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CN106906707B - A kind of deflectable steel rail grinding method - Google Patents

A kind of deflectable steel rail grinding method Download PDF

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Publication number
CN106906707B
CN106906707B CN201710157745.2A CN201710157745A CN106906707B CN 106906707 B CN106906707 B CN 106906707B CN 201710157745 A CN201710157745 A CN 201710157745A CN 106906707 B CN106906707 B CN 106906707B
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China
Prior art keywords
rail
grinding
distance value
length direction
point
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Expired - Fee Related
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CN201710157745.2A
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CN106906707A (en
Inventor
吴耀
吕贵民
金滩
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Hunan University
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Hunan University
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B31/00Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
    • E01B31/02Working rail or other metal track components on the spot
    • E01B31/12Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
    • E01B31/17Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding
    • E01B31/175Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding using grinding belts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention discloses a kind of deflectable steel rail grinding method, it is the following steps are included: 1. will be on the fixed workbench being clamped in below belt sanding mechanism of rail;2. setting detection parameters, and it will test parameter and be delivered to control centre, while starting belt sanding mechanism and workbench, so that workbench can be moved back and forth in the length direction of rail while abrasive band operates;3. carrying out analytical calculation according to deflection angle of the detection parameters to rail length direction by control centre during the grinding process, and control upright support post and the contact wheel of belt sanding mechanism is driven to rotate according to corresponding angle, it is consistent abrasive band and rail in the deflection angle of length direction;It overcomes prior art polishing heavy workload and defect long in time limit by the way of it can adjust grinding angle in real time, and belt sanding mechanism can guarantee that abrasive band and rail using flexible grinding, are not present interface water chestnut, can ensure the grinding accuracy of rail;It is widely used in subway and railway track maintenance matches.

Description

A kind of deflectable steel rail grinding method
Technical field
The present invention relates to grinding technique field more particularly to a kind of deflectable steel rail grinding methods.
Background technique
During " 13 ", China railways investment scale of fixed assets will be up to 3.5 trillion yuans, wherein capital construction About 3 trillion yuans of investment, 30,000 kilometers of new route;To 2020, china railway revenue kilometres are up to 150,000 kilometers, wherein high Fast railway is 30,000 kilometers;And the universal speed per hour of train operates in 120km/h or more, and maximum speed has been even more than 350km/h, Under so high train running speed, the indexs such as surface roughness and straightness to rail propose stringenter want It asks;But under high-speed cruising state, rail bears rolling it is made various damages inevitably occur repeatedly for a long time Wound, these hurts not only increase railway operation cost, and endanger railway operation safety.
Rail will appear the damage such as different degrees of wave mill, conquassation, turning oblique segmentation, removing, overlap by rolling for a long time Hurt type, higher in the frequency that rail corner hurt occurs, under high-speed cruising state, some defects can aggravate extension even It is broken rail suddenly, locomotive is caused to derail or even topple, therefore it is very important for the maintenance and maintenance of rail.
Existing rail is repaired and generally uses rail milling vehicle or rail grinding machine, and polishing when starting is according to hurt section The coordinate data of rail length direction determines grinding angle, its grinding angle is constant during the grinding process, until having polished Next hurt section is moved again to after to polish;Cause during the grinding process cannot be according to the deflection angle tune of rail length direction Whole grinding angle leads to the polishing heavy workload of rail, and the reparation of rail is long in time limit, and the precision polished is low.
Summary of the invention
For above situation, the purpose of the present invention is to provide a kind of deflectable steel rail grinding methods, it is used can be real When adjustment grinding angle mode to overcome prior art polishing heavy workload and defect long in time limit, and beaten using abrasive band Grinding machine structure can guarantee that using flexible grinding, interface water chestnut is not present in abrasive band and rail, can ensure the grinding accuracy of rail, before market Scape is wide, convenient for promoting the use of.
To achieve the goals above, a kind of deflectable steel rail grinding method, it the following steps are included:
1. by the fixed workbench being clamped in below belt sanding mechanism of rail;
2. setting detection parameters, and it will test parameter and be delivered to control centre, while starting belt sanding mechanism and work Platform, so that the workbench can be moved back and forth in the length direction of rail while the operating of abrasive band;
3. carrying out analysis meter according to deflection angle of the detection parameters to rail length direction by control centre during the grinding process It calculates, and controls upright support post and the contact wheel of belt sanding mechanism is driven to rotate according to corresponding angle, so that abrasive band and rail exist The deflection angle of length direction is consistent.
In order to realize structure, effect optimization, further step is: 1. middle rail fixation is clamped in work to the step It needs to keep the length direction of rail parallel with the rotation direction in abrasive band on platform.
2. middle starting belt sanding mechanism includes so that abrasive band is fitted in rail by compression cylinder control contact wheel to the step It simultaneously polishes rail upper surface.
2. middle setting detection parameters include the launch point for setting the polishing starting point B and Infrared measuring devices of rail to the step A is located in same horizontal line and the position of the distance value of AB, foundation Infrared measuring devices receiving point E determines measurement point on rail The position of C and infrared emission angle β value and AD distance value.
Step ③Zhong control centre according to detection parameters carry out analytical calculation include by set AB distance value, AD away from Infrared hair when AC distance value, BC distance value, CD distance value and rail are linear state is obtained from value and infrared emission angle β value Penetrate angle γ value.
It further includes by AB distance value, AD distance value that step ③Zhong control centre, which carries out analytical calculation according to detection parameters, The deflection angle for obtaining rail length direction with CD distance value is α.
3. middle control upright support post drives the contact wheel of belt sanding mechanism to rotate packet according to corresponding angle to the step It includes and upright support post axial-rotation α is driven by control centre's control drive shaft, to drive the contact wheel phase of belt sanding mechanism The rotation alpha answered.
The step 2. in Infrared measuring devices launch point A, with the polishing starting point B of the rail and measurement point C of rail Between line formed acute triangle.
The step 2. in Infrared measuring devices launch point A, the measurement point C of rail and connecing for Infrared measuring devices Line between sink E forms isosceles triangle.
The present invention compared with prior art caused by the utility model has the advantages that
(I) present invention drives the contact wheel of belt sanding mechanism to rotate according to corresponding angle using control upright support post, To make abrasive band and rail be consistent in the deflection angle of length direction, the workload of polishing can be effectively reduced, improve polishing Production efficiency, reduces the reparation duration of rail, and can ensure the grinding accuracy of rail;
(II) present invention can make abrasive band and rail use flexible grinding, and belt sanding mechanism using belt sanding mechanism The deflection angle of rail can be followed to adjust grinding angle in real time, can ensureing steel rail grinding, there is no interface water chestnuts, improve beating for rail Precision is ground, to extend the service life of rail;
(III) present invention using it can adjust grinding angle in real time by the way of to overcome the prior art polishing heavy workload with Defect long in time limit, and belt sanding mechanism can guarantee that abrasive band and rail using flexible grinding, are not present interface water chestnut, can protect The grinding accuracy for hindering rail significantly reduces operating cost to extend the service life of rail, have significant economic benefit and Social benefit.
The present invention is widely used in subway and railway track maintenance matches.
Invention is further described in detail with reference to the accompanying drawings and examples.
Detailed description of the invention
The attached drawing constituted part of this application is used to provide further understanding of the present invention, schematic reality of the invention It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.
Fig. 1 is the overall structure diagram of steel rail grinding lathe in the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the rearview of Fig. 1.
Fig. 4 is the structural schematic diagram of belt sanding mechanism in the present invention.
Fig. 5 is the main view of upright support post in the present invention.
Fig. 6 is the bottom view of upright support post in the present invention.
Fig. 7 is the mounting structure schematic diagram of contact wheel and rail in the present invention.
Fig. 8 is that schematic diagram is analyzed in the measurement of rail in the present invention.
In figure: 1- pedestal, 2- cross slide way, 3- support base, 4- driving motor, 5- driving wheel, 6- upright support post, 61- rotation Turn bottom plate, 611- axis hole, 612- arc groove, 7- vertical shift motor, 8- vertical shift guide rail, 9- planker, 10- driven wheel, 11- Tensioning cylinder, 12- contact wheel, the abrasive band 13-, 14- rail, 15- workbench, 16- sliding block, 17- transverse mobile motor, 18- are compressed Cylinder, 19- Infrared measuring devices, θ-upright support post angle rotatable, the launch point of A- Infrared measuring devices, the polishing of B- rail Starting point, the measurement point of C- rail, next measurement point of C '-rail, the orthogonal points of D- measurement point to Infrared measuring devices, E- are red The receiving point of external pelivimetry device, next receiving point of E '-Infrared measuring devices, measurement point when F- rail is linear state, β-Infrared measuring devices angle of departure, next angle of departure of β '-Infrared measuring devices are red when γ-rail is linear state Outer launch angle, α-rail length direction deflection angle.
Specific embodiment
Referring to attached drawing, using a kind of steel rail grinding lathe of rail grinding of the present invention, it include pedestal 1, cross slide way 2, Belt sanding mechanism, upright support post 6, vertical shift guide rail 8, planker 9, workbench 15 and sliding block 16;The workbench 15 is arranged It transverse shifting, the upright support post 6 can be set on pedestal 1 on pedestal 1 on pedestal 1 and through cross slide way 2 and sliding block 16 And it is located at the side of workbench 15;The planker 9 is set to the side towards workbench 15 in upright support post 16 and is moved vertically Dynamic guide rail 8 vertical shift, the planker 9 can be connected with belt sanding mechanism towards the side of workbench 15 in upright support post 6;Institute Stating belt sanding mechanism includes support base 3, the driving motor 4 for being fixedly connected on 3 top of support base, is coaxially connected with driving motor 4 The driving wheel 5 and the driven wheel 10 being arranged in an axially parallel mode of driving wheel 5 and the sand being centered around on driving wheel 5 and driven wheel 10 connect The rotation direction of band 13, the abrasive band 13 is parallel with the length direction of rail 14, the axial direction and steel of the driving wheel 5 and driven wheel 10 The length direction of rail 14 is arranged at right angle.
As depicted in figs. 1 and 2, the steel rail grinding lathe in the present invention includes that the upper end of upright support post 6 is fixedly connected with Vertical shift motor 7 is for driving planker 9 to move up and down, easy to setup and various sizes of rail 14 of polishing;The pedestal 1 Upper end is connected with transverse mobile motor 17 for driving 15 lateral shuttle of workbench mobile, convenient for clamping ruler different with polishing processing Very little rail 14;The belt sanding mechanism further includes between setting and driving wheel 5 and driven wheel 10 and axially parallel contact Wheel 12, the abrasive band 13 fits in 14 upper surface of rail through contact wheel 12 and polishes rail 14.
As shown in figure 4, belt sanding mechanism further includes tensioning cylinder 11 and compression cylinder 18, the tensioning cylinder in the present invention 11 are connected on planker 9 for laterally adjusting the spacing of driven wheel 10 and driving wheel 5 to be tensioned abrasive band 13, can prevent abrasive band 13 Sideslip and skidding, the push rod of the tensioning cylinder 11 and the wheel axis connection of driven wheel 10, push driven when push rod is shunk or is stretched out 10 tensioning abrasive band 13 of wheel;The compression cylinder 18 be connected on planker 9 for vertically adjust the spacing of contact wheel 12 and rail 14 from And so that abrasive band 13 is bonded 14 upper end face of rail, can ensure the grinding accuracy of rail 14 and improve production efficiency, and extend rail 14 service life, the push rod of the compression cylinder 18 and the wheel axis connection of contact wheel 12, push when push rod is shunk or is stretched out and connect Wheel trolley 12 compresses abrasive band 13 and is bonded with 14 upper surface of rail;Side towards workbench 15 on the support base 3 of the workpiece polishing mechanism Infrared measuring devices 19 are connected with for measuring to the deflection angle of 14 length direction of rail, which also connects Control centre is met, the deflection angular data of surveyed rail 14 is transferred to control centre through Infrared measuring devices 19, by control centre To drive shaft rotation is controlled after Data Analysis Services, so that 6 real time rotation of upright support post be driven to enable abrasive band 13 and rail 14 Top surface is bonded completely, ensures that the grinding accuracy of rail 14 is high;Axially mounted position of the driving motor 4 on support base 3 can It is offset to both sides and is finely adjusted, be conducive to ensure that the driving wheel 5 of coaxial arrangement keeps axial parallel with driven wheel 10, to prevent 13 sideslip of abrasive band.
As shown in Figure 5 and Figure 6, upright support post 6 is connect through the rotating bottom board 61 of its bottom with pedestal 1 in the present invention, the rotation Turn 61 semicircular in shape of bottom plate or sector and its end face circle center is equipped with axis hole 611 for shaft, the rotation bottom to be fixedly mounted The end face outer rim of plate 61 is equipped with multiple arcs slot 612 and is uniformly distributed around axis hole 611, the arc groove 612 generally setting 4~6 A, each arc groove 612 distinguishes piece pin shaft of grafting, and the pin shaft is fixedly connected on pedestal 1;When in axis hole 611 When shaft drives 6 axial-rotation of upright support post, arc groove 612 can also be rotated along the pin shaft in slot, can be ensured using the structure The biggish upright support post 6 of volume will not deflect during axial-rotation, ensure the grinding accuracy of rail 14;It is described vertical The range of the axial angle rotatable θ of pillar 6 is 0~12 °, and the pin shaft on normal condition lower bottom base 1 is located in arc groove 612 The heart, while 6 axial-rotation of upright support post, arc groove 612 also along center pin axial sides rotation and two sides rotation Range is respectively 0~6 °, which is that designer obtains by a large amount of research and experiment, has both been able to satisfy rail 14 Polishing demand also ensures the simple and compact for structure of integral device, and operating cost is low.
As shown in fig. 7, the outer fringe surface shape of contact wheel 12 and the upper surface outer edge contour of rail 14 are kept in the present invention Unanimously, the outer fringe surface of the contact wheel 12 is equipped with plastic lining layer and its thickness is generally 1.5~3mm, using to 12 outer rim of contact wheel Surface lining plastic, which is conducive to increase coefficient of friction, prevents abrasive band from skidding, and can prevent occurring contact wheel 12 and rail 14 because of operation error Collision and damage or contingency occurs, and when plastic lining layer of contact wheel 12 damages, repairs more convenient, the contact wheel The thickness of 12 plastic lining layers processing cost if too thick is high, and anticollision effect is not achieved if plastic lining layer is too thin.
As shown in figure 8, the Infrared measuring devices 19 in the present invention include launch point A and the reception being set on same straight line The launch point A of the polishing starting point B of rail 14 and Infrared measuring devices 19 is first in same horizontal line before steel rail grinding by point E, Then the angle of departure β for adjusting Infrared measuring devices 19 ensures that the receiving point E of Infrared measuring devices can normally receive the feedback of rail 14 Signal, so that it is determined that the measurement point C and angle of departure β of rail 14;Being extended DC line can must polish the vertical line BF of starting point B, thus Determine infrared emission angle γ when measurement point F when rail 14 is linear state and rail are linear state;According to workbench 15 movement velocity VWNext measurement point C ' of rail and next receiving point E ' of Infrared measuring devices can be determined accordingly; As can be known from Figure between the launch point A of Infrared measuring devices 19 and the polishing starting point B of rail 14 and the measurement point C of rail 14 Line form acute triangle, can prevent from causing rail to influence normal measurement or measurement inaccuracy because AB distance is too short;And Line shape between the receiving point E of the launch point A of Infrared measuring devices 19, the measurement point C of rail 14 and Infrared measuring devices At isosceles triangle, it could ensure that receiving point E can the normal measurement of normal received signal realization.
In conjunction with attached drawing, work step of the invention are as follows:
1. by rail 14 using special fixture or the fixed workbench 15 being clamped in below belt sanding mechanism of magnetic fixture On, the length direction of rail 14 need to be kept parallel with the rotation direction in abrasive band 13;
2. setting detection parameters, and it will test parameter and be delivered to control centre, while starting belt sanding mechanism and work Platform 15, so that the workbench 15 can be moved back and forth in the length direction of rail 14 while the operating of abrasive band 13;The setting inspection Survey parameter include set rail 14 polishing starting point B and Infrared measuring devices 19 launch point A be located in same horizontal line and The distance value of AB, the position of foundation 19 receiving point E of Infrared measuring devices determine the position of measurement point C and infrared emission on rail 14 The movement velocity V of angle β value and AD distance value and workbench 15WValue;The starting belt sanding mechanism includes by compression gas Cylinder 18, which controls contact wheel 12, makes abrasive band 13 be fitted in 14 upper surface of rail and polish rail 14;
3. being analyzed during the grinding process according to detection parameters the deflection angle of 14 length direction of rail by control centre Calculate, including the AB distance value by setting, AD distance value and infrared emission angle β value obtain AC distance value, BC distance value, CD away from Infrared emission angle γ value and rail 14 when from value, rail 14 being linear state are moved to measurement C point from polishing starting B point Time t, specific derivation are as follows: CD=ACcos β;It further include long by AB distance value, AD distance value and CD distance value acquisition rail Degree direction deflection angle beDrive upright support post 6 axial by control centre's control drive shaft again Rotation alpha can make abrasive band 13 and rail 14 in length direction to drive the corresponding rotation alpha of contact wheel 12 of belt sanding mechanism Deflection angle be consistent, to ensure the grinding accuracy of rail.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied;All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (8)

1.一种可偏转的钢轨打磨方法,其特征在于包括以下步骤:1. a deflectable rail grinding method is characterized in that comprising the following steps: ①将钢轨固定装夹于砂带打磨机构下方的工作台上;①Fix the rail on the worktable below the abrasive belt grinding mechanism; ②设定检测参数,并将检测参数输送至控制中心,同时启动砂带打磨机构及工作台,使得砂带运转的同时所述工作台可在钢轨的长度方向往返移动;②Set the detection parameters, send the detection parameters to the control center, and start the abrasive belt grinding mechanism and the worktable at the same time, so that the worktable can move back and forth in the length direction of the rail while the abrasive belt is running; ③在打磨过程中由控制中心依据检测参数对钢轨长度方向的偏转角进行分析计算,并控制立式支柱带动砂带打磨机构的接触轮按照相应的角度旋转,以使砂带与钢轨在长度方向的偏转角度保持一致;③ During the grinding process, the control center analyzes and calculates the deflection angle of the rail in the length direction according to the detection parameters, and controls the vertical support to drive the contact wheel of the abrasive belt grinding mechanism to rotate according to the corresponding angle, so that the abrasive belt and the rail are in the length direction. The deflection angle remains the same; 其中,所述步骤②中设定检测参数包括设定钢轨的打磨点B与红外测量装置的发射点A位于同一水平线上以及AB的距离值、依据红外测量装置的接收点E的位置确定钢轨上测量点C的位置且与AE的中点D位于同一水平线上和确定AB与AC之间形成的红外发射角度β值、以及AD距离值。Wherein, setting the detection parameters in the step 2 includes setting the grinding point B of the rail and the emission point A of the infrared measurement device on the same horizontal line and the distance value of AB, and determining the position of the rail according to the position of the receiving point E of the infrared measurement device. Measure the position of point C and lie on the same horizontal line as the midpoint D of AE and determine the infrared emission angle β value formed between AB and AC, and the AD distance value. 2.根据权利要求1所述的可偏转的钢轨打磨方法,其特征在于所述步骤①中钢轨固定装夹于工作台上需保持钢轨的长度方向与砂带的运转方向平行。2. The deflectable steel rail grinding method according to claim 1 is characterized in that in the step 1, the steel rail is fixed and clamped on the workbench to keep the length direction of the steel rail parallel to the running direction of the abrasive belt. 3.根据权利要求1所述的可偏转的钢轨打磨方法,其特征在于所述步骤②中启动砂带打磨机构包括由压紧气缸控制接触轮使砂带贴合在钢轨上表面并对钢轨进行打磨。3. The deflectable steel rail grinding method according to claim 1 is characterized in that in the step 2., starting the abrasive belt grinding mechanism comprises that the contact wheel is controlled by the pressing cylinder to make the abrasive belt fit on the upper surface of the rail and carry out the grinding process on the rail. sanded. 4.根据权利要求1所述的可偏转的钢轨打磨方法,其特征在于所述步骤③中控制中心依据检测参数进行分析计算包括由设定的AB距离值、AD距离值和红外发射角度β值获得AC距离值、BC距离值、CD距离值和钢轨为直线状态时的红外发射角度γ值。4. deflectable rail grinding method according to claim 1 is characterized in that in described step 3., control center carries out analysis and calculation according to detection parameter and comprises by the AB distance value, AD distance value and infrared emission angle β value that are set by setting Obtain the AC distance value, the BC distance value, the CD distance value and the infrared emission angle γ value when the rail is in a straight state. 5.根据权利要求4所述的可偏转的钢轨打磨方法,其特征在于所述步骤③中控制中心依据检测参数进行分析计算还包括由AB距离值、AD距离值和CD距离值获得钢轨长度方向的偏转角为α。5. deflectable rail grinding method according to claim 4 is characterized in that in described step 3., control center carries out analysis and calculation according to detection parameter and also comprises obtaining rail length direction by AB distance value, AD distance value and CD distance value The deflection angle is α. 6.根据权利要求5所述的可偏转的钢轨打磨方法,其特征在于所述步骤③中控制立式支柱带动砂带打磨机构的接触轮按照相应的角度旋转包括由控制中心控制驱动转轴带动立式支柱轴向旋转α,从而带动砂带打磨机构的接触轮相应的旋转α。6. The deflectable rail grinding method according to claim 5 is characterized in that in the step 3., controlling the vertical support to drive the contact wheel of the abrasive belt grinding mechanism to rotate according to the corresponding angle comprises that the control center controls the driving shaft to drive the vertical support. The type strut rotates α axially, thereby driving the contact wheel of the abrasive belt grinding mechanism to rotate α correspondingly. 7.根据权利要求1所述的可偏转的钢轨打磨方法,其特征在于所述步骤②中红外测量装置的发射点A、与钢轨的打磨起点B、以及钢轨的测量点C之间的连线形成锐角三角形。7. deflectable steel rail grinding method according to claim 1 is characterized in that described step 2. the connecting line between the emission point A of the mid-infrared measuring device, the grinding starting point B of the steel rail, and the measuring point C of the steel rail Form an acute triangle. 8.根据权利要求1所述的可偏转的钢轨打磨方法,其特征在于所述步骤②中红外测量装置的发射点A、钢轨的测量点C、以及红外测量装置的接收点E之间的连线形成等腰三角形。8. deflectable steel rail grinding method according to claim 1 is characterized in that the connection between the emission point A of described step 2. mid-infrared measuring device, the measuring point C of steel rail and the receiving point E of infrared measuring device. The lines form an isosceles triangle.
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