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CN106271151B - The water supply line construction forming method for suppressing plug - Google Patents

The water supply line construction forming method for suppressing plug Download PDF

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Publication number
CN106271151B
CN106271151B CN201610735623.2A CN201610735623A CN106271151B CN 106271151 B CN106271151 B CN 106271151B CN 201610735623 A CN201610735623 A CN 201610735623A CN 106271151 B CN106271151 B CN 106271151B
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China
Prior art keywords
end plate
pipe fitting
welding
plug
forming method
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CN201610735623.2A
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CN106271151A (en
Inventor
唐胜天
周连国
王超
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Stecol Corp
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Sinohydro Tianjin Engineering Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Revetment (AREA)
  • Pipe Accessories (AREA)

Abstract

Water supply line construction is suppressed plug and mainly by closure pipe fitting and forms sealed connected discoid end plate with the one end for blocking pipe fitting and constitute, the molding construction step for suppressing plug is with the forming method of plug is suppressed:S1 selections are simultaneously pre-processed in advance:Blocking pipe fitting uses ductile iron pipe, length to be more than 80cm;End plate uses mild steel steel plate, thickness to take 3cm~4cm;The welding ends for blocking pipe fitting is polished into double V-groove, and groove length is 2cm~3cm, is cleaned out around groove, and the cement layer polishing that closure pipe fitting is located at welding ends chisels out 5cm~8cm, and it is bright to polish;End plate polishing is clean;S2 is welded to blocking pipe fitting with end plate;S3 coats waterproof and sealing material to the welding position for blocking pipe fitting and end plate, and hardening forms waterproof sealing layer.There is simple in structure, at low cost, preferable leakproofness by the plug of suppressing that this forming method makes, therefore ensure that pipeline is suppressed and be smoothed out.

Description

The water supply line construction forming method for suppressing plug
Technical field
The invention belongs to water supply line technical field of construction, more particularly to the water supply line construction molding side for suppressing plug Method.
Background technology
During water pipeline laying construction, it is a necessary working procedure to pipeline suppress, for pipeline compared with Long and more valve chamber water pipeline construction work can significantly drop if carrying out when suppressing of section one by one in usual way The construction progress of low water pipeline.Progress is suppressed to ensure, it is contemplated that while multiple line sections are suppressed, while can conserve water, It improves and beats the utilization rate of hydraulic water, completion suppresses pipeline storage and pipe string is descended to suppress with water, compares conventional tube in this way, need to just be equipped with Line construction more suppresses plug.And in outlying construction environment, especially some poor areas, it will usually need Suppress the case where plug cannot meet the needs, to ensure the smooth construction of water pipeline, using existing or be easy to buy Plug is suppressed in piping material, steel plate materials and tube material self-control, it is homemade suppress plug requirement it is simple in structure, it is at low cost and In pipeline suppresses work progress, when hydraulic pressure, which reaches, suppresses upper limit of pressure value, good leakproofness should be had by suppressing plug.
Invention content
The present invention provides a kind of construction of water supply line with suppressing plug to solve technical problem present in known technology Forming method, suppress simple, at low cost, the online feelings suppressed pressure and reach the upper limit of stopper structure by what the forming method made Under condition, and there is preferable leakproofness, is smoothed out with ensureing that pipeline is suppressed.
The present invention is adopted the technical scheme that solve technical problem present in known technology:
Water supply line construction is with suppressing the forming method of plug, which is characterized in that suppress plug mainly by with pipeline energy shape The sealed discoid end plate composition being fixedly connected is formed at the closure pipe fitting of inserting cooperation and with the one end for blocking pipe fitting, is beaten Pressure plug molding construction step be:
S1 selections are simultaneously pre-processed in advance:
Pipe fitting is blocked using ductile iron pipe with water pipeline material identical, ductile iron pipe by outer layer spheroidal graphite cast-iron layer and Internal layer cement layer is constituted, and the length for blocking pipe fitting is more than 80cm;End plate uses mild steel steel plate, the thickness of end plate take 3cm~ 4cm is processed into the discoid tip plate configurations of setting by low carbon steel plate, and processes construction in the setting top position of end plate and use Lifting hole(eyelet) structure;The welding ends for blocking pipe fitting is polished into double V-groove, and groove length is 2cm~3cm, is cleaned out around groove, The cement layer polishing that closure pipe fitting is located at welding ends chisels out 5cm~8cm, and it is bright to polish;End plate polishing is clean;
S2 is welded to blocking pipe fitting with end plate:
Using cold welding method, it is not added with heat-sealing plugging part, heats welding rod, welding rod uses common low carbon steel electrode;First closure is managed The outer wall of part setting groove along the circumferential direction carries out spot welding with end plate, and after spot welding is solid, the unified weldering of multilayer is carried out using high current It connects, every layer has been welded and need to have been cleaned out, then each to be laminated last layer welding, and weld crack is made successively to reduce;Then envelope The inner wall of plugging part setting groove is welded with end plate, the outer wall and end plate of welding manner and above-mentioned closure pipe fitting setting groove Welding manner it is identical, be first spot welding, then carry out that multilayer is unified to weld again;
S3 coats waterproof and sealing material to the welding position for blocking pipe fitting and end plate, and hardening forms waterproof sealing layer.
Preferably:When carrying out spot weld operation twice in step 2, spot welded joint length is every section of 1cm, adjacent two sections of spot welding weldering The distance between seam is 10cm~15cm.
Preferably:The outer wall and end plate for blocking pipe fitting setting groove carry out five layers of welding altogether;Block pipe fitting setting groove Inner wall carries out four layers of welding altogether with end plate.
Preferably:Waterproof and sealing material select concrete surface waterproof epoxy paint, wherein the agent of epoxy resin basis with Epoxy resin hardener amount ratio is 1:2.
Preferably:The plug of suppressing further includes the water injecting pipeline being fixed on end plate, the note on water injecting pipeline Water control valve, gas exhaust piping and the gas exhausting valve on gas exhaust piping, the molding construction step for suppressing plug is also Including:
S4 beats water injecting pipeline mounting hole on end plate close to the position of bottom, and exhaust is played in the position close to top on end plate Pipeline mounting hole welds water injecting pipeline in water injecting pipeline position of mounting hole, and water injecting pipeline is selected PN16 or more seamless steel pipes, arranged Air pipe position of mounting hole weld gas exhaust piping, gas exhaust piping select PN16 or more seamless steel pipes, and water injecting pipeline it is separate with Water filling control valve is installed in one end of end plate welding, in the separate one end installation exhaust control with end plate welding of gas exhaust piping Valve.
Preferably:The diameter of water injecting pipeline mounting hole takes 3 inches, and water injecting pipeline selects 3 inches of seamless steel pipe;Exhaust pipe The diameter of road mounting hole takes 1 inch, and gas exhaust piping selects 1 inch of seamless steel pipe.
The invention has the advantages and positive effects that:
This forming method, by being welded with matching part inside and outside end plate to blocking pipe fitting, then in inner and outer welding portion Position re-coating waterproof and sealing material, forms waterproof sealing layer, in this way, plug is suppressed made of making has higher anti-pressure ability, In the case of suppressing pressure online and reaching the upper limit, the leakproofness for suppressing plug ensure that.It is made by this forming method to make Suppress plug, material source is convenient and cost is relatively low, and manufacturing process is simple, therefore make to suppress plug cost relatively low, separately Outside, structure is also fairly simple.
Description of the drawings
Fig. 1 is the structural schematic diagram that the present invention suppresses plug;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is partial enlarged view at the A of Fig. 1.
In figure:1, pipe fitting is blocked;2, end plate;2-1, lifting hole(eyelet) structure;3, water injecting pipeline;4, Fill control valves;5, exhaust pipe Road;6, gas exhausting valve.
Specific implementation mode
In order to further understand the content, features and effects of the present invention, the following examples are hereby given, and coordinate attached drawing Detailed description are as follows:
Please refer to Fig.1-3, the water supply line construction forming method for suppressing plug, suppress plug mainly by with pipeline energy shape The sealed discoid composition of end plate 2 being fixedly connected is formed at the closure pipe fitting 1 of inserting cooperation and with the one end for blocking pipe fitting, The molding construction step for suppressing plug is:
S1 selections are simultaneously pre-processed in advance:
Pipe fitting is blocked using ductile iron pipe with water pipeline material identical, ductile iron pipe by outer layer spheroidal graphite cast-iron layer and Internal layer cement layer is constituted, specifically, the diameter of selected nodular cast iron pipe needs the reality according to water pipe pipeline to be suppressed Diameter determines that the length for blocking pipe fitting is more than 80cm, can guarantee deflection when subsequently welding in allowed limits in this way. End plate uses mild steel steel plate, the thickness of end plate to take 3cm~4cm, and the specific thickness of end plate can be according to the practical application feelings of plug Condition determines, the discoid tip plate configurations of setting is processed by low carbon steel plate, and process in the setting top position of end plate Working lifting hole(eyelet) structure 2-1.The welding ends for blocking pipe fitting is polished into double V-groove, and groove length is 2cm~3cm, around groove It cleans out, the cement layer polishing that closure pipe fitting is located at welding ends chisels out 5cm~8cm, and it is bright to polish.End plate polishing is clean, Spy is than being the one side with closure pipe fitting welding.
S2 is welded to blocking pipe fitting with end plate:
Using cold welding method, it is not added with heat-sealing plugging part, heats welding rod, welding rod uses common low carbon steel electrode.First closure is managed The outer wall of part setting groove along the circumferential direction carries out spot welding with end plate, and after spot welding is solid, the unified weldering of multilayer is carried out using high current It connects, every layer has been welded and need to have been cleaned out, then each to be laminated last layer welding, and weld crack is made successively to reduce;Then envelope The inner wall of plugging part setting groove is welded with end plate, the outer wall and end plate of welding manner and above-mentioned closure pipe fitting setting groove Welding manner it is identical, be first spot welding, then carry out that multilayer is unified to weld again.
S3 coats waterproof and sealing material to the welding position for blocking pipe fitting and end plate, and hardening forms waterproof sealing layer.Due to After the completion of welding, although weld strength can reach requirement, microcrack is inevitable, to avoid suppressing in water pipe pipeline In the process, it blocks pipe fitting to seep water with end plate welding position, is provided with above-mentioned waterproof sealing layer, has reached preferable sealing Effect also ensures that water pipe pipeline suppressed is normally carried out.
When carrying out spot weld operation twice in above-mentioned forming method, in step 2, spot welded joint length is both preferably every section of 1cm, The distance between two adjacent two sections of spot welded joints are both preferably 10cm~15cm.
In above-mentioned forming method, the outer wall and end plate that block pipe fitting setting groove preferably carry out five layers of welding altogether;Block pipe The inner wall of groove is arranged in part and end plate preferably carries out four layers of welding altogether.
In above-mentioned forming method:Waterproof and sealing material selects concrete surface waterproof epoxy paint (NITOMORTAR FC), for example, the concrete surface waterproof epoxy paint of FOSROC companies production, this material is by the agent of epoxy resin basis (NITOMORTAR FC BASE) is used in mixed way, epoxy resin with epoxy resin hardener (NITOMORTAR FC HARDENER) The amount ratio of bodying agent and epoxy resin hardener is 1:2.Using above-mentioned consumption proportion, the firm time of material is shorter, leads to Hardening often can be realized after 1 day half, and hardening strength can reach requirement, that is, meet water pipe pipeline suppresses intensity need It wants.
In above-mentioned construction method, the plug of suppressing further includes the water injecting pipeline 3 being fixed on end plate, is mounted on water injection pipe Fill control valves 4, gas exhaust piping 5 and the gas exhausting valve 6 on gas exhaust piping of road, the wherein effect of water injecting pipeline It is:When suppressing, is injected into water-supply-pipe and beat hydraulic water;The effect of gas exhaust piping is:In the water filling into water-supply-pipe, discharge pipe Gas in road connects with the pipe of pressure pump when suppressing in addition after the completion of water filling and gives pipeline water filling, make pipeline Pressure, which progressivelyes reach, checks and accepts pressure 16.5bar;The molding construction step for suppressing plug further includes:
S4 beats water injecting pipeline mounting hole on end plate close to the position of bottom, and exhaust is played in the position close to top on end plate Pipeline mounting hole welds water injecting pipeline in water injecting pipeline position of mounting hole, and water injecting pipeline is selected PN16 or more seamless steel pipes, that is, held Pressure energy power welds gas exhaust piping, gas exhaust piping selects PN16 in the seamless steel pipe of 16bar or more in gas exhaust piping position of mounting hole The above seamless steel pipe, and water filling control valve is installed in water injecting pipeline separate one end with end plate welding, in exhaust pipe great distance Exhaust control valve is installed from the one end welded with end plate.
In above-mentioned construction method:The diameter of water injecting pipeline mounting hole preferably takes 3 inches, and water injecting pipeline selects 3 inches of nothing Stitch steel pipe;The diameter of gas exhaust piping mounting hole preferably takes 1 inch, and gas exhaust piping selects 1 inch of seamless steel pipe.
Example preferably is applied the foregoing is merely the present invention, practical range not for the purpose of limiting the invention.That is Fan Yibenfa The equivalent changes and modifications that the content of bright claim is done, for example, waterproof and sealing material is using in Other Engineering construction Frequently with the material etc. that can reach waterproof sealing effect, each fall within the present invention technical scope.

Claims (6)

1. the water supply line construction forming method for suppressing plug, which is characterized in that suppress plug mainly by that can be formed with pipeline It inserts the closure pipe fitting of cooperation and forms the sealed discoid end plate being fixedly connected with the one end for blocking pipe fitting and constitute, suppress The molding construction step of plug is:
S1 selections are simultaneously pre-processed in advance:
Pipe fitting is blocked using the ductile iron pipe with water pipeline material identical, ductile iron pipe is by outer layer spheroidal graphite cast-iron layer and internal layer Cement layer is constituted, and the length for blocking pipe fitting is more than 80cm;End plate uses mild steel steel plate, the thickness of end plate to take 3cm~4cm, by Low carbon steel plate is processed into the discoid tip plate configurations of setting, and processes working lifting hole(eyelet) in the setting top position of end plate Structure;The welding ends for blocking pipe fitting is polished into double V-groove, and groove length is 2cm~3cm, is cleaned out around groove, blocks pipe The cement layer polishing that part is located at welding ends chisels out 5cm~8cm, and it is bright to polish;End plate polishing is clean;
S2 is welded to blocking pipe fitting with end plate:
Using cold welding method, it is not added with heat-sealing plugging part, heats welding rod, welding rod uses common low carbon steel electrode;First closure pipe fitting is set The outer wall and end plate for setting groove along the circumferential direction carry out spot welding, after spot welding is solid, carry out the unified welding of multilayer using high current, often Layer has been welded and need to have been cleaned out, then each to be laminated last layer welding, and weld crack is made successively to reduce;Then closure pipe fitting The inner wall and end plate that groove is arranged are welded, the welding of welding manner and the outer wall and end plate of above-mentioned closure pipe fitting setting groove Mode is identical, is first spot welding, then carries out the unified welding of multilayer again;
S3 coats waterproof and sealing material to the welding position for blocking pipe fitting and end plate, and hardening forms waterproof sealing layer.
2. the water supply line construction forming method for suppressing plug according to claim 1, it is characterised in that:In step 2 Carry out twice spot weld operation when, spot welded joint length be every section of 1cm, the distance between adjacent two sections of spot welded joints be 10cm~ 15cm。
3. the water supply line construction forming method for suppressing plug according to claim 1, it is characterised in that:Block pipe fitting The outer wall of groove is set and end plate carries out five layers of welding altogether;The inner wall and end plate for blocking pipe fitting setting groove carry out four layers of weldering altogether It connects.
4. the water supply line construction forming method for suppressing plug according to claim 1, it is characterised in that:Waterproof sealing Material selection concrete surface waterproof epoxy paint, the wherein agent of epoxy resin basis are 1 with epoxy resin hardener amount ratio: 2。
5. the water supply line construction forming method for suppressing plug according to claim 1, it is characterised in that:It is described to suppress Plug further includes the water injecting pipeline being fixed on end plate, the Fill control valves on water injecting pipeline, gas exhaust piping and installation Gas exhausting valve on gas exhaust piping, the molding construction step for suppressing plug further include:
S4 beats water injecting pipeline mounting hole on end plate close to the position of bottom, and gas exhaust piping is beaten in the position close to top on end plate Mounting hole welds water injecting pipeline in water injecting pipeline position of mounting hole, and water injecting pipeline selects PN16 or more seamless steel pipes, in exhaust pipe Road position of mounting hole welds gas exhaust piping, and gas exhaust piping selects PN16 or more seamless steel pipes, and water injecting pipeline is separate and end plate Water filling control valve is installed in one end of welding, and exhaust control valve is installed in the separate one end with end plate welding of gas exhaust piping Door.
6. the water supply line construction forming method for suppressing plug according to claim 5, it is characterised in that:Water injecting pipeline The diameter of mounting hole takes 3 inches, and water injecting pipeline selects 3 inches of seamless steel pipe;The diameter of gas exhaust piping mounting hole takes 1 inch, Gas exhaust piping selects 1 inch of seamless steel pipe.
CN201610735623.2A 2016-08-26 2016-08-26 The water supply line construction forming method for suppressing plug Active CN106271151B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001194263A (en) * 2000-01-13 2001-07-19 Ishikawajima Harima Heavy Ind Co Ltd Water pressure test equipment
SE0003460L (en) * 2000-09-27 2002-03-28 Sts Norrservice Ab Device and method of sealing test of pipes
CN201302524Y (en) * 2008-10-10 2009-09-02 安徽海螺川崎节能设备制造有限公司 Water-pressure test unit for large-diameter thick-wall pipe joint of boiler-steam dome
CN201740703U (en) * 2010-05-12 2011-02-09 浙江博凡动力装备有限公司 Pipeline pressure testing device
CN103231161A (en) * 2013-04-03 2013-08-07 中国第一重型机械集团大连加氢反应器制造有限公司 Guide rail device and all-position welding technique for hydraulic test sealing head adopting same
CN203490036U (en) * 2013-09-17 2014-03-19 安徽海螺川崎节能设备制造有限公司 A hydrostatic test apparatus for a heat recovery boiler evaporator
CN204127563U (en) * 2014-10-29 2015-01-28 中国水利水电第五工程局有限公司 The dull and stereotyped end cap of seal of tube Dual side reinforced suppressed by PCCP pipeline
CN204330227U (en) * 2014-12-22 2015-05-13 南宁八菱科技股份有限公司 Anti-detachment performing leak test plug

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6675634B2 (en) * 2002-03-08 2004-01-13 Est Group, Inc. Branch pipe/tank nozzle test plug and method of use

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001194263A (en) * 2000-01-13 2001-07-19 Ishikawajima Harima Heavy Ind Co Ltd Water pressure test equipment
SE0003460L (en) * 2000-09-27 2002-03-28 Sts Norrservice Ab Device and method of sealing test of pipes
CN201302524Y (en) * 2008-10-10 2009-09-02 安徽海螺川崎节能设备制造有限公司 Water-pressure test unit for large-diameter thick-wall pipe joint of boiler-steam dome
CN201740703U (en) * 2010-05-12 2011-02-09 浙江博凡动力装备有限公司 Pipeline pressure testing device
CN103231161A (en) * 2013-04-03 2013-08-07 中国第一重型机械集团大连加氢反应器制造有限公司 Guide rail device and all-position welding technique for hydraulic test sealing head adopting same
CN203490036U (en) * 2013-09-17 2014-03-19 安徽海螺川崎节能设备制造有限公司 A hydrostatic test apparatus for a heat recovery boiler evaporator
CN204127563U (en) * 2014-10-29 2015-01-28 中国水利水电第五工程局有限公司 The dull and stereotyped end cap of seal of tube Dual side reinforced suppressed by PCCP pipeline
CN204330227U (en) * 2014-12-22 2015-05-13 南宁八菱科技股份有限公司 Anti-detachment performing leak test plug

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Address after: 300384 Tianjin Binhai New Area High-tech Zone Huayuan Industrial Area No. 2, 4-2101

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Address before: 300384 No. 2, 4-2101 Rongyuan Road, Huayuan Industrial Area, Binhai New Area, Tianjin

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