高。这些针式喷嘴2沿圆柱面的法向延伸。The end of the above-mentioned needle nozzle 2 away from the connecting hole is a needle point structure, and this needle nozzle 2 is a commonly used nozzle structure in the field, and will not be described in detail here. The needle nozzles 2 of each group of output structures are all of the same height, and the needle nozzles 2 of different groups of output structures are also of the same height, that is, all the needle nozzles 2 are of the same height relative to the cylindrical surface. These needle nozzles 2 extend in the normal direction of the cylindrical surface.
上述的本体1可以是完整的圆柱体结构从而其表面均为圆柱面,也可以是仅有一部分具有圆柱面的结构。The above-mentioned body 1 may be a complete cylindrical structure so that its surfaces are all cylindrical, or it may be a structure in which only a part has cylindrical surfaces.
具有上述连接孔、针式喷嘴轨迹的静电纺丝喷头能大大减少呈各针式喷嘴电场的相互影响,使得各针式喷嘴的尖端电场更加均匀。The electrospinning nozzle with the above connection holes and needle nozzle tracks can greatly reduce the mutual influence of the electric fields of each needle nozzle, making the tip electric field of each needle nozzle more uniform.
优选的,如图3所示,同一组输出结构中各连接孔在水平面上的投影分别处于正方形的端点上,也即四个连接孔在投影面上的轨迹构成一个正方形。这种布置结构更有利于保证尖端电场的均匀。Preferably, as shown in FIG. 3 , the projections of the connection holes on the horizontal plane in the same group of output structures are located at the endpoints of the square respectively, that is, the trajectories of the four connection holes on the projection plane form a square. This arrangement structure is more conducive to ensuring the uniformity of the electric field at the tip.
另外,更为优选的,相邻组输出结构共用的连接孔位于圆柱面的顶线上。从图3来看,线段32为其中一组输出结构在水平投影面上菱形投影轨迹的轴,线段32经过两个菱形共用的投影点31。投影点33和投影点34分别位于线段32的两侧并以线段32为对称轴。不难理解,圆柱面的顶线在水平面上的投影是与线段32重合的,那么投影点31对应的连接孔要即在圆柱面的顶线上,而且投影点33、投影点34对应的两个连接孔对称在圆柱面顶线的两侧。这种布置结构更有利于保证尖端电场的均匀。In addition, more preferably, the connecting holes shared by adjacent groups of output structures are located on the top line of the cylindrical surface. From FIG. 3 , the line segment 32 is the axis of the rhombus projection trajectory of one group of output structures on the horizontal projection plane, and the line segment 32 passes through the projection point 31 shared by the two rhombus shapes. The projection point 33 and the projection point 34 are respectively located on both sides of the line segment 32 and take the line segment 32 as an axis of symmetry. It is not difficult to understand that the projection of the top line of the cylindrical surface on the horizontal plane coincides with the line segment 32, then the connecting hole corresponding to the projection point 31 will be on the top line of the cylindrical surface, and the two corresponding projection points 33 and 34 The two connecting holes are symmetrical on both sides of the top line of the cylinder. This arrangement structure is more conducive to ensuring the uniformity of the electric field at the tip.
上述实施例的静电纺丝方法如下:The electrospinning method of above-mentioned embodiment is as follows:
如图4所示,将纺丝液通过外部的涂覆装置均匀涂覆于各针式喷嘴2上,本体1相对于收集装置4是固定不动的,并且针式喷嘴2朝向收集装置4,纺丝液在针式喷嘴2、收集装置4所形成的诱导电场下产生诱导射流,诱导射流被诱导至收集装置4形成纤维。As shown in Figure 4, the spinning solution is evenly coated on each needle nozzle 2 through an external coating device, the body 1 is fixed relative to the collection device 4, and the needle nozzle 2 faces the collection device 4, The spinning solution generates an induced jet under the induced electric field formed by the needle nozzle 2 and the collecting device 4, and the induced jet is induced to the collecting device 4 to form fibers.
在静电纺丝喷头的其他实施例中,针式喷嘴2可以具有中空的出液腔,该出液腔贯通针式喷嘴2前后,在本体1表面具有进液口,本体1内部具有溶液通道,出液腔通过对应的连接孔、溶液通道连通进液口。此时,连接孔可以认为是一个喷孔。In other embodiments of the electrospinning nozzle, the needle nozzle 2 may have a hollow liquid outlet chamber, the liquid outlet chamber passes through the front and rear of the needle nozzle 2, has a liquid inlet on the surface of the body 1, and has a solution channel inside the body 1, The liquid outlet chamber is connected to the liquid inlet through the corresponding connection hole and the solution channel. At this time, the connection hole can be regarded as a spray hole.
采用该优选实施例的静电纺丝方法如下:The electrospinning method using this preferred embodiment is as follows:
如图4所示,本体1相对于收集装置4是固定不动的,并且针式喷嘴2朝向收集装置4,将纺丝液通过溶液通道注入出液腔内并到达针式喷嘴2顶端,纺丝液在针式喷嘴2、收集装置4所形成的诱导电场下产生诱导射流,诱导射流被诱导至收集装置4形成纤维。这种纺丝方法和纺丝结构能够持续而不间断地进行纺丝。As shown in Figure 4, the main body 1 is fixed relative to the collection device 4, and the needle nozzle 2 is facing the collection device 4, and the spinning solution is injected into the outlet chamber through the solution channel and reaches the top of the needle nozzle 2, and the spinning solution The silk liquid generates an induced jet under the induced electric field formed by the needle nozzle 2 and the collecting device 4, and the induced jet is induced to the collecting device 4 to form fibers. This spinning method and spinning structure can continue spinning without interruption.
以下通过电场仿真来将实施例中的静电纺丝喷头与在平面上呈线性阵列布置以及四边形对称阵列布置的喷头进行对比。The electrospinning nozzles in the embodiment are compared with the nozzles arranged in a linear array and a quadrilateral symmetrical array in the plane through electric field simulation.
仿真参数如下:针式喷嘴2直径2mm,喷嘴端部至圆柱面的高度为15mm,在如图3所示的俯视图(水平投影)中,相邻喷嘴投影点的间距为20mm,喷嘴材料为不锈钢,圆柱面的直径为100mm,长度为220mm,材料为不锈钢。圆柱面顶线距离收集装置距离为115mm,收集装置宽为180mm,长为240mm,厚为2mm,材料为铝。仿真软件为comsol,仿真电压为50kv。所取电场均为喷嘴尖端1mm处电场。The simulation parameters are as follows: the diameter of the needle nozzle 2 is 2 mm, the height from the end of the nozzle to the cylindrical surface is 15 mm, in the top view (horizontal projection) shown in Figure 3, the distance between adjacent nozzle projection points is 20 mm, and the material of the nozzle is stainless steel , the diameter of the cylindrical surface is 100mm, the length is 220mm, and the material is stainless steel. The distance between the top line of the cylindrical surface and the collection device is 115mm. The collection device is 180mm wide, 240mm long, and 2mm thick. The material is aluminum. The simulation software is comsol, and the simulation voltage is 50kv. The electric field taken is the electric field at 1 mm from the tip of the nozzle.
对比仿真的喷嘴61在平面6上成三排线性阵列布置,如图5所示。喷嘴61直径2mm,喷嘴端部至平面6的高度为15mm,相邻喷嘴间距为20mm,材料为不锈钢。喷嘴61的顶端离并未图示的收集装置距离为100mm,收集装置宽为180mm,长为240mm,厚为2mm,材料为铝。仿真软件为comsol,仿真电压为50kv;所取电场均为喷嘴尖端1mm处电场。The nozzles 61 of the comparison simulation are arranged in three rows of linear arrays on the plane 6, as shown in FIG. 5 . The diameter of the nozzle 61 is 2 mm, the height from the end of the nozzle to the plane 6 is 15 mm, the distance between adjacent nozzles is 20 mm, and the material is stainless steel. The top of the nozzle 61 is 100 mm away from the collection device not shown in the figure. The collection device is 180 mm wide, 240 mm long, and 2 mm thick. The material is aluminum. The simulation software is comsol, and the simulation voltage is 50kv; the electric fields taken are the electric fields at 1mm of the nozzle tip.
如图6所示,对比仿真的喷嘴51在平面5上成菱形对称阵列布置,并且其对称中心为菱形的一个顶点,该布置所形成的轨迹与本静电纺丝喷头各连接孔在水平投影面上投影所上形成的图形一致。喷嘴51直径2mm,喷嘴端部至平面5的高度为15mm,相邻喷嘴间距为20mm,材料为不锈钢。喷嘴51的顶端离并未图示的收集装置距离为100mm,收集装置宽为180mm,长为240mm,厚为2mm,材料为铝。仿真软件为comsol,仿真电压为50kv;所取电场均为喷嘴尖端1mm处电场。As shown in Figure 6, the nozzles 51 of the comparison simulation are arranged in a rhombus symmetrical array on the plane 5, and its center of symmetry is a vertex of the rhombus, and the trajectory formed by this arrangement is on the horizontal projection plane with each connecting hole of the electrospinning nozzle The graphics formed on the upper projection are consistent. The diameter of the nozzle 51 is 2 mm, the height from the end of the nozzle to the plane 5 is 15 mm, the distance between adjacent nozzles is 20 mm, and the material is stainless steel. The top of the nozzle 51 is 100 mm away from the collection device not shown in the figure. The collection device is 180 mm wide, 240 mm long, and 2 mm thick. The material is aluminum. The simulation software is comsol, and the simulation voltage is 50kv; the electric fields taken are the electric fields at 1mm of the nozzle tip.
对比图7、图8和图9为仿真结果,图9中相邻针式喷嘴的电场强度相差较小,并且每个区域(每三个波峰为一组所形成的曲线)的电场强度相差较小;而图7和图8所示,相邻喷嘴的电场强度差距明显比图9中的大。因此采用本静电纺丝喷头所获得的电场更均匀。Comparing Fig. 7, Fig. 8 and Fig. 9 are the simulation results. In Fig. 9, the difference of electric field intensity of adjacent needle nozzles is small, and the difference of electric field strength of each region (curves formed by a group of three peaks) is relatively small. small; as shown in Figure 7 and Figure 8, the difference in electric field intensity between adjacent nozzles is significantly larger than that in Figure 9. Therefore, the electric field obtained by using the electrospinning nozzle is more uniform.
以上所述只是本发明优选的实施方式,其并不构成对本发明保护范围的限制。The above descriptions are only preferred embodiments of the present invention, and do not constitute a limitation to the protection scope of the present invention.
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