CN106531849B - Solar panel detecting device - Google Patents
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- CN106531849B CN106531849B CN201611258281.6A CN201611258281A CN106531849B CN 106531849 B CN106531849 B CN 106531849B CN 201611258281 A CN201611258281 A CN 201611258281A CN 106531849 B CN106531849 B CN 106531849B
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- 238000004140 cleaning Methods 0.000 claims abstract description 53
- 238000001514 detection method Methods 0.000 claims abstract description 27
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 22
- 239000004411 aluminium Substances 0.000 claims 4
- 239000007787 solid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/26—Testing of individual semiconductor devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/30—Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Cleaning In General (AREA)
Abstract
本发明涉及光伏组件技术领域,尤其是一种太阳能电池板检测装置,太阳能电池板包括电池层组件及设置在电池层组件四周的铝边框,该检测装置包括底座和平台,平台固定在底座上,平台上开设有与铝边框相匹配的滑槽,平台上位于滑槽的输入端设置有清洁输入组件,本发明太阳能电池板检测装置可用于自动化生产线,通过将太阳能电池板竖直放置在滑槽中,在清洁输入组件将太阳能电池板输送至检测工位的同时,主动清洁辊和从动清洁辊对电池层组件的正面及背面进行清洁,去除表面的污垢,提高检测的准确性,由两个人分别站在平台的两侧同时分别查看电池层组件的正面及背面,大大提高了检测效率。
The invention relates to the technical field of photovoltaic modules, in particular to a solar cell panel detection device. The solar cell panel includes a battery layer assembly and an aluminum frame arranged around the cell layer assembly. The detection device includes a base and a platform, and the platform is fixed on the base. A chute matching the aluminum frame is provided on the platform, and a cleaning input assembly is provided at the input end of the chute on the platform. The solar panel detection device of the present invention can be used in an automated production line. By placing the solar panel vertically on the chute In the process, while cleaning the input assembly and transporting the solar panel to the detection station, the active cleaning roller and the driven cleaning roller clean the front and back of the battery layer assembly to remove dirt on the surface and improve the accuracy of detection. Individuals stand on both sides of the platform and check the front and back of the battery layer components at the same time, which greatly improves the detection efficiency.
Description
技术领域technical field
本发明涉及光伏组件技术领域,尤其是一种太阳能电池板检测装置。The invention relates to the technical field of photovoltaic components, in particular to a detection device for solar panels.
背景技术Background technique
太阳能电池板在组装过程中,由于手工接触、操作环境的影响或其它意外因素,可能会产生一些不利效果,比如电池片破裂、表面遗留脏物(包括锡点,涂锡铜带,头发等)、电池片间距(片与片之间,串与串之间)不均、电池片拼接正负极拼反、隔条的位置不正确、背材的正反面盖反、玻璃表面有划伤、电池片与玻璃边上的间距有偏差、电池片整体存在色差等肉眼可辨的缺陷。这些缺陷不仅直接降低了太阳能电池板的整体外观品质,而且也对太阳能电池板的性能造成一定影响,随着工业自动化的普及现有的对太阳能电池板外观进行检测的装置无法运用于自动生成线,现有的检测装置其由于太阳能电池板表面的指纹、毛发或灰尘等原因容易导致误判,检测效率低。During the assembly process of solar panels, due to manual contact, the influence of the operating environment or other accidental factors, some adverse effects may occur, such as cell rupture, dirt left on the surface (including tin points, tinned copper strips, hair, etc.) , The spacing between cells (between cells, between strings) is uneven, the positive and negative electrodes of the cell splicing are reversed, the position of the spacer is incorrect, the front and back of the back material are reversed, the glass surface is scratched, The distance between the battery sheet and the glass edge is deviated, and the overall color difference of the battery sheet is visible to the naked eye. These defects not only directly reduce the overall appearance quality of solar panels, but also have a certain impact on the performance of solar panels. With the popularization of industrial automation, the existing devices for detecting the appearance of solar panels cannot be used in automatic production lines. , the existing detection device is likely to cause misjudgment due to fingerprints, hair or dust on the surface of the solar panel, and the detection efficiency is low.
发明内容Contents of the invention
本发明要解决的技术问题是:为了解决现有技术中的对太阳能电池板外观进行检测的装置其一般容易存在误判,检测效率低的问题,现提供一种太阳能电池板检测装置,该检测装置可应用于自动化生产线。The technical problem to be solved by the present invention is: in order to solve the problem that the device for detecting the appearance of solar panels in the prior art is prone to misjudgment and low detection efficiency, a solar panel detection device is now provided. The device can be applied to an automatic production line.
本发明解决其技术问题所采用的技术方案是:一种太阳能电池板检测装置,所述太阳能电池板包括电池层组件及设置在电池层组件四周的铝边框,该检测装置包括底座和平台,所述平台固定在所述底座上,所述平台上开设有与铝边框相匹配的滑槽,所述平台上位于滑槽的输入端设置有清洁输入组件,所述清洁输入组件包括第一支架、主动清洁辊、从动清洁辊及第一电机,所述第一支架固定在平台上,所述主动清洁辊及从动清洁辊均转动设置在第一支架与平台之间,主动清洁辊的轴线与平台垂直,第一电机固定在底座上,第一电机的输出端与主动清洁辊传动连接,主动清洁辊及从动清洁辊的上下两端均同轴固定有橡胶轮,当太阳能电池板的铝边框在滑槽内且其位于主动清洁辊与从动清洁辊之间时,橡胶轮与铝边框贴紧用于在橡胶轮转动时带动太阳能电池板前进,主动清洁辊和从动清洁辊两者中的一者与电池层组件的正面接触,另一者与电池层组件的背面接触。The technical solution adopted by the present invention to solve the technical problem is: a solar battery panel detection device, the solar battery panel includes a battery layer assembly and an aluminum frame arranged around the battery layer assembly, the detection device includes a base and a platform, the The platform is fixed on the base, a chute matching the aluminum frame is provided on the platform, and a cleaning input assembly is arranged at the input end of the chute on the platform, and the cleaning input assembly includes a first bracket, The active cleaning roller, the driven cleaning roller and the first motor, the first support is fixed on the platform, the active cleaning roller and the driven cleaning roller are all rotatably arranged between the first support and the platform, the axis of the active cleaning roller Vertical to the platform, the first motor is fixed on the base, the output end of the first motor is connected to the driving cleaning roller, and the upper and lower ends of the driving cleaning roller and the driven cleaning roller are coaxially fixed with rubber wheels. When the aluminum frame is in the chute and it is located between the active cleaning roller and the driven cleaning roller, the rubber wheel and the aluminum frame are close to each other to drive the solar panel forward when the rubber wheel rotates, and the active cleaning roller and the driven cleaning roller both One of them is in contact with the front side of the battery layer assembly, and the other is in contact with the back side of the battery layer assembly.
本方案中通过将太阳能电池板竖直放置在滑槽中,在清洁输入组件将太阳能电池板输送至检测工位的同时,主动清洁辊和从动清洁辊对电池层组件的正面及背面进行清洁,去除表面的污垢,提高检测的准确性,由两个人分别站在平台的两侧同时分别查看电池层组件的正面及背面。In this solution, the solar panels are placed vertically in the chute, while the cleaning input assembly transports the solar panels to the detection station, the active cleaning roller and the driven cleaning roller clean the front and back of the battery layer assembly , to remove the dirt on the surface and improve the accuracy of the detection. Two people stand on both sides of the platform and look at the front and back of the battery layer assembly at the same time.
进一步地,所述平台上位于滑槽的输出端设置有用于输送太阳能电池板的输出组件,所述输出组件包括第二支架、第二电机、主动输出辊及从动输出辊,第二支架固定在平台上,主动输出辊及从动输出辊均转动设置在第二支架与平台之间,主动输出辊及从动输出辊分别位于滑槽的两侧,第二电机固定在底座上,第二电机的输出端与主动输出辊传动连接,主动输出辊的轴线与主动清洁辊的轴线平行,检测完毕后,由输出组件将太阳能电池板输送至下一工位。Further, the output end of the chute on the platform is provided with an output assembly for transporting solar panels, the output assembly includes a second bracket, a second motor, a driving output roller and a driven output roller, and the second bracket is fixed On the platform, the driving output roller and the driven output roller are both rotatably arranged between the second bracket and the platform, the driving output roller and the driven output roller are respectively located on both sides of the chute, the second motor is fixed on the base, and the second The output end of the motor is connected to the driving output roller, and the axis of the driving output roller is parallel to the axis of the active cleaning roller. After the detection is completed, the solar panel is transported to the next station by the output assembly.
为了提高太阳能电池板在滑槽内的平稳性,进一步地,所述平台上位于滑槽的两侧均转动设置有若干导向辊,导向辊用于抵住滑槽内太阳能电池板的铝边框,防止其发生倾斜。In order to improve the stability of the solar cell panel in the chute, further, a number of guide rollers are rotated on both sides of the chute on the platform, and the guide rollers are used to resist the aluminum frame of the solar cell panel in the chute, prevent it from tilting.
本发明的有益效果是:本发明太阳能电池板检测装置可用于自动化生产线,通过将太阳能电池板竖直放置在滑槽中,在清洁输入组件将太阳能电池板输送至检测工位的同时,主动清洁辊和从动清洁辊对电池层组件的正面及背面进行清洁,去除表面的污垢,提高检测的准确性,由两个人分别站在平台的两侧同时分别查看电池层组件的正面及背面,大大提高了检测效率。The beneficial effects of the present invention are: the solar cell panel detection device of the present invention can be used in an automatic production line, by placing the solar cell panel vertically in the chute, while the cleaning input assembly transports the solar cell panel to the detection station, it actively cleans The roller and the driven cleaning roller clean the front and back of the battery layer assembly, remove the dirt on the surface, and improve the accuracy of detection. Two people stand on both sides of the platform and check the front and back of the battery layer assembly at the same time. The detection efficiency is improved.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明太阳能电池板检测装置的三维示意图;Fig. 1 is a three-dimensional schematic diagram of a solar panel detection device of the present invention;
图2是本发明太阳能电池板检测装置的侧视示意图;Fig. 2 is a schematic side view of a solar panel detection device of the present invention;
图3是本发明太阳能电池板检测装置工作时的三维示意图;Fig. 3 is a three-dimensional schematic diagram when the solar panel detection device of the present invention is working;
图4是本发明太阳能电池板检测装置工作时的侧视示意图。Fig. 4 is a schematic side view of the solar panel detection device of the present invention when it is in operation.
图中:1、底座,2、平台,201、滑槽,3、清洁输入组件,301、第一支架,302、主动清洁辊,303、从动清洁辊,304、第一电机,305、橡胶轮,4、输出组件,401、第二支架,402、第二电机,403、主动输出辊,404、从动输出辊,5、导向辊,6、太阳能电池板,601、电池层组件,602、铝边框。In the figure: 1, base, 2, platform, 201, chute, 3, cleaning input assembly, 301, first bracket, 302, active cleaning roller, 303, driven cleaning roller, 304, first motor, 305, rubber Wheel, 4, output assembly, 401, second bracket, 402, second motor, 403, driving output roller, 404, driven output roller, 5, guide roller, 6, solar panel, 601, battery layer assembly, 602 , aluminum frame.
具体实施方式detailed description
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成,方向和参照(例如,上、下、左、右、等等)可以仅用于帮助对附图中的特征的描述。因此,并非在限制性意义上采用以下具体实施方式,并且仅仅由所附权利要求及其等同形式来限定所请求保护的主题的范围。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the composition related to the present invention, and directions and references (for example, up, down, left, right, etc.) can only Used to aid in the description of features in a drawing. Accordingly, the following Detailed Description is not to be taken in a limiting sense, and the scope of claimed subject matter should be defined only by the appended claims and their equivalents.
实施例1Example 1
如图1-4所示,一种太阳能电池板检测装置,太阳能电池板6包括电池层组件601及设置在电池层组件601四周的铝边框602,该检测装置包括底座1和平台2,平台2固定在底座1上,平台2上开设有与铝边框602相匹配的滑槽201,平台2上位于滑槽201的输入端设置有清洁输入组件3,清洁输入组件3包括第一支架301、主动清洁辊302、从动清洁辊303及第一电机304,第一支架301固定在平台2上,主动清洁辊302及从动清洁辊303均转动设置在第一支架301与平台2之间,主动清洁辊302的轴线与平台2垂直,第一电机304固定在底座1上,第一电机304的输出端与主动清洁辊302传动连接,主动清洁辊302及从动清洁辊303的上下两端均同轴固定有橡胶轮305,当太阳能电池板6的铝边框602在滑槽201内且其位于主动清洁辊302与从动清洁辊303之间时,橡胶轮305与铝边框602贴紧用于在橡胶轮305转动时带动太阳能电池板6前进,主动清洁辊302和从动清洁辊303两者中的一者与电池层组件601的正面接触,另一者与电池层组件601的背面接触。As shown in Figures 1-4, a solar panel inspection device, the solar panel 6 includes a battery layer assembly 601 and an aluminum frame 602 arranged around the battery layer assembly 601, the inspection device includes a base 1 and a platform 2, the platform 2 Fixed on the base 1, the platform 2 is provided with a chute 201 matching the aluminum frame 602, and the input end of the chute 201 on the platform 2 is provided with a cleaning input assembly 3, the cleaning input assembly 3 includes a first bracket 301, an active The cleaning roller 302, the driven cleaning roller 303 and the first motor 304, the first bracket 301 is fixed on the platform 2, the active cleaning roller 302 and the driven cleaning roller 303 are all rotatably arranged between the first bracket 301 and the platform 2, and the driving The axis of the cleaning roller 302 is perpendicular to the platform 2, the first motor 304 is fixed on the base 1, the output end of the first motor 304 is connected to the driving cleaning roller 302, and the upper and lower ends of the driving cleaning roller 302 and the driven cleaning roller 303 are connected. A rubber wheel 305 is fixed coaxially. When the aluminum frame 602 of the solar cell panel 6 is in the chute 201 and it is located between the active cleaning roller 302 and the driven cleaning roller 303, the rubber wheel 305 and the aluminum frame 602 are in close contact for When the rubber wheel 305 rotates, the solar panel 6 is driven forward, and one of the active cleaning roller 302 and the driven cleaning roller 303 is in contact with the front of the battery layer assembly 601 , and the other is in contact with the back of the battery layer assembly 601 .
平台2上位于滑槽201的输出端设置有用于输送太阳能电池板6的输出组件4,输出组件4包括第二支架401、第二电机402、主动输出辊403及从动输出辊404,第二支架401固定在平台2上,主动输出辊403及从动输出辊404均转动设置在第二支架401与平台2之间,主动输出辊403及从动输出辊404分别位于滑槽201的两侧,第二电机402固定在底座1上,第二电机402的输出端与主动输出辊403传动连接,主动输出辊403的轴线与主动清洁辊302的轴线平行,检测完毕后,由输出组件4将太阳能电池板6输送至下一工位。The output end of the chute 201 on the platform 2 is provided with an output assembly 4 for conveying the solar panel 6, the output assembly 4 includes a second support 401, a second motor 402, a driving output roller 403 and a driven output roller 404, the second The bracket 401 is fixed on the platform 2, the driving output roller 403 and the driven output roller 404 are both rotatably arranged between the second bracket 401 and the platform 2, and the driving output roller 403 and the driven output roller 404 are respectively located on both sides of the chute 201 , the second motor 402 is fixed on the base 1, the output end of the second motor 402 is in transmission connection with the driving output roller 403, and the axis of the driving output roller 403 is parallel to the axis of the driving cleaning roller 302. After the detection is completed, the output assembly 4 will The solar panel 6 is transported to the next station.
平台2上位于滑槽201的两侧均转动设置有若干导向辊5。A plurality of guide rollers 5 are rotatably arranged on both sides of the chute 201 on the platform 2 .
上述太阳能电池板检测装置的工作原理如下:The working principle of the above-mentioned solar panel detection device is as follows:
将太阳能电池板6的铝边框602竖直放置在滑槽201的输入端,将其推入主动清洁辊302和从动清洁辊303之间,主动清洁辊302上的橡胶轮305与铝边框602的正面贴紧,从动清洁辊303上的第二橡胶轮305与铝边框602的背面紧贴,第一电机304驱动主动清洁辊302转动,在橡胶轮305的作用下,太阳能电池板6沿滑槽201前进,同时主动清洁辊302清洁电池层组件601的正面,从动清洁辊303清洁电池层组件601的背面,当太阳能电池板6运动至检测工位时,由分别站在平台2两侧的两个人同时查看电池层组件601的正面及背面是否存在缺陷,检测完毕后,由第二电机402带动主动输出辊403转动,由主动输出辊403带动太阳能电池板6的铝边框602前进,将其输送至下一工位;Place the aluminum frame 602 of the solar panel 6 vertically on the input end of the chute 201, push it between the active cleaning roller 302 and the driven cleaning roller 303, the rubber wheel 305 on the active cleaning roller 302 and the aluminum frame 602 The front of the aluminum frame 602 is closely attached to the second rubber wheel 305 on the driven cleaning roller 303, and the first motor 304 drives the active cleaning roller 302 to rotate. Under the action of the rubber wheel 305, the solar panel 6 moves along the The chute 201 advances, while the active cleaning roller 302 cleans the front of the battery layer assembly 601, and the driven cleaning roller 303 cleans the back of the battery layer assembly 601. The two people on the side check whether there are defects on the front and back of the battery layer assembly 601 at the same time. After the inspection is completed, the second motor 402 drives the active output roller 403 to rotate, and the active output roller 403 drives the aluminum frame 602 of the solar panel 6 to move forward. transport it to the next station;
其中,当太阳能电池板6前端的铝边框602位于主动输出辊403与从动输出辊404之间时,太阳能电池板6末端的铝边框602位于主动清洁辊302上的橡胶轮305与从动清洁辊303上的橡胶轮305之间。Wherein, when the aluminum frame 602 at the front end of the solar cell panel 6 is between the driving output roller 403 and the driven output roller 404, the aluminum frame 602 at the end of the solar cell panel 6 is positioned at the rubber wheel 305 on the active cleaning roller 302 and the driven cleaning roller 302 Between the rubber wheels 305 on the rollers 303.
上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。The above-mentioned ideal embodiment according to the present invention is an inspiration. Through the above-mentioned description, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.
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