CN106693432B - Centrifugal rotational flow defoaming type gas-liquid mixed phase feeding distributor - Google Patents
Centrifugal rotational flow defoaming type gas-liquid mixed phase feeding distributor Download PDFInfo
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Abstract
一种离心旋流除沫型气液混相进料分布器,其特征是气液混相进料口为切线方向矩形进料结构,与塔内环形套筒相连通;环形套筒下端开口,距离环形套筒下端200‑1500mm设置有减速吸能脱气的环形格栅填料,高度50‑100mm,宽度为环形套筒宽度的0.3‑2.5倍;环形套筒的中部封闭,形成环形集油箱;环形套筒上端连接稳流除沫自洗涤的并流填料层;并流填料层的内沿和外沿连线均为伞形结构,填料层环形宽度为填料板间距的3‑500倍。
A centrifugal cyclone defoaming type gas-liquid mixed-phase feed distributor, which is characterized in that the gas-liquid mixed-phase feed port is a rectangular feed structure in a tangential direction, which is connected with the annular sleeve in the tower; the lower end of the annular sleeve is open, and the distance from the annular The lower end of the sleeve is 200-1500mm equipped with an annular grille packing for deceleration, energy absorption and degassing, with a height of 50-100mm and a width of 0.3-2.5 times the width of the annular sleeve; the middle part of the annular sleeve is closed to form an annular oil collection tank; annular sleeve The upper end of the barrel is connected to a parallel-flow packing layer with steady flow, defoaming and self-washing; the inner and outer edges of the parallel-flow packing layer are both umbrella-shaped structures, and the annular width of the packing layer is 3-500 times the spacing between packing plates.
Description
1.技术领域1.Technical field
本发明提供一种离心旋流除沫型气液混相进料分布器,涉及分离塔器领域。The invention provides a centrifugal cyclone defoaming type gas-liquid mixed-phase feed distributor, and relates to the field of separation towers.
2.背景技术2. Background technology
塔内件是填料塔或板式塔的重要组成部分,它与塔体及塔板或填料共同构成一个完整的填料塔或板式塔,所有的塔内件的作用都是为了使气液两相在塔内更好地接触,以便发挥填料或塔板的最大效率和最大生产能力,塔内件设计的好坏将直接影响填料或塔板性能的发挥和整个填料塔或板式塔的性能。The tower internals are an important part of the packed tower or plate tower. Together with the tower body and trays or packing, they form a complete packed tower or plate tower. The function of all the tower internals is to make the gas-liquid two-phase Better contact within the tower in order to maximize the efficiency and production capacity of the packing or trays. The design of the tower internals will directly affect the performance of the packing or trays and the performance of the entire packed tower or plate tower.
在化工均相分离过程中,气液混相进料是蒸馏塔最常遇到的工况,如常减压蒸馏塔。气液混相进料分布器承担着将进料中的汽、液两相有效分离,同时汽相沿塔截面获得良好的分布、液相也有个良好的收集和分布作用。良好的塔进料段结构不仅能稳定塔的操作,而且还可以提高塔的分离效果。In the chemical homogeneous separation process, gas-liquid mixed-phase feed is the most commonly encountered working condition of distillation towers, such as atmospheric and vacuum distillation towers. The gas-liquid mixed-phase feed distributor is responsible for effectively separating the vapor and liquid phases in the feed. At the same time, the vapor phase obtains good distribution along the tower cross section, and the liquid phase also has a good collection and distribution effect. A good tower feed section structure can not only stabilize the operation of the tower, but also improve the separation effect of the tower.
气液混相进料分布器有多种型式:典型的有双切向环流式、单切向环流式、双列叶片式、切向号角式、带伞形导流器的辐射式进气分布器、带捕液吸能器的辐射式进气分布器等,分别适应不同的进料环境。有的进料分布器气液两相分离效果较好,能适应塔器大型化的要求,如单切向环流式,但汽相沿塔截面分布不均匀,在塔的中心会产生一种漩涡气流;有的进料分布器汽相沿塔截面分布较均匀,上升的汽流中对液沫的夹带也不多,能适应塔器大型化的要求,但下降的液体对汽相有所夹带,会影响塔底产品中轻组分的含量,如双切向环流式分布器;有的进料分布器汽相沿塔截面分布较均匀,能适应塔器大型化的要求,但气液两相分离效果不好,如切向号角式分布器;带伞形导流器的辐射式进气分布器,尤其带捕液吸能器的辐射式进气分布器,气液两相分离效果较好且汽相沿塔截面分布较均匀,但不能适应塔器大型化的要求。There are many types of gas-liquid mixed-phase feed distributors: typical ones include double tangential circulation type, single tangential circulation type, double-row blade type, tangential horn type, and radial air inlet distributor with umbrella-shaped deflector , radiant air inlet distributor with liquid capture energy absorber, etc., which are adapted to different feeding environments. Some feed distributors have good gas-liquid phase separation effect and can adapt to the requirements of large-scale towers, such as the single tangential circulation type. However, the vapor phase is unevenly distributed along the tower cross-section, and a vortex airflow will be generated in the center of the tower. ; Some feed distributors distribute the vapor phase evenly along the tower cross section, and the rising vapor flow does not entrain much liquid foam, which can adapt to the requirements of larger towers. However, the descending liquid entrains the vapor phase, which will Affects the content of light components in the product at the bottom of the tower, such as a double tangential circulation distributor; some feed distributors have a relatively uniform vapor phase distribution along the tower cross section, which can adapt to the requirements of large-scale towers, but the gas-liquid two-phase separation effect Not good, such as tangential horn type distributors; radiant air intake distributors with umbrella-shaped deflectors, especially radiant air intake distributors with liquid capture energy absorbers, which have good gas-liquid two-phase separation and good gas-liquid separation effect. The phase distribution along the tower cross-section is relatively uniform, but it cannot meet the requirements of large-scale towers.
另外气液混相进料分布器上升汽流中不可避免的都会存在对液沫或多或少的夹带,为了确保侧线产品的质量,往往在进料器上方设置洗涤段。如减压塔进料段之上设有一洗涤段,洗涤油的作用一方面通过与上升物流接触,将汽体中夹带的液体、焦质、沥青质、残碳、重金属等洗涤下来,另一方面通过汽相与液相的传质作用可以使重质蜡油与渣油得以较好的分离,控制重质蜡油的干点,这是减压塔保证重质蜡油质量的关键。此外,洗涤油的量必须满足填料表面润湿的要求,防止填料表面结焦。采用先进的洗涤段结构和必要的洗涤油量(最小流量控制)组合,避免结焦、降低能量消耗。对于要求压降最小化的减压塔,因洗涤段液体喷淋密度较小,易出现局部填料表面没有液体润湿的现象,填料床层操作温度高,易发生结焦。因此,应选择抗结焦能力强的填料,特别是填料床层的中下部,必须采用通量大、表面光滑的填料。另外,为了确保填料表面能够充分润湿,洗涤段液体分布器分布器可以采用重力式分布器也可以采用动力式分布器,但由于洗涤段操作温度高,液体喷淋密度低,洗涤油易结焦堵塞,选择适宜的液体分布器结构和参数较为困难,这也是制约洗涤段长周期安全运行的最大瓶颈。In addition, there will inevitably be more or less entrainment of liquid foam in the rising steam flow of the gas-liquid mixed-phase feed distributor. In order to ensure the quality of the side line products, a washing section is often set up above the feeder. For example, there is a washing section above the feed section of the vacuum tower. On the one hand, the washing oil washes down the liquid, coke, asphaltene, residual carbon, heavy metals, etc. entrained in the gas through contact with the ascending stream. On the other hand, through the mass transfer between the vapor phase and the liquid phase, the heavy wax oil and residual oil can be better separated, and the dry point of the heavy wax oil can be controlled. This is the key to ensuring the quality of the heavy wax oil in the vacuum tower. In addition, the amount of washing oil must meet the requirements for wetting the filler surface to prevent coking on the filler surface. The combination of advanced washing section structure and necessary washing oil volume (minimum flow control) is adopted to avoid coking and reduce energy consumption. For vacuum towers that require minimizing pressure drop, due to the low liquid spray density in the washing section, there is easily no liquid wetting on the local packing surface. The operating temperature of the packing bed is high, and coking is prone to occur. Therefore, fillers with strong coking resistance should be selected, especially in the middle and lower parts of the filler bed. Fillers with large flux and smooth surface must be used. In addition, in order to ensure that the filler surface is fully wetted, the liquid distributor in the washing section can be a gravity distributor or a power distributor. However, due to the high operating temperature of the washing section and the low liquid spray density, the washing oil is easy to coke. Clogging makes it difficult to select the appropriate liquid distributor structure and parameters, which is also the biggest bottleneck restricting the long-term safe operation of the washing section.
3.发明内容3. Contents of the invention
本发明的目的是为了克服现有气液混相进料分布器和洗涤段结构的不足和缺陷而发明的一种离心旋流除沫型气液混相进料分布器,消除了液相和汽相夹带,降低了进料器压降,实现了气液两相分离良好的效果、汽相沿塔截面的均匀分布、并能满足大型气液混相进料塔器的分布要求,避免了填料和集油箱结焦堵塞现象,消除了制约洗涤段长周期安全运行的最大瓶颈,达到了能稳定塔操作的同时还能提高塔分离效果的进料器良好目标。The purpose of the present invention is to invent a centrifugal cyclone defoaming type gas-liquid mixed-phase feed distributor to overcome the shortcomings and defects of the existing gas-liquid mixed-phase feed distributor and washing section structure, which eliminates the need for liquid and vapor phases. Entrainment reduces the feeder pressure drop, achieves good gas-liquid two-phase separation, evenly distributes the vapor phase along the tower cross-section, and can meet the distribution requirements of large-scale gas-liquid mixed-phase feed towers, avoiding the need for packing and oil collection tanks The coking and clogging phenomenon has eliminated the biggest bottleneck restricting the long-term safe operation of the washing section, and achieved the good goal of a feeder that can stabilize the tower operation while improving the tower separation effect.
本发明的技术方案:Technical solution of the present invention:
本发明提供了一种离心旋流除沫型气液混相进料分布器,其特征是气液混相进料口为切线方向矩形进料结构,与塔内环形套筒相连通;环形套筒下端开口,距离环形套筒下端200-1500mm设置有导向减速和强化夹带汽相分离功能的环形格栅填料,高度50-100mm,宽度为环形套筒宽度的0.3-2.5倍,填料板间距为3-50mm,填料板水平倾斜度为30°-90°;环形套筒的中部封闭,形成环形集油箱,环形集油箱底部外壁通过外部连接管与环形格栅填料的下部相连通或内壁均匀开有当量直径5-30mm的泪孔;环形套筒上端连接具有稳流除沫自洗涤功能的并流填料层;并流填料层的内沿和外沿连线均为伞形结构,填料层环形宽度为填料板间距的3-500倍,填料板间距为1-30mm。The invention provides a centrifugal cyclone defoaming type gas-liquid mixed-phase feed distributor, which is characterized in that the gas-liquid mixed-phase feed port is a rectangular feed structure in a tangential direction and is connected with an annular sleeve in the tower; the lower end of the annular sleeve Opening, 200-1500mm away from the lower end of the annular sleeve, an annular grid packing with guided deceleration and enhanced entrainment vapor phase separation functions is provided. The height is 50-100mm, the width is 0.3-2.5 times the width of the annular sleeve, and the spacing between the packing plates is 3- 50mm, the horizontal inclination of the packing plate is 30°-90°; the middle part of the annular sleeve is closed to form an annular oil collecting tank, and the outer wall of the bottom of the annular oil collecting tank is connected to the lower part of the annular grid packing through an external connecting pipe or the inner wall is evenly opened with equivalent Tear holes with a diameter of 5-30mm; the upper end of the annular sleeve is connected to a parallel flow packing layer with a steady flow, defoaming and self-washing function; the inner and outer edges of the parallel flow packing layer are connected in an umbrella-shaped structure, and the annular width of the packing layer is The spacing between packing plates is 3-500 times, and the spacing between packing plates is 1-30mm.
其中气液混相进料口的高度与宽度比例为2-15:1,气液混相进料口与塔内环形套筒的高度比为1:1-10,气液混相进料口与塔内环形套筒的宽度比为1:1-1.5。The height and width ratio of the gas-liquid mixed-phase feed port is 2-15:1, the height ratio of the gas-liquid mixed-phase feed port and the annular sleeve in the tower is 1:1-10, and the height ratio of the gas-liquid mixed-phase feed port and the annular sleeve in the tower is The width ratio of the annular sleeve is 1:1-1.5.
塔内环形套筒的环形截面积占塔截面的5%-80%,沿高度方向环形套筒的内壁是圆柱形或锥形结构。The annular cross-sectional area of the annular sleeve in the tower accounts for 5%-80% of the tower cross-section, and the inner wall of the annular sleeve along the height direction is a cylindrical or conical structure.
本发明将实施例来详细叙述本发明的特点。The present invention uses examples to describe the features of the present invention in detail.
4.附图说明4. Description of drawings
附图1为本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
附图1的图面说明如下:The diagram description of Figure 1 is as follows:
1、塔体 2、气液混相进料口 3、环形套筒 4、环形格栅填料 5、环形集油箱 6、并流填料层 7、外部连接管1. Tower body 2. Gas-liquid mixed phase feed port 3. Annular sleeve 4. Annular grid packing 5. Annular oil collection tank 6. Parallel flow packing layer 7. External connecting pipe
下面结合附图和实施例来详述本发明的工艺特点。The process features of the present invention will be described in detail below with reference to the drawings and examples.
5.具体实施方式5. Specific implementation methods
实施例Example
一种离心旋流除沫型气液混相进料分布器是通过如下结构集成而成:气液混相进料口(2)为切线方向矩形进料结构,与塔体(1)内环形套筒(3)相连通;环形套筒(3)下端开口,距离环形套筒(3)下端200-1500mm设置有导向减速和强化夹带汽相分离功能的环形格栅填料(4),高度50-100mm,宽度为环形套筒(3)宽度的0.3-2.5倍,环形格栅填料(4)板间距为3-50mm,填料板水平倾斜度为30°-90°;环形套筒(3)的中部封闭,形成环形集油箱(5),环形集油箱(5)底部外壁通过外部连接管(7)与环形格栅填料(4)的下部相连通或内壁均匀开有当量直径5-30mm的泪孔;环形套筒(3)上端连接具有稳流除沫自洗涤功能的并流填料层(6);并流填料层(6)的内沿和外沿连线均为伞形结构,填料层环形宽度为填料板间距的3-500倍,填料板间距为1-30mm。A centrifugal cyclone defoaming type gas-liquid mixed-phase feed distributor is integrated with the following structure: the gas-liquid mixed-phase feed port (2) is a rectangular feed structure in the tangential direction, and is connected with the inner annular sleeve of the tower body (1) (3) are connected; the lower end of the annular sleeve (3) is open, and an annular grid packing (4) with a guide deceleration and enhanced entrained vapor phase separation function is provided 200-1500mm away from the lower end of the annular sleeve (3), with a height of 50-100mm. , the width is 0.3-2.5 times the width of the annular sleeve (3), the spacing between the annular grid packing (4) plates is 3-50mm, and the horizontal inclination of the packing plate is 30°-90°; the middle part of the annular sleeve (3) It is closed to form an annular oil collecting tank (5). The outer wall of the bottom of the annular oil collecting tank (5) is connected to the lower part of the annular grille packing (4) through the external connecting pipe (7) or the inner wall is evenly provided with tear holes with an equivalent diameter of 5-30mm. ; The upper end of the annular sleeve (3) is connected to the parallel flow packing layer (6) with the function of steady flow, defoaming and self-washing; the inner and outer edges of the parallel flow packing layer (6) are connected in an umbrella-shaped structure, and the packing layer is annular. The width is 3-500 times the spacing between packing plates, and the spacing between packing plates is 1-30mm.
其中气液混相进料口(2)的高度与宽度比例为2-15:1,气液混相进料口(2)与塔体(1)内环形套筒(3)的高度比为1:1-10,气液混相进料口(2)与塔体(1)内环形套筒(3)的宽度比为1:1-1.5。The height to width ratio of the gas-liquid mixed-phase feed port (2) is 2-15:1, and the height ratio between the gas-liquid mixed-phase feed port (2) and the annular sleeve (3) in the tower body (1) is 1:1. 1-10, the width ratio of the gas-liquid miscible feed port (2) and the annular sleeve (3) inside the tower body (1) is 1:1-1.5.
塔体(1)内环形套筒(3)的环形截面积占塔截面的5%-80%,沿高度方向环形套筒(3)的内壁是圆柱形或锥形结构。The annular cross-sectional area of the annular sleeve (3) in the tower body (1) accounts for 5%-80% of the tower cross-section. The inner wall of the annular sleeve (3) along the height direction is a cylindrical or conical structure.
本发明所提供的离心旋流除沫型气液混相进料分布器,通过离心旋流器、环形集油箱、并流填料层和环形格栅填料的结构耦合,合理利用离心旋流器的汽液两相良好分离和适合大型化、环形集油箱的液体容积小和向下排放及时方便、并流填料的汽液同向斜向下流动速度高和易聚结分离以及环形格栅填料导向减速和强化夹带汽相分离的优点,合理集成形成整体效应,不仅实现了气液两相分离良好的效果、汽相沿塔截面的均匀分布、并能满足大型气液混相进料塔器的分布要求;而且并流填料中汽液同向斜向下流动,洗涤集油箱中分离出的夹带液体可以保持低液位操作并能及时排放到分布器下面的主体液相中,液体停留时间短,避免了填料和集油箱结焦堵塞现象;加之离心旋流器环形空间结构和并流填料层伞形结构确保了进料分布器的汽流通道面积大于50%,进料分布器压降不到100Pa,这对于减压塔进料至关重要;另外并流填料稳流除沫自洗涤,简化了洗涤段的结构,解决了洗涤段液体分布器分布器的选择难题,消除了制约洗涤段长周期安全运行的最大瓶颈。The centrifugal cyclone defoaming type gas-liquid mixed-phase feed distributor provided by the present invention rationally utilizes the vapor of the centrifugal cyclone through the structural coupling of the centrifugal cyclone, the annular oil collection tank, the parallel flow packing layer and the annular grid packing. The liquid two phases are well separated and suitable for large-scale expansion. The liquid volume of the annular oil collection tank is small and the downward discharge is timely and convenient. The vapor and liquid of the co-flow filler flow in the same direction and diagonally downwards at a high speed and are easy to coalesce and separate. The annular grid filler guides the deceleration. And the advantages of strengthening entrained vapor phase separation, reasonable integration to form an overall effect, not only achieves good gas-liquid two-phase separation, uniform distribution of vapor phase along the tower cross-section, but also can meet the distribution requirements of large-scale gas-liquid mixed-phase feed towers; Moreover, the vapor and liquid in the co-current packing flow diagonally downward in the same direction. The entrained liquid separated in the washing oil collection tank can maintain low liquid level operation and be discharged into the main liquid phase below the distributor in time. The liquid residence time is short, which avoids The packing and oil collecting tank are coked and blocked; in addition, the annular space structure of the centrifugal cyclone and the umbrella-shaped structure of the parallel flow packing layer ensure that the steam flow channel area of the feed distributor is greater than 50%, and the pressure drop of the feed distributor is less than 100Pa. It is crucial for the feed of the pressure reduction tower; in addition, the co-current packing stabilized flow defoaming and self-washing simplifies the structure of the washing section, solves the problem of selecting the liquid distributor of the washing section, and eliminates the constraints that restrict the long-term safe operation of the washing section. the biggest bottleneck.
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| EP0132193A1 (en) * | 1983-07-18 | 1985-01-23 | Montedison S.p.A. | Falling-film apparatus for the equicurrent evaporation of a solution |
| CN2054370U (en) * | 1989-06-15 | 1990-03-14 | 天津大学 | Combined liquid distributing unit |
| CN1172699A (en) * | 1996-07-05 | 1998-02-11 | 艾里希普费弗工程师有限公司 | Dispensor for media |
| US6682633B1 (en) * | 2000-12-22 | 2004-01-27 | Uop Llc | Apparatus for cocurrent fractional distillation |
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| WO2007139056A1 (en) * | 2006-06-01 | 2007-12-06 | Shimadzu Corporation | Dispensing tip, reaction kit using the same, and dispensing tip drive mechanism |
| CN104428665A (en) * | 2012-07-05 | 2015-03-18 | 安捷伦科技有限公司 | Single-piece with undercut tapering part |
| CN204121795U (en) * | 2014-09-25 | 2015-01-28 | 中国石油化工股份有限公司 | A kind of novel packed tower suppressing gas fractionation unit to block liquid |
| CA2974700A1 (en) * | 2015-01-23 | 2016-07-28 | Technip Process Technology, Inc. | Gas distributor for heat exchange and/or mass transfer column |
| CN206793075U (en) * | 2017-03-22 | 2017-12-26 | 中国石油大学(华东) | A kind of centrifugal cyclone foam removal type gas-liquid mixed phase feed distributor |
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| CN106693432A (en) | 2017-05-24 |
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