CN106594793A - Outlet temperature control optimizing method of medium-speed coal pulverizer of thermal power generating unit - Google Patents
Outlet temperature control optimizing method of medium-speed coal pulverizer of thermal power generating unit Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract
本发明涉及一种火电机组中速磨煤机出口温度控制优化方法,是在火电机组分散控制系统DCS控制逻辑组态中增加PID调节器,在火电机组分散控制系统DCS控制逻辑组态中增加连锁控制逻辑;在火电机组分散控制系统DCS的控制逻辑一次风压力控制回路组态中增加基于中速磨煤机出口温度控制优化的一次风压力设定值修正量控制回路接口,将一次风压力设定值修正量连锁控制逻辑输出引入基于中速磨煤机出口温度控制优化的一次风压力设定值修正量控制回路接口中,作为一次风压力控制修正量;控制系统投入实际运行,据实时运行曲线,在线整定火电机组中速磨煤机出口温度控制各控制回路参数,达到预期效果。实时性好,现场调试过程简单,便于工程实现。
The invention relates to a method for optimizing the outlet temperature control of a medium-speed coal pulverizer of a thermal power unit. A PID regulator is added to the DCS control logic configuration of the thermal power unit distributed control system, and a chain link is added to the thermal power unit distributed control system DCS control logic configuration. Control logic; in the control logic primary air pressure control loop configuration of the DCS of the thermal power unit distributed control system, the primary air pressure setting value correction value control loop interface based on the medium-speed coal mill outlet temperature control optimization is added, and the primary air pressure setting The fixed value correction value interlocking control logic output is introduced into the primary air pressure set value correction value control loop interface based on the medium-speed coal mill outlet temperature control optimization, as the primary air pressure control correction value; the control system is put into actual operation, according to the real-time operation Curve, on-line adjustment of thermal power unit medium-speed coal mill outlet temperature control parameters of each control loop, to achieve the desired effect. The real-time performance is good, the on-site debugging process is simple, and it is convenient for engineering realization.
Description
技术领域technical field
本发明属于火力发电机组自动控制技术领域,尤其涉及一种火电机组中速磨煤机出口温度控制优化方法。可用于火电机组在实际运行过程中的中速磨煤机出口温度自动控制,保证机组在运行过程中,自动将中速磨煤机出口温度控制在合理范围内。The invention belongs to the technical field of automatic control of thermal power generating sets, and in particular relates to a method for controlling and optimizing the outlet temperature of a medium-speed coal pulverizer of a thermal power generating set. It can be used to automatically control the outlet temperature of the medium-speed coal mill during the actual operation of the thermal power unit to ensure that the outlet temperature of the medium-speed coal mill is automatically controlled within a reasonable range during the operation of the unit.
背景技术Background technique
火电机组在实际运行过程中经常出现中速磨煤机磨制的煤种多变及中速磨煤机入口一次风量测量不准确问题,导致中速磨煤机出口温度控制不稳定,忽高忽低,严重时影响磨煤机的安全、稳定运行。电网公司要求上网火力发电机组必须具备调频调峰功能,并提出了具体的技术指标和考核办法。火电机组协调控制系统是机组控制中的最高级控制器,负责协调汽轮机与锅炉间的能量平衡控制,保证机组参与电网调频调峰的调节品质。机组协调控制被控对象为多输入多输出系统,具有非线性、参数慢时变、以及大迟滞与大惯性的特点。尤其体现在运行工况多变的控制环节,在整个调峰调频的过程中,涉及到中速磨煤机的启动、停止、给煤量增加、给煤量减少等控制过程,为了满足协调控制系统的负荷控制要求,中速磨煤机出口温度控制必须稳定、可靠,保证中速磨煤机在运行过程中安全、稳定,给中速磨煤机出口温度控制带来许多困难。During the actual operation of thermal power units, there are often problems such as variable coal types ground by the medium-speed coal mill and inaccurate measurement of the primary air volume at the inlet of the medium-speed coal mill, resulting in unstable control of the outlet temperature of the medium-speed coal mill. Low, in severe cases, it will affect the safe and stable operation of the coal mill. The power grid company requires that the on-grid thermal power generation unit must have the function of frequency regulation and peak regulation, and put forward specific technical indicators and assessment methods. The thermal power unit coordination control system is the highest level controller in the unit control, responsible for coordinating the energy balance control between the steam turbine and the boiler, and ensuring the adjustment quality of the unit participating in the frequency regulation and peak regulation of the power grid. The controlled object of unit coordinated control is a multi-input and multi-output system, which has the characteristics of nonlinearity, slow time-varying parameters, large hysteresis and large inertia. It is especially reflected in the control link of changing operating conditions. In the whole process of peak regulation and frequency regulation, it involves the control process of starting, stopping, coal supply increase and coal supply decrease of the medium-speed coal mill. In order to meet the coordination control The load control of the system requires that the outlet temperature control of the medium-speed coal mill must be stable and reliable to ensure the safety and stability of the medium-speed coal mill during operation, which brings many difficulties to the outlet temperature control of the medium-speed coal mill.
近些年众多国内学者对火电机组中速磨煤机出口温度控制相关问题进行了研究与探讨,例如《中国电力》的《提高中速磨煤机出口温度对锅炉运行的影响》,磨煤机出口温度由75℃升至95℃时,磨煤机进口热风温度升高到261.4℃,磨煤机出口煤粉气流中无CO存在,空气预热器出口一次风、二次风温度均有所下降,炉膛燃烧和运行参数变化不大,排烟温度降低7℃左右,锅炉效率提高0.37%,发电标准煤耗率下降1.17 g/(kW·h)。《广东电力》的《一种参数自适应模糊 PI 控制器在超临界磨煤机出口温度控制系统的应用研究》针对磨煤机出口温度难于控制的缺点,提出一种参数自适应模糊比例-积分(PI)控制策略,该控制策略利用控制过程中的实时趋势结合模糊控制规则库,可以对自适应模糊PI控制器输出部分的比例因子进行在线调整,当入口温度发生变化时,动态地控制冷风门挡板的开度,使系统输出与给定温度相等,改善了磨煤机出口温度控制系统的动态特性。In recent years, many domestic scholars have researched and discussed issues related to the temperature control of the outlet temperature of the medium-speed coal mill of thermal power units, such as "The Effect of Increasing the Outlet Temperature of the Medium-speed Coal Mill on Boiler Operation" published by "China Electric Power", the coal mill When the outlet temperature rises from 75°C to 95°C, the temperature of the hot air at the inlet of the coal mill rises to 261.4°C, there is no CO in the pulverized coal flow at the outlet of the coal mill, and the temperature of the primary air and secondary air at the outlet of the air preheater both increase. The furnace combustion and operating parameters did not change much, the exhaust gas temperature decreased by about 7°C, the boiler efficiency increased by 0.37%, and the standard coal consumption rate for power generation decreased by 1.17 g/(kW·h). "Application Research of a Parameter Adaptive Fuzzy PI Controller in the Supercritical Coal Mill Outlet Temperature Control System" published by "Guangdong Electric Power" aims at the shortcomings of difficult control of the coal mill outlet temperature, and proposes a parameter adaptive fuzzy proportional-integral (PI) control strategy, which uses the real-time trend in the control process combined with the fuzzy control rule library to adjust the proportional factor of the output part of the adaptive fuzzy PI controller online, and dynamically control the cold air when the inlet temperature changes. The opening of the door baffle makes the system output equal to the given temperature, which improves the dynamic characteristics of the coal mill outlet temperature control system.
以上这些文献主要从提高磨煤机出口温度的益处、磨煤机冷风门挡板的参数整定等方面进行了阐述,并得出时试验结论和参数整定方法,但对火电机组控制冷一次风调节门、热一次风调节门、一次风机出口压力控制执行机构协调动作保证中速磨煤机出口温度满足要求没有进行有针对性的研究。The above documents mainly elaborate on the benefits of increasing the outlet temperature of the coal mill, parameter setting of the cold air door baffle of the coal mill, etc., and draw conclusions from experiments and parameter setting methods. There is no targeted research on the coordinated actions of the door, the hot primary air regulating door, and the outlet pressure control actuator of the primary fan to ensure that the outlet temperature of the medium-speed coal mill meets the requirements.
发明内容Contents of the invention
针对上述现有技术中存在的问题,本发明提供一种火电机组中速磨煤机出口温度控制优化方法,其目的是为了解决火电机组中速磨煤机出口温度自动控制问题,充分发挥设备潜力,在满足电网调频调峰要求的同时,保证中速磨煤机出口温度的稳定性。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a method for optimizing outlet temperature control of medium-speed coal mills of thermal power units. , while meeting the requirements of frequency modulation and peak regulation of the power grid, it also ensures the stability of the outlet temperature of the medium-speed coal mill.
本发明的目的是通过下述技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
火电机组中速磨煤机出口温度控制优化方法,是在火电机组分散控制系统DCS的控制逻辑组态中设计中速磨煤机的冷一次风调节门控制逻辑、热一次风调节门控制逻辑和一次风压力设定值修正量控制逻辑,控制冷一次风调节门、热一次风调节门、一次风机出口压力控制执行机构协调动作保证中速磨煤机出口温度满足要求,具体包括以下步骤:The outlet temperature control optimization method of the medium-speed coal mill of thermal power unit is to design the control logic of the cold primary air regulating door, the control logic of the hot primary air regulating door and the The primary air pressure setting value correction amount control logic controls the coordinated action of the cold primary air regulating door, hot primary air regulating door, and primary fan outlet pressure control actuator to ensure that the outlet temperature of the medium-speed coal mill meets the requirements, specifically including the following steps:
第一步:在火电机组分散控制系统DCS的控制逻辑组态中增加以下PID调节器:中速磨煤机出口温度的冷一次风调节门PID调节器,中速磨煤机出口温度的热一次风调节门PID调节器;Step 1: Add the following PID regulators in the control logic configuration of the DCS of the thermal power unit distributed control system: the PID regulator for the cold primary air adjustment door for the outlet temperature of the medium-speed coal mill, the heat primary air regulator for the outlet temperature of the medium-speed coal mill Wind control door PID regulator;
第二步:在火电机组分散控制系统DCS的控制逻辑组态中增加以下连锁控制逻辑:中速磨煤机热一次风调节门的开度连锁控制逻辑,一次风压力设定值修正量连锁控制逻辑;Step 2: Add the following interlocking control logic in the control logic configuration of the DCS of the thermal power unit distributed control system: the opening interlocking control logic of the hot primary air regulating door of the medium-speed coal mill, and the interlocking control of the correction value of the primary air pressure setting value logic;
第三步:在火电机组分散控制系统DCS的控制逻辑一次风压力控制回路组态中增加基于中速磨煤机出口温度控制优化的一次风压力设定值修正量控制回路接口,并将一次风压力设定值修正量连锁控制逻辑的输出引入到基于中速磨煤机出口温度控制优化的一次风压力设定值修正量控制回路接口中作为一次风压力控制的修正量;Step 3: In the control logic primary air pressure control loop configuration of the decentralized control system DCS of the thermal power unit, add the primary air pressure setting value correction amount control loop interface based on the medium-speed coal mill outlet temperature control optimization, and set the primary air pressure The output of the interlocking control logic of the correction value of the pressure setting value is introduced into the control circuit interface of the correction value of the primary air pressure setting value based on the optimization of the outlet temperature control of the medium-speed coal mill as the correction value of the primary air pressure control;
第四步:控制系统投入实际运行,根据实时运行曲线,在线整定火电机组中速磨煤机出口温度控制各个控制回路相关参数,最终达到预期的控制效果。Step 4: The control system is put into actual operation. According to the real-time operation curve, the relevant parameters of each control loop for the outlet temperature control of the medium-speed coal mill of the thermal power unit are adjusted online, and finally the expected control effect is achieved.
第一步中所述的中速磨煤机出口温度的冷一次风调节门PID调节器包括:中速磨煤机出口温度实际测量值A,中速磨煤机出口温度人为设定值目标值B,计算A与B的差值C,对差值C进行PID运算,PID运算得出中速磨煤机出口温度的冷一次风调节门开度指令;中速磨煤机出口温度的热一次风调节门PID调节器包括:中速磨煤机出口温度实际测量值A,中速磨煤机出口温度人为设定值目标值D,计算A与D的差值E,对差值E进行PID运算,PID运算得出中速磨煤机出口温度的热一次风调节门开度指令。The cold primary air regulating door PID regulator for the outlet temperature of the medium-speed coal mill described in the first step includes: the actual measured value A of the outlet temperature of the medium-speed coal mill, the artificially set value target value of the outlet temperature of the medium-speed coal mill B. Calculate the difference C between A and B, and perform PID calculation on the difference C. The PID calculation can obtain the opening degree command of the cold primary air adjustment door for the outlet temperature of the medium-speed coal mill; The PID regulator of the wind regulating door includes: the actual measured value A of the outlet temperature of the medium-speed coal mill, the artificially set value target value D of the outlet temperature of the medium-speed coal mill, calculate the difference E between A and D, and perform PID on the difference E Operation, PID operation to obtain the opening degree command of the hot primary air regulating door for the outlet temperature of the medium-speed coal mill.
第二步中所述的中速磨煤机热一次风调节门的开度连锁控制逻辑包括:当中速磨煤机出口温度的冷一次风调节门开度小于F时,中速磨煤机出口温度的热一次风调节门下限连锁开度为G,上限为100,控制热一次风调节门PID调节器的调节范围为G~100,当中速磨煤机出口温度的冷一次风调节门开度大于H时,中速磨煤机出口温度的热一次风调节门下限连锁开度为I,上限为100,控制热一次风调节门PID调节器的调节范围为I~100,当中速磨煤机入口一次风压力小于J时,中速磨煤机出口温度的热一次风调节门闭锁关闭,控制热一次风调节门PID调节器闭锁关闭,当中速磨煤机出口一次风速度小于K时,中速磨煤机出口温度的热一次风调节门闭锁关闭,控制热一次风调节门PID调节器闭锁关闭。The opening chain control logic of the hot primary air regulating door of the medium-speed coal mill described in the second step includes: when the opening of the cold primary air regulating door of the medium-speed coal mill outlet temperature is less than F, the outlet of the medium-speed coal mill The lower limit chain opening degree of the hot primary air regulating door for temperature is G, the upper limit is 100, the adjustment range of the PID regulator for controlling the hot primary air regulating door is G~100, and the opening degree of the cold primary air regulating door for the outlet temperature of the medium-speed coal mill When it is greater than H, the lower limit chain opening degree of the thermal primary air regulating door of the outlet temperature of the medium-speed coal mill is I, the upper limit is 100, and the adjustment range of the PID regulator for controlling the thermal primary air regulating door is I~100, and the medium-speed coal pulverizer When the inlet primary air pressure is less than J, the hot primary air regulating door of the outlet temperature of the medium-speed coal mill is locked and closed, and the PID regulator for controlling the hot primary air regulating door is closed. The hot primary air regulating door of the outlet temperature of the speed coal mill is locked and closed, and the PID regulator for controlling the hot primary air regulating door is locked and closed.
第二步中所述的一次风压力设定值修正量连锁控制逻辑包括当中速磨煤机出口温度实际测量值A高于报警值时,同时热一次风调节门开度到达下限值,并且冷一次风调节门开度到达上限值,连锁触发一次风压力设定值修正量A有效,此一次风压力设定值修正量的幅度值由中速磨煤机出口温度实际测量值A的函数f1(x)实现,当中速磨煤机出口温度实际测量值A低于报警值时,同时热一次风调节门开度到达上限值,并且冷一次风调节门开度到达下限值,连锁触发一次风压力设定值修正量B有效,此一次风压力设定值修正量的幅度值由中速磨煤机出口温度实际测量值A的函数f2(x)实现,当中速磨煤机出口一次风速度小于L时,连锁触发一次风压力设定值修正量C有效,此一次风压力设定值修正量的幅度值由中速磨煤机出口一次风速度实际测量值的函数f3(x)实现。The interlocking control logic of the primary air pressure setting value correction amount described in the second step includes that when the actual measured value A of the outlet temperature of the medium-speed coal mill is higher than the alarm value, the opening of the hot primary air adjustment door reaches the lower limit at the same time, and When the opening of the cold primary air adjustment door reaches the upper limit value, the correction value A of the set value of the primary air pressure is triggered in a chain to be effective. The function f 1 (x) is realized. When the actual measured value A of the outlet temperature of the medium-speed coal mill is lower than the alarm value, at the same time, the opening of the hot primary air regulating door reaches the upper limit, and the opening of the cold primary air regulating door reaches the lower limit. , the correction value B of the set value of the primary air pressure is triggered in chain to be effective, and the amplitude value of the correction value of the set value of the primary air pressure is realized by the function f 2 (x) of the actual measured value A of the outlet temperature of the medium-speed coal mill. When the primary air speed at the outlet of the coal machine is less than L, the chain trigger primary air pressure setting value correction value C is valid, and the amplitude value of the primary air pressure setting value correction value is a function of the actual measured value of the primary air speed at the medium-speed coal mill outlet f 3 (x) is realized.
所述的冷一次风调节门、热一次风调节门和一次风压力设定值修正量的算法逻辑是:中速磨煤机出口温度实际测量值,冷一次风调节门开度,热一次风调节门开度,中速磨煤机入口一次风压力,中速磨煤机出口一次风速度均可直接从机组分散控制系统DCS实时数据库中读取;切换条件:冷一次风调节门开度小于F,冷一次风调节门开度大于H,中速磨煤机入口一次风压力小于J,中速磨煤机出口一次风速度小于K,中速磨煤机出口温度实际测量值A高于报警值,热一次风调节门开度到达下限值,冷一次风调节门开度到达上限值,中速磨煤机出口温度实际测量值A低于报警值,热一次风调节门开度到达上限值,冷一次风调节门开度到达下限值,中速磨煤机出口一次风速度小于L,由逻辑判断得出;f1(x)为非线性函数发生器,其输入为中速磨煤机出口温度实际测量值A,输出为一次风压力设定值修正量A,输出有效需满足下列条件:中速磨煤机出口温度实际测量值A高于报警值,同时热一次风调节门开度到达下限值,并且冷一次风调节门开度到达上限值;f2(x)为非线性函数发生器,其输入为中速磨煤机出口温度实际测量值,输出为一次风压力设定值修正量B,输出有效需满足下列条件:中速磨煤机出口温度实际测量值A低于报警值,同时热一次风调节门开度到达上限值,并且冷一次风调节门开度到达下限值;f3(x)为非线性函数发生器,其输入为中速磨煤机出口一次风速度实际测量值,输出为一次风压力设定值修正量C,输出有效需满足下列条件:中速磨煤机出口一次风速度小于L;f1(x)、f2(x)、f3(x)的参数可根据实时曲线在线整定,整定的原则是通过现有机组分散控制系统DCS协调控制系统,保证机组在运行过程中,自动将中速磨煤机出口温度控制在合理范围内。The algorithmic logic of the cold primary air regulating door, hot primary air regulating door, and primary air pressure setting value correction is: the actual measured value of the outlet temperature of the medium-speed coal mill, the opening of the cold primary air regulating door, and the opening of the hot primary air pressure. The opening of the regulating door, the primary air pressure at the entrance of the medium-speed coal mill, and the primary air speed at the exit of the medium-speed coal mill can all be directly read from the real-time database of the unit distributed control system DCS; switching conditions: the opening of the cold primary air regulating door is less than F, the opening of the cold primary air adjustment door is greater than H, the primary air pressure at the entrance of the medium-speed coal mill is less than J, the primary air speed at the exit of the medium-speed coal mill is less than K, and the actual measured value A of the medium-speed coal mill outlet temperature is higher than the alarm value, the opening of the hot primary air regulating door reaches the lower limit, the opening of the cold primary air regulating door reaches the upper limit, the actual measured value A of the outlet temperature of the medium-speed coal mill is lower than the alarm value, and the opening of the hot primary air regulating door reaches The upper limit value, the opening of the cold primary air adjustment door reaches the lower limit value, and the primary air speed at the outlet of the medium-speed coal mill is less than L, which is obtained by logical judgment; f 1 (x) is a nonlinear function generator, and its input is medium The actual measured value A of the outlet temperature of the high-speed coal mill is output as the correction value A of the primary air pressure setting value. The following conditions must be met for the output to be valid: the actual measured value A of the outlet temperature of the medium-speed coal mill is higher than the alarm value. The opening of the regulating door reaches the lower limit, and the opening of the cold primary air regulating door reaches the upper limit; f 2 (x) is a nonlinear function generator, its input is the actual measured value of the outlet temperature of the medium-speed coal mill, and the output is Correction value B of the primary air pressure setting value, the output must meet the following conditions: the actual measured value A of the outlet temperature of the medium-speed coal mill is lower than the alarm value, and at the same time, the opening of the hot primary air adjustment door reaches the upper limit value, and the cold primary air The opening of the regulating door reaches the lower limit; f 3 (x) is a nonlinear function generator, whose input is the actual measured value of the primary air velocity at the outlet of the medium-speed coal mill, and the output is the correction value C of the primary air pressure setting value, and the output To be effective, the following conditions must be met: the primary air speed at the outlet of the medium-speed coal mill is less than L; the parameters of f 1 (x), f 2 (x), and f 3 (x) can be set online according to the real-time curve. The organic unit distributed control system DCS coordination control system ensures that the unit can automatically control the outlet temperature of the medium-speed coal mill within a reasonable range during the operation of the unit.
本发明的优点及有益效果是:Advantage of the present invention and beneficial effect are:
(1)通过设计中速磨煤机的冷一次风调节门控制逻辑、热一次风调节门控制逻辑和一次风压力设定值修正量控制逻辑,实现控制冷一次风调节门、热一次风调节门、一次风机出口压力控制执行机构协调动作保证中速磨煤机出口温度满足要求,从而实现充分发挥设备潜力,在满足运行要求的同时,保证机组中速磨煤机出口温度的稳定性。(1) By designing the control logic of the cold primary air regulating door, the hot primary air regulating door and the primary air pressure setting value correction control logic of the medium-speed coal mill, the control of the cold primary air regulating door and the hot primary air regulating The door and the outlet pressure control actuator of the primary fan coordinate actions to ensure that the outlet temperature of the medium-speed coal mill meets the requirements, so as to realize the full potential of the equipment and ensure the stability of the outlet temperature of the unit's medium-speed coal mill while meeting the operating requirements.
(2)可有效降低运行人员的劳动强度,且控制效果不依赖于运行人员的技术水平。(2) It can effectively reduce the labor intensity of the operating personnel, and the control effect does not depend on the technical level of the operating personnel.
(3)实时性好,现场调试过程简单,便于工程实现。(3) The real-time performance is good, the on-site debugging process is simple, and it is convenient for engineering realization.
附图说明Description of drawings
下面结合附图和具体实施例对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明算法冷一次风调节门和热一次风调节门控制逻辑图;Fig. 1 is the control logic diagram of the cold primary air regulating door and the hot primary air regulating door of the algorithm of the present invention;
图2是本发明算法一次风压力设定值修正量逻辑图;Fig. 2 is the logic diagram of the primary wind pressure setting value correction amount of the algorithm of the present invention;
图3是本发明的工作流程框图。Fig. 3 is a workflow block diagram of the present invention.
具体实施方式detailed description
本发明是一种火电机组中速磨煤机出口温度控制优化方法,是在火电机组分散控制系统DCS的控制逻辑组态中设计中速磨煤机的冷一次风调节门控制逻辑、热一次风调节门控制逻辑和一次风压力设定值修正量控制逻辑,控制冷一次风调节门、热一次风调节门、一次风机出口压力控制执行机构协调动作保证中速磨煤机出口温度满足要求,如图3所示,具体包括如下步骤:The invention is a method for optimizing the outlet temperature control of a medium-speed coal mill of a thermal power unit. The regulating door control logic and the primary air pressure setting value correction control logic control the cold primary air regulating door, the hot primary air regulating door, and the primary fan outlet pressure control actuator to coordinate actions to ensure that the outlet temperature of the medium-speed coal mill meets the requirements, such as As shown in Figure 3, it specifically includes the following steps:
第一步:在火电机组分散控制系统DCS的控制逻辑组态中增加以下PID调节器:中速磨煤机出口温度的冷一次风调节门PID调节器,中速磨煤机出口温度的热一次风调节门PID调节器。Step 1: Add the following PID regulators in the control logic configuration of the DCS of the thermal power unit distributed control system: the PID regulator for the cold primary air adjustment door for the outlet temperature of the medium-speed coal mill, the heat primary air regulator for the outlet temperature of the medium-speed coal mill Wind adjustment door PID regulator.
其中:DCS为分散控制系统的英文简称(Distributed Control System)。Among them: DCS is the English abbreviation of Distributed Control System (Distributed Control System).
PID调节器为比例积分微分调节器的英文简称(Proportion IntegrationDifferentiation)。PID regulator is the English abbreviation of proportional integral differential regulator (Proportion Integration Differentiation).
第二步:在火电机组分散控制系统DCS的控制逻辑组态中增加以下连锁控制逻辑:中速磨煤机热一次风调节门的开度连锁控制逻辑,一次风压力设定值修正量连锁控制逻辑;Step 2: Add the following interlocking control logic in the control logic configuration of the DCS of the thermal power unit distributed control system: the opening interlocking control logic of the hot primary air regulating door of the medium-speed coal mill, and the interlocking control of the correction value of the primary air pressure setting value logic;
第三步:在火电机组分散控制系统DCS的控制逻辑一次风压力控制回路组态中增加基于中速磨煤机出口温度控制优化的一次风压力设定值修正量控制回路接口,并将一次风压力设定值修正量连锁控制逻辑的输出引入到基于中速磨煤机出口温度控制优化的一次风压力设定值修正量控制回路接口中作为一次风压力控制的修正量;Step 3: In the control logic primary air pressure control loop configuration of the decentralized control system DCS of the thermal power unit, add the primary air pressure setting value correction amount control loop interface based on the medium-speed coal mill outlet temperature control optimization, and set the primary air pressure The output of the interlocking control logic of the correction value of the pressure setting value is introduced into the control circuit interface of the correction value of the primary air pressure setting value based on the optimization of the outlet temperature control of the medium-speed coal mill as the correction value of the primary air pressure control;
第四步:控制系统投入实际运行,根据实时运行曲线,在线整定火电机组中速磨煤机出口温度控制各个控制回路相关参数,最终达到预期的控制效果。Step 4: The control system is put into actual operation. According to the real-time operation curve, the relevant parameters of each control loop for the outlet temperature control of the medium-speed coal mill of the thermal power unit are adjusted online, and finally the expected control effect is achieved.
在第一步中所述的中速磨煤机出口温度的冷一次风调节门PID调节器包括:中速磨煤机出口温度实际测量值A,中速磨煤机出口温度人为设定值目标值B,计算A与B的差值C,对差值C进行PID运算,PID运算得出中速磨煤机出口温度的冷一次风调节门开度指令;中速磨煤机出口温度的热一次风调节门PID调节器包括:中速磨煤机出口温度实际测量值A,中速磨煤机出口温度人为设定值目标值D,计算A与D的差值E,对差值E进行PID运算,PID运算得出中速磨煤机出口温度的热一次风调节门开度指令。The cold primary air regulating door PID regulator for the outlet temperature of the medium-speed coal mill described in the first step includes: the actual measured value A of the outlet temperature of the medium-speed coal mill, and the artificially set value target of the outlet temperature of the medium-speed coal mill value B, calculate the difference C between A and B, and perform PID calculation on the difference C, and the PID calculation can obtain the opening degree command of the cold primary air adjustment door for the outlet temperature of the medium-speed coal mill; The PID regulator of the primary air regulating door includes: the actual measured value A of the outlet temperature of the medium-speed coal mill, the artificially set value target value D of the outlet temperature of the medium-speed coal mill, the calculation of the difference E between A and D, and the difference E PID operation, PID operation to obtain the opening degree command of the hot primary air regulating door for the outlet temperature of the medium-speed coal mill.
第二步中所述的中速磨煤机热一次风调节门的开度连锁控制逻辑包括:当中速磨煤机出口温度的冷一次风调节门开度小于F时,中速磨煤机出口温度的热一次风调节门下限连锁开度为G,上限为100,控制热一次风调节门PID调节器的调节范围为G~100,当中速磨煤机出口温度的冷一次风调节门开度大于H时,中速磨煤机出口温度的热一次风调节门下限连锁开度为I,上限为100,控制热一次风调节门PID调节器的调节范围为I~100,当中速磨煤机入口一次风压力小于J时,中速磨煤机出口温度的热一次风调节门闭锁关闭,控制热一次风调节门PID调节器闭锁关闭,当中速磨煤机出口一次风速度小于K时,中速磨煤机出口温度的热一次风调节门闭锁关闭,控制热一次风调节门PID调节器闭锁关闭。The opening chain control logic of the hot primary air regulating door of the medium-speed coal mill described in the second step includes: when the opening of the cold primary air regulating door of the medium-speed coal mill outlet temperature is less than F, the outlet of the medium-speed coal mill The lower limit chain opening degree of the hot primary air regulating door for temperature is G, the upper limit is 100, the adjustment range of the PID regulator for controlling the hot primary air regulating door is G~100, and the opening degree of the cold primary air regulating door for the outlet temperature of the medium-speed coal mill When it is greater than H, the lower limit chain opening degree of the thermal primary air regulating door of the outlet temperature of the medium-speed coal mill is I, the upper limit is 100, and the adjustment range of the PID regulator for controlling the thermal primary air regulating door is I~100, and the medium-speed coal pulverizer When the inlet primary air pressure is less than J, the hot primary air regulating door of the outlet temperature of the medium-speed coal mill is locked and closed, and the PID regulator for controlling the hot primary air regulating door is closed. The hot primary air regulating door of the outlet temperature of the speed coal mill is locked and closed, and the PID regulator for controlling the hot primary air regulating door is locked and closed.
第二步中所述的一次风压力设定值修正量连锁控制逻辑包括当中速磨煤机出口温度实际测量值A高于报警值时,同时热一次风调节门开度到达下限值,并且冷一次风调节门开度到达上限值,连锁触发一次风压力设定值修正量A有效,此一次风压力设定值修正量的幅度值由中速磨煤机出口温度实际测量值A的函数f1(x)实现,当中速磨煤机出口温度实际测量值A低于报警值时,同时热一次风调节门开度到达上限值,并且冷一次风调节门开度到达下限值,连锁触发一次风压力设定值修正量B有效,此一次风压力设定值修正量的幅度值由中速磨煤机出口温度实际测量值A的函数f2(x)实现,当中速磨煤机出口一次风速度小于L时,连锁触发一次风压力设定值修正量C有效,此一次风压力设定值修正量的幅度值由中速磨煤机出口一次风速度实际测量值的函数f3(x)实现。The interlocking control logic of the primary air pressure setting value correction amount described in the second step includes that when the actual measured value A of the outlet temperature of the medium-speed coal mill is higher than the alarm value, the opening of the hot primary air adjustment door reaches the lower limit at the same time, and When the opening of the cold primary air adjustment door reaches the upper limit value, the correction value A of the set value of the primary air pressure is triggered in a chain to be effective. The function f 1 (x) is realized. When the actual measured value A of the outlet temperature of the medium-speed coal mill is lower than the alarm value, at the same time, the opening of the hot primary air regulating door reaches the upper limit, and the opening of the cold primary air regulating door reaches the lower limit. , the correction value B of the set value of the primary air pressure is triggered in chain to be effective, and the amplitude value of the correction value of the set value of the primary air pressure is realized by the function f 2 (x) of the actual measured value A of the outlet temperature of the medium-speed coal mill. When the primary air speed at the outlet of the coal machine is less than L, the chain trigger primary air pressure setting value correction value C is valid, and the amplitude value of the primary air pressure setting value correction value is a function of the actual measured value of the primary air speed at the medium-speed coal mill outlet f 3 (x) is realized.
所述的冷一次风调节门、热一次风调节门和一次风压力设定值修正量的算法逻辑是:中速磨煤机出口温度实际测量值,冷一次风调节门开度,热一次风调节门开度,中速磨煤机入口一次风压力,中速磨煤机出口一次风速度均可直接从机组分散控制系统DCS实时数据库中读取;切换条件:冷一次风调节门开度小于F,冷一次风调节门开度大于H,中速磨煤机入口一次风压力小于J,中速磨煤机出口一次风速度小于K,中速磨煤机出口温度实际测量值A高于报警值,热一次风调节门开度到达下限值,冷一次风调节门开度到达上限值,中速磨煤机出口温度实际测量值A低于报警值,热一次风调节门开度到达上限值,冷一次风调节门开度到达下限值,中速磨煤机出口一次风速度小于L,由逻辑判断得出;f1(x)为非线性函数发生器,其输入为中速磨煤机出口温度实际测量值A,输出为一次风压力设定值修正量A,输出有效需满足下列条件:中速磨煤机出口温度实际测量值A高于报警值,同时热一次风调节门开度到达下限值,并且冷一次风调节门开度到达上限值;f2(x)为非线性函数发生器,其输入为中速磨煤机出口温度实际测量值,输出为一次风压力设定值修正量B,输出有效需满足下列条件:中速磨煤机出口温度实际测量值A低于报警值,同时热一次风调节门开度到达上限值,并且冷一次风调节门开度到达下限值;f3(x)为非线性函数发生器,其输入为中速磨煤机出口一次风速度实际测量值,输出为一次风压力设定值修正量C,输出有效需满足下列条件:中速磨煤机出口一次风速度小于L;f1(x)、f2(x)、f3(x)的参数可根据实时曲线在线整定,整定的原则是通过现有机组分散控制系统DCS协调控制系统,保证机组在运行过程中,自动将中速磨煤机出口温度控制在合理范围内。The algorithmic logic of the cold primary air regulating door, hot primary air regulating door, and primary air pressure setting value correction is: the actual measured value of the outlet temperature of the medium-speed coal mill, the opening of the cold primary air regulating door, and the opening of the hot primary air pressure. The opening of the regulating door, the primary air pressure at the entrance of the medium-speed coal mill, and the primary air speed at the exit of the medium-speed coal mill can all be directly read from the real-time database of the unit distributed control system DCS; switching conditions: the opening of the cold primary air regulating door is less than F, the opening of the cold primary air adjustment door is greater than H, the primary air pressure at the entrance of the medium-speed coal mill is less than J, the primary air speed at the exit of the medium-speed coal mill is less than K, and the actual measured value A of the medium-speed coal mill outlet temperature is higher than the alarm value, the opening of the hot primary air regulating door reaches the lower limit, the opening of the cold primary air regulating door reaches the upper limit, the actual measured value A of the outlet temperature of the medium-speed coal mill is lower than the alarm value, and the opening of the hot primary air regulating door reaches The upper limit value, the opening of the cold primary air adjustment door reaches the lower limit value, and the primary air speed at the outlet of the medium-speed coal mill is less than L, which is obtained by logical judgment; f 1 (x) is a nonlinear function generator, and its input is medium The actual measured value A of the outlet temperature of the high-speed coal mill is output as the correction value A of the primary air pressure setting value. The following conditions must be met for the output to be valid: the actual measured value A of the outlet temperature of the medium-speed coal mill is higher than the alarm value. The opening of the regulating door reaches the lower limit, and the opening of the cold primary air regulating door reaches the upper limit; f 2 (x) is a nonlinear function generator, its input is the actual measured value of the outlet temperature of the medium-speed coal mill, and the output is Correction value B of the primary air pressure setting value, the output must meet the following conditions: the actual measured value A of the outlet temperature of the medium-speed coal mill is lower than the alarm value, and at the same time, the opening of the hot primary air adjustment door reaches the upper limit value, and the cold primary air The opening of the regulating door reaches the lower limit; f 3 (x) is a nonlinear function generator, whose input is the actual measured value of the primary air velocity at the outlet of the medium-speed coal mill, and the output is the correction value C of the primary air pressure setting value, and the output To be effective, the following conditions must be met: the primary air speed at the outlet of the medium-speed coal mill is less than L; the parameters of f 1 (x), f 2 (x), and f 3 (x) can be set online according to the real-time curve. The organic unit distributed control system DCS coordination control system ensures that the unit can automatically control the outlet temperature of the medium-speed coal mill within a reasonable range during the operation of the unit.
本发明的核心思想是通过设计中速磨煤机的冷一次风调节门控制逻辑、热一次风调节门控制逻辑和一次风压力设定值修正量控制逻辑,实现控制冷一次风调节门、热一次风调节门、一次风机出口压力控制执行机构协调动作保证中速磨煤机出口温度满足要求,从而实现充分发挥设备潜力,在满足运行要求的同时,保证机组中速磨煤机出口温度的稳定性。The core idea of the present invention is to realize the control of the cold primary air regulating door, the hot primary air regulating The coordinated actions of the primary air regulating door and the outlet pressure control actuator of the primary fan ensure that the outlet temperature of the medium-speed coal mill meets the requirements, so as to realize the full potential of the equipment and ensure the stability of the outlet temperature of the medium-speed coal mill of the unit while meeting the operation requirements sex.
本发明中冷一次风调节门和热一次风调节门算法逻辑图,即火电机组中速磨煤机出口温度控制优化方法的冷一次风调节门和热一次风调节门控制逻辑如图1所示。图1中,中速磨煤机出口温度实际测量值,冷一次风调节门开度,热一次风调节门开度,中速磨煤机入口一次风压力均可直接从机组分散控制系统DCS实时数据库中读取;切换条件:冷一次风调节门开度小于F,冷一次风调节门开度大于H,中速磨煤机入口一次风压力小于J,中速磨煤机出口一次风速度小于K,由逻辑判断得出。The algorithm logic diagram of the intermediate cold primary air regulating door and the hot primary air regulating door of the present invention, that is, the control logic of the cold primary air regulating door and the hot primary air regulating door of the thermal power unit medium-speed coal mill outlet temperature control optimization method is shown in Figure 1 . In Figure 1, the actual measured value of the outlet temperature of the medium-speed coal mill, the opening of the cold primary air regulating door, the opening of the hot primary air regulating door, and the primary air pressure of the medium-speed coal mill inlet can all be directly obtained from the DCS of the distributed control system of the unit in real time. Read from the database; switching conditions: the opening of the cold primary air adjustment door is less than F, the opening of the cold primary air adjustment door is greater than H, the primary air pressure at the entrance of the medium-speed coal mill is less than J, and the primary air speed at the exit of the medium-speed coal mill is less than K, obtained by logical judgment.
本发明中一次风压力设定值修正量算法逻辑图,即火电机组中速磨煤机出口温度控制优化方法的一次风压力设定值修正量控制逻辑如图2所示。图2中,中速磨煤机出口温度实际测量值,冷一次风调节门开度,热一次风调节门开度,中速磨煤机出口一次风速度均可直接从机组分散控制系统DCS实时数据库中读取;切换条件:中速磨煤机出口温度实际测量值A高于报警值,热一次风调节门开度到达下限值,冷一次风调节门开度到达上限值,中速磨煤机出口温度实际测量值A低于报警值,热一次风调节门开度到达上限值,冷一次风调节门开度到达下限值,中速磨煤机出口一次风速度小于L,由逻辑判断得出;f1(x)为非线性函数发生器,其输入为中速磨煤机出口温度实际测量值A,输出为一次风压力设定值修正量A,输出有效需满足下列条件:中速磨煤机出口温度实际测量值A高于报警值,同时热一次风调节门开度到达下限值,并且冷一次风调节门开度到达上限值;f2(x)为非线性函数发生器,其输入为中速磨煤机出口温度实际测量值,输出为一次风压力设定值修正量B,输出有效需满足下列条件:中速磨煤机出口温度实际测量值A低于报警值,同时热一次风调节门开度到达上限值,并且冷一次风调节门开度到达下限值;f3(x)为非线性函数发生器,其输入为中速磨煤机出口一次风速度实际测量值,输出为一次风压力设定值修正量C,输出有效需满足下列条件:中速磨煤机出口一次风速度小于L;f1(x)、f2(x)、f3(x)的参数可根据实时曲线在线整定,整定的原则是通过现有机组分散控制系统DCS协调控制系统,保证机组在运行过程中,自动将中速磨煤机出口温度控制在合理范围内。The logic diagram of the primary air pressure setting value correction algorithm logic diagram in the present invention, that is, the primary air pressure setting value correction amount control logic of the thermal power unit medium-speed coal mill outlet temperature control optimization method is shown in FIG. 2 . In Figure 2, the actual measured value of the outlet temperature of the medium-speed coal mill, the opening of the cold primary air regulating door, the opening of the hot primary air regulating door, and the primary air velocity of the medium-speed coal mill outlet can all be directly obtained from the distributed control system DCS of the unit in real time. Read from the database; switching conditions: the actual measured value A of the outlet temperature of the medium-speed coal mill is higher than the alarm value, the opening of the hot primary air adjustment door reaches the lower limit, the opening of the cold primary air adjustment door reaches the upper limit, and the medium-speed The actual measured value A of the outlet temperature of the coal mill is lower than the alarm value, the opening of the hot primary air adjustment door reaches the upper limit, the opening of the cold primary air adjustment door reaches the lower limit, and the primary air speed of the medium-speed coal mill outlet is less than L, It can be concluded from logical judgment; f 1 (x) is a nonlinear function generator, its input is the actual measured value A of the outlet temperature of the medium-speed coal mill, and its output is the correction value A of the primary air pressure setting value. The effective output must meet the following Condition: The actual measured value A of the outlet temperature of the medium-speed coal mill is higher than the alarm value, and at the same time, the opening of the hot primary air regulating door reaches the lower limit, and the opening of the cold primary air regulating door reaches the upper limit; f 2 (x) is Non-linear function generator, whose input is the actual measured value of the outlet temperature of the medium-speed coal mill, and the output is the correction value B of the primary air pressure setting value, and the output must meet the following conditions for valid output: the actual measured value of the outlet temperature of the medium-speed coal mill A is lower than the alarm value, and at the same time, the opening of the hot primary air regulating door reaches the upper limit, and the opening of the cold primary air regulating door reaches the lower limit; f 3 (x) is a nonlinear function generator, and its input is medium-speed pulverized coal The actual measurement value of the primary air velocity at the outlet of the pulverizer, the output is the correction value C of the primary air pressure setting value, and the following conditions must be met for the output to be valid: the primary air velocity at the outlet of the medium-speed coal pulverizer is less than L; f 1 (x), f 2 (x ), f 3 (x) parameters can be set online according to the real-time curve. The principle of setting is to ensure that the outlet temperature of the medium-speed coal mill is automatically controlled at within a reasonable range.
下面以某300MW火电机组中速磨煤机出口温度控制为例,介绍算法参数整定结果,如表1所示。Taking the outlet temperature control of a medium-speed coal mill of a 300MW thermal power unit as an example, the algorithm parameter setting results are introduced, as shown in Table 1.
机组概况:该机组的磨煤机为中速磨煤机,制粉系统采用正压直吹式,配有5台磨煤机,每台磨煤机配置一个热一次风调节门和一个冷一次风调节门,设有两台50%容量的一次风机提供一次热、冷风输送煤粉。Unit overview: The coal mill of this unit is a medium-speed coal mill. The pulverizing system adopts positive pressure direct blowing type. It is equipped with 5 coal mills. Each coal mill is equipped with a hot primary air adjustment door and a cold primary air The air regulating door is equipped with two primary fans with 50% capacity to provide primary hot and cold air to transport pulverized coal.
如表1所示,表1是中速磨煤机的冷一次风调节门、热一次风调节门和一次风压力设定值修正量控制参数整定。As shown in Table 1, Table 1 is the control parameter setting of the cold primary air regulating door, hot primary air regulating door and primary air pressure setting value correction amount of the medium-speed coal mill.
表1中与f1(x)对应的x为中速磨煤机出口温度实际测量值(℃);与f2(x)对应的x为中速磨煤机出口温度实际测量值(℃);与f3(x)对应的x为中速磨煤机出口一次风速度实际测量值(m/s);该机组的中速磨煤机出口温度实际测量值,冷一次风调节门开度,热一次风调节门开度,中速磨煤机出口一次风速度均可直接从机组分散控制系统DCS实时数据库中读取;完成机组中速磨煤机出口温度控制回路逻辑组态,将系统投入实际运行,根据机组运行曲线,反复在线整定f1(x)、f2(x)、f3(x)相应参数,保证机组在负荷响应快速稳定的同时,自动将主蒸汽压力控制在合理范围内;现场调试过程简单,便于工程实现。The x corresponding to f 1 (x) in Table 1 is the actual measured value of the outlet temperature of the medium-speed coal mill (°C); the x corresponding to f 2 (x) is the actual measured value of the outlet temperature of the medium-speed coal mill (°C) ; x corresponding to f 3 (x) is the actual measured value of the primary air velocity at the outlet of the medium-speed coal mill (m/s); the actual measured value of the outlet temperature of the medium-speed coal mill of the unit, and the opening of the cold primary air adjustment , the opening of the hot primary air adjustment door, and the primary air speed at the outlet of the medium-speed coal mill can be directly read from the DCS real-time database of the distributed control system of the unit; Put into actual operation, according to the operating curve of the unit, repeatedly adjust the corresponding parameters of f 1 (x), f 2 (x), and f 3 (x) online to ensure that the unit can automatically control the main steam pressure at a reasonable level while the load response is fast and stable. Within the scope; the on-site debugging process is simple and convenient for engineering realization.
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