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CN106391370A - Device and method for machining coating layer on surface of conical inner cavity - Google Patents

Device and method for machining coating layer on surface of conical inner cavity Download PDF

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Publication number
CN106391370A
CN106391370A CN201611094568.XA CN201611094568A CN106391370A CN 106391370 A CN106391370 A CN 106391370A CN 201611094568 A CN201611094568 A CN 201611094568A CN 106391370 A CN106391370 A CN 106391370A
Authority
CN
China
Prior art keywords
workpiece
coating
inner cavity
spraying device
internal cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611094568.XA
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Chinese (zh)
Inventor
苏振欣
陈云
麦锡全
施达创
陈新
王晓初
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Guangdong University of Technology
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Guangdong University of Technology
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Publication date
Application filed by Guangdong University of Technology filed Critical Guangdong University of Technology
Priority to CN201611094568.XA priority Critical patent/CN106391370A/en
Publication of CN106391370A publication Critical patent/CN106391370A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0627Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
    • B05B13/0636Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies by means of rotatable spray heads or nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0645Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Spray Control Apparatus (AREA)

Abstract

本发明公开一种内腔表面涂层加工装置,包括工作箱、工件夹具、第一转动装置、喷料装置、第二转动装置、涂液供料盒、供料管和加热装置等结构。在使用时,工件夹持在工件夹具上,启动第一传动装置和第二传动装置,使喷料装置和工件夹具分别旋转。涂料被喷料装置喷射到工件的内腔表面,启动喷料装置作轴向移动,使涂料涂布在工件内腔表面所需涂装的位置。接着提升工件夹具的转速,此时涂料在工件的内腔表面形成均匀致密的薄膜。再提升工件夹具的转速,并开启加热装置,在合适的温度下涂层固化成型,形成一张厚度符合要求的涂层薄膜。此外,本发明还提供了一种锥形内腔表面涂层加工方法,可以实现相同的技术效果。

The invention discloses an inner cavity surface coating processing device, which comprises a working box, a workpiece fixture, a first rotating device, a material spraying device, a second rotating device, a coating liquid feeding box, a feeding pipe, a heating device and the like. When in use, the workpiece is clamped on the workpiece fixture, and the first transmission device and the second transmission device are started to rotate the material spraying device and the workpiece fixture respectively. The paint is sprayed onto the surface of the inner cavity of the workpiece by the spraying device, and the spraying device is activated to move axially, so that the paint is coated on the desired position on the surface of the inner cavity of the workpiece. Then increase the rotating speed of the workpiece fixture, and at this time, the paint forms a uniform and dense film on the surface of the inner cavity of the workpiece. Then increase the rotation speed of the workpiece fixture, and turn on the heating device, and the coating is cured and formed at a suitable temperature to form a coating film with a thickness that meets the requirements. In addition, the invention also provides a surface coating processing method for the tapered inner cavity, which can achieve the same technical effect.

Description

一种锥形内腔表面涂层加工装置及其加工方法A kind of surface coating processing device and processing method of tapered inner cavity

技术领域technical field

本发明涉及材料表面改性加工技术领域,更进一步地涉及一种锥形内腔表面涂层加工装置及其加工方法。The invention relates to the technical field of material surface modification processing, and further relates to a tapered inner cavity surface coating processing device and a processing method thereof.

背景技术Background technique

现代高新技术的发展,不仅对材料提出了更多更新的性能要求,也对材料表面的性质改造提供了更多更新的技术手段,越来越多的新技术已经被应用在材料表面工程,在国民经济的各个领域收到了日益明显的经济效益和社会效益。The development of modern high-tech not only puts forward more and newer performance requirements for materials, but also provides more and newer technical means for the transformation of the properties of material surfaces. More and more new technologies have been applied to material surface engineering. Various fields of the national economy have received increasingly obvious economic and social benefits.

表面工程技术是经过表面预处理,通过表面涂覆、表面改性或多种材料表面改造技术复合处理,改变固体金属表面或非金属表面的形态、化学成分、组织结构和应力状态等,以获取所需要的表面性能的工程技术。该技术的优点是是能够以多种方法制备出优于材料本体性能的表面功能薄层,赋予被加工部件耐高温、防腐蚀、耐摩擦、抗疲劳、防辐射等性能。这层材料与制作部件的整体材料相比,厚度薄、面积小,并能极大地提升材料的使用价值。Surface engineering technology is to change the morphology, chemical composition, tissue structure and stress state of solid metal surface or non-metal surface through surface pretreatment, surface coating, surface modification or composite treatment of various material surface modification technologies, in order to obtain Engineering techniques for desired surface properties. The advantage of this technology is that it can prepare a thin layer of surface function that is superior to the properties of the material body in a variety of ways, and endow the processed parts with properties such as high temperature resistance, corrosion resistance, friction resistance, fatigue resistance, and radiation protection. Compared with the overall material of the component, this layer of material has a thinner thickness and a smaller area, and can greatly improve the use value of the material.

针对锥形变径内腔表面的涂覆改性加工,传统的加工技术包括热喷涂技术、离子束技术和气相沉积技术等。总体来说主要存在以下的技术问题:1、涂层薄膜与材料基体的结合性能不高,出现疏松不均匀的情况、容易产生褶皱;2、涂层薄膜的厚度难以参数化控制,由于锥形变径内腔表面的加工面弯曲,使得锥形曲面的涂层厚度难以测量和控制;3、难以加工微小的锥形变径内腔器件,锥形变径内腔表面具有一定的封闭性,可加工的空间狭小,加大了表面的改性加工难度。For the coating and modification processing of the surface of the tapered variable-diameter inner cavity, traditional processing technologies include thermal spraying technology, ion beam technology and vapor deposition technology. Generally speaking, there are mainly the following technical problems: 1. The bonding performance between the coating film and the material matrix is not high, and it is loose and uneven, and it is easy to produce wrinkles; 2. The thickness of the coating film is difficult to parameterize. The processing surface on the surface of the diameter inner cavity is curved, which makes it difficult to measure and control the coating thickness of the tapered surface; 3. It is difficult to process tiny tapered inner cavity devices. The surface of the tapered inner cavity has a certain degree of closure and can be processed The narrow space increases the difficulty of surface modification processing.

因此,对于本领域的技术人员来说,如何设计一种能够均匀地涂覆改性涂层的装置,使其能够在变径内腔表面上加工出均匀一致的涂层薄膜,是目前本领域的技术人员需要解决的技术问题。Therefore, for those skilled in the art, how to design a device that can evenly coat the modified coating so that it can process a uniform and consistent coating film on the surface of the variable-diameter inner cavity is currently a problem in the art. Technicians need to solve technical problems.

发明内容Contents of the invention

本发明提供一种锥形内腔表面涂层加工装置,能够在变径内腔表面上加工出均匀一致的涂层薄膜,而且其厚度可通过转速的控制而改变,涂层的成型效果更好。具体方案如下:The invention provides a coating processing device for the surface of a conical inner cavity, which can process a uniform coating film on the surface of a variable diameter inner cavity, and its thickness can be changed by controlling the rotating speed, and the forming effect of the coating is better . The specific plan is as follows:

一种内腔表面涂层加工装置,包括:An inner cavity surface coating processing device, comprising:

工作箱;work box;

设置于所述工作箱内、用于夹持固定工件的工件夹具;A workpiece fixture arranged in the work box for clamping and fixing the workpiece;

能够带动所述工件夹具作变速旋转的第一转动装置;a first rotating device capable of driving the workpiece fixture to rotate at a variable speed;

能够伸入所述工件的内腔、并能够向内腔表面喷涂涂料的喷料装置,所述喷料装置能够沿轴向移动;A spraying device that can extend into the inner cavity of the workpiece and can spray paint on the surface of the inner cavity, and the spraying device can move in the axial direction;

能够带动所述喷料装置与所述工件夹具作同轴转动的第二转动装置;A second rotating device capable of driving the spraying device and the workpiece fixture to rotate coaxially;

对所述喷料装置提供涂料的涂液供料盒;A paint supply box for providing paint to the spray device;

连接所述涂液供料盒和所述喷料装置、用于供给涂料的供料管;connecting the coating liquid supply box with the spraying device, and a supply pipe for supplying paint;

对所述工件的内腔加热的加热装置。A heating device for heating the inner cavity of the workpiece.

可选地,所述喷料装置为能够绕圆心旋转的喷射圆盘,所述喷射圆盘的中心开设通孔,从所述供料管流出的涂料经通孔流到所述喷射圆盘的表面。Optionally, the spraying device is a spraying disc capable of rotating around the center of the circle, a through hole is opened in the center of the spraying disc, and the paint flowing out from the supply pipe flows to the spraying disc through the through hole. surface.

可选地,所述供料管为软管;所述供料管与所述喷射圆盘转动连接,所述喷射圆盘与所述供料管相对转动。Optionally, the feed pipe is a hose; the feed pipe is rotatably connected to the injection disk, and the injection disk rotates relative to the supply pipe.

可选地,所述喷射圆盘的通孔上连接固定硬质的转动管,所述转动管与所述喷射圆盘同步旋转;所述供料管与所述转动管转动连接送料。Optionally, a fixed hard rotating tube is connected to the through hole of the spraying disc, and the rotating tube rotates synchronously with the spraying disc; the feeding tube is rotatably connected to the rotating tube to feed.

可选地,所述涂液供料盒设置于所述工作箱的最底部,所述工件夹具设置于所述工作箱的顶部。Optionally, the coating liquid supply box is arranged at the bottom of the working box, and the work clamp is arranged at the top of the working box.

可选地,所述加热装置环绕在所述供料管的外周,所述加热装置通过顶部圆周开设的通孔向所述工件的内腔喷射热风。Optionally, the heating device surrounds the outer circumference of the feeding pipe, and the heating device sprays hot air into the inner cavity of the workpiece through a through hole opened on the top circumference.

可选地,所述工件夹具的顶部还设置上挡板,所述第一转动装置设置于所述上挡板上。Optionally, an upper baffle is further provided on the top of the workpiece holder, and the first rotating device is arranged on the upper baffle.

可选地,所述工作箱内可拆卸地设置收集板,所述收集板用于收集从所述工作上流下涂料。Optionally, a collecting plate is detachably arranged in the working box, and the collecting plate is used for collecting paint flowing down from the working surface.

此外,本发明还提供一种锥形内腔表面涂层加工方法,包括:In addition, the present invention also provides a method for processing the surface coating of the tapered inner cavity, including:

将工件夹持在工件夹具上;Clamp the workpiece on the workpiece fixture;

启动第一传动装置和第二传动装置,使所述工件夹具和所述喷料装置分别以ω21和ω1的转速同向旋转;Start the first transmission device and the second transmission device, so that the workpiece holder and the spraying device rotate in the same direction at the speeds of ω21 and ω1 respectively;

启动涂液供料盒,使涂料以稳定的速度通过供料管输送到所述喷料装置;Start the paint supply box, so that the paint is delivered to the spraying device through the feed pipe at a stable speed;

启动所述喷料装置(4)作轴向移动,使涂料涂布在所述工件的内腔表面;Start the spraying device (4) to move axially, so that the paint is coated on the surface of the inner cavity of the workpiece;

提升所述工件夹具的转速至ω22,使涂料在所述工件的内腔表面形成均匀致密的薄膜;Raise the rotational speed of the workpiece fixture to ω22, so that the paint forms a uniform and dense film on the surface of the inner cavity of the workpiece;

提升所述工件夹具的转速至ω23,并开启加热装置,使涂层固化成型。Raise the rotational speed of the workpiece fixture to ω23, and turn on the heating device, so that the coating is cured and formed.

可选地,ω1的转速为1000r/min,ω21的转速为180~300r/min,ω22的转速为3000~3500r/min,ω23的转速为3500~4000r/min。Optionally, the rotation speed of ω1 is 1000r/min, the rotation speed of ω21 is 180-300r/min, the rotation speed of ω22 is 3000-3500r/min, and the rotation speed of ω23 is 3500-4000r/min.

本发明提供一种锥形内腔表面涂层加工装置,包括工作箱、工件夹具、第一转动装置、喷料装置、第二转动装置、涂液供料盒、供料管和加热装置等结构。工作箱是承载安装结构,其内部用于安装其他的部件,工件夹具用于夹持固定工件;第一转动装置能够带动工件夹具和工件作变速旋转,使工件以不同的转速转动。The invention provides a surface coating processing device for a tapered inner cavity, which includes a working box, a workpiece fixture, a first rotating device, a material spraying device, a second rotating device, a coating liquid supply box, a feeding pipe, a heating device and other structures . The working box is a load-bearing installation structure, and its interior is used to install other parts, and the workpiece clamp is used to clamp and fix the workpiece; the first rotating device can drive the workpiece clamp and the workpiece to rotate at variable speeds, so that the workpiece rotates at different speeds.

喷料装置能够伸入工件的内腔,并能够向其内腔表面喷涂涂料,同时喷料装置能够沿自身的转轴作上下移动;第二转动装置能够带动喷料装置与工件夹具作同轴转动。涂液供料盒通过供料管向喷料装置提供涂料,同时通过加热装置对工件的内腔进行加热。The spraying device can extend into the inner cavity of the workpiece, and can spray paint on the surface of the inner cavity, and at the same time, the spraying device can move up and down along its own rotating shaft; the second rotating device can drive the spraying device and the workpiece fixture to rotate coaxially . The paint supply box provides paint to the spraying device through the feed pipe, and at the same time heats the inner cavity of the workpiece through the heating device.

在使用时,工件夹持在工件夹具上,启动第一传动装置和第二传动装置,使喷料装置和工件夹具分别旋转。通过涂液供料盒经供料管向喷料装置输送涂料,涂料被喷料装置喷射到工件的内腔表面,启动喷料装置作轴向移动,使涂料涂布在工件内腔表面所需涂装的位置,此时涂料的状态为点块状。接着提升工件夹具的转速,此时涂料在工件的内腔表面形成均匀致密的薄膜。再提升工件夹具的转速,并开启加热装置,使工件的内腔达到成膜温度,在合适的温度下涂层固化成型,形成一张厚度符合要求的涂层薄膜。When in use, the workpiece is clamped on the workpiece fixture, and the first transmission device and the second transmission device are started to rotate the material spraying device and the workpiece fixture respectively. The paint is delivered to the spray device through the paint supply box through the feed pipe, the paint is sprayed onto the surface of the inner cavity of the workpiece by the spray device, and the spray device is started to move axially, so that the paint is coated on the surface of the inner cavity of the workpiece. At the position where the paint is painted, the state of the paint at this time is point block. Then increase the rotating speed of the workpiece fixture, and at this time, the paint forms a uniform and dense film on the surface of the inner cavity of the workpiece. Then increase the rotation speed of the workpiece fixture, and turn on the heating device, so that the inner cavity of the workpiece reaches the film-forming temperature, and the coating is cured and formed at a suitable temperature to form a coating film with a thickness that meets the requirements.

本发明所提供的装置能够在变径内腔表面上加工出均匀一致的涂层薄膜,而且其厚度可通过转速的控制而改变,涂层的成型效果更好。The device provided by the invention can process a uniform coating film on the surface of the variable-diameter inner cavity, and its thickness can be changed through the control of the rotating speed, so that the forming effect of the coating is better.

此外,本发明还提供了一种锥形内腔表面涂层加工方法,可以实现相同的技术效果。In addition, the invention also provides a surface coating processing method for the tapered inner cavity, which can achieve the same technical effect.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明提供的锥形内腔表面涂层加工装置的结构图;Fig. 1 is the structural diagram of tapered inner cavity surface coating processing device provided by the present invention;

图2a为低速喷射吸附阶段的示意图;Figure 2a is a schematic diagram of the low-velocity jet adsorption stage;

图2b为提速涂液铺展阶段的示意图;Figure 2b is a schematic diagram of the spreading stage of the speed-increasing coating liquid;

图2c为高速旋转固化阶段的示意图;Figure 2c is a schematic diagram of the high-speed rotation curing stage;

图3所示,为涂液在内腔表面的受力示意图As shown in Figure 3, it is a schematic diagram of the force on the surface of the inner cavity of the coating liquid

其中包括:These include:

上挡板1、第一转动装置11、工件2、工件夹具3、喷料装置4、转动管41、加热装置5、工作箱6、收集板61、涂液供料盒7、供料管8。Upper baffle 1, first rotating device 11, workpiece 2, workpiece fixture 3, material spraying device 4, rotating pipe 41, heating device 5, working box 6, collecting plate 61, coating liquid supply box 7, supply pipe 8 .

具体实施方式detailed description

本发明的核心在于提供一种锥形内腔表面涂层加工装置,能够在变径内腔表面上加工出均匀一致的涂层薄膜,而且其厚度可通过转速的控制而改变,涂层的成型效果更好。The core of the present invention is to provide a tapered inner cavity surface coating processing device, which can process a uniform coating film on the surface of the variable diameter inner cavity, and its thickness can be changed through the control of the rotating speed. Better results.

为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图及具体实施方式,对本申请的锥形内腔表面涂层加工装置及其加工方法进行详细的介绍说明。In order to enable those skilled in the art to better understand the technical solution of the present invention, the tapered inner cavity surface coating processing device and its processing method of the present application will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

如图1所示,为本发明提供的锥形内腔表面涂层加工装置一种具体实施方案的结构示意图。其主要包括工作箱6、工件夹具3、第一转动装置11、喷料装置4、第二转动装置、涂液供料盒7、供料管8和加热装置5等结构。工作箱6作为整个装置的外壳部分,起保护作用,在工作箱6的内部设置其他各个结构,分别安装在工作箱6内的固定结构上。As shown in FIG. 1 , it is a structural schematic diagram of a specific embodiment of the tapered inner cavity surface coating processing device provided by the present invention. It mainly includes a working box 6, a workpiece fixture 3, a first rotating device 11, a spraying device 4, a second rotating device, a coating liquid supply box 7, a feeding pipe 8 and a heating device 5 and other structures. As the shell part of the whole device, the working box 6 plays a protective role, and other structures are arranged inside the working box 6, which are installed on the fixed structures in the working box 6 respectively.

工件夹具3用于夹持固定工件2,工件夹具3在第一转动装置11的带动下能够作变速旋转,使工件2能够保持某特定的转速转动。工件夹具3具备良好的自定心能力,实现工件2的高速转动。工件夹具3优选地采用三爪卡盘结构,在各个卡爪与工件2接触的表面上设置一层高强度橡胶材料,在保证足够的夹紧力的前提下,保护工件2的外表面。The workpiece fixture 3 is used to clamp and fix the workpiece 2, and the workpiece fixture 3 can rotate at a variable speed driven by the first rotating device 11, so that the workpiece 2 can keep rotating at a specific speed. The workpiece fixture 3 has good self-centering ability, and realizes the high-speed rotation of the workpiece 2 . The workpiece fixture 3 preferably adopts a three-jaw chuck structure, and a layer of high-strength rubber material is provided on the surface of each jaw in contact with the workpiece 2 to protect the outer surface of the workpiece 2 under the premise of ensuring sufficient clamping force.

喷料装置4能够伸入工件2的内腔,从而向内腔表面喷涂涂料,喷料装置4能够沿轴向移动。除了垂直运动以外,喷料装置4通过第二转动装置带动与工件夹具3作同轴转动,移动的方向是其转轴的方向。第一转动装置11和第二转动装置可采用伺服电机,能够实现变速转动,速度的变化稳定、匀速,伺服电机通过齿轮或带轮的传动方式驱动工件夹具3和喷料装置4。The material spraying device 4 can extend into the inner cavity of the workpiece 2 so as to spray paint on the surface of the inner cavity, and the material spraying device 4 can move along the axial direction. In addition to the vertical movement, the material spraying device 4 is driven by the second rotating device to rotate coaxially with the workpiece holder 3, and the moving direction is the direction of its rotating shaft. The first rotating device 11 and the second rotating device can adopt servo motors, which can realize variable speed rotation, and the change of speed is stable and uniform.

工作箱6内还设有对喷料装置4提供涂料的涂液供料盒7;涂液供料盒7和喷料装置4之间连接供料管8,涂液供料盒7内的涂料经过供料管8向喷料装置4供给。供液的速度和总量可由涂液供料盒7进行参数化控制,调节涂层薄膜的厚度。另外还包括对工件2的内腔加热的加热装置5。The working box 6 is also provided with a coating solution supply box 7 that provides coating to the spraying device 4; a feed pipe 8 is connected between the coating solution supply box 7 and the spraying device 4, and the coating in the coating solution supply box 7 It is supplied to the spraying device 4 through the supply pipe 8 . The speed and total amount of the liquid supply can be parameterized and controlled by the coating liquid supply box 7 to adjust the thickness of the coating film. In addition, a heating device 5 for heating the inner cavity of the workpiece 2 is included.

在使用时,工件2被夹持在工件夹具3上,启动第一传动装置11和第二传动装置,使工件夹具3和喷料装置4分别旋转。通过涂液供料盒7经供料管8向喷料装置4输送涂料,涂料被喷料装置4喷射到工件2的内腔表面,启动喷料装置4作轴向移动,使涂料涂布在工件内腔表面所需涂装的位置,此时涂料的状态为点块状。接着提升工件夹具3的转速,此时涂料在工件2的内腔表面形成均匀致密的薄膜。再提升工件夹具3的转速,并开启加热装置5,使工件2的内腔达到成膜温度,在合适的温度下涂层固化成型,形成一张厚度符合要求的涂层薄膜,完成涂装。When in use, the workpiece 2 is clamped on the workpiece holder 3, and the first transmission device 11 and the second transmission device are activated to make the workpiece holder 3 and the spraying device 4 rotate respectively. The paint is delivered to the spraying device 4 through the coating liquid supply box 7 through the feed pipe 8, and the paint is sprayed onto the inner cavity surface of the workpiece 2 by the spraying device 4, and the spraying device 4 is started to move axially, so that the paint is coated on the surface of the workpiece. The position to be painted on the surface of the inner cavity of the workpiece. At this time, the state of the paint is in the form of dots and blocks. Then, the rotating speed of the workpiece holder 3 is increased, and the paint forms a uniform and dense film on the surface of the inner cavity of the workpiece 2 at this time. Then increase the rotating speed of the workpiece fixture 3, and turn on the heating device 5, so that the inner cavity of the workpiece 2 reaches the film-forming temperature, and the coating is cured and formed at a suitable temperature to form a coating film with a thickness that meets the requirements, and the coating is completed.

本发明所提供的装置能够在变径内腔表面上加工出均匀一致的涂层薄膜,而且其厚度可通过转速的控制而改变,涂层的成型效果更好。The device provided by the invention can process a uniform coating film on the surface of the variable-diameter inner cavity, and its thickness can be changed through the control of the rotating speed, so that the forming effect of the coating is better.

在上述基础上,喷料装置4具体为能够绕圆心旋转的喷射圆盘,喷射圆盘的中心开设通孔,从供料管8流出的涂料经通孔流到喷射圆盘的表面。如图2a至图2c所示,分别表示涂层薄膜成型过程三个阶段的过程图。涂料先流到喷射圆盘的上表面圆心处,喷射圆盘通过旋转产生离心力,把圆心处的涂液均匀地涂布在喷射圆盘的表面,涂料在圆盘的末端可以均匀地喷射出去,因此涂料液滴可以定量、稳定地喷射到环形内腔表面同一高度的圆周,这也是薄膜厚度一致的前提。On the basis of the above, the spraying device 4 is specifically a spraying disk capable of rotating around the center of the circle. A through hole is opened in the center of the spraying disk, and the paint flowing out from the feeding pipe 8 flows to the surface of the spraying disk through the through hole. As shown in Fig. 2a to Fig. 2c, respectively represent the process diagrams of the three stages of the coating film forming process. The paint flows to the center of the upper surface of the spray disc first, and the spray disc rotates to generate centrifugal force, and the coating liquid at the center of the circle is evenly coated on the surface of the spray disc, and the paint can be sprayed out evenly at the end of the disc. Therefore, the paint droplets can be sprayed quantitatively and stably to the circumference of the annular inner cavity at the same height, which is also the premise of consistent film thickness.

具体地,供料管8为软管,可采用橡胶管,软管可随着喷料装置4的上下移动发生变形,适应不同的高度。供料管8与喷射圆盘转动连接,采用圆柱铰接的连接方式,喷射圆盘与供料管8相对转动。另外,除了将供料管8整体设置为软管以外,还可采用其他的设置形式,Specifically, the feeding pipe 8 is a flexible tube, which can be a rubber tube, and the flexible tube can be deformed as the spraying device 4 moves up and down to adapt to different heights. The feed pipe 8 is rotationally connected with the injection disc, and adopts a cylindrical hinge connection mode, and the spray disc and the feed pipe 8 rotate relatively. In addition, in addition to setting the feed pipe 8 as a hose, other arrangements can also be used.

喷射圆盘的通孔上连接固定硬质的转动管41,转动管41与喷射圆盘同步旋转,涂料能够从转动管41的端部流出。供料管8与转动管41的另一端转动连接送料,此时可通过第二转动装置带动转动管41并进一步带动喷射圆盘。当然,也可以将供料管8整体设置为硬管,此时与涂液供料盒7采用滑动配合连通,可在涂液供料盒7内滑动。The through hole of the spraying disc is connected with a fixed hard rotating tube 41, the rotating tube 41 rotates synchronously with the spraying disc, and the paint can flow out from the end of the rotating tube 41. The feeding pipe 8 is connected to the other end of the rotating pipe 41 to feed the material in rotation. At this time, the second rotating device can drive the rotating pipe 41 and further drive the spray disc. Of course, the feed pipe 8 can also be set as a hard pipe as a whole, and at this time, it is connected with the coating liquid supply box 7 by sliding fit, and can slide in the coating liquid supply box 7 .

在上述任一技术方案及其相互组合的基础上,涂液供料盒7设置于工作箱6的最底部,工件夹具3设置于工作箱6的顶部。这种实施形式是一种具体的安排顺序,由下向上依次为涂液供料盒7、供料管8、加热装置5、喷料装置4、工件夹具3,涂料从底部向顶部流动,更容易控制液体的流量。当然,也可以按相反的顺序来布置各个部件,只要使工件夹具3和喷料装置4在水平面上转动即可。On the basis of any of the above technical solutions and their combination, the coating liquid supply box 7 is arranged at the bottom of the working box 6 , and the workpiece fixture 3 is arranged at the top of the working box 6 . This form of implementation is a specific arrangement sequence, from bottom to top, there are coating liquid supply box 7, feed pipe 8, heating device 5, material spraying device 4, workpiece fixture 3, and the paint flows from the bottom to the top. Easy to control the flow of liquid. Of course, it is also possible to arrange the components in reverse order, as long as the workpiece holder 3 and the material spraying device 4 are rotated on the horizontal plane.

加热装置5环绕在供料管8的外周,供料管8从加热装置5的中心穿过,加热装置5通过顶部圆周开设的通孔向工件2的内腔喷射热风。加热装置5主要的作用是在工作的过程中,通过加热的方式把正在成形的涂层薄膜进行凝固,使涂液中的溶剂部分在温度较高的环境中,蒸发分离出涂液,使涂液的浓度和粘性不断增大,也加速了涂液的凝结,使固化后的涂层薄膜与环形内腔表面有效结合,使其性能稳定良好。合理的控制加热温度可以达到控制涂液凝固速度和品质的作用。通过此加热方式,可以适应任何可加工的工件,包括单开口的复杂锥形变径内腔,极大地提高了适用范围。The heating device 5 surrounds the outer periphery of the feed pipe 8 , the feed pipe 8 passes through the center of the heating device 5 , and the heating device 5 sprays hot air into the inner cavity of the workpiece 2 through the through hole provided on the top circumference. The main function of the heating device 5 is to solidify the coating film being formed by heating during the working process, so that the solvent part in the coating liquid evaporates and separates the coating liquid in a high temperature environment, so that the coating The concentration and viscosity of the liquid increase continuously, which also accelerates the condensation of the coating liquid, so that the cured coating film is effectively combined with the surface of the annular inner cavity, so that its performance is stable and good. Reasonable control of the heating temperature can achieve the effect of controlling the solidification speed and quality of the coating liquid. Through this heating method, it can be adapted to any machinable workpiece, including a single-opening complex tapered variable-diameter inner cavity, which greatly improves the scope of application.

另外,在工件夹具3的顶部还设置上挡板1,第一转动装置11设置于上挡板1上。上挡板1不仅用于安装第一转动装置11,还可以阻挡工件2上飞溅出的涂料,当工件2的转速到达一定的高度时会有部分漆料飞溅而出。In addition, an upper baffle 1 is provided on the top of the workpiece holder 3 , and the first rotating device 11 is arranged on the upper baffle 1 . The upper baffle plate 1 is not only used for installing the first rotating device 11, but also can block the splashed paint on the workpiece 2. When the rotating speed of the workpiece 2 reaches a certain height, some paint will splash out.

在工作箱6内可拆卸地设置收集板61,收集板61呈圆环状,设置在工件2以下,用于收集从所述工作2上流下的涂料,若收集到一定量以后可以将其拆卸清理或进行更换。A collection plate 61 is detachably arranged in the work box 6, the collection plate 61 is in the shape of a ring, and is arranged below the workpiece 2, and is used to collect the paint flowing down from the work 2, and it can be disassembled if a certain amount is collected Clean or replace.

此外,本发明还提供了一种锥形内腔表面涂层加工方法,包括以下步骤:In addition, the present invention also provides a method for processing the surface coating of the tapered inner cavity, comprising the following steps:

将工件2夹持在工件夹具3上;The workpiece 2 is clamped on the workpiece holder 3;

启动第一传动装置和第二传动装置,使工件夹具3和喷料装置4分别以ω21和ω1的转速同向旋转;Start the first transmission device and the second transmission device, so that the workpiece holder 3 and the spraying device 4 rotate in the same direction at the speeds of ω21 and ω1 respectively;

启动涂液供料盒7,使涂料以稳定的速度通过供料管8输送到喷料装置4,涂料通过喷射转盘均匀地喷涂;Start the paint supply box 7, so that the paint is delivered to the spraying device 4 through the feed pipe 8 at a stable speed, and the paint is evenly sprayed through the spraying turntable;

启动喷料装置4作轴向移动,使涂料涂布在工件2的内腔表面所需要设置涂层的部分;Start the spraying device 4 to move axially, so that the paint is applied to the part of the inner cavity surface of the workpiece 2 that needs to be provided with the coating;

提升工件夹具3的转速至ω22,使涂料在工件2的内腔表面形成均匀致密的薄膜;Raise the rotational speed of the workpiece fixture 3 to ω22, so that the paint forms a uniform and dense film on the surface of the inner cavity of the workpiece 2;

提升工件夹具3的转速至ω23,并开启加热装置5,使涂层固化成型。Increase the rotational speed of the workpiece holder 3 to ω23, and turn on the heating device 5 to solidify the coating.

因为不同厚度的薄膜涂层需要不同的转速和温度参数,本发明在此给出一种具体的实施例:以60℃温度下制备200um PVDF/PTFE复合膜为例进行说明,具体的转速为ω1为1000r/min,ω21为180~300r/min,ω22为3000~3500r/min,ω23为3500~4000r/min,分为三个阶段进行,即技术方案中的低速喷射吸附阶段等三个阶段,ω1、ω21、ω22、ω23要依据加工要求进行相应的设定,可使ω22与ω23相等。Because thin film coatings of different thicknesses require different rotational speeds and temperature parameters, the present invention provides a kind of specific embodiment here: take preparation 200um PVDF/PTFE composite film under the temperature of 60 ℃ as example to illustrate, and specific rotational speed is ω1 1000r/min, ω21 180~300r/min, ω22 3000~3500r/min, ω23 3500~4000r/min, divided into three stages, that is, the low-speed jet adsorption stage in the technical plan and other three stages, ω1, ω21, ω22, and ω23 should be set according to the processing requirements, so that ω22 and ω23 can be equal.

如图2a至图2c所示,喷涂过程主要包括三个阶段,分别为低速喷射吸附阶段、提速涂液铺展阶段和高速旋转固化阶段。As shown in Figures 2a to 2c, the spraying process mainly includes three stages, which are the low-speed spraying adsorption stage, the accelerated coating liquid spreading stage, and the high-speed rotation curing stage.

(1)低速喷射吸附阶段:将具有一定粘度的涂液装入涂液供料装置7,启动喷料装置4和工件2,使其分别达到某一稳定的较低旋转速度ω1和ω21,启动涂液供料装置7,使涂液以稳定的速度通过供料管道输送到喷射圆盘的圆心处,在喷射圆盘产生的离心力作用下,涂液在喷射圆盘涂布均匀后喷射出去,以一定的速度撞击并吸附沉积在垂直的环形内腔表面,形成一个圆周的涂液吸附带;同时使喷射圆盘进行轴向移动,从内径大的位置移动到内径小的位置,喷射吸附形成一个沉积面,此时的涂液状态为点块状。(1) Low-speed spray adsorption stage: put the coating liquid with a certain viscosity into the coating liquid supply device 7, start the spray device 4 and the workpiece 2, and make them reach a certain stable lower rotational speed ω1 and ω21 respectively, start Coating liquid feeding device 7, so that the coating liquid is transported to the center of the spraying disc through the feeding pipeline at a stable speed, and under the action of the centrifugal force generated by the spraying disc, the coating liquid is sprayed out after the spraying disc is evenly coated. It hits and adsorbs and deposits on the surface of the vertical annular inner cavity at a certain speed to form a circumferential coating liquid adsorption zone; at the same time, the spray disc moves axially from a position with a large inner diameter to a position with a small inner diameter, forming a spray adsorption On a deposition surface, the state of the coating liquid at this time is in the form of dots and blocks.

如图3所示,为涂液在内腔表面的受力示意图。在低速喷射吸附阶段较低的速度ω1下,涂液经过喷料装置4喷射出来,在垂直内腔表面和锥形的内腔表面吸附沉积的过程中,受到的平行于环形内腔表面的剪切拉应力F剪切和结合力F结合,等于或大于点块状涂液自身的重力G,主要平衡了涂液向下流动的趋势,使得涂液吸附沉积在内腔的表面,形成点块状的涂液状态。此阶段所供给的涂液量比涂层薄膜所需的涂液量要多。As shown in Figure 3, it is a schematic diagram of the force on the surface of the inner cavity of the coating liquid. At the lower speed ω1 in the low-speed injection adsorption stage, the coating liquid is sprayed out through the spray device 4, and in the process of adsorption and deposition on the surface of the vertical inner cavity and the surface of the tapered inner cavity, the shear parallel to the surface of the annular inner cavity is received. The combination of shear stress F shear and bonding force F is equal to or greater than the gravity G of the dot-shaped coating liquid itself, which mainly balances the downward flow trend of the coating liquid, so that the coating liquid is adsorbed and deposited on the surface of the inner cavity to form dots The state of the coating liquid. The amount of coating liquid supplied at this stage is larger than that required to coat the film.

(2)提速涂液铺展阶段:在低速喷射吸附阶段得到的吸附沉积面后,提高工件2的旋转速度ω2,在剪切拉应力F剪切和离心压力F的作用下,使得到的点块状涂液进行铺展,涂层逐渐变薄,成为一块平整的涂层薄膜,不断提高工件2的旋转速度达到某一稳定值ω22,得到一张均匀、致密的涂层薄膜。(2) Speed-up coating liquid spreading stage: after the adsorption deposition surface obtained in the low-speed spray adsorption stage, the rotation speed ω2 of the workpiece 2 is increased, and under the action of shear tensile stress F shear and centrifugal pressure F separation , the obtained point The block coating solution spreads, the coating gradually becomes thinner, and becomes a flat coating film, and the rotation speed of the workpiece 2 is continuously increased to reach a certain stable value ω22, and a uniform and dense coating film is obtained.

在提速涂液铺展阶段,提高工件的旋转速度至ω22,使涂液所受的剪切拉应力F剪切和离心压力F增大,保持较高的速度ω22,涂液受到持续的较大的F剪切和F(在较大的转速作用下,此时有F剪切>>G、F结合>>G,涂液的自身重力的影响可以忽略不计),在F剪切的作用下,涂液迅速沿着内腔的表面向两边铺展,厚度逐渐变薄、变均匀,在F的作用下,铺展涂布的涂液与内腔表面的结合界面更加地致密,使其与表面结合得更加紧密。F剪切和F结合主要作用于涂液和内腔表面之间的结合层,使结合层更加致密和均匀,提升了涂层薄膜和和内腔表面的结合性能。In the speed-up coating liquid spreading stage, increase the rotation speed of the workpiece to ω22, so that the shear tensile stress F shear and centrifugal pressure F separation of the coating liquid will increase, and the high speed ω22 will be maintained, and the coating liquid will be subject to continuous large F- shear and F- separation (under the effect of larger rotational speed, there are F- shear >> G, F combination >> G, and the influence of self-gravity of the coating liquid can be ignored), the effect of F- shear Under this condition, the coating solution quickly spreads along the surface of the inner cavity to both sides, and the thickness gradually becomes thinner and more uniform. The surface is more tightly bonded. F- shear and F -bonding mainly act on the bonding layer between the coating liquid and the surface of the inner cavity, making the bonding layer more dense and uniform, and improving the bonding performance of the coating film and the surface of the inner cavity.

具体通过工件2的旋转速度来的控制涂层薄膜的厚度的关系为:Specifically, the relationship of controlling the thickness of the coating film by the rotational speed of the workpiece 2 is:

H∝(ω2)-b H∝(ω2) -b

其中,ω2为工件2的旋转速度,b是关于加热过程中涂液溶剂蒸发速率的常数。Among them, ω2 is the rotational speed of the workpiece 2, and b is a constant about the evaporation rate of the solvent of the coating liquid during the heating process.

在蒸发速率一定的前提下,一定粘度的涂液可以通过控制工件2的旋转速度ω2达到参数化控制涂层薄膜厚度的目的。Under the premise of a certain evaporation rate, the coating liquid with a certain viscosity can achieve the purpose of parametrically controlling the thickness of the coating film by controlling the rotation speed ω2 of the workpiece 2 .

(3)高速旋转固化阶段:在提速涂液铺展阶段得到涂层薄膜后,保持工件2稳定的高速旋转速度,启动加热装置5,使环形内腔达到稳定的成膜温度,在该温度下进行涂层薄膜固化和成形,最后形成一张厚度符合要求的涂层薄膜。(3) High-speed rotation curing stage: after the coating film is obtained in the speed-up coating liquid spreading stage, the workpiece 2 is kept at a stable high-speed rotation speed, and the heating device 5 is started to make the annular inner cavity reach a stable film-forming temperature. The coating film is cured and formed, and finally a coating film with the required thickness is formed.

在高速旋转固化阶段,工件在达到提速涂液铺展阶段的高速旋转且涂液进行充分的铺展涂覆后,得到一层具有一定厚度的极薄且致密的涂层薄膜,此时涂液的剪切拉应力F剪切和内腔表面与涂液的结合力F结合相等,垂直方向和锥形方向上的作用力平衡,因此,在垂直方向和锥形方向上不再发生延展,达到平衡的状态;离心压力F在保持不变的情况下,达到致密、极薄的效果,且达到平衡状态。保持高速的旋转速度,开启加热装置5,匀速地提升环形内腔的温度,达到涂层薄膜所需的蒸发温度后,在高速的旋转速度下恒温蒸发固化处理一定的时间,得到符合要求厚度的涂层薄膜。In the high-speed rotation curing stage, after the workpiece reaches the high-speed rotation of the speed-up coating liquid spreading stage and the coating liquid is fully spread and coated, a layer of extremely thin and dense coating film with a certain thickness is obtained. At this time, the shearing of the coating liquid The shear stress F shear and the bonding force F between the surface of the inner cavity and the coating liquid are equal, and the forces in the vertical direction and the conical direction are balanced. Therefore, no extension occurs in the vertical direction and the conical direction, and a balanced state; when the centrifugal pressure F is kept constant, the effect of compactness and ultra-thinness is achieved, and the state of equilibrium is reached. Keep the high-speed rotation speed, turn on the heating device 5, increase the temperature of the annular inner cavity at a uniform speed, and after reaching the evaporation temperature required by the coating film, conduct constant temperature evaporation and solidification treatment at a high-speed rotation speed for a certain period of time to obtain a coating that meets the required thickness. Coating film.

其中,具体的蒸发固化和成形过程中,涂层薄膜的厚度和涂液溶剂蒸发的速率的关系为:Among them, during the specific evaporation curing and forming process, the relationship between the thickness of the coating film and the evaporation rate of the coating solution solvent is:

H∝ub H∝u b

其中:b为关于溶剂蒸发速率的常数,u为涂液溶剂的蒸发速率。Among them: b is a constant about the solvent evaporation rate, u is the evaporation rate of the coating solution solvent.

在工件2的旋转速度一定的前提下,一定粘度的涂液可以通过控制蒸发的速率u达到参数化控制涂层薄膜厚度的目的。Under the premise that the rotation speed of the workpiece 2 is constant, the coating liquid with a certain viscosity can achieve the purpose of parametrically controlling the thickness of the coating film by controlling the evaporation rate u.

优选的,低速喷射吸附阶段、提速涂液铺展阶段和高速旋转固化阶段三个过程中均先加工内径较大且等径的内腔表面,后加工内径较小且变径的内腔表面。涂液在等径内腔表面和变径内腔表面上受力不同,导致涂液流动形式不一致的问题,需要通过设置不同的工件的旋转速度、涂料供给量来达到涂层薄膜厚度、致密性、结合性能一致的要求。具体为内径较小的部位旋转速度较大,供给量较多。Preferably, in the three processes of the low-speed jet adsorption stage, the speed-up coating liquid spreading stage and the high-speed rotation curing stage, the inner cavity surface with a larger inner diameter and equal diameter is processed first, and then the inner cavity surface with a smaller inner diameter and variable diameter is processed. The force of the coating liquid on the surface of the equal-diameter inner cavity and the surface of the variable-diameter inner cavity is different, resulting in the problem of inconsistent flow of the coating liquid. It is necessary to set different rotation speeds of the workpiece and paint supply to achieve the thickness and density of the coating film. , Combined with the requirements of consistent performance. Specifically, the part with a smaller inner diameter has a higher rotation speed and a larger supply amount.

采用本发明提供的加工装置和方法,可以有效的提高对微细器件的锥形变径内腔表面的涂覆改性加工质量,具体体现在涂覆的涂层薄膜和内腔表面的结合层更加致密和均匀,提高了两者的结合性能;且该涂层薄膜的厚度可以通过控制工件的旋转速度和加热蒸发固化的速率达到参数化控制的目的,解决现有技术无法参数化控制的难题;对于微小器件锥形变径内腔的涂覆,只要采用极小外径的旋转喷射台即可解决,不仅解决了微小器件的加工难题,还扩大了装置的适用范围。Adopting the processing device and method provided by the present invention can effectively improve the processing quality of the coating modification on the surface of the tapered diameter-changing inner cavity of the micro-devices, which is specifically reflected in the denser bonding layer between the coated coating film and the surface of the inner cavity and uniformity, which improves the bonding performance of the two; and the thickness of the coating film can achieve the purpose of parameterized control by controlling the rotation speed of the workpiece and the rate of heating, evaporation and solidification, and solve the problem that the existing technology cannot be controlled by parameterization; for The coating of the tapered and variable-diameter inner cavity of the micro-device can be solved as long as the rotary spray table with a very small outer diameter is used, which not only solves the processing problem of the micro-device, but also expands the scope of application of the device.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理,可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. a kind of surface of internal cavity coating processing unit (plant) is it is characterised in that include:
Work box (6);
It is arranged in described work box (6), be used for gripping the work piece holder (3) of workpiece (2);
Described work piece holder (3) can be driven to make first tumbler (11) of speed-changing rotation;
Can extend into described workpiece (2) inner chamber and can be to the material-spraying device (4) of inner chamber surface spraying coating, described material spray Device (4) can be axially moveable;
The second tumbler that described material-spraying device (4) is rotated coaxially can be driven with described work piece holder (3) work;
Described material-spraying device (4) is provided with the masking liquid feed box (7) of coating;
Connect described masking liquid feed box (7) and described material-spraying device (4), the feeder sleeve (8) for supplying coating;
Heater (5) to the inner chamber heating of described workpiece (2).
2. conical internal cavity face coat processing unit (plant) according to claim 1 is it is characterised in that described material-spraying device (4) For the injection disk that can rotate around the center of circle, the center of described injection disk opens up through hole, the painting flowed out from described feeder sleeve (8) Material via through holes flow to the surface of described injection disk.
3. conical internal cavity face coat processing unit (plant) according to claim 2 is it is characterised in that described feeder sleeve (8) is Flexible pipe;Described feeder sleeve (8) is connected with described injection disk rotational, and described injection disk is relatively rotated with described feeder sleeve (8).
4. conical internal cavity face coat processing unit (plant) according to claim 2 it is characterised in that described injection disk logical Be connected on hole the rotation pipe (41) of hard, described rotates pipe (41) and described injection disk synchronous rotary;Described feeder sleeve (8) rotate with described rotation pipe (41) and be connected feeding.
5. the conical internal cavity face coat processing unit (plant) according to any one of Claims 1-4 is it is characterised in that described painting Liquid feed box (7) is arranged at the bottommost of described work box (6), and described work piece holder (3) is arranged at the top of described work box (6) Portion.
6. conical internal cavity face coat processing unit (plant) according to claim 5 is it is characterised in that described heater (5) It is looped around the periphery of described feeder sleeve (8), the through hole that described heater (5) is opened up by top circumference is to described workpiece (2) Inner chamber injection hot blast.
7. conical internal cavity face coat processing unit (plant) according to claim 6 is it is characterised in that described work piece holder (3) Top also set up overhead gage (1), described first tumbler (11) is arranged on described overhead gage (1).
8. conical internal cavity face coat processing unit (plant) according to claim 5 is it is characterised in that described work box (6) is interior It is removably disposed collecting board (61), described collecting board (61) is used for collecting the coating flowing down from described work (2).
9. a kind of conical internal cavity face coat processing method is it is characterised in that include:
Workpiece (2) is clamped on work piece holder (3);
Start the first actuating device and the second actuating device, make described work piece holder (3) and described material-spraying device (4) respectively with ω 21 and ω 1 rotating speed rotating Vortex;
Start masking liquid feed box (7), make coating be transported to described material-spraying device (4) with stable speed by feeder sleeve (8);
Start described material-spraying device (4) to move axially, make coatings in the surface of internal cavity of described workpiece (2);
The rotating speed lifting described work piece holder (3), to ω 22, makes coating form even compact in the surface of internal cavity of described workpiece (2) Thin film;
The rotating speed lifting described work piece holder (3) is to ω 23, and opens heater (5), makes curing of coatings molding.
10. conical internal cavity face coat processing method according to claim 9 is it is characterised in that the rotating speed of ω 1 is The rotating speed of 1000r/min, ω 21 is 180~300r/min, and the rotating speed of ω 22 is 3000~3500r/min, and the rotating speed of ω 23 is 3500~4000r/min.
CN201611094568.XA 2016-12-01 2016-12-01 Device and method for machining coating layer on surface of conical inner cavity Pending CN106391370A (en)

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CN115957916A (en) * 2022-11-25 2023-04-14 江苏中车电机有限公司 Automatic spraying device for inner surface of large-sized cylindrical part

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Application publication date: 20170215