CN106898853A - A kind of aluminium alloy combiner cavity Semi-solid Thixo-Casting method - Google Patents
A kind of aluminium alloy combiner cavity Semi-solid Thixo-Casting method Download PDFInfo
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- CN106898853A CN106898853A CN201510958395.0A CN201510958395A CN106898853A CN 106898853 A CN106898853 A CN 106898853A CN 201510958395 A CN201510958395 A CN 201510958395A CN 106898853 A CN106898853 A CN 106898853A
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- Prior art keywords
- casting
- aluminium alloy
- semi
- solid
- combiner
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- 239000007787 solid Substances 0.000 title claims abstract description 44
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000010117 thixocasting Methods 0.000 title claims abstract description 16
- 238000005266 casting Methods 0.000 claims abstract description 30
- 239000002002 slurry Substances 0.000 claims abstract description 21
- 238000004512 die casting Methods 0.000 claims abstract description 20
- 238000005516 engineering process Methods 0.000 claims abstract description 8
- 238000012805 post-processing Methods 0.000 claims abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 229910052749 magnesium Inorganic materials 0.000 claims description 5
- 239000011777 magnesium Substances 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 239000010703 silicon Substances 0.000 claims description 5
- 239000011701 zinc Substances 0.000 claims description 5
- 239000004411 aluminium Substances 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 210000001787 dendrite Anatomy 0.000 claims description 3
- 238000013467 fragmentation Methods 0.000 claims description 3
- 238000006062 fragmentation reaction Methods 0.000 claims description 3
- 239000007791 liquid phase Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000002360 preparation method Methods 0.000 abstract description 3
- 238000005555 metalworking Methods 0.000 abstract description 2
- 235000010210 aluminium Nutrition 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010295 mobile communication Methods 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000000289 melt material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
- H01P11/00—Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Forging (AREA)
Abstract
The present invention relates to a kind of aluminium alloy combiner cavity Semi-solid Thixo-Casting method, belong to metal working technical area.The present invention prepares aluminium alloy combiner using the method that thixotroping casting forming or rheo-diecasting shape, including prepares semi solid slurry, casting forming and post-processing step.The present invention uses Semi-solid Thixo-Casting technique productions tracking exchage aluminium alloy combiner cavity, and the forming technology is near-net-shape, and low cost, production efficiency is high, high yield rate；The high-quality Al alloy combiner cavity lightweight of preparation, even tissue, casting flaw are few, and mechanical property is good.
Description
Technical field
The present invention relates to a kind of aluminium alloy combiner cavity Semi-solid Thixo-Casting method, can be obtained using the method
High-quality aluminium alloy combiner cavity is obtained, belongs to metal working technical area.
Background technology
Combiner is applied to mobile communication engineering technical field, is mainly used as the combining of multisystem signal to a set of
Indoor distributed system；Its species is divided into dual-frequency channel merger, tri-frequency combiner, multiplefrequency mixer etc..Combiner
Transmitting terminal is generally used for, its effect is to be combined into the radiofrequency signal that two-way or multichannel send from different transmitters
The radio-frequency devices of antenna transmitting are sent to all the way, while influencing each other between avoiding each port signal；Typically
There are two or more input ports, only one of which output port.Interport isolation is an important finger
Mark, for describing the ability that two paths of signals is independent of each other, so performance, the size essence for combiner cavity
Degree, metal streamline distribution suffer from requirement higher.
Combiner cavity in the market is mainly aluminium alloy, and forming mode is liquid die casting, because
Its complex-shaped, wall thickness is relatively thin, cause with conventional liquid casting forming mode exist fill bad type, shrinkage cavity and
The casting flaws such as stomata, are that the post processings such as follow-up machining, anodic oxidation increased very big difficulty, make it
Performance can not very well meet use requirement, and yield rate is low.In order to realize combiner product high performance and
Cost degradation, develop advanced combiner cavity forming technique has for the development of China's Mobile Communication Industry
Important realistic meaning.
The content of the invention
The purpose of the present invention is the defect for overcoming above-mentioned prior art, there is provided a kind of high-quality Al alloy combiner
Semi-solid Thixo-Casting technique.The forming technology is prepared by semi solid slurry and casting forming prepares high-quality
Aluminium alloy combiner cavity, its lightweight, even tissue, casting flaw is few, and favorable working performance contains master
Alloying element silicon, copper, magnesium, zinc, each element content is：Silicon 0~20%, copper 0~8%, magnesium 0~6%, zinc
0~12%.
To achieve these goals, the technical solution adopted by the present invention is：
A kind of aluminium alloy combiner cavity Semi-solid Thixo-Casting method, using thixotroping casting forming or rheology pressure
Cast shape method prepare high-quality Al alloy combiner, including prepare semi solid slurry, casting forming and after
Process step.
The method of described thixotroping casting forming is that aluminum alloy blank is heated into solid liquid phase temperature range, is obtained
Semi solid slurry, then casting forming.
The method of described rheo-diecasting shaping is to melt raw material of aluminum alloy, carries out cleaning molten treatment,
Semi solid slurry is obtained by dendrite fragmentation and control solidification technology, then casting forming.
Described post processing is the slag trap and overlap for removing die-casting blank, cuts off running channel.
In above two method, the solid concentration of described semi solid slurry is 10~70wt%.
The press-in speed of described casting forming is 0.1~4m/s, and pressure pressure is 30~150Mpa, during pressurize
Between be 5~60s.
Semi-solid Thixo-Casting of the invention can be divided into thixotroping casting forming and rheo-diecasting shaping, and both are not
Same is in the preparation of semi solid slurry.
The raw material of aluminum alloy that the present invention is selected contains main alloying element silicon, copper, magnesium and/or zinc, and aluminium alloy is former
The mass percent of material is constituted：Silicon 0~20%, copper 0~8%, magnesium 0~6%, zinc 0~12% is balance of
Aluminium.
Beneficial effects of the present invention：
(1) present invention is using Semi-solid Thixo-Casting technique productions GSM aluminium alloy combiner chamber
Body, instead of the combiner cavity of traditional casting forming, good product quality, even tissue, casting flaw are few.
(2) the most crystallization heat of semi solid slurry has discharged before die casting of the present invention, so as to extend mould use
Life-span, and the casting forming time is reduced, substantially increase production efficiency.
(3) Semi-solid Thixo-Casting technique of the present invention is near-net-shape, with little need for carrying out postorder machining,
The utilization rate of material is high, reduces production cost.
Brief description of the drawings
Fig. 1 is the photomacrograph of high-quality Al alloy combiner cavity prepared by embodiment 1.
Specific embodiment
With reference to specific embodiments and the drawings, the present invention will be further described, but it is not intended that to this hair
The limitation of bright protection domain.Any one skilled in the art is according to the invention described above content to the present invention
Some the nonessential modifications and adaptations done, should all be included within the scope of the present invention.
Embodiment 1：High-quality Al alloy combiner cavity is prepared using thixotroping casting forming method
High-quality combiner cavity is prepared using industrial A357 aluminum alloy materials, specific implementation step is as follows：
(1) prepared by semi solid slurry：Semi solid zone is heated to after the bar-shaped blank of aluminium alloy is cut,
Semi solid slurry is obtained, solid concentration is 50wt%；
(2) casting forming：The semi solid slurry that will be heated is put into rapidly charging barrel of die casting machine, is rushed by die casting machine
Head promotes rapid press-in die die cavity, and using step pressurized filling, press-in speed is 2m/s, and press pressure
100Mpa, pickup is molded after pressurize 30s, obtains die-casting blank.
(3) post-process：Remove the slag trap and overlap of die-casting blank, cut off running channel, obtain the conjunction of high intensity aluminium
Golden knuckle.
Fig. 1 is the photomacrograph of high-quality Al alloy combiner cavity manufactured in the present embodiment, as seen from the figure,
The high strength alumin ium alloy combiner cavity complete appearance prepared using thixotroping casting forming method, is lacked without any casting
Fall into.
Embodiment 2：High-quality Al alloy combiner is prepared using rheo-diecasting manufacturing process
High-quality combiner cavity is prepared using industrial 319S aluminum alloy materials, specific implementation step is as follows：
(1) prepared by semi solid slurry：Raw material of aluminum alloy is melted, cleaning molten treatment is carried out, by branch
Crystalline substance is broken and control solidification technology obtains semi solid slurry, and solid concentration is 40wt%；
(2) casting forming：The semi solid slurry that will be heated is put into rapidly charging barrel of die casting machine, is rushed by die casting machine
Head promotes rapid press-in die die cavity, and using step pressurized filling, press-in speed is 0.5m/s, pressure pressure
Power 80Mpa, pickup is molded after pressurize 40s, obtains die-casting blank.
(3) post-process：Remove the slag trap and overlap of die-casting blank, cut off running channel, obtain the conjunction of high intensity aluminium
Golden knuckle.
The aluminium alloy combiner cavity complete appearance prepared using rheo-diecasting manufacturing process, is lacked without any casting
Fall into.
The bar-shaped blank heating of aluminium alloy to semisolid is obtained semi solid slurry by the present invention, or aluminium alloy is former
Melt material, carries out cleaning molten treatment, and semi solid slurry is obtained by dendrite fragmentation and control solidification technology；
Then using die casting machine by semi solid slurry press-in die die cavity, pressurize allows it to solidify under high pressure, and die sinking takes
Part；Finally carry out post-processing and obtain high-quality Al alloy combiner finished product.The present invention using semisolid pressure casting into
Shape technique productions tracking exchage aluminium alloy combiner cavity, the forming technology be near-net-shape, low cost,
Production efficiency is high, high yield rate；The high-quality Al alloy combiner cavity lightweight of preparation, even tissue,
Casting flaw is few, and mechanical property is good.
Claims (6)
1. a kind of aluminium alloy combiner cavity Semi-solid Thixo-Casting method, it is characterised in that：Using thixotroping pressure
The method for casting shape or rheo-diecasting shaping prepares aluminium alloy combiner, including prepares semi solid slurry, die casting
Shaping and post-processing step.
2. aluminium alloy combiner cavity Semi-solid Thixo-Casting method according to claim 1, its feature exists
In：The method of described thixotroping casting forming is that aluminum alloy blank is heated into solid liquid phase temperature range, is obtained
Semi solid slurry, then casting forming.
3. aluminium alloy combiner cavity Semi-solid Thixo-Casting method according to claim 1, its feature
It is：The method of described rheo-diecasting shaping is to melt raw material of aluminum alloy, carries out cleaning molten treatment,
Semi solid slurry is obtained by dendrite fragmentation and control solidification technology, then casting forming.
4. the aluminium alloy combiner cavity Semi-solid Thixo-Casting method according to Claims 2 or 3, its
It is characterised by：The solid concentration of described semi solid slurry is 10~70wt%.
5. the aluminium alloy combiner cavity Semi-solid Thixo-Casting method according to Claims 2 or 3, its
It is characterised by：The press-in speed of described casting forming is 0.1~4m/s, and pressure pressure is 30~150Mpa, is protected
The pressure time is 5~60s.
6. aluminium alloy combiner cavity Semi-solid Thixo-Casting method according to claim 2, its feature
It is：The mass percent of described aluminium alloy is constituted：Silicon 0~20%, copper 0~8%, magnesium 0~6%, zinc
0~12%, balance of aluminium.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510958395.0A CN106898853A (en) | 2015-12-18 | 2015-12-18 | A kind of aluminium alloy combiner cavity Semi-solid Thixo-Casting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510958395.0A CN106898853A (en) | 2015-12-18 | 2015-12-18 | A kind of aluminium alloy combiner cavity Semi-solid Thixo-Casting method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106898853A true CN106898853A (en) | 2017-06-27 |
Family
ID=59189808
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510958395.0A Pending CN106898853A (en) | 2015-12-18 | 2015-12-18 | A kind of aluminium alloy combiner cavity Semi-solid Thixo-Casting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106898853A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107511467A (en) * | 2017-08-30 | 2017-12-26 | 芜湖舜富精密压铸科技有限公司 | A kind of pressure casting method of the aluminium alloy of semisolid pressure casting |
| CN109732052A (en) * | 2018-12-14 | 2019-05-10 | 珠海市润星泰电器有限公司 | A kind of pressure casting method filtering cavity |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101166841A (en) * | 2004-03-15 | 2008-04-23 | Spx公司 | Squeeze and semi-solid metal (SSM) casting of aluminum-copper (206) alloy |
| CN101537480A (en) * | 2009-05-04 | 2009-09-23 | 李扬德 | Semi-solid forming die-casting process for aluminum-magnesium alloy pot |
| CN203312433U (en) * | 2013-06-20 | 2013-11-27 | 南京华脉科技有限公司 | Multipurpose mode combiner |
| CN104525829A (en) * | 2014-12-26 | 2015-04-22 | 西安交通大学 | Radial forging strain-induced semi-solid state process for manufacturing aluminum alloy crankshaft of air condition compressor |
-
2015
- 2015-12-18 CN CN201510958395.0A patent/CN106898853A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101166841A (en) * | 2004-03-15 | 2008-04-23 | Spx公司 | Squeeze and semi-solid metal (SSM) casting of aluminum-copper (206) alloy |
| CN101537480A (en) * | 2009-05-04 | 2009-09-23 | 李扬德 | Semi-solid forming die-casting process for aluminum-magnesium alloy pot |
| CN203312433U (en) * | 2013-06-20 | 2013-11-27 | 南京华脉科技有限公司 | Multipurpose mode combiner |
| CN104525829A (en) * | 2014-12-26 | 2015-04-22 | 西安交通大学 | Radial forging strain-induced semi-solid state process for manufacturing aluminum alloy crankshaft of air condition compressor |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107511467A (en) * | 2017-08-30 | 2017-12-26 | 芜湖舜富精密压铸科技有限公司 | A kind of pressure casting method of the aluminium alloy of semisolid pressure casting |
| CN109732052A (en) * | 2018-12-14 | 2019-05-10 | 珠海市润星泰电器有限公司 | A kind of pressure casting method filtering cavity |
| WO2020119502A1 (en) * | 2018-12-14 | 2020-06-18 | 珠海市润星泰电器有限公司 | Die casting method for filtering cavity |
| CN109732052B (en) * | 2018-12-14 | 2020-09-22 | 珠海市润星泰电器有限公司 | Die casting method of filtering cavity |
| US11752548B2 (en) | 2018-12-14 | 2023-09-12 | Zhuhai Runxingtai Electrical Co., Ltd | Die casting method for filtering cavity |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20190625 Address after: 101407 No. 11 Xingke East Street, Yanqi Economic Development Zone, Huairou District, Beijing Applicant after: Research Institute of engineering and Technology Co., Ltd. Address before: No. 2, Xinjie street, Xicheng District, Beijing, Beijing Applicant before: General Research Institute for Nonferrous Metals |
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170627 |