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CN106224132B - A kind of EGR mixing arrangement - Google Patents

A kind of EGR mixing arrangement Download PDF

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Publication number
CN106224132B
CN106224132B CN201610776114.4A CN201610776114A CN106224132B CN 106224132 B CN106224132 B CN 106224132B CN 201610776114 A CN201610776114 A CN 201610776114A CN 106224132 B CN106224132 B CN 106224132B
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egr
hollow shell
outlet
air inlet
inlet pipe
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CN106224132A (en
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李志杰
王作峰
刘静
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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Abstract

本发明涉及混合装置领域,公开了一种EGR混合装置,包括EGR混合器、EGR管和进气管,所述EGR混合器包括呈环状的空心壳体,所述空心壳体的外壁设有入口,所述空心壳体的内壁周向分布有多个出口,所述空心壳体的空腔构成气流通道;所述进气管包括第一进气管和第二进气管,所述第一进气管和第二进气管分别连接在所述空心壳体的两端,所述EGR混合器通过所述多个出口与所述第一进气管、第二进气管连通,所述空心壳体的内径与所述第一进气管、第二进气管的内径相匹配,所述EGR管与所述空心壳体的入口相连。本发明既能改善EGR混合均匀性,又能保证低进气阻力。

The invention relates to the field of mixing devices, and discloses an EGR mixing device, which includes an EGR mixer, an EGR pipe and an intake pipe. The EGR mixer includes an annular hollow shell, and the outer wall of the hollow shell is provided with an inlet. , the inner wall of the hollow shell is circumferentially distributed with a plurality of outlets, and the cavity of the hollow shell forms an air flow channel; the air intake pipe includes a first air intake pipe and a second air intake pipe, and the first air intake pipe and The second air intake pipe is respectively connected to both ends of the hollow shell, the EGR mixer communicates with the first air intake pipe and the second air intake pipe through the plurality of outlets, and the inner diameter of the hollow shell is the same as the inner diameter of the hollow shell. The inner diameters of the first intake pipe and the second intake pipe are matched, and the EGR pipe is connected with the inlet of the hollow casing. The invention can not only improve the mixing uniformity of EGR, but also ensure low intake resistance.

Description

一种EGR混合装置A kind of EGR mixing device

技术领域technical field

本发明涉及混合装置技术领域,特别是涉及一种EGR混合装置。The invention relates to the technical field of mixing devices, in particular to an EGR mixing device.

背景技术Background technique

随着排放法规的升级,EGR(废气再循环)技术作为一种有效控制NOx排放的手段被广泛应用于柴油机上。通过一条EGR管路将部分废气从排气管引入进气管,但是废气直接导入进气管后往往与新鲜空气不能有效混合(尤其是混合距离较短的机型),造成进入各缸的废气量不相同,进而导致燃烧恶化,排放升高等后果,影响整机性能。With the upgrading of emission regulations, EGR (Exhaust Gas Recirculation) technology is widely used in diesel engines as an effective means to control NO x emissions. Part of the exhaust gas is introduced from the exhaust pipe into the intake pipe through an EGR pipeline, but after the exhaust gas is directly introduced into the intake pipe, it often cannot be effectively mixed with the fresh air (especially for models with a short mixing distance), resulting in different amounts of exhaust gas entering each cylinder. The same, which in turn leads to combustion deterioration, increased emissions and other consequences, affecting the performance of the whole machine.

为了改善EGR废气与新鲜空气的混合,提高各缸EGR分配均匀性,各种EGR混合装置被设计出来,例如已有专利文献,公开号为CN105114216A的发明专利申请,混合器在改善EGR混合均匀性的同时进气阻力会增加,压力损失高;然而,降低压力损失后EGR混合均匀性又会变差,压力损失和EGR混合均匀性难以找到效果俱佳的平衡点。In order to improve the mixing of EGR exhaust gas and fresh air and improve the EGR distribution uniformity of each cylinder, various EGR mixing devices have been designed. At the same time, the intake resistance will increase, and the pressure loss will be high; however, after the pressure loss is reduced, the EGR mixing uniformity will become worse, and it is difficult to find a balance between pressure loss and EGR mixing uniformity.

发明内容Contents of the invention

(一)要解决的技术问题(1) Technical problems to be solved

本发明要解决的技术问题是如何提供一种既能改善EGR混合均匀性,又能保证低进气阻力的EGR混合装置。The technical problem to be solved by the present invention is how to provide an EGR mixing device which can improve the EGR mixing uniformity and ensure low intake resistance.

(二)技术方案(2) Technical solutions

为了解决上述技术问题,本发明提供一种EGR混合装置,包括EGR混合器、EGR管和进气管,所述EGR混合器包括呈环状的空心壳体,所述空心壳体的外壁设有入口,所述空心壳体的内壁周向分布有多个出口,所述空心壳体的空腔构成气流通道;所述进气管包括第一进气管和第二进气管,所述第一进气管和第二进气管分别连接在所述空心壳体的两端,所述EGR混合器通过所述多个出口与所述第一进气管、第二进气管连通,所述空心壳体的内径与所述第一进气管、第二进气管的内径相匹配,所述EGR管与所述空心壳体的入口相连。In order to solve the above technical problems, the present invention provides an EGR mixing device, which includes an EGR mixer, an EGR pipe and an intake pipe, the EGR mixer includes an annular hollow shell, and the outer wall of the hollow shell is provided with an inlet , the inner wall of the hollow shell is circumferentially distributed with a plurality of outlets, and the cavity of the hollow shell forms an air flow passage; the air intake pipe includes a first air intake pipe and a second air intake pipe, and the first air intake pipe and The second intake pipe is respectively connected to both ends of the hollow casing, the EGR mixer communicates with the first intake pipe and the second intake pipe through the plurality of outlets, and the inner diameter of the hollow casing is the same as the inner diameter of the hollow casing. The inner diameters of the first intake pipe and the second intake pipe are matched, and the EGR pipe is connected with the inlet of the hollow casing.

其中,所述多个出口关于所述入口的中心轴线对称设置;靠近所述入口侧的所述空心壳体的内壁设有关于所述中心轴线对称设置的一对第一出口;远离所述入口侧的所述空心壳体的内壁不设有出口;位于所述空心壳体的内壁还设有至少一对关于所述中心轴线对称设置的第二出口。Wherein, the plurality of outlets are arranged symmetrically with respect to the central axis of the inlet; the inner wall of the hollow shell near the inlet is provided with a pair of first outlets arranged symmetrically about the central axis; away from the inlet The inner wall of the hollow casing on the side is not provided with an outlet; the inner wall of the hollow casing is also provided with at least one pair of second outlets arranged symmetrically with respect to the central axis.

其中,所述第一出口和第二出口均为沿所述空心壳体的轴向设置的开口或通孔。Wherein, both the first outlet and the second outlet are openings or through holes arranged along the axial direction of the hollow casing.

其中,所述第一出口的开口宽度小于所述第二出口的开口宽度,所述第一出口的长度与所述第二出口的长度相一致。Wherein, the opening width of the first outlet is smaller than the opening width of the second outlet, and the length of the first outlet is consistent with the length of the second outlet.

其中,所述EGR混合器还包括一段弯管,所述弯管弯曲呈直角;所述弯管的一端与所述入口连接,所述弯管的另一端与所述EGR管连接。Wherein, the EGR mixer further includes an elbow, the elbow is bent at a right angle; one end of the elbow is connected to the inlet, and the other end of the elbow is connected to the EGR pipe.

其中,所述第一进气管的外端连接空气滤清器;所述第二进气管的外端用于连接发动机的气缸。Wherein, the outer end of the first air intake pipe is connected to the air filter; the outer end of the second air intake pipe is used to connect to the cylinder of the engine.

其中,所述空心壳体的轴向两端分别设有法兰,所述第一进气管和第二进气管分别通过对应的法兰与所述空心壳体连接。Wherein, the axial ends of the hollow shell are respectively provided with flanges, and the first air intake pipe and the second air intake pipe are respectively connected to the hollow shell through corresponding flanges.

(三)有益效果(3) Beneficial effects

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

本发明提供的一种EGR混合装置,包括EGR混合器、EGR管和进气管,所述EGR混合器包括呈环状的空心壳体,所述空心壳体的外壁设有入口,所述空心壳体的内壁周向分布有多个出口,使得气体从内壁的周向流入,以保证气体混合均匀;所述进气管包括第一进气管和第二进气管,所述第一进气管和第二进气管分别连接在所述空心壳体的两端,所述EGR混合器通过所述多个出口与所述第一进气管、第二进气管连通,所述空心壳体的内径与所述第一进气管、第二进气管的内径相匹配,从而保证EGR混合器处没有任何结构阻挡进气管内的气体流动,因此该位置处的压力损失很小,不影响进气,所述EGR管与所述空心壳体的入口相连,用于向EGR混合器内供应EGR。从而本发明在保证低压力损失的同时获得了高的混合均匀性。An EGR mixing device provided by the present invention includes an EGR mixer, an EGR pipe and an intake pipe, the EGR mixer includes an annular hollow shell, the outer wall of the hollow shell is provided with an inlet, and the hollow shell The inner wall of the body is distributed with a plurality of outlets in the circumferential direction, so that the gas flows in from the circumferential direction of the inner wall to ensure that the gas is mixed evenly; the inlet pipe includes a first inlet pipe and a second inlet pipe, and the first inlet pipe and the second inlet pipe The intake pipes are respectively connected to both ends of the hollow shell, the EGR mixer communicates with the first intake pipe and the second intake pipe through the multiple outlets, and the inner diameter of the hollow shell is the same as that of the first intake pipe. The inner diameters of the first intake pipe and the second intake pipe are matched to ensure that there is no structure at the EGR mixer to block the gas flow in the intake pipe, so the pressure loss at this position is very small and does not affect the intake air. The EGR pipe and The inlet of the hollow shell is connected to supply EGR to the EGR mixer. Therefore, the present invention achieves high mixing uniformity while ensuring low pressure loss.

附图说明Description of drawings

图1为本发明一种EGR混合装置的主视图;Fig. 1 is the front view of a kind of EGR mixing device of the present invention;

图2为本发明一种EGR混合装置中的EGR混合器的立体示意图;Fig. 2 is the three-dimensional schematic diagram of the EGR mixer in a kind of EGR mixing device of the present invention;

图3为图2的轴向剖视图;Fig. 3 is the axial sectional view of Fig. 2;

图中:1:第一进气管;2:第二进气管;3:空心壳体;4:EGR管;5:弯管;6:入口;7:第一出口;8:第二出口;9:导流壁。In the figure: 1: first intake pipe; 2: second intake pipe; 3: hollow shell; 4: EGR pipe; 5: bent pipe; 6: inlet; 7: first outlet; 8: second outlet; 9 : diversion wall.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying Describes, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

此外,在本发明的描述中,除非另有说明,“多个”、“多根”、“多组”的含义是两个或两个以上。In addition, in the description of the present invention, unless otherwise specified, the meanings of "plurality", "multiple roots" and "multiple groups" are two or more.

如图1所示,为本发明提供的一种EGR混合装置,包括EGR混合器、EGR管4和进气管,如图2-3所示,所述EGR混合器包括呈环状的空心壳体3,所述空心壳体3的外壁设有入口6,所述空心壳体3的内壁周向分布有多个出口,使得气体从内壁的周向流入进气管,以保证气体混合均匀,所述空心壳体3的空腔构成气流通道;所述进气管包括第一进气管1和第二进气管2,所述第一进气管1和第二进气管2分别连接在所述空心壳体3的两端,所述EGR混合器通过所述多个出口与所述第一进气管1、第二进气管2连通,所述空心壳体3的内径与所述第一进气管1、第二进气管2的内径相匹配,从而保证EGR混合器处没有任何结构阻挡进气管内的气体流动,因此该位置处的压力损失很小,不影响进气,所述EGR管4与所述空心壳体3的入口6相连,用于向EGR混合器内供应EGR。从而本发明在保证了EGR混合器低压力损失的同时获得了高的混合均匀性。As shown in Figure 1, an EGR mixing device provided by the present invention includes an EGR mixer, an EGR pipe 4 and an intake pipe, and as shown in Figures 2-3, the EGR mixer includes an annular hollow shell 3. The outer wall of the hollow shell 3 is provided with an inlet 6, and the inner wall of the hollow shell 3 is distributed with a plurality of outlets in the circumferential direction, so that the gas flows into the intake pipe from the circumferential direction of the inner wall to ensure that the gas is mixed evenly. The cavity of the hollow housing 3 constitutes an airflow passage; the air intake pipe comprises a first air intake pipe 1 and a second air intake pipe 2, and the first air intake pipe 1 and the second air intake pipe 2 are connected to the hollow housing 3 respectively. The EGR mixer communicates with the first intake pipe 1 and the second intake pipe 2 through the plurality of outlets, and the inner diameter of the hollow shell 3 is connected with the first intake pipe 1 and the second intake pipe 1. The inner diameter of the intake pipe 2 is matched to ensure that there is no structure at the EGR mixer to block the gas flow in the intake pipe, so the pressure loss at this position is very small and does not affect the intake air. The EGR pipe 4 and the hollow shell The inlet 6 of the body 3 is connected to supply EGR to the EGR mixer. Therefore, the present invention obtains high mixing uniformity while ensuring low pressure loss of the EGR mixer.

具体地,所述多个出口关于所述入口6的中心轴线对称设置;进一步地,在靠近所述入口6侧的所述空心壳体3的内壁(图3中所示为入口6的正下方)设有关于所述中心轴线对称设置的一对第一出口7,从而在两个第一出口7之间留有未设出口的内壁,作为导流壁9,使EGR在导流壁9的作用下能够分向两侧流入气流通道,在导流壁9的两侧设置第一出口7,使小部分气体通过,以防止导流壁9导流作用过强而导致进气管上部EGR过少;远离所述入口6侧的所述空心壳体3的内壁(图3中所示为远离入口6侧的正下方)不设有出口,以避免气体在流动惯性作用下只从下部出口流出导致混合效果差;位于所述空心壳体3的内壁还设有至少一对关于所述中心轴线对称设置的第二出口8,所述第二出口8位于第一出口7的两侧,用于分流气流,图3中所示,设有两对第二出口8,当然,出口设置越多,气体混合越均匀,但出口设置越多,EGR混合器制造工艺性越差,因此,可以根据需要选择合适数量的出口。Specifically, the plurality of outlets are arranged symmetrically with respect to the central axis of the inlet 6; further, on the inner wall of the hollow casing 3 near the inlet 6 (shown as directly below the inlet 6 in FIG. ) is provided with a pair of first outlets 7 symmetrically arranged with respect to the central axis, so that an inner wall without an outlet is left between the two first outlets 7 as a guide wall 9, so that EGR Under the action, it can flow into the airflow channel on both sides, and the first outlet 7 is set on both sides of the diversion wall 9 to allow a small part of the gas to pass through, so as to prevent the diversion effect of the diversion wall 9 from being too strong and resulting in too little EGR in the upper part of the intake pipe The inner wall of the hollow casing 3 far away from the inlet 6 side (shown in Fig. 3 as being far away from the directly below the inlet 6 side) is not provided with an outlet, so as to avoid that the gas only flows out from the lower outlet under the action of flow inertia. The mixing effect is poor; the inner wall of the hollow shell 3 is also provided with at least one pair of second outlets 8 arranged symmetrically with respect to the central axis, and the second outlets 8 are located on both sides of the first outlet 7 for splitting Air flow, as shown in Figure 3, is provided with two pairs of second outlets 8, of course, the more the outlets are set, the more uniform the gas mixing, but the more the outlets are set, the worse the manufacturing process of the EGR mixer is, therefore, it can be selected according to needs Appropriate quantity of exports.

其中,所述第一出口7和第二出口8均为沿所述空心壳体3的轴向设置的开口或通孔。具体地,所述第一出口7的开口宽度小于所述第二出口8的开口宽度,所述第一出口7的长度与所述第二出口8的长度相一致,以使得第一出口7小于第二出口8,正对来流方向的内壁设置第一出口7,以防止内壁导流作用过强,引起第二出口8的流量偏小,同时也防止进气管上部EGR过少。Wherein, both the first outlet 7 and the second outlet 8 are openings or through holes arranged along the axial direction of the hollow casing 3 . Specifically, the opening width of the first outlet 7 is smaller than the opening width of the second outlet 8, and the length of the first outlet 7 is consistent with the length of the second outlet 8, so that the first outlet 7 is smaller than The second outlet 8 is provided with the first outlet 7 on the inner wall facing the incoming flow direction, so as to prevent the inner wall from being too strong, causing the flow rate of the second outlet 8 to be too small, and also to prevent the upper part of the intake pipe from having too little EGR.

如图2所示,所述EGR混合器还包括一段弯管5,所述弯管5弯曲呈直角;所述弯管5的一端与所述入口6连接,所述弯管5的另一端与所述EGR管4连接,以使得EGR管4与EGR混合器连接之后呈水平设置,方便进气。As shown in Figure 2, the EGR mixer also includes a section of elbow 5, which is bent at a right angle; one end of the elbow 5 is connected to the inlet 6, and the other end of the elbow 5 is connected to the inlet 6. The EGR pipe 4 is connected so that the EGR pipe 4 is arranged horizontally after being connected with the EGR mixer, so as to facilitate air intake.

其中,所述第一进气管1用于通入新鲜空气,其外端连接空气滤清器,以过滤空气中的杂质;所述第二进气管2的外端用于连接发动机的气缸,将新鲜空气与EGR混合后的气体送入气缸。Wherein, the first air intake pipe 1 is used to feed fresh air, and its outer end is connected to an air filter to filter impurities in the air; the outer end of the second air intake pipe 2 is used to connect to the cylinder of the engine to The gas mixed with fresh air and EGR is sent to the cylinder.

为了方便进气管的连接,所述空心壳体3的轴向两端分别设有法兰,所述第一进气管1和第二进气管2分别通过对应的法兰与所述空心壳体3连接,形成将进气管包围的容腔。In order to facilitate the connection of the intake pipe, the axial ends of the hollow shell 3 are respectively provided with flanges, and the first air intake pipe 1 and the second air intake pipe 2 are respectively connected to the hollow shell 3 through corresponding flanges. connected to form a cavity surrounding the intake pipe.

由以上实施例可以看出,本发明既能改善EGR混合均匀性,又能保证低进气阻力。It can be seen from the above embodiments that the present invention can not only improve EGR mixing uniformity, but also ensure low intake resistance.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (6)

1. a kind of EGR mixing arrangement, including EGR mixer, EGR pipe and air inlet pipe, which is characterized in that the EGR mixer packet Include hollow shell annular in shape, the outer wall of the hollow shell is equipped with entrance, the inner wall of the hollow shell is circumferentially distributed have it is more The cavity of a outlet, the hollow shell constitutes airflow channel;The air inlet pipe includes the first air inlet pipe and the second air inlet pipe, institute It states the first air inlet pipe and the second air inlet pipe is connected to the both ends of the hollow shell, the EGR mixer passes through described more A outlet is connected to first air inlet pipe, the second air inlet pipe, the internal diameter of the hollow shell and first air inlet pipe, second The internal diameter of air inlet pipe matches, and the EGR pipe is connected with the entrance of the hollow shell;The multiple outlet is about the entrance Central axis be symmetrical arranged;It is equipped with close to the inner wall of the hollow shell of the entrance side symmetrical about the central axis A pair of of first outlet of setting;The inner wall of the hollow shell far from the entrance side is not provided with outlet;Positioned at described hollow The inner wall of shell is additionally provided at least a pair about the symmetrically arranged second outlet of the central axis.
2. EGR mixing arrangement according to claim 1, which is characterized in that the first outlet and second outlet are edge The opening being axially arranged or through-hole of the hollow shell.
3. EGR mixing arrangement according to claim 1, which is characterized in that the opening width of the first outlet is less than institute The opening width of second outlet is stated, the length of the first outlet is consistent with the length of the second outlet.
4. EGR mixing arrangement according to claim 1, which is characterized in that the EGR mixer further includes one section of bend pipe, The elbow curvature is rectangular;One end of the bend pipe is connect with the entrance, and the other end of the bend pipe and the EGR pipe connect It connects.
5. EGR mixing arrangement according to claim 1, which is characterized in that the outer end of first air inlet pipe connects air Filter;The outer end of second air inlet pipe is used to connect the cylinder of engine.
6. EGR mixing arrangement according to claim 1, which is characterized in that the axial ends of the hollow shell is set respectively There is flange, first air inlet pipe and the second air inlet pipe pass through corresponding flange respectively and connect with the hollow shell.
CN201610776114.4A 2016-08-29 2016-08-29 A kind of EGR mixing arrangement Active CN106224132B (en)

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CN109695517B (en) * 2018-12-29 2020-03-06 潍柴动力股份有限公司 Gas mixer
CN114233533B (en) * 2021-12-07 2023-04-18 重庆小康工业集团股份有限公司 EGR distributor

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