CN106185470A - A kind of optical fiber produced for Loose tube automatically cuts off coiler device - Google Patents
A kind of optical fiber produced for Loose tube automatically cuts off coiler device Download PDFInfo
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- CN106185470A CN106185470A CN201610755315.6A CN201610755315A CN106185470A CN 106185470 A CN106185470 A CN 106185470A CN 201610755315 A CN201610755315 A CN 201610755315A CN 106185470 A CN106185470 A CN 106185470A
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- optical fiber
- reel
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- loose tube
- production
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
- B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
- B65H63/036—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the combination of the detecting or sensing elements with other devices, e.g. stopping devices for material advancing or winding mechanism
- B65H63/0368—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the combination of the detecting or sensing elements with other devices, e.g. stopping devices for material advancing or winding mechanism by clutching or de-clutching the package from its driving means (package secured to a rotary driven member)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/32—Optical fibres or optical cables
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- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Mechanical Engineering (AREA)
- Manufacture, Treatment Of Glass Fibers (AREA)
- Light Guides In General And Applications Therefor (AREA)
Abstract
本发明公开了一种用于松套管生产的光纤自动切断卷绕装置,利用本发明装置,在松套管生产到设定长度或放纤架断纤报警时,本发明装置能够自动切纤卷绕并减速反转回到原位,保证放纤电机有足够的减速停止时间。避免盘具上剩余光纤会松圈甩出造成浪费,保证了设备的稳定性;同时,及时剪切分盘避免了光纤和PBT粒料的浪费,提高生产效率的同时控制了生产成本;消除生产操作中的不安全因素,提高生产线的自动化程度。
The invention discloses an automatic cutting and winding device for optical fiber used in the production of loose tubes. With the device of the invention, the device can automatically cut fibers when the loose tube is produced to a set length or when the fiber release frame breaks an alarm. Winding and deceleration reverses back to the original position to ensure that the pay-off motor has enough time to decelerate and stop. Avoiding the waste of the remaining optical fiber on the reel due to the loose ring throwing out, ensuring the stability of the equipment; at the same time, cutting and dividing the reel in time to avoid the waste of optical fiber and PBT pellets, improving production efficiency and controlling production costs; eliminating production Unsafe factors in the operation, improve the degree of automation of the production line.
Description
技术领域technical field
本发明涉及一种光纤切断卷绕装置, 具体地说,涉及一种用于松套管生产的光纤自动切断卷绕装置,属于光纤光缆生产设备领域。The invention relates to an optical fiber cutting and winding device, in particular to an optical fiber automatic cutting and winding device for loose tube production, belonging to the field of optical fiber and cable production equipment.
背景技术Background technique
松套管生产到达设定长度或放纤架断纤时,操作人员必须立即抓住光纤并跟随光纤移动,同时用剪刀剪断光纤,顺势把光纤向前牵引并缓慢减速,保证放纤电机具备足够的减速停止时间。如果直接剪断光纤,高速旋转的光纤放线电机则快速制动,不仅盘具上剩余光纤会松圈甩出造成浪费,而且对放纤装置的机械部件冲击力也很大,影响设备的稳定性;如剪切不及时,则浪费光纤和PBT粒料,导致生产成本的增加。高速套塑生产线应用后,这种传统手动断纤方法操作困难且存在一定的不安全因素,不适用于高速高效的自动化生产作业。When the production of loose tube reaches the set length or the fiber rack breaks, the operator must immediately grasp the fiber and follow the movement of the fiber. deceleration stop time. If the optical fiber is cut directly, the high-speed rotating optical fiber pay-off motor will brake quickly, not only the remaining optical fiber on the reel will be thrown out loosely, resulting in waste, but also has a great impact on the mechanical parts of the fiber unwinding device, affecting the stability of the equipment; If the cutting is not timely, the optical fiber and PBT pellets will be wasted, resulting in an increase in production cost. After the high-speed plastic sleeve production line is applied, this traditional manual fiber cutting method is difficult to operate and has certain unsafe factors, which is not suitable for high-speed and efficient automatic production operations.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种用于松套管生产的光纤自动切断卷绕装置,其在产品到达定长和生产状态异常时自动切断光纤并卷绕光纤,自动减速并反转回到原点松开光纤头,该装置不仅控制了废管的产生,避免光纤的浪费,降低了生产成本,而且在提高生产线自动化程度的同时消除光纤套塑作业过程中的不安全因素,提高生产效率。The technical problem to be solved by the present invention is to provide an optical fiber automatic cutting and winding device for loose tube production, which automatically cuts the optical fiber and winds the optical fiber when the product reaches a fixed length and the production state is abnormal, automatically decelerates and reverses Loosen the optical fiber head at the origin, this device not only controls the generation of waste tubes, avoids the waste of optical fibers, and reduces the production cost, but also improves the automation of the production line while eliminating the unsafe factors in the process of optical fiber sheathing and improving production efficiency .
为解决上述技术问题,本发明采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种用于松套管生产的光纤自动切断卷绕装置,包括:卷绕轮、切断压紧块、空心轴、自复位气缸、伺服电机和支架,所述空心轴通过轴承座固定在支架的顶部,所述卷绕轮固定在空心轴的一端,所述空心轴的另一端上固定有同步轮,所述伺服电机通过同步带与同步轮连接,所述卷绕轮内以卷绕轮半径为中心线开设有安装基础槽,所述安装基槽内安装有滑轨,所述切断压紧块通过滑块与滑轨配合固定,所述自复位气缸的活塞杆与切断压紧块固定连接,所述切断压紧块在自复位气缸的作用下可在滑轨上上下运动,所述空心轴内部的轴孔与自复位气缸相连通,所述空心轴靠近同步轮的一端上连接有旋转接头,所述旋转接头上连接有用于控制压缩空气进入的电磁阀,所述电磁阀、旋转接头和空心轴内部的轴孔形成了供压缩空气经过的通道。An optical fiber automatic cutting and winding device for loose tube production, comprising: a winding wheel, a cutting and pressing block, a hollow shaft, a self-resetting cylinder, a servo motor and a bracket, and the hollow shaft is fixed on the bracket through a bearing seat At the top, the winding wheel is fixed on one end of the hollow shaft, the other end of the hollow shaft is fixed with a synchronous wheel, the servo motor is connected with the synchronous wheel through a synchronous belt, and the radius of the winding wheel in the winding wheel is There is an installation base groove for the centerline, and a slide rail is installed in the installation base groove, the cut-off compression block is fixed through the cooperation of the slide block and the slide rail, and the piston rod of the self-resetting cylinder is fixedly connected with the cut-off compression block , the cutting and pressing block can move up and down on the slide rail under the action of the self-resetting cylinder, the shaft hole inside the hollow shaft is connected with the self-resetting cylinder, and the end of the hollow shaft close to the synchronous wheel is connected with a rotating The rotary joint is connected with a solenoid valve for controlling the entry of compressed air, and the solenoid valve, the rotary joint and the shaft hole inside the hollow shaft form a channel for the compressed air to pass through.
进一步的,所述卷绕轮上设置有感应杆,所述支架上设置有与所述感应杆相对的原点接近开关。Further, an induction rod is arranged on the winding wheel, and an origin proximity switch opposite to the induction rod is arranged on the support.
进一步的,所述自复位气缸通过气缸固定座和固定压板固定在卷绕轮上。Further, the self-resetting cylinder is fixed on the winding wheel through the cylinder fixing seat and the fixed pressure plate.
进一步的,所述卷绕轮上设置有配重孔。Further, the winding wheel is provided with counterweight holes.
本发明的优点是:利用本发明装置,在松套管生产到设定长度或放纤架断纤报警时,本发明装置能够自动切纤卷绕并减速反转回到原位,保证放纤电机有足够的减速停止时间。避免盘具上剩余光纤会松圈甩出造成浪费,保证了设备的稳定性;同时,及时剪切分盘避免了光纤和PBT粒料的浪费,提高生产效率的同时控制了生产成本;消除生产操作中的不安全因素,提高生产线的自动化程度。The advantage of the present invention is that: using the device of the present invention, when the loose tube is produced to a set length or the fiber release frame breaks an alarm, the device of the present invention can automatically cut and wind the fiber and decelerate and reverse back to the original position to ensure the fiber release The motor has enough time to decelerate and stop. Avoiding the waste of the remaining optical fiber on the reel due to the loose ring throwing out, ensuring the stability of the equipment; at the same time, cutting and dividing the reel in time to avoid the waste of optical fiber and PBT pellets, improving production efficiency and controlling production costs; eliminating production Unsafe factors in operation, improve the degree of automation of the production line.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明的卷绕轮侧面结构示意图。Fig. 2 is a schematic view of the side structure of the winding wheel of the present invention.
其中,1、切断压紧块,2、卷绕轮,3、自复位气缸,4、滑块,5、滑轨,6、空心轴,7、轴承座,8、同步轮,9、同步带,10、伺服电机,11、旋转接头,12、电磁阀,13、原点接近开关,14、配重孔,15、支架,16、感应杆,17、气缸固定座,18、固定压板,19、安装基槽。Among them, 1. Cut off the pressing block, 2. Winding wheel, 3. Self-resetting cylinder, 4. Slider, 5. Slide rail, 6. Hollow shaft, 7. Bearing seat, 8. Synchronous wheel, 9. Synchronous belt , 10, servo motor, 11, rotary joint, 12, solenoid valve, 13, origin proximity switch, 14, counterweight hole, 15, bracket, 16, induction rod, 17, cylinder fixing seat, 18, fixed pressure plate, 19, Install the foundation groove.
具体实施方式:detailed description:
一种用于松套管生产的光纤自动切断卷绕装置,其包括部件有:卷绕轮2、切断压紧块1、空心轴6、自复位气缸3、伺服电机10和支架15,空心轴6通过两个轴承座7固定在支架15的顶部,卷绕轮2固定在空心轴6的右端,在空心轴的左端上固定有同步轮8,伺服电机10通过同步带9与同步轮8连接,即伺服电机10驱动空心轴6转动。在卷绕轮2内以卷绕轮半径为中心线开设有安装基槽19,在安装基槽19内安装有滑轨5,切断压紧块1通过滑块4与滑轨5配合固定,自复位气缸3的活塞杆与切断压紧块1固定连接,切断压紧块1在自复位气缸3的作用下可在滑轨5上上下运动,在空心轴6的左端上连接有旋转接头11,在旋转接头11上连接有用于控制压缩空气进入的电磁阀12,空心轴6内部的轴孔与自复位气缸3相连通,电磁阀12、旋转接头11和空心轴6内部的轴孔形成了供压缩空气经过的通道。An optical fiber automatic cutting and winding device for loose tube production, which includes the following components: winding wheel 2, cutting and pressing block 1, hollow shaft 6, self-resetting cylinder 3, servo motor 10 and bracket 15, hollow shaft 6 is fixed on the top of the bracket 15 through two bearing seats 7, the winding wheel 2 is fixed on the right end of the hollow shaft 6, and the synchronous wheel 8 is fixed on the left end of the hollow shaft, and the servo motor 10 is connected with the synchronous wheel 8 through the synchronous belt 9 , that is, the servo motor 10 drives the hollow shaft 6 to rotate. In the winding wheel 2, take the radius of the winding wheel as the center line to provide an installation base groove 19, and a slide rail 5 is installed in the installation base groove 19, and the cutting block 1 is fixed by the slide block 4 and the slide rail 5, automatically The piston rod of the reset cylinder 3 is fixedly connected with the cut-off compaction block 1, and the cut-off compaction block 1 can move up and down on the slide rail 5 under the action of the self-reset cylinder 3, and the left end of the hollow shaft 6 is connected with a rotary joint 11, A solenoid valve 12 for controlling the entry of compressed air is connected to the rotary joint 11. The shaft hole inside the hollow shaft 6 communicates with the self-resetting cylinder 3. The solenoid valve 12, the rotary joint 11 and the shaft hole inside the hollow shaft 6 form a supply Passage through which compressed air passes.
在卷绕轮2上设置有感应杆16,在支架15上设置有与感应杆16相对的原点接近开关13。An induction rod 16 is arranged on the winding wheel 2 , and an origin proximity switch 13 opposite to the induction rod 16 is arranged on the bracket 15 .
在使用时,将本发明装置安装于光纤SZ绞合和挤塑机机头(图中未画出)之间。当松套管生产到设定长度或放纤架断纤报警时,电磁阀12启动,压缩空气经管路到达自复位气缸3,拉动安装在滑块4上的切断压紧块1由滑轨5导向向下运动,切断光纤并压紧光纤头。此时,伺服电机10带动卷绕轮2瞬间同步生产速度旋转收卷光纤并开始减速。然后通过伺服电机编码器的脉冲计数和原点接近开关13控制卷绕轮2反转回到原位释放光纤,最后关闭气源,切断压紧块在自复位气缸3的作用下松开光纤头,此时放纤电机停止。这样不仅避免了盘具上剩余光纤松圈甩出造成浪费,而且还保证了设备的稳定性。为了更加稳固的固定自复位气缸3,将自复位气缸3通过气缸固定座17和固定压板18固定在卷绕轮2上。为了保证卷绕轮2平稳收卷和反转,在卷绕轮2上设置有用于卷绕轮旋转平衡的配重孔14。When in use, the device of the present invention is installed between the optical fiber SZ stranding and the extruder head (not shown in the figure). When the loose tube is produced to the set length or the fiber rack breaks the alarm, the solenoid valve 12 starts, the compressed air reaches the self-resetting cylinder 3 through the pipeline, and the cutting and pressing block 1 installed on the slider 4 is pulled by the slide rail 5. The guide moves downward, cuts the fiber and compresses the fiber tip. At this time, the servo motor 10 drives the winding wheel 2 to rotate and wind the optical fiber in synchronous production speed instantly and start to decelerate. Then through the pulse count of the servo motor encoder and the origin proximity switch 13, the winding wheel 2 is reversed to return to the original position to release the optical fiber, and finally the air source is turned off, the pressing block is cut off, and the optical fiber head is released under the action of the self-resetting cylinder 3, At this moment, the pay-off motor stops. This not only avoids the waste caused by throwing out the remaining loose rings of optical fibers on the tray, but also ensures the stability of the equipment. In order to fix the self-resetting cylinder 3 more stably, the self-resetting cylinder 3 is fixed on the winding wheel 2 through the cylinder fixing seat 17 and the fixed pressing plate 18 . In order to ensure the smooth rewinding and reverse rotation of the winding wheel 2 , a counterweight hole 14 for balancing the rotation of the winding wheel is provided on the winding wheel 2 .
利用本发明装置能够在提高生产效率的同时控制了生产成本,并消除生产操作中的不安全因素,提高生产线的自动化程度。The device of the invention can control the production cost while improving the production efficiency, eliminate unsafe factors in the production operation, and improve the automation degree of the production line.
Claims (4)
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| CN107479133A (en) * | 2017-10-09 | 2017-12-15 | 富通光纤光缆(深圳)有限公司 | A kind of fiber cutter |
| CN108394749A (en) * | 2018-04-02 | 2018-08-14 | 义乌市丁点工艺品有限公司 | Suede feed device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107479133A (en) * | 2017-10-09 | 2017-12-15 | 富通光纤光缆(深圳)有限公司 | A kind of fiber cutter |
| CN107479133B (en) * | 2017-10-09 | 2023-10-03 | 深圳新澳科电缆有限公司 | Optical fiber cutting machine |
| CN108394749A (en) * | 2018-04-02 | 2018-08-14 | 义乌市丁点工艺品有限公司 | Suede feed device |
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| CN106185470B (en) | 2022-07-22 |
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