CN106614869A - Full-automatic dumpling production line - Google Patents

Abstract

The invention discloses a full-automatic dumpling production line. A machine capable of making dumplings instead of the hands, as well as ensuring chewy taste of the dumplings, has been the wish of the people. The full-automatic dumpling production line disclosed by the invention comprises a dough making device, a dough-strip shaping device, a dough-strip sectioning device, transition dough-conveying and dough-leavening devices, a transition collecting device, a first chain transmission device, an annular dough-residue recycling conveyor belt, a dumpling wrapper shaping device, a stuffing filling device, a second chain transmission device, a dumpling-wrapper edge moistening device, a dumpling making and shaping device, an upper and lower conveying device, a quick freezing device, a material storage box, a dough-leavening device track, a recycling transition device, a climbing conveying device, and dumpling mold devices. The full-automatic dumpling production line disclosed by the invention is capable of integrally realizing a processing line of dough making, dough conveying, dough leavening, dumpling wrapper shaping, stuffing filling, wrapper-edge moistening, dumpling making, dough-residue recycling and quick-freezing; thus, the problems of marketed dumpling machines, namely bad taste and lack of chewy taste of the made dumplings caused by absence of the wrapper-edge moistening device and the dough leavening device are solved. Therefore, the full-automatic dumpling production line greatly improves success rates and qualities of the made dumplings.

Description

Automatic dumpling production line

technical field

The invention belongs to the field of food machinery and relates to a dumpling production machine, in particular to an intelligent, efficient and high-quality automatic dumpling production line.

Background technique

Dumplings are one of the representative foods of Chinese food culture. With the continuous acceleration of people's life rhythm, the demand for traditional fast food dumplings has gradually increased. Until the end of the 1950s, dumplings were made by traditional hand-wrapping. The method is time-consuming and labor-intensive, and cannot meet the needs of a large number of people for dining. Therefore, can produce a kind of substitute manual dumpling, can reduce labor intensity, improve dumpling speed, can guarantee the mouthfeel of dumpling firmness again, satisfy the machine that a large number of people eat has just become people's desire.

The automatic dumpling-making machine on the existing market has a lot of, is roughly divided into pot type dumpling machine, sausage-enema type dumpling machine and encapsulation roll-cutting type dumpling machine.

The working principle of the pot-type dumpling machine is to press the reconciled dough into noodle strips, and introduce them into the noodle rolling rollers in the noodle feeding part, and roll the noodle strips into thick and suitable noodle strips through the noodle rolling rollers, and then pass through the "U" U-shaped slideway, so that the noodle belt forms a "U" shape, and is introduced into the forming die roller and the auxiliary roller. Small stuffing heap, its distance is equal to the distance between two adjacent dumpling cavities on the forming die roller and the auxiliary roller. The "U"-shaped noodle belt with small filling piles enters the forming die roller and the auxiliary roller, and is rolled and cut by the two rollers relative to each other to form dumplings. The dumplings sticking to the forming die roller are pushed out by the cam push rod mechanism, and the dumplings sticking to the auxiliary roller are pushed out of the wrapped dumplings by an intermittent pushing mechanism, and the remaining surface is led out by the guide rod of the remaining surface leading part. Roll into rolls. There are two shortcomings of this machine: first, the leftover noodles produced are mixed with a small amount of dumpling stuffing, which cannot be recycled; second, because the stuffing is fed intermittently, the alignment between the stuffing pile and the cavity must be relatively accurate, "U" The shrinkage or elongation of the molded surface will cause the dumpling filling to be uneven in size, and the error will be large.

The working principle of the sausage dumpling machine is to divide the reconciled dough into several smaller pieces, put them into the noodle hopper continuously, squeeze the dough into the noodle cover through the relative rotation of the screw propeller and the auxiliary roller, and then pass through the inner noodle mouth 1. Extrude a thin and uniform noodle tube from the outer mouth. At the same time, put the reconciled stuffing into the stuffing hopper. The stuffing is continuously and evenly injected into the noodle tube through the double-stage variable vane pump, and then the forming die roller and the forming auxiliary roller face each other. Roll, divide the filled tubes and press into dumplings. This machine has the following disadvantages: first, one side of the dumplings is flat, and the other side is flat; second, because the noodles are fed by the screw propeller, the formed surface tube wall contains compressed gas, which is difficult to cook dumplings. When the gas is heated and expands, air bubbles sometimes appear on the dumpling skin, and even the dumplings are broken; thirdly, because there is no remaining noodle collecting device, the utilization rate of the dough skin is low.

The working principle of the encapsulating roller cutting dumpling machine is to use the noodle press to press the reconciled dough several times continuously, press the noodle strip to a thickness of about 15mm, and then cut it into a width of about 85mm for later use. The noodle strips are placed on the noodle rack and introduced into the I-level noodle rollers. The noodle strips are rolled by the I-level noodle rollers and the II-level noodle rollers to press them into noodle strips that meet the thickness required for dumplings, that is, dumplings. The thickness of the skin. Through a pair of kneading rollers in the forming part, the dough strips are synthesized into a noodle tube with flashes, and at the same time, the stuffing pump continuously and evenly injects the filling into the noodle tube through the filling nozzle. Then, the forming die roller and the auxiliary roller roll and cut in opposite directions to make dumplings. The leftover noodles are led out by the noodle guide rollers, and the leftover noodles do not contain dumpling stuffing, which can be recycled and reused. This machine has the deficiencies in the following two aspects: the first, it needs to be pressed into noodle strips for use by the machine, and it cannot supply noodles continuously; the second, it cannot make dumplings with hand-shaped pleats.

In addition to the above-mentioned shortcomings of the respective dumpling machines, the common shortcomings of the three existing dumpling machines are as follows: first, the existing dumpling machines do not have a corresponding wake-up device, which will cause poor taste in the dumplings made. No strength, unable to meet people's daily needs; second, the existing dumpling machines do not have corresponding edge moistening devices (that is, to simulate the characteristics of manual wrapping before wrapping, it is necessary to dip a little water to wet the edge of the dumpling wrapper), which will cause The production efficiency of dumpling bags is not high, and the phenomenon of exposed and dropped fillings is serious; third, the existing dumpling machines need to manually adjust the ratio of flour and water before putting them into the dumpling machine. It still needs to be manually transported to another process to produce dumplings. The degree of intelligence and automation is low, the efficiency is low, and the labor cost is high. Fourth, the existing dumpling machine has low production efficiency and can only be used in restaurants. Occasionally, quick-frozen dumplings cannot be produced on a large scale for the use of large and small supermarkets in various places, which is greatly unfavorable for people to buy and enjoy immediately.

Contents of the invention

The purpose of the present invention is to provide an intelligent, efficient and high-quality automatic dumpling production line for the deficiencies of the existing dumpling machines, and realize a complete processing line of kneading, transporting, waking up, wrapping, recovering remaining noodles, and quick-freezing. Among them, the noodle mixing device ensures the automatic and accurate feeding of raw materials, which solves the problems of poor taste and low efficiency of dumplings caused by manual ratio errors; The noodle recovery device is integrated with the entire production line, without manual operation, and has a high degree of automation; the dumpling wrapping production line is equipped with a dumpling wrapping edge device before the dumpling wrapping and forming device, which enhances the adhesion of the edges of the dumplings and greatly improves the quality of the dumplings. Packing power; the quick-freezing device solves the problem that the existing dumpling machine can only be used in restaurants, which can only be used in restaurants where quick-frozen dumplings can be produced on a large scale for use in large and small supermarkets around the world, satisfying people's impromptu purchase and enjoyment life requirements.

The invention comprises a dough kneading device, a noodle belt forming device, a noodle belt forming device, a transitional noodle feeding and noodle resting device, a transitional collection device, a first chain transmission device, an annular remaining noodle recovery conveyor belt, a dumpling skin forming device, and a filling filling device. device, second chain transmission device, dumpling wrapper trimming device, dumpling wrapping and molding device, up and down conveying device, quick freezing device, material storage box, wake-up device track, recovery transition device, climbing conveyor and dumpling mold device. The noodle strip forming device is arranged at the output end of the noodle strip forming device; m transitional noodle feeding and noodle resting devices are placed on the noodle resting device track, m≥6; the noodle resting device track is placed in the hot air circulation heating system; The n first conveyor belt devices of the transitional noodle conveying and noodle resting device are distributed up and down to convey the dumpling mold devices in batches, n≥3; when the second conveyor belt device of the transitional collection device is at a low position, it is connected with the first chain transmission device and the noodle belt. The transitional noodle conveying and noodle wake-up device at the output end of the segmenting device is connected to the output end of the second chain transmission device when it is at a high position; the first conveyor belt device of the upper and lower conveying device is at a low position and connected to the output end of the first chain transmission device, and it is connected to the output end of the first chain transmission device when it is at a high position The input end of the second chain transmission device; the dumpling skin forming device and the filling device are sequentially arranged above the first chain transmission device along the transmission direction of the first chain transmission device; the dumpling wrapping forming device is arranged on the second conveyor belt The output end of the device; the input end of the annular excess surface recovery conveyor belt is set directly below the dumpling skin forming device, and the recovery transition device is set between the output end of the annular excess surface recovery conveyor belt and the input end of the climbing conveyor, and the output end of the climbing conveyor The end is set at the input end of the noodle belt forming device; the input end of the quick-freezing device is set at the side of the transition collection device, and the storage box is set at the output end of the quick-freezing device.

The noodle forming device comprises a noodle forming device motor, a shaft coupling, a cam divider, a noodle forming device driving sprocket, a noodle forming device bracket, a noodle forming device driven sprocket, a synchronous belt transmission mechanism, Class I forming rollers, class II forming rollers, class III forming rollers and forming roller motors. The input end of the cam divider is connected with the output shaft of the dough band forming device motor through a coupling, and the output end of the cam divider is connected with the driving sprocket of the dough band forming device; the driven sprocket of the dough band forming device is connected with the dough band The driving sprockets of the forming device are connected by chains and fixed to the main transmission shaft of the synchronous belt transmission mechanism; the forming rollers of grade I, grade II and grade III are all supported on the bracket of the dough belt forming device through bearings, and Arranged sequentially along the transmission direction of the synchronous belt of the noodle belt forming device of the synchronous belt transmission mechanism; the input end of the synchronous belt of the noodle belt forming device is set below the output end of the dough mixing device; The rolls are each driven by a forming roll motor.

The noodle band segmenting device includes a noodle band segmenting device bracket, a noodle band segmenting device motor, a conveyor belt transmission mechanism, a photoelectric sensor bracket, a first photoelectric sensor, a fixed side plate, a noodle band cutting motor, and a knife movement Mechanism, cutter slide rail, noodle band section cutter and cutter groove. The active input shaft of the conveyor belt transmission mechanism is hinged on the fixed side plate and fixed with the output shaft of the motor of the noodle belt forming device; the fixed side plate and the base of the motor of the noodle belt forming device are fixed on the bracket of the noodle belt forming device ; The base of the noodle belt cutting motor is fixed on the noodle belt forming device bracket; the noodle belt forming device conveyor belt input end of the conveyor belt transmission mechanism is set at the noodle forming device timing belt output end of the noodle forming device, and the cutter The kinematic mechanism is arranged at the input end of the conveyor belt of the noodle belt segmenting device, and the noodle belt segmenting device conveyor belt is parallel to the timing belt of the noodle belt forming device of the synchronous belt transmission mechanism; the cutter kinematic mechanism includes two planar quadrilateral mechanisms; The planar quadrilateral mechanism includes two connecting rods, a cross bar and two push rods; the two connecting rods are arranged in parallel, and one end is hinged with the bracket of the noodle belt segmenting device; the two push rods are arranged in parallel, and one end Both are hinged with the noodle band cutting knife; the two ends of the cross bar are respectively connected with the corresponding end connecting rod and the other end of the push rod to form a rotating pair through the first pin shaft; the output shaft of the noodle band cutting motor is connected with two planar quadrilateral mechanisms The crossbars are all fixed; the two cutter slide rails are symmetrically fixed on both sides of the noodle belt forming device bracket; the two ends of the noodle belt section cutter are respectively connected with the two cutter slide rails through sliding pairs; The slit is located directly below the noodle strip sectioning cutter, and is fixed on the support of the noodle strip sectioning device; the first photoelectric sensor is fixed on the photoelectric sensor support, and the central axis of the first photoelectric sensor is connected with the noodle section sectioning device The conveyor belts are 1mm apart; the photoelectric sensor bracket is fixed on the fixed side plate.

The transitional noodle feeding and resting device includes an upper top plate, a lifting motor, a screw, a first conveyor belt device, a lifting guide rod and a lifting fixing bracket. The upper top plate is fixed on the lifting fixed bracket; the base of the lifting motor is fixed on the upper top plate, and the output shaft of the lifting motor is fixed to the screw rod; the lifting guide rod is arranged in parallel with the screw rod and fixed on the lifting fixed bracket; The first conveyor belt device includes a lifting support plate, a conveyor belt fixing plate, a conveyor belt motor, a first conveyor pulley, a drive belt, a second conveyor pulley, a first conveyor pulley shaft, a second conveyor pulley shaft, a first conveyor The pulley and the second conveyor pulley; the lifting support plates of n first conveyor belt devices are arranged equidistantly up and down, and the lifting support plate and the lifting guide rod form a sliding pair, and form a helical pair with the screw rod; the lifting support plate Fix the conveyor belt fixing plate, the base of the conveyor belt motor is fixed on the conveyor belt fixing plate; a pressure sensor is installed directly below the conveyor belt fixing plate; the first conveyor belt pulley is fixed on the output shaft of the conveyor belt motor, and the first conveyor belt pulley shaft Fix the second conveyor belt pulley; two second conveyor belt pulleys are fixed at both ends of the first conveyor belt pulley shaft; the first conveyor belt pulley and the second conveyor belt pulley are connected by a transmission belt; the first conveyor belt pulley shaft and the second conveyor belt pulley The shafts of the two conveyor belt pulleys are supported on the conveyor belt fixing plate through bearings; the two first conveyor belt pulleys are fixed at both ends of the second conveyor belt pulley shaft; the second conveyor belt pulley and the first conveyor belt pulley at the corresponding end It is connected by the wake-up noodle conveyor belt; the wake-up noodle conveyor belt is parallel to the conveyor belt of the noodle belt segmenting device of the conveyor belt drive mechanism.

The dumpling wrapper forming device includes a dumpling wrapper forming device motor, a connecting rod, a knife rest assembly and a dumpling wrapper forming cutter. The knife rest assembly includes a guide fixing plate, a toothed guide plate, a gear, a first connecting rod, a second connecting rod and a connecting rod support; the motor of the dumpling skin forming device is a linear motor; the base of the motor of the dumpling skin forming device is fixed on On the fixed support of the production line; the output shaft of the motor of the dumpling skin forming device is fixed to the connecting rod; the two ends of the connecting rod are respectively fixed to the two toothed guide plates of the two knife rest assemblies; in the knife rest assembly, the toothed guide plates The side of the guide plate is connected with a sliding pair, and the racks at both ends of the toothed guide plate mesh with the two gears respectively; the axis of the gear is perpendicular to the guide plate; one end of the two first connecting rods is respectively coaxially hinged with the corresponding gear On the guide fixing plate, the other end is respectively hinged with the two connecting rod supports; one end of the two second connecting rods is hinged with the guide fixing plate, and the other end is respectively hinged with the two connecting rod supports; the two tool holder components are the same The two connecting rod supports on one side fix a dumpling skin forming tool, and the other two connecting rod supports on the other side of the two tool holder assemblies fix another dumpling skin forming tool; the two dumpling skin forming knives are centered The bottom of the dumpling skin forming tool is fixed with k semi-circular plates arranged equidistantly, k≥5; the k semi-circular plates on the dumpling skin forming tool are arranged along the transmission direction of the first chain transmission device.

The dumpling skin edging device includes a water supply tank for the edging device, a second electric valve, a second water delivery pipe and an adjustable flow dripper. The output port of the water supply tank of the edge moistening device is connected to the input port of the second water delivery pipe; the second water delivery pipe is provided with a second electric valve; the output port of the second water delivery pipe is provided with Five adjustable flow drippers; the center distance between adjacent adjustable flow drippers is equal to the center distance between adjacent semicircular pieces of the dumpling wrapper forming device; the adjustable flow drippers are set on the transmission chain of the second chain transmission device above.

The dumpling wrapping and molding device includes a dumpling skin forming device motor, a connecting rod, a knife rest assembly, an extrusion molding die, a supporting push plate, a push plate guide rod, a fixed base plate and a dumpling skin stretching motor. The fixed base plate is fixed on the production line support, and the bases of the k dumpling skin stretching motors are all fixed on the fixed base plate; the output shafts of the k dumpling skin stretching motors are all fixed with the supporting push plate; the dumpling skin stretching The motor is a linear motor; the support push plate is connected with the push plate guide rod by a sliding pair, and the push plate guide rod is fixed with the fixed base plate; the support push plate is arranged under the transmission chain of the second chain transmission device; the support push plate The top surface is provided with k ejector pin groups equidistantly arranged; the ejector pin groups include two ejector pins at an included angle; The center-to-center distances of adjacent semicircular pieces of the device are equal; the base of the dumpling skin forming device motor is fixed on the fixed support of the production line; the output shaft of the dumpling skin forming device motor is fixed to the connecting rod; The two toothed guide plates of the frame assembly are respectively fixed; the structure and assembly relationship of each part in the knife rest assembly of the dumpling wrapper forming device is exactly the same as that of the knife rest assembly of the dumpling wrapping forming device; Two connecting rod supports on the same side of the two tool post assemblies fix one extrusion molding die, and the other two connecting rod supports on the other side of the two tool post assemblies fix the other extrusion forming die; two extrusion molding The mold is centrally arranged above the transmission chain of the second chain transmission device, and the bottom of the extrusion molding mold is provided with k semicircular grooves arranged equidistantly along the conveying direction of the second chain transmission device, and the semicircular grooves The axis is perpendicular to the conveying direction of the second chain transmission device, and the center-to-center distance of adjacent semicircular grooves is equal to the center-to-center distance of adjacent semicircular ring pieces of the dumpling wrapper forming device.

The track of the wake-up device includes a first conveying chain mechanism, a second conveying chain mechanism, a rotating device and a track positioning mechanism; four second conveying chain mechanisms are arranged in sequence from end to end to form a closed loop, and between adjacent second conveying chain mechanisms A rotating device is provided, and one of the rotating devices is arranged at the output end of the first conveyor chain mechanism; the rotating device includes a rotating motor, a rotating chassis, a pressure sensor and a third conveying chain mechanism; the rotating chassis is fixed on the output shaft of the rotating motor Above, a pressure sensor is set under the rotating chassis; the first conveyor chain mechanism, the second conveyor chain mechanism and the third conveyor chain mechanism all include a conveyor chain motor of a wake-up device, a conveyor chain sprocket, a bearing holder, and an active conveyor shaft , the driven conveying shaft, the conveying chain cover and the stand of the noodle wake-up device; both the driving conveying shaft and the driven conveying shaft are supported on the bearing holder through bearings; both ends of the driving conveying shaft and the driven conveying shaft are fixed with the sprocket of the conveying chain ;The conveyor chain sprockets at the same end of the active conveying shaft and the driven conveying shaft are connected by the wake-up track conveyor belt; the conveyor chain motor of the wake-up device drives the active conveying shaft; The conveyor chain cover cover; the bearing fixing frame is fixed on the conveyor chain cover; the wake-up device bracket of the third conveyor chain mechanism is fixed on the rotating chassis; each second conveyor chain mechanism is provided with two positioning track positioning mechanisms; The track positioning mechanism includes a track positioning motor fixing frame, a roller, a track positioning motor and a second photoelectric sensor; the two ends of the track positioning motor fixing frame are fixed on two conveyor chain covers, and the base of the track positioning motor is fixed on the track The bottom of the positioning motor fixing frame; the output shaft of the track positioning motor vertically passes through the track positioning motor fixing frame, and the roller is hinged on the output shaft top of the track positioning motor; the second photoelectric sensor is fixed on the wake-up device bracket.

In the initial state, each transitional noodle feeding and noodle resting device is provided with n dumpling mold devices, which are respectively placed on the two resting noodle conveyor belts corresponding to the first conveyor belt device; the dumpling mold devices include dumpling skin support Mold opening and dumpling skin forming molds. The dumpling wrapper forming mold is provided with k cylindrical holes arranged equidistantly, and the center distance of adjacent cylindrical holes is equal to the center distance of the adjacent semicircular sheets of the dumpling wrapper forming device; the bottom of the cylindrical hole is symmetrically opened with two through holes; each cylindrical hole is provided with a dumpling skin stretching mold; the dumpling skin stretching mold includes a second pin and two semicircular splints hinged by the second pin; the second pin is fixed In the cylindrical hole of the dumpling skin forming mold, and the central axis of the second pin shaft is the symmetrical central line of the two through holes.

The signals of the first photoelectric sensor, the second photoelectric sensor, the pressure sensor and the flow sensor are all transmitted to the controller, and the controller controls the second electric valve, the track positioning motor, the noodle band segmenting device motor, and the noodle band cutting motor , Lifting motor, conveyor belt motor, dumpling skin forming device motor, dumpling skin stretching motor, rotating motor and dough resting device conveyor chain motor.

The kneading device includes a kneading water supply tank, a U-shaped outer shell, a stirring motor, a feeding adjustment knob, a feed hopper, a stirring shaft, a spiral agitator, an observation plate, a kneading device bracket, a hopper, a first Water delivery pipe, flow sensor and first electric valve. The U-shaped outer shell is obliquely fixed on the support of the dough mixing device; the stirring shaft and the spiral stirrer are welded together; the base of the stirring motor is fixed on the U-shaped outer shell, and the stirring motor drives the stirring shaft; the observation plate has four blocks, all form a sliding pair with the top of the U-shaped outer tube shell, and the observation plate at the highest position has a feeding port; the feeding hopper is installed at the feeding port, and a movable plate is hinged in the feeding hopper through a hinge shaft ; The feed adjustment knob outside the feed hopper is fixed to the hinged shaft; the discharge hopper is fixed at the lowest position at the bottom of the U-shaped outer tube shell; the input and output ends of the first water delivery pipe are respectively connected to the surface water supply tank and the U-shaped outer tube There is a water hole at the bottom of the shell; a flow sensor and a first electric valve are arranged on the first water delivery pipe; both the stirring motor and the first electric valve are controlled by the controller.

The bottoms of the I-level forming rollers, II-level forming rollers and III-level forming rollers are respectively 5mm, 2.5mm and 1.5mm apart from the timing belt of the noodle belt forming device.

The transition collection device includes an upper top plate, a lifting motor, a screw, a second conveyor belt device, a lifting guide rod and a lifting fixed bracket; the base of the lifting motor is fixed on the upper top plate, and the output shaft of the lifting motor is fixed to the screw rod; the lifting guide The rod is arranged in parallel with the screw rod, and is fixed on the lifting fixed bracket; the second conveyor belt device includes a lifting support plate, a conveyor belt fixing plate, a conveyor belt motor, a first transmission belt pulley, a transmission belt, a second transmission belt pulley, The first conveyor belt pulley shaft, the second conveyor belt pulley shaft, the first conveyor belt pulley, the second conveyor belt pulley and the hydraulic cylinder; the lifting support plate and the lifting guide rod form a sliding pair, and form a spiral with the screw rod vice; the base of the conveyor belt motor is fixed on the conveyor belt fixing plate; a pressure sensor is installed directly below the conveyor belt fixing plate; the first conveyor belt pulley is fixed on the output shaft of the conveyor belt motor, and the second conveyor belt pulley is fixed on the first conveyor belt pulley shaft Conveyor belt pulley; two second conveyor belt pulleys are fixed at both ends of the first conveyor belt pulley shaft; the first conveyor belt pulley and the second conveyor belt pulley are connected by a drive belt; the first conveyor belt pulley shaft and the second conveyor belt The axles are all supported on the conveyor belt fixed plate through bearings; the two first conveyor belt pulleys are fixed at both ends of the second conveyor belt pulley shaft; the second conveyor belt pulley and the corresponding first conveyor belt pulley are conveyed through the wake-up surface Belt connection; the wake-up noodle conveyor belt of the transition collection device is parallel to the noodle belt forming device conveyor belt of the conveyor belt transmission mechanism; the bottom of the conveyor belt fixing plate of the transition collection device is fixed with the output rods of the four hydraulic cylinders; the four hydraulic cylinders Arranged in an array, and the cylinders are all fixed to the lifting support plate; the hydraulic cylinders are controlled by the controller.

The filling device includes a filling container, a conveying double screw, a conveying quantitative pump, a stuffing pipe and a filling partition. The filling container is fixed on the fixed support of the production line; the k-1 filling partitions fixed equidistantly in the filling container divide the filling container into k chambers with the same volume, and each chamber is equipped with There is a conveying double helix, and the conveying double helix includes two screw rods arranged in parallel and hinged in the chamber; a stuffing pipe is provided at the bottom of the chamber, and a conveying quantitative pump is arranged between the conveying double helix and the stuffing pipe; The conveying double helix conveys the stuffing to the input port of the conveying quantitative pump; the output port of the conveying quantitative pump is aligned with the input end of the filling pipe; the conveying quantitative pump is controlled by the controller; the filling pipes at the bottom of the k chambers are along the first chain The transmission device is arranged in the transmission direction, and the center-to-center distance of adjacent stuffing pipes is equal to the center-to-center distance of the adjacent semicircular pieces of the dumpling wrapper forming device.

Except that the described upper and lower conveying devices only include a first conveying belt device, the structures and assembly positions of the parts in the transitional noodle conveying and resting device are exactly the same.

The entrance of the quick-freezing device is provided with several stainless steel atomizing nozzles, and the quick-freezing device is provided with a mesh belt transmission mechanism, the mesh conveyor belt input end of the mesh belt transmission mechanism is connected to the transition collection device, and the storage box is located in the mesh belt. The output end of the conveyor belt; the quick-freezing device is equipped with a temperature adjustment device.

The recovery transition device includes a recovery transition device bracket, a support pillar, a hydraulic cylinder, a support swash plate and a recovery dump bin. The support pillar is fixed on the recovery transition device bracket, and the support swash plate is fixed on the support pillar; the cylinder body of the hydraulic cylinder is fixed on the lower end of the support swash plate; the output rod of the hydraulic cylinder is fixed to the recovery dump bin; the recovery dump The output end of the bin is hinged to the higher end of the support slant plate; a pressure sensor is arranged on the support slant plate. The input end of the annular remaining surface recovery conveying device is located directly below the dumpling skin forming device, and the output end is arranged at the input end of the recovery dumping bin.

The dumpling skin forming mold is rectangular, with a length of 700mm and a width of 200mm; the diameter of the cylindrical hole is 100mm.

The beneficial effects that the present invention has are:

1. The present invention realizes a complete processing line of kneading noodles, transferring noodles, waking up noodles, forming dumpling wrappers, filling, moistening edges, dumpling wrapping, recycling surplus noodles and quick-freezing, and solves the problem of the absence of edge moistening devices in dumpling machines on the market. The noodle wake-up device leads to the problem that the made dumplings have poor taste and no chewiness, which greatly improves the success rate and quality of making dumplings.

2. The noodle conveying device adopts intermittent segmental conveying of noodle belts to realize continuous noodle supply; the noodle wake-up device and the remaining noodle recycling device are integrated with the whole production line, and the whole production line is divided into making dumplings made from original noodles and making dumplings made from recycled noodles The two processes, according to the amount of remaining noodles in one cycle of the production line, set the number of executions of the original dumpling making and the remaining noodle recycling dumpling making to 9:1, and there is no need to manually carry the remaining noodles for reprocessing or to wait for the rest of the noodles to finish. The efficiency of the production process is greatly improved, the degree of automation is high, and the labor cost is greatly reduced.

3. The quick-freezing device solves the problem that the existing dumpling machine can only be used in restaurants, which are ready-to-eat occasions. It can produce quick-frozen dumplings on a large scale for use in large and small supermarkets around the world, meeting the living requirements of people to buy land and enjoy immediately. Versatile.

4. Photoelectric sensors, pressure sensors, and rollers are used to realize the circular conveying of dumpling forming molds in the entire production line; raw materials are conveyed by the dough mixing device using feeding adjustment knobs, flow sensors and the first electric valve to ensure automatic and accurate feeding of raw materials, which reflects the production line It also solves the problems of poor taste and low efficiency of dumplings caused by manual proportioning errors.

Description of drawings

Fig. 1 is the perspective view of the overall structure of the present invention;

Fig. 2 is the perspective view of the structure of the neutralization surface device of the present invention;

Fig. 3 is a perspective view of the structure of the noodle strip forming device in the present invention;

Fig. 4 is a perspective view of the structure of the noodle belt forming device in the present invention;

Fig. 5 is the perspective view of the structure of the transition conveying and dough resting device in the present invention;

Fig. 6 is the perspective view of dumpling skin forming device among the present invention;

Fig. 7 is the structural representation of filling device among the present invention;

Fig. 8 is a structural perspective view of a dumpling skin trimming device in the present invention;

Fig. 9 is a perspective view of a dumpling making device in the present invention;

Fig. 10 is the schematic diagram of the principle that the dumpling wrapper is stretched out among the present invention;

Fig. 11 is a structural perspective view of the track of the wake-up device in the present invention;

Fig. 12 is a structural perspective view of the recovery transition device in the present invention;

Fig. 13 is a top view of the overall structure of the present invention.

In the figure: 1. Dough mixing device, 2. Noodle belt forming device, 3. Noodle belt segmenting device, 4. Transitional noodle conveying and noodle resting device, 5. Transition collecting device, 6. Ring surplus noodle recovery conveying device, 7 1. Dumpling skin forming device, 8. Filling device, 9. Dumpling skin trimming device, 10. Dumpling wrapping and molding device, 11. Up and down conveying device, 12. Quick freezing device, 13. Storage box, 14. Waking up Device track, 15, recovery transition device, 16, climbing conveyor, 17, dumpling mold device, 18, track positioning motor fixed frame, 19, roller, 20, track positioning motor, 21, second photoelectric sensor, 22, pressure Sensor, 1-1, kneading water supply tank, 1-2, U-shaped outer shell, 1-3, stirring motor, 1-4, feeding adjustment knob, 1-5, feeding hopper, 1-6, stirring Shaft, 1-7, spiral agitator, 1-8, observation plate, 1-9, kneading device support, 1-10, hopper, 1-11, first water delivery pipe, 1-12, flow sensor, 1 -13, the first electric valve, 2-1, the motor of the noodle belt forming device, 2-2, the coupling, 2-3, the cam splitter, 2-4, the driving sprocket of the noodle belt forming device, 2-5, Noodle belt forming device bracket, 2-6, noodle belt forming device driven sprocket, 2-7, noodle belt forming device timing belt, 2-8, I-level forming roller, 2-9, II-level forming roller, 2- 10. Class III forming roller, 2-11. Forming roller motor, 3-1. Noodle belt forming device support, 3-2. Noodle forming device motor, 3-3. Noodle forming device conveyor belt, 3 -4, photoelectric sensor bracket, 3-5, the first photoelectric sensor, 3-6, fixed side plate, 3-7, noodle belt cutting section motor, 3-8, cutter kinematic mechanism, 3-9, cutter slide Rail, 3-10, noodle band segment cutter, 3-11, cutter groove, 4-1, upper top plate, 4-2, lifting motor, 4-3, screw rod, 4-4, lifting support plate, 4 -5, conveyor belt fixing plate, 4-6, conveyor belt motor, 4-7, first transmission belt pulley, 4-8, transmission belt, 4-9, second conveyor belt pulley, 4-10, first conveyor belt Pulley shaft, 4-11, the second conveyor belt pulley shaft, 4-12, the first conveyor belt pulley, 4-13, the second conveyor belt pulley, 4-14, lifting guide rod, 4-15, lifting and fixing Bracket, 7-1, dumpling skin forming device motor, 7-2, connecting frame rod, 7-3, guide fixed plate, 7-4, toothed guide plate, 7-5, gear, 7-6, first connecting rod , 7-7, second connecting rod, 7-8, connecting rod support, 7-9, dumpling skin forming cutter, 8-1, filling container, 8-2, conveying double helix, 8-3, conveying quantitative Pump, 8-4, filling pipe, 8-5, filling partition, 9-1, water supply tank for moistening device, 9-2, second electric valve, 9-3, second water pipe, 9-4 , adjustable flow dripper, 10-1, extrusion mold, 10-2, support push plate, 10-3, push plate guide rod, 10-4, fixed base plate, 10-5, dumpling skin stretching motor , 14-1, rotating electrical machine , 14-2, rotating chassis, 14-3, conveyor chain motor of wake-up device, 14-4, conveyor chain sprocket, 14-5, bearing fixing frame, 14-6, active conveyor shaft, 14-7, conveyor chain Cover cover, 14-8, wake-up device bracket, 15-1, recovery transition device bracket, 15-2, support pillar, 15-3, hydraulic cylinder, 15-4, support inclined plate, 15-5, recovery dump bin , 17-1, the dumpling skin stretching mold, 17-2, the dumpling skin forming mold.

detailed description

The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

As shown in Figures 1 and 13, the fully automatic dumpling production line includes a dough mixing device 1, a noodle strip forming device 2, a noodle strip forming device 3, a transitional noodle feeding and resting device 4, a transitional collection device 5, and a first chain drive Device, annular remaining surface recovery conveyor belt 6, dumpling skin forming device 7, filling device 8, second chain transmission device, dumpling skin trimming device 9, dumpling wrapping forming device 10, upper and lower conveying device 11, quick freezing device 12 , Storage box 13, wake-up noodle device track 14, recovery transition device 15, climbing conveyor 16 and dumpling mold device 17. The noodle band forming device 2 is arranged at the output end of the dough kneading device 1; the noodle band forming device 3 is arranged at the output end of the noodle band forming device 2; a plurality of transitional noodle input and wake-up devices 4 are placed on the wake-up device track 14; The noodle device track 14 is placed in the hot air circulation heating system; the three first conveyer belt devices of the transitional noodle delivery and noodle resting device 4 are distributed up and down and divided into three batches to convey the dumpling mold device 17; the second conveyer belt device of the transitional collection device 5 is in the When the low position is connected, the first chain transmission device is connected with the transitional noodle delivery and the wake-up device 4 at the output end of the noodle band segmenting device 3, and when it is at a high position, it is connected with the output end of the second chain transmission device; When it is in the low position, it is connected to the output end of the first chain transmission device, and when it is in the high position, it is connected to the input end of the second chain transmission device; the dumpling skin forming device 7 and the filling device 8 are sequentially arranged on the first chain transmission device along the transmission direction of the first chain transmission device Above; the dumpling wrapping forming device 10 is arranged at the output end of the second conveyor belt device; the input end of the annular excess surface recycling conveyor belt 6 is arranged directly below the dumpling wrapper forming device 7, and the recovery transition device 15 is arranged at the annular excess surface recovery conveying Between the output end of the belt 6 and the input end of the climbing conveyor 16, the output end of the climbing conveyor 16 is set at the input end of the noodle belt forming device 2; the input end of the quick-freezing device 12 is set at the side of the transition collection device 5, and the storage box 13 It is arranged at the output end of the quick-freezing device 12. The dough mixing device 1 mixes the flour and water in proportion, and the reconciled dough is sent to the dough belt forming device 2 to be formed into a dough belt, and then sent to the dough belt forming device 3 to cut into noodle segments of equal length, and the dough is transitionally conveyed After the three-layer dumpling mold device 17 on the noodle resting device 4 is sent into the noodle section layer by layer, the transitional noodles and noodle resting device 4 enters the noodle resting device track 14 and the hot air circulation heating system to wake up the noodles. The transitional noodle feeding and noodle resting device 4 completed in the track 14 is output to the noodle band segmenting device 3, and the three dumpling mold devices 17 on the transitional noodle feeding and noodle resting device 4 pass through the transition collection device 5 one by one. Transport to the dumpling skin forming device 7, the dumpling skin forming device 7 cuts the dough strips on the dumpling mold device 17 into round dumpling skins, and after the remaining surface reaches a predetermined amount, it enters the crawler through the annular remaining surface recovery conveying device 6 and the recovery transition device 15. The slope conveyor 16 is sent to the dough forming device 2; the dumpling mold device 17 carrying the round dumpling wrapper is sent to the bottom of the filling device 8, after filling, it is raised by the upper and lower conveying device 11 and sent to the dumpling wrapping device 9 for trimming , and then sent to the dumpling making molding device 10 for molding; the dumpling mold device 17 loaded with shaped dumplings is sent to the transition collection device 5 again, and the transition collection device 5 pours the formed dumplings into the quick-freezing device 12, and the empty dumpling mold device 17 is delivered to the transitional delivery face and wake-up device 4 again;

As shown in Figure 2, the dough mixing device 1 includes a dough mixing water supply tank 1-1, a U-shaped outer shell 1-2, a stirring motor 1-3, a feeding adjustment knob 1-4, a feeding hopper 1-5, a stirring Shaft 1-6, spiral agitator 1-7, observation plate 1-8, dough mixing device support 1-9, hopper 1-10, first water pipe 1-11, flow sensor 1-12 and first electric valve 1-13. The kneading water supply tank 1-1 is fixed on the ground to provide the raw material water for kneading; the U-shaped outer shell 1-2 is obliquely fixed on the kneading device bracket 1-9; the stirring shaft 1-6 and the spiral agitator 1-7 Welded together; the base of the stirring motor 1-3 is fixed on the U-shaped outer tube shell 1-2, and the stirring motor 1-3 drives the stirring shaft 1-6; there are four observation plates 1-8, all of which are connected with the U-shaped outer tube The top of the shell 1-2 constitutes a sliding pair, and the observation plate 1-8 at the highest position has a feed inlet; the feed hopper 1-5 is installed at the feed inlet, and the feed hopper 1-5 is hinged by a hinge shaft to move Plate; the feed adjustment knob 1-4 outside the feed hopper 1-5 is fixed to the hinge shaft, and the movable plate has three adjustment ranges, which are 20°, 40° and 60° respectively, and the feed adjustment knob 1-4 is rotated to make The movable plate in the feeding hopper rotates to adjust the amount of flour feeding; the discharging hopper 1-10 is fixed at the lowest position of the bottom of the U-shaped outer tube shell 1-2, and is used for dumping the dough after the kneading is completed; the first water delivery pipe 1 The input and output ends of -11 are respectively connected with the bottom water hole of the surface water supply tank 1-1 and the U-shaped outer tube shell 1-2; the first water delivery pipe 1-11 is provided with a flow sensor 1-12 and a first motor The valve 1-13 and the flow sensor 1-12 measure the water flow, and the first electric valve 1-13 is used to precisely control the water flow, so as to adjust the ratio of flour and water.

As shown in Figure 3, the noodle forming device 2 comprises a noodle forming device motor 2-1, a shaft coupling 2-2, a cam divider 2-3, a noodle forming device driving sprocket 2-4, and a noodle forming device Bracket 2-5, driven sprocket 2-6 of noodle belt forming device, synchronous belt transmission mechanism, class I forming roller 2-8, class II forming roller 2-9, class III forming roller 2-10 and forming roller motor 2 -11. The dough band forming device motor 2-1 is fixed on the ground; the input end of the cam divider 2-3 is connected with the output shaft of the dough band forming device motor 2-1 through a coupling 2-2, and the cam divider 2-3 The output end is connected with the driving sprocket 2-4 of the noodle belt forming device; the driven sprocket 2-6 of the noodle belt forming device is connected with the driving sprocket 2-4 of the noodle belt forming device through a chain, and is connected with the synchronous belt transmission mechanism. The main drive shaft is fixed; Class I forming rollers 2-8, Class II forming rollers 2-9 and Class III forming rollers 2-10 are all supported on the support 2-5 of the noodle belt forming device through bearings, and along the belt drive mechanism The transmission direction of the timing belts 2-7 of the noodle forming device is arranged sequentially; the input end of the timing belts 2-7 of the noodle forming device is set under the discharge hopper 1-10 of the noodle mixing device 1; The distances between the bottoms of grade forming rollers 2-9 and III forming rollers 2-10 and the timing belt 2-7 of the noodle belt forming device are 5mm, 2.5mm and 1.5mm respectively; 9 and III stage forming rolls 2-10 are each driven by a forming roll motor 2-11.

As shown in Figure 4, the noodle band segmenting device 3 comprises a noodle band segmenting device support 3-1, a noodle band segmenting device motor 3-2, a conveyor belt transmission mechanism, a photoelectric sensor bracket 3-4, a first photoelectric sensor 3 -5, fixed side plate 3-6, noodle band cutting section motor 3-7, cutter kinematic mechanism 3-8, cutter slide rail 3-9, noodle band sectioning cutter 3-10 and cutter groove 3- 11. The active input shaft of the conveyor belt transmission mechanism is hinged on the fixed side plate 3-6, and is fixed with the output shaft of the noodle belt segmenting device motor 3-2; the fixed side plate 3-6 and the noodle band segmenting device motor 3-2 The bases are all fixed on the noodle band forming device support 3-1; Make up and down movement between the slide rails; the conveyor belt segmenting device conveyor belt 3-3 input end of the conveyor belt transmission mechanism is set at the dough belt forming device timing belt 2-7 output end of the dough forming device 2, and the cutter movement mechanism 3 -8 is arranged on the input end of the conveyor belt 3-3 of the noodle belt segmenting device, and the noodle belt segmenting device conveyor belt 3-3 is parallel to the noodle belt forming device timing belt 2-7 of the synchronous belt transmission mechanism; -8 includes two planar quadrilateral mechanisms; the planar quadrilateral mechanism includes two connecting rods, a cross bar and two push rods; the two connecting rods are arranged in parallel, and one end is hinged with the support 3-1 of the noodle belt segmenting device; Two push rods are arranged in parallel, and one end is hinged with the noodle belt section cutter 3-10; The output shaft of the section cutting motor 3-7 is fixed to the crossbars of the two planar quadrilateral mechanisms; the planar quadrilateral mechanism improves the stability of the cutter moving up and down; the two cutter slide rails 3-9 are symmetrically fixed on the noodle strip forming device Both sides of the support 3-1; the two ends of the noodle band segment cutter 3-10 are connected with two cutter slide rails 3-9 respectively through sliding pairs; the cutter groove 3-11 is located at the noodle band segment cutter 3-10 10 directly below, and is fixed on the noodle band sectioning device bracket 3-1; the first photoelectric sensor 3-5 is fixed on the photoelectric sensor bracket 3-4, and the central axis of the first photoelectric sensor 3-5 is connected with the noodle band sectioning The device conveyor belts 3-3 are 1 mm apart; the photoelectric sensor bracket 3-4 is fixed on the fixed side plate 3-6.

As shown in Figure 5, the transitional surface feeding and wake-up device 4 includes an upper top plate 4-1, a lifting motor 4-2, a screw 4-3, a first conveyor belt device, a lifting guide rod 4-14 and a lifting fixed bracket 4- 15. The upper top plate 4-1 is fixed on the lifting fixed bracket 4-15; the base of the lifting motor 4-2 is fixed on the upper top plate 4-1, and the output shaft of the lifting motor 4-2 is fixed with the screw rod 4-3; the lifting guide rod 4 -14 is arranged in parallel with the screw rod 4-3, and is fixed on the lifting fixed bracket 4-15; the first conveyor belt device includes a lifting support plate 4-4, a conveyor belt fixing plate 4-5, a conveyor belt motor 4-6, and One conveyor belt pulley 4-7, drive belt 4-8, second conveyor belt pulley 4-9, first conveyor belt pulley shaft 4-10, second conveyor belt pulley shaft 4-11, first conveyor belt pulley 4- 12 and the second conveyor belt pulley 4-13; the lifting support plates 4-4 of the first three conveyor belt devices are equidistantly arranged up and down, and the lifting support plates 4-4 and the lifting guide rod 4-14 constitute a sliding pair, and It forms a screw pair with the screw rod 4-3; the conveyor belt fixing plate 4-5 is fixed on the lifting support plate 4-4, and the base of the conveyor belt motor 4-6 is fixed on the conveyor belt fixing plate 4-5; the conveyor belt fixing plate 4- 5 just below is provided with pressure sensor 22; On the output shaft of conveyor belt motor 4-6, the first conveyor belt pulley 4-7 is fixed, and the second conveyor belt pulley 4-9 is fixed on the first conveyor belt pulley shaft 4-10; A second conveyor belt pulley 4-13 is fixed on the two ends of the first conveyor belt pulley shaft 4-10; the first conveyor belt pulley 4-7 and the second conveyor belt pulley 4-9 are connected by a transmission belt 4-8; Both the conveyor belt pulley shaft 4-10 and the second conveyor belt pulley shaft 4-11 are supported on the conveyor belt fixing plate 4-5 by bearings; the two first conveyor belt pulleys 4-12 are fixed on the second conveyor belt pulley shaft Both ends of 4-11; the second conveyor belt pulley 4-13 is connected with the first conveyor belt pulley 4-12 at the corresponding end through the wake-up noodle conveyor belt; The belts 3-3 are parallel; the three first conveyor belt devices improve the utilization rate of the transition conveying surface and the resting device 4, saving energy.

Transition collecting device 5 comprises upper top plate 4-1, lifting motor 4-2, screw rod 4-3, the second conveyor belt device, lifting guide rod 4-14 and lifting fixed bracket 4-15; the base of lifting motor 4-2 is fixed On the upper top plate 4-1, the output shaft of the lifting motor 4-2 is fixed with the screw rod 4-3; the lifting guide rod 4-14 is arranged in parallel with the screw rod 4-3, and is fixed on the lifting fixed bracket 4-15; the second The conveyor belt device comprises a lifting support plate 4-4, a conveyor belt fixing plate 4-5, a conveyor belt motor 4-6, a first transmission belt pulley 4-7, a transmission belt 4-8, a second conveyor belt pulley 4-9, a One conveyor belt pulley shaft 4-10, the second conveyor belt pulley shaft 4-11, the first conveyor belt pulley 4-12, the second conveyor belt pulley 4-13 and hydraulic cylinder; the lifting support plate 4-4 and the lifting The guide rod 4-14 constitutes a sliding pair, and forms a spiral pair with the screw rod 4-3; the base of the conveyor belt motor 4-6 is fixed on the conveyor belt fixing plate 4-5; Sensor 22; the first conveyor belt pulley 4-7 is fixed on the output shaft of the conveyor belt motor 4-6, and the second conveyor belt pulley 4-9 is fixed on the first conveyor belt pulley shaft 4-10; two second conveyor belt belts Wheel 4-13 is fixed on the two ends of the first conveyor belt pulley shaft 4-10; the first conveyor belt pulley 4-7 and the second conveyor belt pulley 4-9 are connected by transmission belt 4-8; the first conveyor belt pulley shaft 4- 10 and the second conveyor belt pulley shaft 4-11 are all supported on the conveyor belt fixing plate 4-5 by bearings; two first conveyor belt pulleys 4-12 are fixed at both ends of the second conveyor belt pulley shaft 4-11; The second conveyor belt pulley 4-13 is connected with the first conveyor belt pulley 4-12 of the corresponding end by the dough conveyor belt; 3-3 parallel; the bottom of the conveyor belt fixing plate 4-5 of the transition collection device 5 is fixed to the output rods of the four hydraulic cylinders; the four hydraulic cylinders are arranged in an array, and the cylinder bodies are all fixed to the lifting support plate 4-4; The different thrusts of the four hydraulic cylinders make the dumpling mold device 17 tilt at a certain angle and use inertia to pour the wrapped dumplings into the mesh conveyor belt in the quick-freezing device, and its effect is to protect the dumplings from damage to the greatest extent.

As shown in Figure 6, the dumpling wrapper forming device 7 includes a dumpling wrapper forming device motor 7-1, a link bar 7-2, a knife rest assembly and a dumpling wrapper forming cutter 7-9. Knife rest assembly comprises guide fixed plate 7-3, toothed guide plate 7-4, gear 7-5, first connecting rod 7-6, second connecting rod 7-7 and connecting rod support 7-8; The device motor 7-1 is a linear motor; the base of the dumpling skin forming device motor is fixed on the production line fixed support; the output shaft of the dumpling skin forming device motor 7-1 is fixed with the connecting rod 7-2; end and two toothed guide plates 7-4 of the two knife rest assemblies are fixed respectively; The racks at both ends of 4 mesh with the two gears 7-5 respectively; the axis of the gear 7-5 is perpendicular to the guide plate 7-3; one end of the two first connecting rods 7-6 is coaxial with the corresponding gear 7-5 respectively Hinged on the guide fixed plate 7-3, the other end is respectively hinged with the two connecting rod supports 7-8; one end of the two second connecting rods 7-7 is hinged with the guide fixed plate 7-3, and the other end is connected with the two The connecting rod supports 7-8 are respectively hinged; the two connecting rod supports 7-8 on the same side of the two knife rest assemblies fix a dumpling skin forming cutter 7-9, and the other two on the other side of the two knife rest assemblies The connecting rod support 7-8 fixes another dumpling wrapper forming cutter 7-9; two dumpling wrapper forming cutters 7-9 are centered; Ring sheet; five half-ring sheets on the dumpling wrapper forming cutter 7-9 are arranged along the transmission direction of the first chain transmission device; the dumpling wrapper forming cutter 7-9 is driven by the dumpling wrapper forming device motor 7-9 to make the sheet dumplings The skin is divided into five round dumpling skins to be made.

As shown in Figure 7, the filling device 8 includes a filling container 8-1, a conveying double screw 8-2, a conveying quantitative pump 8-3, a filling pipe 8-4 and a filling dividing plate 8-5. The stuffing container 8-1 is fixed on the fixed support of the production line; the four filling partitions 8-5 equidistantly fixed in the filling container 8-1 divide the filling container 8-1 into five cavities with the same volume Each chamber is provided with a conveying double helix 8-2, and the conveying double helix 8-2 includes two screw rods that are arranged in parallel and are hinged in the chamber; the bottom of the chamber is provided with a stuffing pipe 8-4, and the conveying double helix A conveying quantitative pump 8-3 is arranged between the screw 8-2 and the filling pipe 8-4; the conveying double helix 8-2 conveys the stuffing to the input port of the conveying quantitative pump 8-3; the output of the conveying quantitative pump 8-3 The mouth is aligned with the input end of the filling pipe 8-4; the filling pipes 8-4 at the bottom of the five chambers are arranged along the transmission direction of the first chain drive, and the center distance between the adjacent filling pipes 8-4 is the same as that of the dumplings. The center-to-center distances of the adjacent semicircular sheets of the skin forming device 7 are equal.

As shown in FIG. 8 , the dumpling skin edging device 9 includes a edging device water supply tank 9-1, a second electric valve 9-2, a second water delivery pipe 9-3 and an adjustable flow dripper 9-4. The water supply tank 9-1 of the edge moistening device is fixed on the level ground, and the output port of the water supply tank 9-1 of the edge moistening device is connected to the input port of the second water delivery pipe 9-3; the second water delivery pipe 9-3 is provided with a second electric valve 9-2; the output port of the second water pipe 9-3 is provided with five adjustable flow drippers 9-4 arranged along the transmission direction of the second chain transmission device; the center of the adjacent adjustable flow dripper 9-4 Equal to the center-to-center distance of the adjacent semi-annular sheets of the dumpling wrapper forming device 7; the adjustable flow dripper 9-4 is arranged above the transmission chain of the second chain drive; through the second electric valve 9-2 and adjustable The flow dripper 9-4 forms a circular trajectory when the water is evenly sprinkled on the edge of the dumpling wrapper.

As shown in Figures 9 and 10, the dumpling wrapping forming device 10 comprises a dumpling skin forming device motor 7-1, a link bar 7-2, a knife rest assembly, an extrusion molding die 10-1, and a supporting push plate 10-2 , push plate guide rod 10-3, fixed base plate 10-4 and dumpling wrapper strut motor 10-5. Fixed base plate 10-4 is fixed on the production line support, and the bases of five dumpling skins stretching motors 10-5 are all fixed on the fixed base plate 10-4; The support push plate 10-2 is fixed, and drives the support push plate 10-2 to move up and down; the dumpling skin stretching motor 10-5 is a linear motor; the support push plate 10-2 is connected with the push plate guide rod 10-3 with a sliding pair, The push plate guide rod 10-3 is fixed with the fixed base plate 10-4; the support push plate 10-2 is arranged under the drive chain of the second chain drive; the top surface of the support push plate 10-2 is provided with equidistantly arranged Five ejector pin groups; the ejector pin groups include two ejector pins at an included angle; the distance between the symmetrical axes of the two ejector pins of the adjacent ejector pin groups and the center distance between the adjacent semicircular pieces of the dumpling skin forming device 7 Equal; the base of the dumpling skin forming device motor is fixed on the fixed support of the production line; the output shaft of the dumpling skin forming device motor 7-1 is fixed with the connecting rod 7-2; the two ends of the connecting rod 7-2 are connected with two knife rest assemblies The two tooth-shaped guide plates 7-4 are fixed respectively; the structure and assembly relationship of each part in the knife rest assembly of the dumpling wrapping forming device 10 and the knife rest assembly of the dumpling skin forming device 7 are completely consistent; the dumpling wrapping is made Two connecting rod supports 7-8 on the same side of the two tool rest assemblies of the type device 10 fix an extrusion molding die 10-1, and the other two connecting rod supports 7-8 on the other side of the two tool rest assemblies Fix another extruding mold 10-1; Two extruding molds 10-1 are centrally arranged on the transmission chain top of the second chain transmission device, and gather toward the center along with the driving of the dumpling skin forming device motor 7-1. The outside of the dumpling is shaped by manual packaging; the bottom of the extrusion mold 10-1 is provided with five semicircular grooves arranged equidistantly along the conveying direction of the second chain drive, and the axes of the semicircular grooves are aligned with the second chain drive. The conveying direction of chain transmission device is vertical, and the center-to-center distance of adjacent semicircular grooves is equal to the center-to-center distance of the adjacent semicircle sheets of dumpling wrapper forming device 7.

Except that the upper and lower conveying device 11 only includes a first conveying belt device, the structure and assembly position of each part in the transition conveying surface and the resting device 4 are completely consistent.

As shown in Figure 1, several stainless steel atomizing nozzles are arranged at the entrance of the quick-freezing device 12, and the quick-freezing device is provided with a mesh belt transmission mechanism, and the mesh conveyor belt input terminal of the mesh belt transmission mechanism is connected to the transition collection device, and the material storage Box 13 is positioned at the output end of mesh conveyor belt, and is used for storing quick-frozen dumplings; the quick-freezing device 12 is provided with a temperature regulating device to control the temperature at minus 25° C. to ensure the smooth progress of quick-freezing.

As shown in Figure 11, the wake-up device track 14 includes a first conveyor chain mechanism, a second conveyor chain mechanism, a rotating device and a track positioning mechanism; the wake-up device track 14 is in a closed space with a hot air circulation heating system; four The second conveying chain mechanism is arranged in order from end to end to form a closed loop, and a rotating device is arranged between adjacent second conveying chain mechanisms, and one of the rotating devices is arranged at the output end of the first conveying chain mechanism; the rotating device includes a rotating motor 14-1, Rotary chassis 14-2, pressure sensor 22 and the third conveying chain mechanism; Rotating chassis 14-2 is fixed on the output shaft of rotating motor 14-1, and pressure sensor 22 is arranged below the rotating chassis; The first conveying chain mechanism, the second conveying chain Both the chain mechanism and the third conveying chain mechanism include a dough-waking device conveying chain motor 14-3, a conveying chain sprocket 14-4, a bearing fixing frame 14-5, a driving conveying shaft 14-6, a driven conveying shaft, and a conveying chain cover Cover 14-7 and wake-up device support 14-8; the active conveying shaft 14-6 and the driven conveying shaft are all supported on the bearing holder 14-5 by bearings; the two ends of the active conveying shaft 14-6 and the driven conveying shaft The conveyor chain sprocket 14-4 is fixed; the conveyor chain sprocket 14-4 at the same end of the driving conveyor shaft 14-6 and the driven conveyor shaft are connected through the wake-up track conveyor belt; the wake-up device conveyor chain motor 14-3 drives the active conveyor Shaft 14-6; both sides of the wake-up track conveyor belt are provided with a conveyor chain cover 14-7 fixed on the wake-up device bracket 14-8; the bearing fixing frame 14-5 is fixed on the conveyor chain cover 14-7; The wake-up device support 14-8 of the 3rd conveyor chain mechanism is fixed on the rotating chassis 14-2; Section intermittent conveying time sequence cooperates; Track positioning mechanism comprises track positioning motor fixed frame 18, roller 19, track positioning motor 20 and second photoelectric sensor 21; The two ends of track positioning motor fixed frame 18 are fixed on two conveyor chain cover covers 14 7, the base of the track positioning motor 20 is fixed on the bottom of the track positioning motor fixing frame 18; the output shaft of the track positioning motor 20 passes through the track positioning motor fixing frame 18 vertically, and the roller 19 is hinged on the output shaft top of the track positioning motor 20; In the initial state, the highest position of the roller 19 is flush with the top of the wake-up noodle track conveyor belt; the second photoelectric sensor 21 is fixed on the wake-up noodle device support 14-8; Face and wake-up device 4 wake up face while circulating on the wake-up device track.

As shown in FIG. 12 , the recovery transition device 15 includes a recovery transition device bracket 15 - 1 , a support pillar 15 - 2 , a hydraulic cylinder 15 - 3 , a support ramp 15 - 4 and a recovery dump bin 15 - 5 . The support pillar 15-2 is fixed on the recovery transition device support 15-1, the support swash plate 15-4 is fixed on the support pillar 15-2; the cylinder body of the hydraulic cylinder 15-3 is fixed on the lower part of the support swash plate 15-4 One end; the output rod of the hydraulic cylinder 15-3 is fixed with the recovery dump bin 15-5; the output end of the recovery dump bin 15-5 is hinged with the higher end of the support ramp 15-4; the support ramp 15-4 is provided with Pressure sensor 22. The input end of annular surplus surface reclaiming delivery device 6 is positioned at the directly below of dumpling skin forming device 7, reclaims surplus surface and reutilizes in time, and output end is arranged at reclaiming dumping bin 15-5 input end place.

As shown in Figure 9, under initial state, be provided with three dumpling mold devices 17 on each transition conveying face and wake-up device 4, be respectively placed on two wake-up noodle conveyer belts corresponding to the first conveyer belt device; Dumpling mold device 17 comprises dumpling skin stretching mold 17-1 and dumpling skin forming mold 17-2. The dumpling wrapper molding die 17-2 is provided with five cylindrical holes equidistantly arranged, and the center-to-center distance of adjacent cylindrical holes is equal to the center-to-center distance of the adjacent semicircular sheets of the dumpling wrapper molding device 7; the dumpling wrapper molding die 17- 2 is a rectangle, with a length of 700mm and a width of 200mm; the diameter of the cylindrical hole is 100mm; the bottom of the cylindrical hole is symmetrically provided with two through holes; each cylindrical hole is provided with a dumpling skin stretching mold 17-1; Mold 17-1 comprises the second bearing pin and two semicircular splints hinged by the second bearing pin; The second bearing pin is fixed in the cylindrical hole of dumpling skin forming mold 17-2, and the central axis of the second bearing pin It is the center line of symmetry of two through holes; the dumpling wrapper molding die 17 is recycled in the whole production line.

The first photoelectric sensor 3-5, the second photoelectric sensor 21, the pressure sensor 22 and the flow sensor 1-12 all signal to the controller, and the controller controls the stirring motor 1-3, the first electric valve 1-13, the second Electric valve 9-2, track positioning motor 20, noodle strip forming device motor 3-2, noodle strip cutting motor 3-7, lifting motor 4-2, conveyor belt motor 4-6, dumpling skin forming device motor 7- 1. Quantitative delivery pump 8-3, dumpling wrapper stretching motor 10-5, rotating motor 14-1, dough resting device conveying chain motor 14-3 and hydraulic cylinder 15-3.

The working principle of this automatic dumpling production line: it is divided into two processes: making dumplings made from original noodles and making dumplings made from recycled noodles.

First, the original noodle dumpling making process is completed by a series of processes of dough kneading - noodle strip forming - noodle strip forming - resting noodle - dumpling wrapper forming - filling - moistening - dumpling making - quick freezing - collection. Firstly, the raw flour for kneading is poured from the feed hopper 1-5, and the feeding amount of flour can be adjusted by adjusting the feeding adjustment knob 1-4, and the raw material water for kneading is provided by the kneading water supply tank 1-1. It enters into the U-shaped outer casing 1-2 through the first water delivery pipe, where the flow sensor 1-12 and the first electric valve 1-13 are arranged on the first water delivery pipe to precisely and intelligently adjust the ratio of flour and water. After dough kneading is completed, the dough comes out of the hopper 1-10 and enters the noodle strip forming device 2, and passes through the first-level forming rollers 2-8, II-level forming rollers 2-9, and III-level forming rollers arranged sequentially on the noodle belt forming device 2. 2-10 Finally, the dough is formed into a noodle strip with a thickness of only 1.5 mm. When the noodle strip reaches the first photoelectric sensor 3-5 on the noodle strip forming device 3, the noodle strip cutting motor 3-7 drives the cutter movement mechanism 3 -8 moves downwards to cut the dough band into equal-length noodle segments, when the noodle segments are conveyed to the dumpling mold device 17 on the transitional noodle delivery and resting device 4, the pressure sensor 22 feeds back the signal to the lifting motor 4-2, thereby Drive the screw 4-3 to move the lifting support plate 4-4 up by one end distance. This process is repeated three times until the three dumpling mold devices 17 on the transitional noodle feeding and noodle waking device 4 all have noodle sections, and then transition noodle feeding and noodle waking up. The device 4 moves sequentially along the direction of the arrow shown in Figure 13. Whenever it meets the second photoelectric sensor 21, the second photoelectric sensor 21 feeds back a signal to the controller to control the track positioning motor 20, and the track positioning motor 20 bounces the roller 19 to block the transition The noodles conveying and dough resting device 4 are further transported, and the transitional noodles conveying and resting device 4 that have finished resting in the dough resting device track are sent to the first conveyor chain mechanism to connect with the transition collection device 5, and the wake-up has been completed in the dough resting device track repeatedly. The transitional noodle delivery and wake-up device 4 of the noodles are constantly sent out; at this time, the conveyor belt motor 4-6 on the transitional noodle delivery and wake-up unit 4 starts to work, and the dumpling mold device 17 is transported to the dumpling wrapper molding via the transition collection unit 5 Device 7, the dumpling wrapper forming device motor 7-1 drives the dumpling wrapper forming cutter 7-9 to cut the rectangular dough band into five circular dumpling wrappers, and the remaining noodles enter the annular surplus surface recovery conveying device 6, after the dumpling wrappers are formed, they are injected The stuffing device 8 and the filling device 8 evenly inject the filling into the center of the dumpling wrapper through the delivery quantitative pump 8-3, and the dumpling mold device 17 with the filling is transported to the second layer through the upper and lower conveying device 11, and the dumpling wrapping device 9 Water is passed through the edge of the dumpling skin by the water supply tank 9-1 of the moistening device through the adjustable flow dripper 9-3, and the water can be accurately dripped onto the edge of the dumpling wrapper by adjusting the adjustment knob on the adjustable flow dripper. Subsequently, the dumpling skin stretching motor 10-5 drives the support push plate 10-2 to lift the dumpling skin stretching mold 17-1 both sides, and the dumpling skin forming device motor 7-1 drives the extrusion molding mold 10-1 to squeeze the dumpling Compression molding, when the dumpling mold device 17 loaded with wrapped dumplings arrives at the conveyor belt fixed plate 4-5 that has risen to the second layer of the transition collection device 5, the pressure sensor 22 feeds back the signal to the controller, and the controller controls the delivery The belt motor 4-6 stops the conveyor belt 4-6 from running, and when the conveyor belt fixing plate 4-5 of the transition collection device 5 descends to the first layer, the four small hydraulic cylinders below make the dumpling mold device 17 tilt through different thrusts. Use inertia at a certain angle to pour the wrapped dumplings into the mesh conveyor belt in the quick-freezing device, and then enter the quick-freezing device through several stainless steel atomizing nozzles installed at the entrance. The internal temperature is controlled at minus 25°C. Material storage box, so far the first working process is completed.

The 2nd, when surplus face reclaims dumpling making process to carry out, and face device 1 and wake up device track 14 stop working. The dumpling making process of Yumian recycled dumplings is completed by a series of processes of dough band forming-noodle band forming-dumpling wrapper forming-filling-moisturizing-dumpling making-quick freezing-collecting. During the packaging process, the excess surface that enters the annular excess surface recovery conveying device 6 is formed. When the excess surface passes through the annular excess surface recovery conveying device 6 and reaches the recovery transition device 15, when the pressure reaches a certain value, the pressure sensor transmits the signal to the controller for control. Recover the hydraulic cylinder 15-4 on the transition device 15, thereby driving the recovery dump bin 15-5 to pour the remaining noodles into the climbing conveyor 16, and then pass through the noodle belt forming device 2, the noodle belt sectioning device 3, the transition delivery surface and Noodle wake-up device 4, transition collection device 5, annular remaining surface recovery conveyor belt 6, dumpling wrapper forming device 7, filling device 8, dumpling wrapper trimming device 9, dumpling wrapping forming device 10, upper and lower conveying device 11, quick freezing The device 12 finally reaches the material storage box 13, and the dumpling making process of surplus surface recovery is completed so far.

Claims (9)

1. full-automatic dumpling production line, including noodle device, face band shaped device, face band are into section apparatus, the transition chances of losing games and awake face Device, transition collection device, the first chain and sprocket driving device, annular lap reclaim conveyer belt, dumpling wrapper shaped device, Filling stuffing device, Second chain and sprocket driving device, dumpling wrapper profit side device, dumpling bag molding device, upper and lower conveying device, quick-freezing plant, material storing box, Awake face device track, recovery transition apparatus, climbing conveyer and dumpling die device；It is characterized in that：Described face band is into section Device is arranged on face band shaped device output end；The m transition chances of losing games and awake face device are placed on awake face device track, m >=6； Awake face device track is placed in Cycling hot-blast heating system；N first conveyer belt device of the transition chances of losing games and awake face device is upper and lower Distribution conveys dumpling die device, n >=3 in batches；Second conveyer belt apparatus of transition collection device dock first when being in low level Chain and sprocket driving device with face band into section apparatus output end the transition chances of losing games and awake face device, in a high position when dock the second chain pass Dynamic device output end；The first chain and sprocket driving device output end is docked when up and down the first conveyer belt device of conveying device is in low level, In a high position when dock the second chain and sprocket driving device input；Dumpling wrapper shaped device and Filling stuffing device are passed along the first chain and sprocket driving device Defeated direction is arranged in successively the first chain and sprocket driving device top；Described dumpling bag molding device is arranged on the second conveyer belt apparatus Output end；Annular lap reclaims the input of conveyer belt and is arranged on immediately below dumpling wrapper shaped device, reclaims transition apparatus and arranges Reclaim between conveyer belt output end and climbing conveyer input in annular lap, climbing conveyer output end be arranged on face band into Type device input；Quick-freezing plant input is arranged on transition collection device sidepiece, and material storing box is arranged on quick-freezing plant output end；

Described face band shaped device includes face band shaped device motor, shaft coupling, Cam splitter, face band shaped device active Sprocket wheel, face band shaped device support, face band shaped device driven sprocket, synchronous belt drive mechanism, I level format rolls, II grade of shaping Roller, III grade of format roll and shaping roller motor；The input of the Cam splitter leads to output shaft of the face with shaped device motor Cross shaft coupling to be connected, the output end of Cam splitter is connected with face band shaped device drive sprocket；Face band shaped device driven chain It is connected by chain between wheel and face band shaped device drive sprocket, and is fixed with the final drive shaft of synchronous belt drive mechanism；I levels Format roll, II grade of format roll and III grade of format roll are supported on the band shaped device support of face by bearing, and are passed along Timing Belt The face band shaped device Timing Belt transmission direction of motivation structure is arranged successively；Input of the face with shaped device Timing Belt be arranged on and The output end lower section of face device；I level format rolls, II grade of format roll and III grade of format roll are respectively by a format roll Motor drive；

Described face band includes face band into section apparatus support, face band into section apparatus motor, conveying tape handler, light into section apparatus Electric transducer support, the first photoelectric sensor, fixed side, face band segment motor, cutting knife motion, cutting knife slide rail, face band Into section cutting knife and cutting knife groove；The axle that is actively entered of conveying tape handler is articulated with fixed side, and with face band into section apparatus The output shaft of motor is fixed；Fixed side and face band are each attached to face band on section apparatus support into the base of section apparatus motor； Base of the face with segment motor is fixed on face band on section apparatus support；The face band of conveying tape handler is into section apparatus conveyer belt Input is arranged on face of the face with shaped device band shaped device Timing Belt output end, and cutting knife motion is arranged on face band into section The input of device conveyer belt, face band is put down into the face band shaped device Timing Belt of section apparatus conveyer belt and synchronous belt drive mechanism OK；Described cutting knife motion includes Liang Ge plane quadrilaterals mechanism；Described plane quadrilateral mechanism include two connecting rods, A piece cross bar and two push rods；Two connecting rods be arranged in parallel, and one end is hinged with face band into section apparatus support；Two push rods are put down Row is arranged, and one end is hinged with face band into section cutting knife；The two ends of cross bar lead to respectively with the other end of corresponding end link and push rod Cross the first bearing pin and constitute rotation pair；Output shaft of the face with segment motor is fixed with the cross bar of Liang Ge plane quadrilaterals mechanism；Two Root cutting knife slide rail is symmetrically fixed on face band into section apparatus support both sides；Two ends and two piece cutting knife slide rail difference of the face band into section cutting knife Connected by sliding pair；Described cutting knife groove is located at face band into immediately below section cutting knife, and is fixed on face band on section apparatus support； The first described photoelectric sensor is fixed on opto-electronic sensor support, and the central axis and face band of the first photoelectric sensor is into section Device conveyer belt is at a distance of 1mm；Opto-electronic sensor support is fixed on fixed side；

The described transition chances of losing games and awake face device includes upper plate, lifting motor, screw rod, first conveyer belt device, lifting guide rod With lifting fixed support；Described upper plate is fixed on lifting fixed support；The base of lifting motor is fixed on upper plate, The output shaft of lifting motor is fixed with screw rod；Lift guide rod to be arranged in parallel with screw rod, and be fixed on lifting fixed support；It is described First conveyer belt device include lifted gripper shoe, conveyer belt fixed plate, conveying translator, the first conveyer belt belt wheel, transmission belt, Second conveyer belt belt wheel, first conveyer belt belt shaft, the second conveying belt wheel shaft, first conveyer belt belt wheel and the second conveying belt Wheel；The lifting gripper shoe of n first conveyer belt device is equidistantly arranged up and down, is lifted gripper shoe with guide rod is lifted and is constituted sliding pair, And constitute screw pair with screw rod；Lifted and conveyer belt fixed plate is fixed in gripper shoe, the base for conveying translator is fixed on conveyer belt In fixed plate；Conveyer belt fixed plate is arranged right below pressure sensor；The first conveyer belt is fixed on the output shaft of conveying translator Belt wheel, fixes the second conveyer belt belt wheel on first conveyer belt belt shaft；Two the second conveyer belt belt wheels are fixed on first conveyer belt Belt shaft two ends；First conveyer belt belt wheel and the second conveyer belt belt wheel are connected by transmission belt；First conveyer belt belt shaft and Two conveying belt wheel shafts are supported in conveyer belt fixed plate by bearing；Two first conveyer belt belt wheels are fixed on the second conveying Band belt shaft two ends；Second conveyer belt belt wheel is connected with corresponding end first conveyer belt belt wheel by face conveyer belt of waking up；Awake face conveying Band is parallel into section apparatus conveyer belt with the face band of conveying tape handler；

Described dumpling wrapper shaped device includes dumpling wrapper shaped device motor, side link, cutter holder assembly and dumpling wrapper forming cutter Tool；Described cutter holder assembly includes being oriented to fixed plate, profile of tooth guide plate, gear, first connecting rod, second connecting rod and connecting rod support；Dumpling Sub- skin shaped device motor is linear electric motors；The base of dumpling wrapper shaped device motor is fixed on production line fixed support；Dumpling The output shaft of sub- skin shaped device motor is fixed with side link；Two pieces of profiles of tooth of described side link two ends and two cutter holder assemblies Guide plate is fixed respectively；In cutter holder assembly, the side of profile of tooth guide plate is connected with fixed plate is oriented to sliding pair, and the two of profile of tooth guide plate End tooth bar is engaged respectively with two gears；Gear axis are perpendicular to guiding fixed plate；Two first connecting rod one end respectively with it is corresponding One gear is coaxially articulated with guiding fixed plate, and the other end is respectively articulated with two connecting rod supports；Two second connecting rod one end It is hinged with guiding fixed plate, the other end is respectively articulated with two connecting rod supports；Two connecting rods of two cutter holder assembly the same sides Bearing fixes a dumpling wrapper molding cutter, and the another two connecting rod support of two cutter holder assembly opposite sides fixes another dumpling wrapper Molding cutter；Two dumpling wrapper molding cutter centerings are arranged；Dumpling wrapper molding cutter bottom is fixed with the k pieces half of equidistant placement Circular ring plate, k >=5；K pieces semicircle ring plate is arranged along the first chain and sprocket driving device transmission direction on dumpling wrapper molding cutter；

Described dumpling wrapper profit device supply tank, the second motor-driven valve, the second water-supply-pipe and adjustable flow drop when device includes profit Head；The delivery outlet of the profit side device supply tank connects the second water-supply-pipe input port；Second water-supply-pipe is provided with the second motor-driven valve； The delivery outlet of the second water-supply-pipe is provided with five adjustable flow water droppers along the arrangement of the second chain and sprocket driving device transmission direction；Neighboring tunable The centre-to-centre spacing of the centre-to-centre spacing of flow water dropper semicircle ring plate adjacent with dumpling wrapper shaped device is equal；Adjustable flow water dropper is arranged on The driving-chain top of the second chain and sprocket driving device；

Described dumpling bag molding device includes dumpling wrapper shaped device motor, side link, cutter holder assembly, extrusion forming mold Tool, support push pedal, push pedal guide rod, firm banking plate and dumpling wrapper strut motor；Described firm banking plate is fixed on production line On support, the base that k dumpling wrapper struts motor is each attached on firm banking plate；K dumpling wrapper struts the output shaft of motor Fix with push pedal is supported；Dumpling wrapper struts motor for linear electric motors；Described support push pedal is with push pedal guide rod with sliding pair company Connect, push pedal guide rod is fixed with firm banking plate；Push pedal is supported to be arranged on the driving-chain lower section of the second chain and sprocket driving device；Support push pedal Top surface be provided with k push rod group of equidistant arrangement；Described push rod group includes two push rods in an angle；Adjacent push rod group The centre-to-centre spacing of the axis of symmetry spacing semicircle ring plate adjacent with dumpling wrapper shaped device of two push rods is equal；Dumpling wrapper shaping dress The base for putting motor is fixed on production line fixed support；The output shaft of dumpling wrapper shaped device motor is fixed with side link；Even Hack lever two ends are fixed respectively with two pieces of profile of tooth guide plates of two cutter holder assemblies；Each zero in the cutter holder assembly of dumpling bag molding device Part is completely the same with each design of part in the cutter holder assembly of dumpling wrapper shaped device and assembly relation；Dumpling bag molding device Two connecting rod supports of two cutter holder assembly the same sides fix an extrusion molding dies, and another the two of two cutter holder assembly opposite sides Individual connecting rod support fixes another extrusion molding dies；Two extrusion molding dies centerings are arranged on the biography of the second chain and sprocket driving device Dynamic chain top, the bottom of the extrusion molding dies opens up the k individual half equidistantly arranged along the conveying direction of the second chain and sprocket driving device Circular trough, the axis of semi-circular groove is vertical with the conveying direction of the second chain and sprocket driving device, and the centre-to-centre spacing of adjacent semi-circular groove with The centre-to-centre spacing of the adjacent semicircle ring plate of dumpling wrapper shaped device is equal；

Described awake face device track includes the first conveying chain mechanism, the second conveying chain mechanism, whirligig and tracks positioned machine Structure；Four the second conveying chain mechanism head and the tail order arrangements form closed loop, and between adjacent second conveying chain mechanism whirligig is provided with, And one of whirligig is arranged on the first conveying chain mechanism output end；Described whirligig includes electric rotating machine, rotation Chassis, pressure sensor and the 3rd conveying chain mechanism；Swivel base is fixed on the output shaft of electric rotating machine, swivel base lower section Pressure sensor is set；Described the first conveying chain mechanism, the second conveying chain mechanism and the 3rd conveying chain mechanism include face of waking up Device carrier chain motor, carrier chain sprocket wheel, bearing fixed mount, active conveying axis, driven conveying axis, conveying chain cover set and face dress of waking up Put support；Active conveying axis and driven conveying axis are bearing on bearing fixed mount by bearing；Active conveying axis and driven defeated Axle two ends are sent to fix carrier chain sprocket wheel；Active conveying axis and driven conveying axis are with the carrier chain sprocket wheel of one end by face track of waking up Conveyer belt connects；Awake face device carrier chain Motor drive active conveying axis；Awake face orbit transports band both sides are provided with is fixed on awake face Conveying chain cover set on appliance stand；Bearing fixed mount is fixed on conveying chain cover and puts；The awake face device of the 3rd conveying chain mechanism Support is fixed on swivel base；Each second conveying chain mechanism is provided with two positioning track detent mechanisms；Described track Detent mechanism includes tracks positioned motor fixing frame, roller, tracks positioned motor and the second photoelectric sensor；Tracks positioned motor The two ends of fixed mount are fixed on two conveying chain covers and put, and the base of tracks positioned motor is fixed on tracks positioned motor fixing frame Bottom；The output shaft of tracks positioned motor passes vertically through tracks positioned motor fixing frame, and roller is hinged on tracks positioned motor Output shaft top；Second photoelectric sensor is fixed on awake face appliance stand；

Under original state, each transition chances of losing games and awake face device are provided with n dumpling die device, are individually positioned in correspondence first On two awake face conveyer belts of conveyer belt apparatus；Described dumpling die device struts mould and dumpling wrapper shaping including dumpling wrapper Mould；Dumpling wrapper mould offers k cylindrical hole of equidistant arrangement, centre-to-centre spacing and the dumpling wrapper shaping dress in adjacent column hole The centre-to-centre spacing of the adjacent semicircle ring plate put is equal；The bottom symmetrical of the cylindrical hole opens up two through holes；Set in each cylindrical hole There is a dumpling wrapper to strut mould；Described dumpling wrapper struts mould includes the second bearing pin and two pieces that pass through the second hinge Semicircle clamping plate；Second bearing pin is fixed in the cylindrical hole of dumpling wrapper mould, and the central axis of the second bearing pin is two The symmetrical center line of through hole；

Described the first photoelectric sensor, the second photoelectric sensor, pressure sensor and the equal signal of flow sensor are passed to and will controlled Device processed, controller controls the second motor-driven valve, tracks positioned motor, face band into section apparatus motor, face band segment motor, lifting electricity Machine, conveying translator, dumpling wrapper shaped device motor, dumpling wrapper strut motor, electric rotating machine and awake face device carrier chain motor.

2. full-automatic dumpling production line according to claim 1, it is characterised in that：Described noodle device includes being supplied with face Water tank, U-shaped outer pipe shell, stirring motor, feed adjusting knob, feed hopper, shaft, spiral agitator, access panel, noodle device Support, discharge bucket, the first water-supply-pipe, flow sensor and the first motor-driven valve；Described U-shaped outer pipe shell is inclined and is fixed on and face dress Put on support；Shaft and spiral agitator weld together；The base of stirring motor is fixed in U-shaped outer pipe shell, stirring electricity Machine drives shaft；Access panel has four pieces, all constitutes sliding pair with U-shaped outer pipe shell top, and the access panel of highest position is opened There is feeding mouth；Described feed hopper is arranged at feeding mouth, and portable plate is hinged with by jointed shaft in feed hopper；Outside feed hopper Feed adjusting knob is fixed with jointed shaft；Discharge bucket is fixed on the bottom its lowest position of U-shaped outer pipe shell；First water-supply-pipe it is defeated Enter, output end connects respectively bonding surface supply tank and the bottom limbers of U-shaped outer pipe shell；First water-supply-pipe is provided with flow sensor With the first motor-driven valve；Stirring motor and the first motor-driven valve are by controller control.

3. full-automatic dumpling production line according to claim 1, it is characterised in that：The I levels format roll, II grade of format roll With the bottom of III grade of format roll with face band shaped device Timing Belt respectively at a distance of 5mm, 2.5mm and 1.5mm.

4. full-automatic dumpling production line according to claim 1, it is characterised in that：Described transition collection device includes upper Top board, lifting motor, screw rod, the second conveyer belt apparatus, lifting guide rod and lifting fixed support；The base of lifting motor is fixed on On upper plate, output shaft and the screw rod of lifting motor are fixed；Lift guide rod to be arranged in parallel with screw rod, and be fixed on fixed of lifting On frame；The second described conveyer belt apparatus include lifting gripper shoe, conveyer belt fixed plate, conveying translator, the first transmission belt band Wheel, transmission belt, the second conveyer belt belt wheel, first conveyer belt belt shaft, the second conveying belt wheel shaft, first conveyer belt belt wheel, Two conveyer belt belt wheels and hydraulic cylinder；Described lifting gripper shoe constitutes sliding pair with guide rod is lifted, and constitutes screw pair with screw rod； The base of conveying translator is fixed in conveyer belt fixed plate；Conveyer belt fixed plate is arranged right below pressure sensor；Conveyer belt The first conveyer belt belt wheel is fixed on the output shaft of motor, the second conveyer belt belt wheel is fixed on first conveyer belt belt shaft；Two Two conveyer belt belt wheels are fixed on first conveyer belt belt shaft two ends；First conveyer belt belt wheel and the second conveyer belt belt wheel are by transmission Band connection；First conveyer belt belt shaft and the second conveying belt wheel shaft are supported in conveyer belt fixed plate by bearing；Two First conveyer belt belt wheel is fixed on the second conveying belt wheel shaft two ends；Second conveyer belt belt wheel and corresponding end first conveyer belt belt wheel By waking up, face conveyer belt connects；The awake face conveyer belt of transition collection device is conveyed with the face band of conveying tape handler into section apparatus With parallel；The conveyer belt fixed plate bottom of transition collection device is fixed with the take-off lever of four hydraulic cylinders；Four hydraulic cylinder battle arrays Row are arranged, and cylinder body is fixed with lifting gripper shoe；Hydraulic cylinder is by controller control.

5. full-automatic dumpling production line according to claim 1, it is characterised in that：Described Filling stuffing device includes that note filling holds Device, conveying double helix, conveying constant displacement pump, stuffing filling horn and defeated filling dividing plate；Described note filling container is fixed on production line fixed support On；The defeated filling dividing plate of k-1 blocks being equidistantly fixed in note filling container is divided into k volume identical chamber by filling container is noted, each Within the chamber is provided with conveying double helix, and described conveying double helix includes be arrangeding and being hinged on two spirals of within the chamber in parallel Bar；Cavity bottom is provided with stuffing filling horn, and between conveying double helix and stuffing filling horn conveying constant displacement pump is provided with；Conveying double helix is defeated by fillings Deliver to conveying constant displacement pump input port；The delivery outlet of conveying constant displacement pump is directed at the input of stuffing filling horn；Conveying constant displacement pump is by controller Control；The stuffing filling horn of k cavity bottom is arranged along the first chain and sprocket driving device transmission direction, and the centre-to-centre spacing and dumpling of adjacent stuffing filling horn The centre-to-centre spacing of the adjacent semicircle ring plate of sub- skin shaped device is equal.

6. full-automatic dumpling production line according to claim 1, it is characterised in that：Described conveying device up and down is except only Outside including a first conveyer belt device, remaining and each design of part and rigging position complete in the transition chances of losing games and awake face device Cause.

7. full-automatic dumpling production line according to claim 1, it is characterised in that：Described quick-freezing plant porch is arranged There are several stainless steel atomizers, netted tape handler, the netted conveying of netted tape handler are provided with quick-freezing plant Band input is taken over and crosses collection device, and material storing box is located at the output end of netted conveyer belt；Temperature adjustment dress is provided with quick-freezing plant Put.

8. full-automatic dumpling production line according to claim 1, it is characterised in that：Described recovery transition apparatus include back Transition apparatus support is received, pillar, hydraulic cylinder is supported, is supported swash plate and recovery to topple over storehouse；Described support pillar is fixed on recovery On transition apparatus support, swash plate is supported to be fixed on support pillar；The cylinder body of hydraulic cylinder is fixed on the one end for supporting swash plate relatively low； The take-off lever of hydraulic cylinder is toppled over storehouse and is fixed with recovery；Reclaim the output end for toppling over storehouse one end higher with swash plate is supported to be hinged； Support swash plate is provided with pressure sensor；Annular lap reclaim the input of conveying device be located at dumpling wrapper shaped device just under Side, output end is arranged on recovery and topples over storehouse input end.

9. full-automatic dumpling production line according to claim 1, it is characterised in that：Described dumpling wrapper mould is length It is square, a length of 700mm, a width of 200mm；Described cylindrical hole aperture is 100mm.