A kind of test device of rolling bearing rotating accuracy
Technical field
The present invention relates to a kind of bearing testing devices.More particularly to a kind of test device of rolling bearing rotating accuracy.
Background technique
Rolling bearing is one of the important spare part for turning round class mechanical equipment, its performance directly affects the property of equipment
Energy.The changing rule for studying the factors such as rotating accuracy and the running environment of main shaft determines that main shaft is best pre- under different operating conditions
Clamp force helps to improve the machining accuracy of main shaft.In order to meet the requirement of high-speed, high precision, the requirement to bearing accuracy is also gradually
It improves.However, first having to test its precision to study bearing accuracy.If bearing is placed in main shaft
It tests, test result will receive influence from the other error components of main shaft, for example the deviation from circular from of test ball, main shaft is inclined
Heart error etc..The turn error of bearing can be coupled with the deviation from circular from of main shaft axle journal and bearing hole, be difficult to separate.Institute
With to accurately measure rotating accuracy of the bearing under different pretightning forces, different lubricating conditions, bearing must be in simulation operating condition
Test device on, individually tested and analyzed.Currently, structure is complicated for most of bearing testing device, measuring accuracy is low,
Practical application value is smaller.
Summary of the invention
The technical problem to be solved by the invention is to provide one kind can be in different bearing pre-fastenings, different rotating speeds and load
Under the conditions of lotus, the rotating accuracy of test bearing analyzes the test device of the rolling bearing rotating accuracy of test data.
The technical scheme adopted by the invention is that: a kind of test device of rolling bearing rotating accuracy, including setting are being propped up
Support reference the main shaft on table top, it is described with reference to being provided with mandrel on main shaft, the top quartile of the mandrel in bearing cap inside, and
And the outer peripheral surface of part is connected with the inner peripheral surface of the bearing cap by bearing to be measured on the mandrel, it is described to refer to main shaft
Upper surface be provided with displacement sensor bracket, the mandrel is located on the inside of the displacement sensor bracket, the displacement sensing
Two degrees of freedom flexure hinge mechanism is provided with by flexible hinge fixed plate above device bracket, the bearing cap is fixed on described two
On the bottom face center of freedom degree flexure hinge mechanism, the outer peripheral surface that the bearing cap is corresponded on the displacement sensor bracket is set
The capacitance displacement sensor for measuring bearing cap horizontal displacement is equipped with, on the upper surface of the two degrees of freedom flexure hinge mechanism
It is provided with for applying pretightning force to bearing to be measured and measure the vertical force measuring device of pretightning force size simultaneously.
The capacitance displacement sensor includes X to capacitance displacement sensor and Y-direction capacitance displacement sensor.
The two degrees of freedom flexure hinge mechanism includes frame, and symmetrical is integrally formed in the frame inner periphery
Four structures it is identical concatenate the first axle mechanism formed by two semicircle hook hinge structures, be formed in the frame
The fixed disk for being used to fix the bearing cap at center, the outer periphery of the fixed disk is respectively by by a semicircle Hooke's hinge
Chain first axle mechanism described in the first axle mechanism integrally connected four being configured to.
The counterbore for fixing the bearing cap is formed in the fixed disk.
The vertical force measuring device includes: the load cylinder on air cylinder support, the load cylinder is arranged in
Cylinder rod bottom end force snesor is connected by force snesor pedestal through air cylinder support, be connected on the force snesor and institute
The central part for stating two degrees of freedom flexure hinge mechanism is the loading head of Hertz contact.
The upper end of the loading head is that helicitic texture is used to the force snesor be threaded connection, and lower end is spherical structure
For the central part Hertz contact with the two degrees of freedom flexure hinge mechanism.
The lower part of the air cylinder support is fixed on the shell with reference to main shaft.
A kind of test device of rolling bearing rotating accuracy of the invention, can be in different bearing pre-fastenings, different rotating speeds
Under load-up condition, the rotating accuracy of test bearing is analyzed test data, is studied the bearing accuracy under different operating conditions,
Foundation is provided for geometric parameter and the running parameter determination of bearing.The advantages and positive effects of the present invention are:
1) pretightning force is applied to bearing to be measured by load cylinder, and the big of pretightning force is accurately measured by force snesor
It is small, actual condition can be simulated, rotating accuracy of the bearing to be measured under different pretightning forces is measured;
2) by the bearing inner race rotation to be measured of the reference main shaft drives of high precision high rigidity, pass through two degrees of freedom flexible hinge
Mechanism prevents the outer ring of bearing to be measured from rotating with inner ring, can prevent the influence of other deviation from circular froms, does not have to carry out error separate;
3) displacement data is measured by the capacitance displacement sensor of nanometer resolution, certainly by bearing radial rigidity and two
Correction factor is fitted by the rigidity of the X of degree flexure hinge mechanism, Y-direction, measured displacement data are modified, improves test
Precision.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of the test device of rolling bearing rotating accuracy of the present invention;
Fig. 2 is a kind of cut-away view of the test device primary structure of rolling bearing rotating accuracy of the present invention;
Fig. 3 is capacitance displacement sensor distribution schematic diagram in the present invention;
Fig. 4 is the structural schematic diagram of two degrees of freedom flexure hinge mechanism in the present invention;
Fig. 5 is a kind of the first isoboles of rigidity of the test device of rolling bearing rotating accuracy of the present invention;
Fig. 6 is a kind of the second isoboles of rigidity of the test device of rolling bearing rotating accuracy of the present invention.
In figure
1: load cylinder 2: air cylinder support
3: force snesor pedestal 4: force snesor
5: loading head 6: two degrees of freedom flexure hinge mechanism
6-1: frame 6-2: first axle mechanism
6-3: fixed disk 6-4: first axle mechanism
6-5: counterbore 7: bearing cap
8: bearing 9 to be measured: capacitance displacement sensor
9-1:X is to capacitance displacement sensor 9-2:Y to capacitance displacement sensor
10: mandrel 11: flexible hinge fixed plate
12: displacement sensor bracket 13: referring to main shaft
Specific embodiment
It is made in detail below with reference to test device of the embodiment and attached drawing to a kind of rolling bearing rotating accuracy of the invention
Explanation.
As shown in Figure 1 and Figure 2, the test device of a kind of rolling bearing rotating accuracy of the invention, including be arranged in supporting table
Reference main shaft 13 on face, it is described to be placed vertically with reference to main shaft 13, mandrel 10, the mandrel are provided on the reference main shaft 13
10 top quartile in the inside of bearing cap 7, also, on the mandrel 10 outer peripheral surface of part and the bearing cap 7 inner peripheral surface
It is connected by bearing 8 to be measured, the inner ring for driving the bearing to be measured by the upper part of mandrel 10 with reference to main shaft 13
Rotation.The upper surface with reference to main shaft 13 is provided with displacement sensor bracket 12, and the mandrel 10 is located at the displacement sensing
On the inside of device bracket 12, two degrees of freedom flexible hinge is provided with by flexible hinge fixed plate 11 above the displacement sensor bracket 12
Chain mechanism 6, the bearing cap 7 are fixed on the bottom face center of the two degrees of freedom flexure hinge mechanism 6, the displacement sensing
Corresponded on device bracket 12 bearing cap 7 outer peripheral surface be provided with for measuring 7 horizontal displacement of bearing cap capacitive displacement sensing
Device 9 is provided on the upper surface of the two degrees of freedom flexure hinge mechanism 6 pretightning force and same for applying to bearing 8 to be measured
When measure pretightning force size vertical force measuring device.
As shown in figure 3, the capacitance displacement sensor 9 includes X to capacitance displacement sensor 9-1 and Y-direction capacitive displacement
Sensor 9-2.The capacitance displacement sensor 9 has nanometer resolution, and has the precision of very high test, test process
In, the capacitance displacement sensor 9 measures the circular runout of the bearing cap 7, position measured by the capacitance displacement sensor 9
It moves data and receives the influence of the two degrees of freedom flexure hinge mechanism 6, need the displacement data to X, Y-direction multiplied by ζXAnd ζYInto
Row amendment.X is obtained according to the stiffnes s equivalent map analysis of Fig. 5, Fig. 6, the displacement correction coefficient of Y-direction is respectively as follows:
Wherein, kXFor two degrees of freedom flexure hinge mechanism X to rigidity, kYY-direction for two degrees of freedom flexure hinge mechanism is rigid
Degree, kBFor the radial rigidity of bearing to be measured.
As shown in figure 4, the two degrees of freedom flexure hinge mechanism 6 includes frame 6-1, symmetrical is integrally formed in
Four structures of the frame 6-1 inner periphery are identical to concatenate the first axle machine formed by two semicircle hook hinge structures
Structure 6-2 is formed in the outer of the fixed disk 6-3, the fixed disk 6-3 for fixing the bearing cap 7 at the center the frame 6-1
Periphery passes through described in the first axle mechanism 6-4 integrally connected four that is formed as a semicircle hook hinge structure the respectively
One linkage 6-2.The counterbore 6-5 for fixing the bearing cap 7 is formed on the fixed disk 6-3.Described two are freely
Spending flexure hinge mechanism 6 has biggish rotational stiffness and lesser radial rigidity, and the fixed disk 6-3 of the center portion thereof point is can
Movable part can move in certain stroke, can also prevent the outer ring of the bearing to be measured 8 by moment of friction effect with
Inner ring rotation.
As shown in Figure 1, the vertical force measuring device includes: the load cylinder 1 on air cylinder support 2 is set,
The lower part of the air cylinder support 2 is fixed on the shell with reference to main shaft 13.Cylinder is run through in the cylinder rod bottom end of the load cylinder 1
Bracket 2 connects force snesor 4 by force snesor pedestal 3, is connected with and the two degrees of freedom flexible hinge on the force snesor 4
The central part of chain mechanism 6 is the loading head 5 of Hertz contact, and the load cylinder 1 controls its output pressure by regulating valve,
The load cylinder 1 exports pretightning force and can directly be measured by the force snesor 4.The upper end of the loading head 5 is helicitic texture
For being to be threadedly coupled with the force snesor 4, lower end is that spherical structure is used for and the two degrees of freedom flexure hinge mechanism 6
Central part Hertz contact.
A kind of working principle of the test device of rolling bearing rotating accuracy of the invention:
First bearing 8 to be measured is installed according to mode shown in Fig. 1 before test, the bolt of flexible hinge fixed plate 11 not twist
Tightly, it is loaded by loading cylinder 1, after the completion of load, tightens all bolts of flexible hinge fixed plate 11, sensed by power
Device 4 measures the size of applied pretightning force, and keeps pretightning force constant.
Rotation refers to main shaft 13, starts to test, the mandrel 10 connected with reference to main shaft 13 also can with rotation, and then drive to
The inner ring rotation for surveying bearing 8, due to the rigidity with higher of reference main shaft 13 and rotating accuracy, so the inner ring of bearing to be measured 8
Axis of rotation approximation it is motionless, if bearing to be measured 8, there are turn error, the outer ring of bearing 8 to be measured can generate radial bounce,
And the outer ring of bearing 8 to be measured is connected by bearing cap 7 with the central part fixed disk 6-3 of two degrees of freedom flexure hinge mechanism 6, two
Freedom degree flexure hinge mechanism 6 can Approximate Equivalent handled at spring, capacitance displacement sensor 9 measures the circular runout of bearing cap 7,
The circular runout of the outer ring of bearing 8 to be measured is namely measured, then measured displacement value is modified by correction factor, after amendment
Displacement be bearing 8 to be measured turn error.
Although the preferred embodiment of the present invention is described above in conjunction with attached drawing, the invention is not limited to upper
The specific embodiment stated, the above mentioned embodiment is only schematical, be not it is restrictive, this field it is common
Technical staff under the inspiration of the present invention, without breaking away from the scope protected by the purposes and claims of the present invention, may be used also
By make it is many in the form of, within these are all belonged to the scope of protection of the present invention.