CN106513634A - Wax mold structure for high-temperature resisting alloy vacuum suction casting - Google Patents
Wax mold structure for high-temperature resisting alloy vacuum suction casting Download PDFInfo
- Publication number
- CN106513634A CN106513634A CN201611167872.2A CN201611167872A CN106513634A CN 106513634 A CN106513634 A CN 106513634A CN 201611167872 A CN201611167872 A CN 201611167872A CN 106513634 A CN106513634 A CN 106513634A
- Authority
- CN
- China
- Prior art keywords
- wax
- base
- column connection
- connection strap
- pattern structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 47
- 239000000956 alloy Substances 0.000 title claims abstract description 47
- 238000005266 casting Methods 0.000 title claims abstract description 35
- 238000009415 formwork Methods 0.000 claims description 36
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000007711 solidification Methods 0.000 abstract description 7
- 230000008023 solidification Effects 0.000 abstract description 7
- 238000001816 cooling Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 18
- 238000005495 investment casting Methods 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 5
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/06—Vacuum casting, i.e. making use of vacuum to fill the mould
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention relates to a wax mold structure for high-temperature resisting alloy vacuum suction casting. The wax mold structure is characterized by consisting of a base, a top platform and a communicating structure for connecting the base with the top platform; the base is a conical structure; the communicating structure consists of columnar connecting bars distributed between the base and the top platform; and gaps exist between the adjacent columnar connecting bars. The wax mold structure consists of the top platform at the upper part, the base at the lower part and the communicating structure for connecting the upper and lower parts at the middle part; and as all the parts are delicate in structural setting, proper in layout setting and reasonable in structure, the cooling speed can be accelerated, the sequential solidification time is shortened, the improvement of the casting production efficiency is guaranteed, the gas emission is facilitated, and the excellent mold filling environment is created.
Description
Technical field
The present invention relates to the technical field of hot investment casting, specifically a kind of wax for high-temperature alloy suction pouring
Mode structure.
Background technology
Suction pouring belongs to Special Processes of Metal Castings technique, is a kind of advanced foundry engieering.Because its liquid metals utilization rate is high, foundry goods
Precision height, quality height, energy saving, low cost and other advantages, are widely used in commercial machine, mechanical part, vapour in developed country
In many important precision casting manufactures such as turbine blade, guided missile wing.The technology is taken for 1975 by Hitchiner companies of the U.S.
Patent is obtained, and realizes core technology block.At present, suction pouring is mainly used in the essence of the low-temperature alloys such as aluminium alloy in China
Close casting, is rarely applied to the hot investment casting of high-temperature alloy.
Formwork for suction pouring had both required that higher intensity also required that certain gas permeability, so just can guarantee that and fills type
Stage smoothly draws alloy solution, and formwork full of Stability Analysis of Structures after alloy solution.But the intensity of totally-enclosed formwork structure and
Gas permeability is a pair conflicting performances, and this results in most of formwork structure in the market and is difficult to be adapted to high temperature resistant conjunction
Golden suction pouring.If produced by force easily there are various perils.
The content of the invention
It is an object of the invention to provide a kind of improved wax-pattern structure for high-temperature alloy suction pouring, the wax-pattern
Structure setting is novel, goes for the hot investment casting of high-temperature alloy, is effect with protrusion, furthermore, it is understood that due to knot
Structure is simple, effectively, by connectivity structure effectively connection base and top platform so that wax-pattern structure keeps higher intensity and thoroughly
Gas, construction well fill type environment so that present invention can apply to the hot investment casting of the small-sized foundry goods of high temperature alloy.
To achieve these goals, the technical scheme is that：A kind of wax-pattern for high-temperature alloy suction pouring
Structure, it is characterised in that：Described wax-pattern structure is by base, top platform and connecting for connect base and top platform
Structure is constituted；The tapered structure of described base, described connectivity structure is by the column being distributed between base and top platform
Connection strap is constituted, and there is gap between adjacent column connection strap.
Preferably, the surrounding of wax-pattern structure is distributed with formwork foundry goods, and each formwork foundry goods is by a running channel and molten steel stream
Passage is connected；Described running channel includes elbow running channel.
Preferably, described base includes bottom supporting face and the pyramidal structure being located at below bottom supporting face, taper knot
Structure domain is connected by arc surface transition between bottom supporting face；Described column connection strap is square column, cylinder or triangular prism；Top
Portion's platform is in the form of annular discs.
During use, the wax-pattern structure of the present invention includes three parts, is the top platform on top respectively, the base of bottom and
Middle part is constituted to the connectivity structure for connecting upper and lower part, as Each part arranges exquisite, while layout sets between each several part
Put appropriate, fine structure rationally, rate of temperature fall not only can be improved and then the consecutive solidification time is reduced, it is ensured that castings production is imitated
The raising of rate, also helps the discharge of gas, and type environment is well filled in construction.Top platform structure is more beneficial for component pair outside upper end
The compression of formwork, makes formwork and stalk coordinate more closely, prevents alloy solution from leaking.This wax-pattern structure is assembled into one
Afterwards, light casting group tree, shell processed, dewaxing, roasting formation suction pouring formwork mechanism can be carried out.Pass through by this formwork structure
The small-sized foundry goods of high-temperature alloy that process for suction casting is produced can further lift suction pouring castings production efficiency.
Description of the drawings
Fig. 1 is the structural representation that the wax-pattern structure of the present invention removes formwork foundry goods.
Fig. 2 is the schematic diagram of the wax-pattern structure of the present invention.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples.
Label in each accompanying drawing is expressed as follows：1 base, 2 connectivity structures, 3 top platforms.
A kind of wax-pattern structure for high-temperature alloy suction pouring of the present invention, its difference with the prior art exist
In：Connectivity structure of the described wax-pattern structure by base, top platform and for connect base and top platform is constituted；It is described
The tapered structure of base, described connectivity structure is made up of the column connection strap being distributed between base and top platform, phase
There is gap between adjacent column connection strap.
Optionally, the surrounding of wax-pattern structure is distributed with formwork foundry goods, and each formwork foundry goods is by a running channel and molten steel stream
Passage is connected；Described running channel includes elbow running channel.
Optionally, described base includes bottom supporting face and the pyramidal structure being located at below bottom supporting face, taper knot
Structure domain is connected by arc surface transition between bottom supporting face；Described column connection strap is square column, cylinder or triangular prism；Top
Portion's platform is in the form of annular discs.What middle column connection strap can form connection foundry goods fills type running channel, while can be by a group tree group
More foundry goods, elongated structure itself improve rate of temperature fall and then reduce the consecutive solidification time, it is ensured that castings production efficiency
Raising.Top round pie platform structure is connected with lower end structure, forms intermediate throughholes, be conducive to gas after shell processed
Type environment is well filled in discharge, construction.Platform structure is more beneficial for compression of the component to formwork outside upper end, matches somebody with somebody formwork and stalk
Close more closely, prevent alloy solution from leaking.After this wax-pattern structure is assembled into one, light casting group tree, shell processed can be carried out, taken off
Wax, roasting form suction pouring formwork mechanism.By the high temperature resistant that this formwork structure is produced by process for suction casting
The small-sized foundry goods of alloy can further lift suction pouring castings production efficiency.
In one embodiment, base is provided with least 3 column connection straps, and column connection strap is uniformly arranged on base
On.Here the connection strap of column is square, the gap between described adjacent prismatic column connection strap and column connection strap diameter
Ratio be 2:1；The two ends of described square column connection strap are equipped with trumpet-shaped pedestal, trumpet-shaped pedestal respectively with top surface
Platform is connected with base.
Further, the middle part of square column connection strap can be provided with the curved surface to contract, i.e., whole square column
The mid diameter of connection strap is less than two ends diameter, and mid diameter is 1.5 with two ends diameter ratio：2, such mode can be improved
Rate of temperature fall and then reduction consecutive solidification time, it is ensured that the raising of castings production efficiency.
In one embodiment, base is provided with 3-12 root column connection straps, and column connection strap is square column connection strap,
Column connection strap is started setting up from base center, and along center column connection strap in dispersion shape layer from inside to outside successively
Layer is arranged, and the gap being provided between adjacent column connection strap is to fill type running channel.
Gap between described adjacent prismatic column connection strap is 1.5 3 with column connection strap diameter ratio:1；It is described
The two ends of square column connection strap be equipped with trumpet-shaped pedestal, trumpet-shaped pedestal respectively with top surface platform and base phase
Even.In the designed wax-pattern structure for high-temperature alloy process for suction casting, described middle rectangular bars connectivity structure
Connection foundry goods can be formed fills type running channel, because rectangular bars size is through reasonably optimizing, can be more by group tree group
Foundry goods, it is also possible to reduce the consecutive solidification time.Ensure that the raising of process for suction casting castings production efficiency.
In one embodiment, base is provided with 6-9 bar square pillar connection straps, described square pillar pars intermedia
Diameter less than both ends diameter.It is in the designed wax-pattern structure for high-temperature alloy process for suction casting, described
Top round pie platform structure is connected with lower end structure, after shell processed forms intermediate throughholes, is conducive to the discharge of gas.It is flat
Platform structure is more beneficial for compression of the component to formwork outside upper end, formwork and stalk is coordinated more closely, prevents alloy solution from letting out
Leakage.
In one embodiment, the surrounding of wax-pattern structure is distributed with formwork foundry goods, and each formwork foundry goods passes through a running channel
It is connected with molten steel circulation road；Described running channel includes elbow running channel.One end of described elbow running channel is vertical with molten steel circulation road
Connection, the other end are connected with the casting gate of formwork foundry goods, and intermediate connector need to be avoided at the setting of elbow running channel.Elbow running channel
It is connected with formwork foundry goods by hollow via-hole, hollow via-hole outwardly convex is simultaneously connected with the bottom of elbow running channel.After making
Formwork can carry out roasting using 500-1200 DEG C of arbitrary temp, carry out high-temperature alloy in putting into suction pouring equipment after roasting
The hot investment casting of small-sized foundry goods.The small-sized foundry goods of high-temperature alloy described here includes that high temperature resistant stainless steel, steel alloy, titanium are closed
Gold, titanium-aluminium alloy etc..
In a specific embodiment, wax-pattern is divided into three parts：Bottom pyramidal structure, middle rectangular bars connection knot
Structure and top round pie platform structure.The taper surface that bottom pyramidal structure will be formed and stalk coordinates, connection stalk guiding
Alloy solution fills type upwards.Middle rectangular bars connectivity structure can form connection foundry goods and fill type running channel, while can pass through
The more foundry goods of group tree group, elongated structure itself improve rate of temperature fall and then reduce the consecutive solidification time, it is ensured that foundry goods is given birth to
Produce the raising of efficiency.Top round pie platform structure is connected with lower end structure, forms intermediate throughholes, be conducive to after shell processed
Type environment is well filled in the discharge of gas, construction.Platform structure is more beneficial for compression of the component to formwork outside upper end, makes formwork and liter
Liquid pipe coordinates more closely, prevents alloy solution from leaking.After this wax-pattern structure is assembled into one, can carry out light casting group tree,
Shell processed, dewaxing, roasting form suction pouring formwork mechanism.Produced by process for suction casting by this formwork structure
The small-sized foundry goods of high-temperature alloy can further lift suction pouring castings production efficiency.
In the designed wax-pattern structure for high-temperature alloy process for suction casting, described bottom pyramidal structure is by shape
Into the taper surface coordinated with stalk, connection stalk guiding alloy solution fills type upwards.
In the designed wax-pattern structure for high-temperature alloy process for suction casting, described middle rectangular bars connection
Structure can form connection foundry goods and fill type running channel, because rectangular bars size is through reasonably optimizing, can be by group tree group more
Many foundry goods, it is also possible to reduce the consecutive solidification time.Ensure that the raising of process for suction casting castings production efficiency.
In the designed wax-pattern structure for high-temperature alloy process for suction casting, described top round pie platform knot
Structure is connected with lower end structure, after shell processed forms intermediate throughholes, is conducive to the discharge of gas.Platform structure is more beneficial for
Compression of the outer component in end to formwork, makes formwork and stalk coordinate more closely, prevents alloy solution from leaking.
In the designed wax-pattern structure for high-temperature alloy process for suction casting, described wax-pattern structure can be applicable to
The wax-pattern structure for assembling is carried out a group tree, shell processed, dewaxing, forms vacuum after roasting by the process for suction casting of high-temperature alloy
Casting process formwork mechanism is inhaled, wherein shell processed adopts 6 layers of process for making shell, includes zircon sand, mullite, magnesia, silica sand with sand material
In one or more.
In the designed wax-pattern structure for high-temperature alloy process for suction casting, described wax-pattern structure can be applicable to
The process for suction casting of high-temperature alloy, formwork can carry out roasting using 500-1200 DEG C of arbitrary temp, put into true after roasting
The hot investment casting of the small-sized foundry goods of high-temperature alloy is carried out in suction casting machine.
In the designed wax-pattern structure for high-temperature alloy process for suction casting, described wax-pattern structure can be applicable to
The process for suction casting of high-temperature alloy, high-temperature alloy include high temperature resistant stainless steel, steel alloy, titanium alloy, titanium-aluminium alloy etc..
Above content is with reference to specific preferred embodiment further description made for the present invention, it is impossible to assert
The present invention is embodied as being confined to above-mentioned these explanations.For general technical staff of the technical field of the invention,
Without departing from the inventive concept of the premise, some simple deduction or replace can also be made, the present invention should be all considered as belonging to
Protection domain.
Claims (9)
1. a kind of wax-pattern structure for high-temperature alloy suction pouring, it is characterised in that：Described wax-pattern structure by base,
Top platform and the connectivity structure for connect base and top platform are constituted；
The tapered structure of described base, described connectivity structure is by the column connection strap being distributed between base and top platform
Constitute, between adjacent column connection strap, there is gap.
2. the wax-pattern structure for high-temperature alloy suction pouring according to claim 1, it is characterised in that：Wax-pattern structure
Surrounding formwork foundry goods is distributed with, each formwork foundry goods is connected with molten steel circulation road by a running channel；Described running channel includes
Elbow running channel.
3. the wax-pattern structure for high-temperature alloy suction pouring according to claim 1, it is characterised in that：Described bottom
Seat includes bottom supporting face and the pyramidal structure being located at below bottom supporting face, by circle between the bottom supporting face of pyramidal structure domain
Cambered surface transition connects；
Described column connection strap is square column, cylinder or triangular prism；Top platform is in the form of annular discs.
4. the wax-pattern structure for high-temperature alloy suction pouring according to claim 1, it is characterised in that：Set on base
There are at least 3 column connection straps, column connection strap is uniformly arranged on base.
5. the wax-pattern structure for high-temperature alloy suction pouring according to claim 1, it is characterised in that：Set on base
There are 3-12 root column connection straps, column connection strap is square column connection strap, column connection strap is started setting up from base center,
And the column connection strap along center is arranged successively from inside to outside layer by layer in dispersion shape, is provided between adjacent column connection strap
Gap to fill type running channel.
6. the wax-pattern structure for high-temperature alloy suction pouring according to claim 5, it is characterised in that：Described phase
Gap between adjacent square column connection strap is 1.5 3 with column connection strap diameter ratio:1；
The two ends of described square column connection strap are equipped with trumpet-shaped pedestal, trumpet-shaped pedestal respectively with top surface platform and
Base is connected.
7. the wax-pattern structure for high-temperature alloy suction pouring according to claim 1, it is characterised in that：Set on base
The diameter for having 6-9 bar square pillar connection straps, described square pillar pars intermedia is less than the diameter at both ends.
8. the wax-pattern structure for high-temperature alloy suction pouring according to claim 2, it is characterised in that：Described is curved
One end and the molten steel circulation road vertical connection of head running channel, the other end be connected with the casting gate of formwork foundry goods, and elbow running channel sets
Intermediate connector need to be avoided in the place of putting.
9. the wax-pattern structure for high-temperature alloy suction pouring according to claim 2, it is characterised in that：Elbow running channel
It is connected with formwork foundry goods by hollow via-hole, hollow via-hole outwardly convex is simultaneously connected with the bottom of elbow running channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611167872.2A CN106513634A (en) | 2016-12-16 | 2016-12-16 | Wax mold structure for high-temperature resisting alloy vacuum suction casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611167872.2A CN106513634A (en) | 2016-12-16 | 2016-12-16 | Wax mold structure for high-temperature resisting alloy vacuum suction casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106513634A true CN106513634A (en) | 2017-03-22 |
Family
ID=58340890
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611167872.2A Pending CN106513634A (en) | 2016-12-16 | 2016-12-16 | Wax mold structure for high-temperature resisting alloy vacuum suction casting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106513634A (en) |
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