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CN106832469A - A kind of antistatic carbon nanometer nitrile rubber rubber roll composite material and preparation method thereof - Google Patents

A kind of antistatic carbon nanometer nitrile rubber rubber roll composite material and preparation method thereof Download PDF

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Publication number
CN106832469A
CN106832469A CN201710146056.1A CN201710146056A CN106832469A CN 106832469 A CN106832469 A CN 106832469A CN 201710146056 A CN201710146056 A CN 201710146056A CN 106832469 A CN106832469 A CN 106832469A
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Prior art keywords
rubber
carbon
parts
carbon material
rubber roll
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CN201710146056.1A
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Inventor
陶磊
曹兰
张文静
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Qingdao Lanwan Ene Carbon Materials Science And Technology LLC
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Qingdao Lanwan Ene Carbon Materials Science And Technology LLC
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Priority to CN201710146056.1A priority Critical patent/CN106832469A/en
Publication of CN106832469A publication Critical patent/CN106832469A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/02Copolymers with acrylonitrile
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/04Antistatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to rubber rollers technical field, the preparation method of more particularly to antistatic carbon nanometer nitrile rubber rubber roll composite and in the application in printing and dyeing rubber rollers of spinning.Antistatic carbon nanometer nitrile rubber rubber roll composite includes the composition of following mass parts:5 100 parts of 80 100 parts of nitrile rubber, 10 30 parts of white carbon, 5 15 parts of plasticizer, 26 parts of age resistor, 25 parts of accelerator, 25 parts of activator, 25 parts of vulcanizing agent and carbon material rubber master batch;Conductive carbon material containing 0.1 20wt% in the carbon material rubber master batch.Carbon material and latex are first mixed to form carbon material rubber master batch, carbon material is set to be evenly distributed, rubber master batch and rubber are carried out into mixing again and causes that carbon material disperses simple and easy to apply in elastomeric compound, reduce carbon nanomaterial dusting polluting environment, raising interface interaction and dispersiveness of the nano-carbon material in sizing material.And the rubber roll that thus rubber vulcanization is obtained, electric conductivity nine orders of magnitude of optimal lifting, mechanical strength and Akron anti-wear performance are obviously improved, and then ensure rubber roll service life and security.

Description

A kind of antistatic carbon nanometer nitrile rubber rubber roll composite material and preparation method thereof
Technical field
The present invention relates to rubber rollers technical field, the system of more particularly to antistatic carbon nanometer nitrile rubber rubber roll composite Preparation Method and the application in spinning printing and dyeing rubber rollers.
Background technology
Electrostatic all brings serious problem at many aspects of textile industry, and the friction between machine and yarn occurs again More electrostatic, cause textile manufacturing to be normally carried out, broken end, flyings, and yarn winding etc. reduces production efficiency and product matter The accident of amount often occurs, therefore during printing and dyeing of spinning, the lifting of anti-static stability is just even more important to rubber roll.
For rubber roll, antistatic is that the volume resistance and sheet resistance of itself are reduced by rubber roll, and Electro-static Driven Comb is gone out, Reach the purpose of anti-winding.Existing spinning printer's roll is to add antistatic additive or in roll surfaces by sizing material Antistatic film is coated to realize anlistatig purpose.But, the antistatic property of low molecule antistatic additive filled-type rubber roll can be with The passage of time and gradually lose;The addition of Polymer Antistatic Agent is 5-15 times of low molecule type antistatic additive, together When be also contemplated that it with the compatibility of sizing material so as to select applicable compatilizer, because by cost restriction make its application be subject to one Definite limitation;Antistatic film easily weares and teares, and influences the service life of rubber roll.At present, also without antistatic effect stabilization, lasting spinning Yarn printer's roll.
The content of the invention
Rubber roll antistatic behaviour stabilizability and persistence it is an object of the invention to overcome prior art to exist is poor A kind of drawbacks described above, there is provided rubber roll sizing material, antistatic effect, intensity and wearability are substantially improved;Also provide a kind of rubber roll simultaneously The preparation method of sizing material, can realize that carbon material is dispersed in rubber roll.
The present invention is realized using following technical scheme:
A kind of carbon nanometer nitrile rubber rubber roll composite, including following mass parts composition:Nitrile rubber 80-100 parts, White carbon 10-30 parts, plasticizer 5-15 parts, age resistor 2-6 parts, accelerator 2-5 parts, activator 2-5 parts, vulcanizing agent 2-5 parts with And 5-100 parts of carbon material rubber master batch;Conductive carbon material containing 0.1-20wt% in the carbon material rubber master batch.
The conductive carbon material is Graphene, CNT, carbon fiber, nano carbon microsphere or graphite.
The nitrile rubber is XNBR.
The present invention also provides a kind of preparation method of rubber roll sizing material, comprises the following steps:
By nitrile rubber, carbon material rubber master batch, white carbon, plasticizer, activator and age resistor add banbury in, in 90- 5-7min is kneaded under the conditions of 110 DEG C, one section of glue is obtained;
One section of glue and accelerator, vulcanizing agent are kneaded into 2-4min at 50-70 DEG C, two sections of glue are obtained;
Two sections of glue are vulcanized at 150-200 DEG C.
The preparation method of the carbon material rubber master batch is:
Conductive carbon material is distributed in dispersion liquid, adds latex to continue to stir, until uniformly, obtaining carbon material latex and mixing Close liquid;
Mixed liquor is introduced into flocculant, is flocculated, 60-80 DEG C dries 15-30h, carbon material rubber master batch is obtained.
The dispersion liquid is water or the water containing dispersant.
The conductive carbon material is (1-200) with the mass ratio of latex:1000.
The latex be Heveatex, NBR latex, carboxylic acrylonitrile butadiene rubber latex, one or more of polyisoprene latex it is mixed Compound.
The flocculant is selected from 0.1~10% sulfuric acid, hydrochloric acid, acetic acid, formic acid, calcium chloride solution, calcium nitrate solution, pH It is one or more in 0.1~20% hexamethylene diamine solution of 2-3..
The drying mode of the carbon material rubber master batch is high temperature drying, microwave drying or extrusion drying.
The present invention also provides a kind of textile printing and dyeing rubber roll, including rubber roll core and the carbon nanometer nitrile rubber being attached on rubber roll core Rubber roll composite.
Carbon nanometer nitrile rubber rubber roll composite disclosed by the invention, it is not necessary to additionally add antistatic additive, it is antistatic Effect, intensity and wearability are substantially improved, and rubber roll service life is obviously prolonged;Realized using the pre-dispersed mode of carbon material rubber master batch Carbon material it is dispersed, rubber master batch is kneaded with nitrile rubber so that dispersion of the carbon material in rubber is simple and easy to apply, drop Low-carbon nano material dusting polluting environment, improves interface interaction and dispersiveness of the nano-carbon material in sizing material.And thus sizing material The rubber roll that vulcanization is obtained, electric conductivity nine orders of magnitude of optimal lifting, mechanical strength and Akron anti-wear performance are obviously improved, and then Ensure rubber roll service life and security.
Specific embodiment
In order to be more clearly understood from the above objects, features and advantages of the present invention, with reference to embodiment to this Invention is described further.
Raw material explanation:
White carbon, plasticizer, activator, age resistor in following examples etc. are the auxiliary agent commonly used in rubber industry, Its specific species is not particularly limited.Conductive carbon material, the also derivative including conductive carbon material.The dispersion of conductive carbon material Liquid refers to the aqueous dispersions of conductive carbon material, is formed in being distributed to water under the conditions of high-speed stirred by conductive carbon material.Rubber refers to Unvulcanized nitrile rubber.
Comparative example
By in 100 mass parts nitrile rubbers addition banbury, 20 mass parts white carbons, the plasticising of 15 mass parts are sequentially added Agent, 4 mass parts activators and 4 mass parts age resistor, knead 5-7min under the conditions of 90-110 DEG C, obtain one section of glue;By one section Glue and 2 mass parts accelerator, 2 mass parts vulcanizing agents knead 2-4min at 50-70 DEG C, obtain two sections of glue;Two sections of glue are existed 150-200 DEG C is vulcanized, shaping, and rubber roll is obtained.
Embodiment 1
In graphene dispersion that 40g concentration is 8% to 800g water and 5min will be stirred, add the fourth that 800g concentration is 40% Nitrile latex continues to stir 1h, obtains Graphene NBR latex mixed liquor;Wadded a quilt with cotton in the calcium nitrate solution that mixed liquor is poured into 3% Solidifying agent, 20h is dried at 70 DEG C, and the Graphene butyronitrile rubber master batch that Graphene content is 1% is obtained;By 90 mass parts nitrile rubbers, 10 Mass parts rubber master batch is added in banbury, sequentially adds 20 mass parts white carbons, 15 mass parts plasticizer, 4 mass parts activators and 4 Mass parts age resistor, kneads 5-7min under the conditions of 90-110 DEG C, obtains one section of glue;By one section of glue and 2 mass parts accelerator, 2 Mass parts vulcanizing agent kneads 2-4min at 50-70 DEG C, obtains two sections of glue;Two sections of glue are vulcanized at 150-200 DEG C, into Type, is obtained rubber roll, and the Graphene content of rubber roll sizing material is 1 ‰.
Embodiment 2
In graphene dispersion that 80g concentration is 8% to 800g water and 5min will be stirred, add the fourth that 800g concentration is 40% Nitrile latex continues to stir, until uniformly, obtaining Graphene NBR latex mixed liquor;Mixed liquor is poured into 3% calcium nitrate solution In carry out flocculant, dry 20h at 70 DEG C, be obtained Graphene content be 2% Graphene rubber master batch;By 90 mass parts rubbers, 10 Mass parts rubber master batch is added in banbury, sequentially adds 20 mass parts white carbons, 15 mass parts plasticizer, 4 mass parts activators and 4 Mass parts age resistor, kneads 5-7min under the conditions of 90-110 DEG C, obtains one section of glue;By one section of glue and 2 mass parts accelerator, 2 Mass parts vulcanizing agent kneads 2-4min at 50-70 DEG C, obtains two sections of glue;Two sections of glue are vulcanized at 150-200 DEG C, into Type, is obtained rubber roll, and the Graphene content of rubber roll sizing material is 2 ‰.
Embodiment 3
The carbon fiber that 40g concentration is 8% is distributed in 800g water and 5min is stirred, the fourth that 800g concentration is 40% is added Nitrile latex continues to stir, until uniformly, obtaining carbon fiber NBR latex mixed liquor;Mixed liquor is poured into 3% calcium nitrate solution In carry out flocculant, 20h is dried at 70 DEG C, prepared carbon fiber content is 1% carbon fiber butyronitrile rubber master batch;By the life of 70 mass parts Glue, 30 mass parts rubber master batch are added in banbury, sequentially add 20 mass parts white carbons, 15 mass parts plasticizer, the activation of 4 mass parts Agent and 4 mass parts age resistor, knead 5-7min under the conditions of 90-110 DEG C, obtain one section of glue;One section of glue and 2 mass parts are promoted Agent, 2 mass parts vulcanizing agents knead 2-4min at 50-70 DEG C, obtain two sections of glue;Two sections of glue are vulcanized at 150-200 DEG C, Shaping, is obtained rubber roll, and the carbon fiber content of rubber roll sizing material is 3 ‰.
Embodiment 4
The nano carbon microsphere that 40g concentration is 8% is distributed in 800g water and 5min is stirred, it is 40% to add 800g concentration NBR latex continues to stir 2h, obtains nano carbon microsphere NBR latex mixed liquor;By the hexamethylene diamine that the pH that mixed liquor pours into 3% is 3 Flocculant is carried out in solution, microwave drying 20h at 70 DEG C is obtained the nano carbon microsphere butyronitrile rubber master batch that nano carbon microsphere content is 1%;Will 90 mass parts rubbers, 10 mass parts part rubber master batch are added in banbury, sequentially add 20 mass parts white carbons, the plasticising of 15 mass parts Agent, 4 mass parts activators and 4 mass parts age resistor, knead 5-7min under the conditions of 90-110 DEG C, obtain one section of glue;By one section Glue and 2 mass parts accelerator, 2 mass parts vulcanizing agents knead 2-4min at 50-70 DEG C, obtain two sections of glue;Two sections of glue are existed 150-200 DEG C is vulcanized, shaping, and rubber roll is obtained, and the nano carbon microsphere content of rubber roll sizing material is 1 ‰.
Embodiment 5
The CNT that 40g concentration is 8% is distributed in 800g water and 5min is stirred, it is 40% to add 800g concentration NBR latex continues to stir, until uniformly, obtaining CNT NBR latex mixed liquor;Mixed liquor is poured into 3% calcium nitrate Flocculant is carried out in solution, 20h is dried at 70 DEG C, the CNT butyronitrile rubber master batch that CNT content is 1% is obtained;By 90 matter Amount part rubber, 10 mass parts rubber master batch are added in banbury, sequentially add 20 mass parts white carbons, 15 mass parts plasticizer, 4 mass Part activator and 4 mass parts age resistor, knead 5-7min under the conditions of 90-110 DEG C, obtain one section of glue;By one section of glue and 2 mass Part accelerator, 2 mass parts vulcanizing agents knead 2-4min at 50-70 DEG C, obtain two sections of glue;Two sections of glue are entered at 150-200 DEG C Row vulcanization, shaping is obtained rubber roll, and the content of carbon nanotubes of rubber roll sizing material is 1 ‰.
Embodiment 6
In graphite dispersion that 40g concentration is 8% to 800g water and 5min will be stirred, add the butyronitrile that 800g concentration is 40% Latex continues to stir 1h, until uniformly, obtaining graphite NBR latex mixed liquor;Mixed liquor is poured into 3% calcium nitrate solution Flocculant is carried out, 20h is dried at 70 DEG C, prepared content of graphite is 1% graphite butyronitrile rubber master batch;By 90 mass parts rubbers, 10 matter Amount part rubber master batch is added in banbury, sequentially adds 20 mass parts white carbons, 15 mass parts plasticizer, 4 mass parts activators and 4 matter Amount part age resistor, kneads 5-7min under the conditions of 90-110 DEG C, obtains one section of glue;By one section of glue and 2 mass parts accelerator, 2 matter Amount part vulcanizing agent kneads 2-4min at 50-70 DEG C, obtains two sections of glue;Two sections of glue are vulcanized at 150-200 DEG C, are molded, Rubber roll is obtained, the content of graphite of rubber roll sizing material is 1 ‰.
Embodiment 7
The neopelex of 0.6 mass parts is added in water to 100 mass parts as dispersion liquid.By 40g concentration It is 8% graphene dispersion in 800g dispersion liquids and 5min is stirred, the NBR latex for adding 800g concentration to be 40% continues to stir Mix, until uniformly, obtaining Graphene NBR latex mixed liquor;Mixed liquor is poured into carries out flocculant in 3% calcium nitrate solution, After water squeezing, microwave drying 20min;By in 70 mass parts rubbers, 30 mass parts rubber master batch addition banbury, 20 mass parts are sequentially added White carbon, 15 mass parts plasticizer, 4 mass parts activators and 4 mass parts age resistor, knead 5- under the conditions of 90-110 DEG C 7min, obtains one section of glue;One section of glue and 2 mass parts accelerator, 2 mass parts vulcanizing agents are kneaded into 2-4min at 50-70 DEG C, is obtained To two sections of glue;Two sections of glue are vulcanized at 150-200 DEG C, is molded, rubber roll is obtained, the Graphene content of rubber roll sizing material is 3 ‰.
Embodiment 8
The dialkyl succinylsuccinate ester sodium sulfonate of 0.5 mass parts is added in water to 100 mass parts as dispersion liquid.80g is dense Spend in 8% graphene dispersion to 800g water and to stir 5min, add the NBR latex that 800g concentration is 40% to continue to stir, directly To uniform, Graphene NBR latex mixed liquor is obtained;Mixed liquor is poured into carries out flocculant in 3% calcium nitrate solution, 80 DEG C Lower extrusion dries 15h;Will 80 mass parts rubbers, 20 mass parts rubber master batch add banbury in, sequentially add 20 mass parts white carbons, 15 mass parts plasticizer, 4 mass parts activators and 4 mass parts age resistor, knead 5-7min under the conditions of 90-110 DEG C, obtain one Section glue;One section of glue and 2 mass parts accelerator, 2 mass parts vulcanizing agents are kneaded into 2-4min at 50-70 DEG C, two sections of glue are obtained;Will Two sections of glue are vulcanized at 150-200 DEG C, shaping, and rubber roll is obtained, and the Graphene content of rubber roll sizing material is 4 ‰.
Performance test:Rubber roll sizing material obtained in embodiment 1-8 is carried out into performance test, relevant test method is with reference to rubber row The national standard of industry.Result of the test is as shown in table 1.
Table 1
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the scope of the present invention It is defined, on the premise of design spirit of the present invention is not departed from, those of ordinary skill in the art are to technical scheme The various modifications made and improvement, all should fall into the protection domain of claims of the present invention determination.

Claims (10)

1. a kind of carbon nanometer nitrile rubber rubber roll composite, it is characterised in that the composition including following mass parts:Nitrile rubber 80-100 parts, white carbon 10-30 parts, plasticizer 5-15 parts, age resistor 2-6 parts, accelerator 2-5 parts, activator 2-5 parts, vulcanization Agent 2-5 parts and 5-100 parts of carbon material rubber master batch;Conductive carbon material containing 0.1-20wt% in the carbon material rubber master batch.
2. carbon according to claim 1 nanometer nitrile rubber rubber roll composite, it is characterised in that the conductive carbon material It is Graphene, CNT, carbon fiber, nano carbon microsphere or graphite.
3. carbon according to claim 2 nanometer nitrile rubber rubber roll composite, it is characterised in that the nitrile rubber is XNBR.
4. the preparation method of a kind of carbon nanometer nitrile rubber rubber roll composite, it is characterised in that comprise the following steps:
By nitrile rubber, carbon material rubber master batch, white carbon, plasticizer, activator and age resistor add banbury in, at 90-110 DEG C Under the conditions of knead 5-7min, obtain one section of glue;
One section of glue and accelerator, vulcanizing agent are kneaded into 2-4min at 50-70 DEG C, two sections of glue are obtained;
Two sections of glue are vulcanized at 150-200 DEG C.
5. the preparation method of carbon according to claim 4 nanometer nitrile rubber rubber roll composite, it is characterised in that described The preparation method of carbon material rubber master batch is:
Conductive carbon material is distributed in dispersion liquid, adds latex to continue to stir, until uniformly, obtaining the mixing of carbon material latex Liquid;
Mixed liquor is introduced into flocculant, is flocculated, 60-80 DEG C dries 15-30h, carbon material rubber master batch is obtained.
6. the preparation method of carbon according to claim 5 nanometer nitrile rubber rubber roll composite, it is characterised in that described Dispersion liquid is water or the water containing dispersant.
7. the preparation method of carbon according to claim 6 nanometer nitrile rubber rubber roll composite, it is characterised in that described Conductive carbon material is (1-200) with the mass ratio of latex:1000.
8. the preparation method of carbon according to claim 7 nanometer nitrile rubber rubber roll composite, it is characterised in that described Latex is the mixture of Heveatex, NBR latex, carboxylic acrylonitrile butadiene rubber latex, one or more of polyisoprene latex.
9. the preparation method of carbon according to claim 8 nanometer nitrile rubber rubber roll composite, it is characterised in that described Flocculant is selected from sulfuric acid, hydrochloric acid, acetic acid, formic acid, calcium chloride solution, the calcium nitrate solution that mass fraction is 0.1~10%, pH One or more in 0.1~20% hexamethylene diamine solution of 2-3.
10. a kind of textile printing and dyeing rubber roll, including rubber roll core and the carbon nanometer nitrile rubber rubber roll composite wood being coated on rubber roll core Material.
CN201710146056.1A 2017-03-13 2017-03-13 A kind of antistatic carbon nanometer nitrile rubber rubber roll composite material and preparation method thereof Pending CN106832469A (en)

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CN107955224A (en) * 2017-12-21 2018-04-24 新奥石墨烯技术有限公司 Carbon material enhancing rubber and preparation method thereof
CN110577684A (en) * 2019-10-16 2019-12-17 广州飞粤新材料有限公司 Environment-friendly alcohol-free water roller adhesive
CN111253637A (en) * 2020-03-07 2020-06-09 安陆市全盛粮食机械有限公司 Preparation method of wear-resistant rice hulling rubber roll

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107857907A (en) * 2017-11-28 2018-03-30 无锡二橡胶股份有限公司 Rubber and plastic and multi-walled carbon nanotube composite elastic matrix and preparation method thereof
CN107955224A (en) * 2017-12-21 2018-04-24 新奥石墨烯技术有限公司 Carbon material enhancing rubber and preparation method thereof
CN110577684A (en) * 2019-10-16 2019-12-17 广州飞粤新材料有限公司 Environment-friendly alcohol-free water roller adhesive
CN111253637A (en) * 2020-03-07 2020-06-09 安陆市全盛粮食机械有限公司 Preparation method of wear-resistant rice hulling rubber roll

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