CN106927224A - A kind of raw material egg quick load machine - Google Patents
A kind of raw material egg quick load machine Download PDFInfo
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- CN106927224A CN106927224A CN201710148790.1A CN201710148790A CN106927224A CN 106927224 A CN106927224 A CN 106927224A CN 201710148790 A CN201710148790 A CN 201710148790A CN 106927224 A CN106927224 A CN 106927224A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0267—Pallets
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- Engineering & Computer Science (AREA)
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Abstract
本发明公开了一种原料蛋快速装载机，包括上料传送带、推送机构、第一搬运机构、托盘循环机构、第二搬运机构，推送机构置于上料传送带的传送末端，推送机构包括移动平台、支撑架以及推送气缸，推送气缸推动移动平台在上料工位与上料传送带的出口之间来回移动，托盘循环机构设置为传送链式托盘循环传送机构，其设置在上料传送带的侧面，第一搬运机构置于托盘循环机构侧面且夹取蛋托在上料工位与托盘循环机构之间来回移动，第二搬运机构置于托盘循环机构的传送末端的侧面且夹取蛋托内的原料蛋在托盘循环机构和后部下料位之间来回移动。上述原料蛋装载机有效提高原料蛋的上料装载效率，减少人工装载原料蛋的工作强度，提高装载质量，实用性高。
The invention discloses a raw material egg fast loader, which comprises a feeding conveyor belt, a pushing mechanism, a first conveying mechanism, a tray circulation mechanism, and a second conveying mechanism, the pushing mechanism is placed at the transmission end of the feeding conveyor belt, and the pushing mechanism includes a mobile platform , a support frame and a push cylinder, the push cylinder pushes the mobile platform to move back and forth between the feeding station and the outlet of the feeding conveyor belt, and the tray circulation mechanism is set as a transmission chain type tray circulation transmission mechanism, which is arranged on the side of the feeding conveyor belt, The first transport mechanism is placed on the side of the tray circulation mechanism and clamps the egg tray to move back and forth between the loading station and the tray circulation mechanism. The second transport mechanism is placed on the side of the delivery end of the tray circulation mechanism and clamps the eggs in the egg tray Raw eggs move back and forth between the tray circulation mechanism and the rear unloading position. The above-mentioned raw material egg loader effectively improves the feeding and loading efficiency of raw material eggs, reduces the work intensity of manual loading of raw material eggs, improves the loading quality, and has high practicability.
Description
技术领域：Technical field:
本发明涉及一种原料蛋装载机，涉及原料蛋的加工机械技术领域。The invention relates to a raw egg loader, and relates to the technical field of raw egg processing machinery.
背景技术：Background technique:
在原料蛋的加工过程中，首先需要将通过人工放置于蛋托上的原料蛋从蛋托上取出至加工机械的进料口，才能进行后续的加工以及后处理工作，但是，目前很多的原料蛋上料过程都是采用人工上料，这种上料方式效率较低，浪费人工，且容易造成原料蛋的人为损坏，因而会增加原料蛋的加工成本。During the processing of raw eggs, it is first necessary to take out the raw eggs manually placed on the egg tray from the egg tray to the feeding port of the processing machine, in order to carry out subsequent processing and post-processing work. However, many raw materials are currently The egg feeding process is manual feeding. This feeding method is inefficient, wastes manpower, and is likely to cause artificial damage to raw eggs, thus increasing the processing cost of raw eggs.
发明内容：Invention content:
本发明所要解决的技术问题是：提供一种结构简单，操作方便且能有效提高原料蛋的上料装载效率的装载机。The technical problem to be solved by the present invention is to provide a loader with simple structure, convenient operation and effective improvement of feeding and loading efficiency of raw eggs.
为了解决上述技术问题，本发明是通过以下技术方案实现的：In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
一种原料蛋快速装载机，包括上料传送带、推送机构、第一搬运机构、托盘循环机构、第二搬运机构，所述推送机构置于上料传送带的传送末端，所述推送机构包括移动平台、支撑架以及推送气缸，所述移动平台与上料传送带末端对齐，支撑架置于移动平台下部，推送气缸的推杆端与支撑架连接固定，所述推送气缸的推送方向与上料传送带的传送方向垂直设置，推送气缸与托盘循环机构的中部位置之间具有上料工位，推送气缸推动移动平台在上料工位与上料传送带的出口之间来回移动，所述托盘循环机构设置为传送链式托盘循环传送机构，其设置在上料传送带的侧面，所述第一搬运机构置于托盘循环机构侧面且夹取蛋托在上料工位与托盘循环机构之间来回移动，所述第二搬运机构置于托盘循环机构的传送末端的侧面且夹取蛋托内的原料蛋在托盘循环机构和后部下料位之间来回移动。A raw material egg fast loading machine, comprising a feeding conveyor belt, a pushing mechanism, a first conveying mechanism, a tray circulation mechanism, and a second conveying mechanism, the pushing mechanism is placed at the transmission end of the feeding conveyor belt, and the pushing mechanism includes a mobile platform , a support frame and a push cylinder, the mobile platform is aligned with the end of the feeding conveyor belt, the support frame is placed on the bottom of the mobile platform, the push rod end of the push cylinder is connected and fixed with the support frame, and the pushing direction of the push cylinder is in line with the direction of the feeding conveyor belt. The conveying direction is set vertically, there is a feeding station between the push cylinder and the middle position of the pallet circulation mechanism, and the push cylinder pushes the mobile platform to move back and forth between the feeding station and the outlet of the feeding conveyor belt, and the pallet circulation mechanism is set as Conveyor chain-type tray circulation transmission mechanism, which is arranged on the side of the feeding conveyor belt, the first transport mechanism is placed on the side of the tray circulation mechanism and clamps the egg tray to move back and forth between the loading station and the tray circulation mechanism. The second conveying mechanism is placed on the side of the conveying end of the tray circulation mechanism and clamps the raw eggs in the egg tray to move back and forth between the tray circulation mechanism and the rear unloading position.
作为优选，所述托盘循环机构包括循环传送链以及多个放置蛋托的托盘，多个托盘按间距置于循环传送链上，并由循环传送链带动循环运行。Preferably, the tray circulation mechanism includes a circular conveyor chain and a plurality of trays for placing egg trays, and the multiple trays are placed on the circular conveyor chain at intervals, and are driven by the circular conveyor chain to run circularly.
作为优选，所述第一搬运机构包括第一机械手夹具、第一活动支撑臂以及第一转动控制座，所述第一机械手夹具连接在第一活动支撑臂前端，第一活动支撑臂的下端固定在第一转动控制座上，第一转动控制座固定在与上料位相对应的托盘循环机构的侧面，第一转动控制座控制第一机械手夹具夹取蛋托在上料位与托盘之间来回移动。Preferably, the first transport mechanism includes a first manipulator gripper, a first movable support arm and a first rotation control seat, the first manipulator gripper is connected to the front end of the first movable support arm, and the lower end of the first movable support arm is fixed On the first rotation control seat, the first rotation control seat is fixed on the side of the tray circulation mechanism corresponding to the loading level, and the first rotation control seat controls the first manipulator gripper to clamp the egg tray back and forth between the loading level and the tray move.
作为优选，所述第二搬运机构包括第二机械手夹具、第二活动支撑臂以及第二转动控制座，所述第二机械手夹具连接在第二活动支撑臂前端，第二活动支撑臂的下端固定在第二转动控制座上，第二转动控制座固定在托盘循环机构末端的侧面，第二转动控制座控制第二机械手夹具夹取蛋托上的原料蛋并在后部下料位与托盘之间来回移动。Preferably, the second transport mechanism includes a second manipulator gripper, a second movable support arm and a second rotation control seat, the second manipulator gripper is connected to the front end of the second movable support arm, and the lower end of the second movable support arm is fixed On the second rotation control seat, the second rotation control seat is fixed on the side of the end of the tray circulation mechanism, and the second rotation control seat controls the second manipulator gripper to clamp the raw eggs on the egg tray and place them between the rear feeding position and the tray Move back and forth.
作为优选，所述原料蛋装载机还包括第三搬运机构以及蛋托传送带，所述蛋托传送带的入口与托盘循环机构的前端相对应，所述第三搬运机构包括第三机械手夹具、第三活动支撑臂以及第三转动控制座，所述第三机械手夹具连接在第三活动支撑臂前端，第三活动支撑臂的下端固定在第三转动控制座上，第三转动控制座固定在托盘循环机构前端的侧面，第三转动控制座控制第三机械手夹具夹取蛋托并在蛋托传送带的入口与托盘之间来回移动。Preferably, the raw material egg loader also includes a third transport mechanism and an egg tray conveyor belt, the entrance of the egg tray conveyor belt corresponds to the front end of the tray circulation mechanism, and the third transport mechanism includes a third manipulator gripper, a third The movable support arm and the third rotation control seat, the third manipulator clamp is connected to the front end of the third movable support arm, the lower end of the third movable support arm is fixed on the third rotation control seat, and the third rotation control seat is fixed on the tray loop On the side of the front end of the mechanism, the third rotation control seat controls the third manipulator gripper to grip the egg tray and move back and forth between the entrance of the egg tray conveyor belt and the tray.
作为优选，所述推送气缸设置为伺服气缸。Preferably, the push cylinder is configured as a servo cylinder.
与现有技术相比，本发明的有益之处是：所述原料蛋装载机有效提高原料蛋的上料装载效率，减少人工装载原料蛋的工作强度，减少人力成本，而且还能有效避免人为因素导致的原料蛋的损坏，提高装载质量，因而具有较高的经济效益和实用性，适合推广应用。Compared with the prior art, the present invention is beneficial in that: the raw material egg loader effectively improves the feeding and loading efficiency of raw material eggs, reduces the work intensity of manual loading of raw material eggs, reduces labor costs, and can effectively avoid artificial The damage of raw eggs caused by factors can improve the loading quality, so it has high economic benefits and practicability, and is suitable for popularization and application.
附图说明：Description of drawings:
下面结合附图对本发明进一步说明：Below in conjunction with accompanying drawing, the present invention is further described:
图1是本发明的俯视结构示意图；Fig. 1 is a top view structural representation of the present invention;
图2是本发明的推送机构的正面结构示意图。Fig. 2 is a schematic view of the front structure of the pushing mechanism of the present invention.
具体实施方式：detailed description:
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围：The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work fall within the protection scope of the present invention:
如图1、图2所示的一种原料蛋快速装载机，包括上料传送带1、推送机构、第一搬运机构、托盘循环机构、第二搬运机构，所述推送机构置于上料传送带1的传送末端，所述推送机构包括移动平台2、支撑架3以及推送气缸4，所述移动平台2与上料传送带1末端对齐，支撑架3置于移动平台2下部，推送气缸4的推杆端与支撑架3连接固定，所述推送气缸4的推送方向与上料传送带1的传送方向垂直设置，推送气缸4与托盘循环机构的中部位置之间具有上料工位5，推送气缸4推动移动平台2在上料工位5与上料传送带1的出口之间来回移动，所述托盘循环机构设置为传送链式托盘循环传送机构，其设置在上料传送带1的侧面，所述第一搬运机构置于托盘循环机构侧面且夹取蛋托在上料工位5与托盘循环机构之间来回移动，所述第二搬运机构置于托盘循环机构的传送末端的侧面且夹取蛋托内的原料蛋在托盘循环机构和后部下料位之间来回移动。A kind of raw material egg fast loading machine as shown in Figure 1, Figure 2, comprises feeding conveyer belt 1, pushing mechanism, first conveying mechanism, pallet circulation mechanism, second conveying mechanism, and described pushing mechanism is placed on feeding conveyer belt 1 The end of the transmission, the push mechanism includes a mobile platform 2, a support frame 3 and a push cylinder 4, the mobile platform 2 is aligned with the end of the feeding conveyor belt 1, the support frame 3 is placed on the bottom of the mobile platform 2, and the push rod of the push cylinder 4 The end is connected and fixed with the support frame 3, and the pushing direction of the pushing cylinder 4 is perpendicular to the conveying direction of the feeding conveyor belt 1. There is a feeding station 5 between the pushing cylinder 4 and the middle position of the pallet circulation mechanism, and the pushing cylinder 4 pushes The mobile platform 2 moves back and forth between the feeding station 5 and the outlet of the feeding conveyor belt 1. The pallet circulation mechanism is set to a conveyor chain tray circulation transmission mechanism, which is arranged on the side of the feeding conveyor belt 1. The first The transport mechanism is placed on the side of the tray circulation mechanism and the egg tray is clamped to move back and forth between the loading station 5 and the tray circulation mechanism. The second transport mechanism is placed on the side of the delivery end of the tray circulation mechanism and grips the egg tray The raw eggs move back and forth between the tray circulation mechanism and the rear unloading position.
在实际应用中，人工将放置原料蛋的蛋托放置在上料传送带上入口，然后由上料传送带将蛋托传送到出料口端的移动平台上，由推送气缸推动移动平台移动至上料位，作为优选实施方案，为提高推送过程中的稳定性且为方便控制，所述推送气缸4设置为伺服气缸，然后启动第一搬运机构，由第一搬运机构将放置原料蛋的蛋托一起搬运至托盘循环机构上，然后由托盘循环机构将蛋托传送至后侧第二搬运机构处，由第二搬运机构将蛋托上的原料蛋夹取搬运至后部的下料位上，而蛋托则有托盘循环机构带动循环至后部并送至后部蛋托放置处，继而完成原料蛋的装载和上下料过程，简单快捷且装载效率高。In practical application, manually place the egg tray with raw eggs on the inlet of the feeding conveyor belt, and then the egg tray is transferred to the mobile platform at the outlet end by the feeding conveyor belt, and the moving platform is pushed by the push cylinder to move to the feeding position. As a preferred embodiment, in order to improve the stability in the pushing process and to facilitate control, the pushing cylinder 4 is set as a servo cylinder, and then the first transport mechanism is started, and the egg trays with raw eggs are transported together by the first transport mechanism to the On the tray circulation mechanism, the egg tray is then transferred to the second transport mechanism on the rear side by the tray circulation mechanism, and the raw eggs on the egg tray are picked up and transported by the second transport mechanism to the lower material position at the rear, while the egg tray The tray circulation mechanism drives the circulation to the rear and sends it to the egg tray at the rear, and then completes the loading and unloading process of raw eggs, which is simple, fast and has high loading efficiency.
作为本实施例的一较佳实施方案，所述托盘循环机构包括循环传送链6以及多个放置蛋托的托盘7，多个托盘7按间距置于循环传送链6上，并由循环传送链6带动循环运行，由托盘带动蛋托运动，继而传输过程更加稳定。As a preferred implementation of this embodiment, the tray circulation mechanism includes a circular conveyor chain 6 and a plurality of trays 7 for placing egg trays, and a plurality of trays 7 are placed on the circular conveyor chain 6 at intervals, and the circular conveyor chain 6 Drive the cycle operation, the tray drives the egg tray to move, and then the transmission process is more stable.
另外，作为优选实施方案，为提高搬运机构夹取蛋托或者原料过程中的稳定性，所述第一搬运机构包括第一机械手夹具8、第一活动支撑臂9以及第一转动控制座10，所述第一机械手夹具8连接在第一活动支撑臂9前端，第一活动支撑臂9的下端固定在第一转动控制座10上，第一转动控制座10固定在与上料位5相对应的托盘循环机构的侧面，第一转动控制座10控制第一机械手夹具8夹取蛋托在上料位5与托盘7之间来回移动，继而由第一机械手夹具从上料位夹取蛋托至托盘上，并往复循环进行夹取动作，实现蛋托的上料过程，优选地，所述第二搬运机构包括第二机械手夹具11、第二活动支撑臂12以及第二转动控制座13，所述第二机械手夹具11连接在第二活动支撑臂12前端，第二活动支撑臂12的下端固定在第二转动控制座13上，第二转动控制座13固定在托盘循环机构末端的侧面，第二转动控制座13控制第二机械手夹具11夹取蛋托上的原料蛋并在后部下料位与托盘7之间来回移动，继而由第二机械手夹具夹取原料蛋从托盘上的蛋托上移动至后部下料位，并往复循环进行夹取动作，实现原料蛋的卸载过程，优选地，所述原料蛋装载机还包括第三搬运机构以及蛋托传送带14，所述蛋托传送带14的入口与托盘循环机构的前端相对应，所述第三搬运机构包括第三机械手夹具15、第三活动支撑臂16以及第三转动控制座17，所述第三机械手夹具15连接在第三活动支撑臂16前端，第三活动支撑臂16的下端固定在第三转动控制座17上，第三转动控制座17固定在托盘循环机构前端的侧面，第三转动控制座17控制第三机械手夹具15夹取蛋托并在蛋托传送带14的入口与托盘7之间来回移动，继而由第三机械手夹具从托盘上夹取托盘并夹取移动至蛋托传送带上，并往复循环进行夹取动作，实现蛋托回收过程，在实际应用中，第一机械手夹具与第三机械手夹具均设置为气动夹持机构，方便夹持蛋托，第二机械手夹具设置为气动吸盘式夹具，方便对原料蛋进行吸取并搬运。In addition, as a preferred embodiment, in order to improve the stability of the transport mechanism in the process of picking up egg trays or raw materials, the first transport mechanism includes a first manipulator gripper 8, a first movable support arm 9 and a first rotation control seat 10, The first manipulator gripper 8 is connected to the front end of the first movable support arm 9, and the lower end of the first movable support arm 9 is fixed on the first rotation control seat 10, and the first rotation control seat 10 is fixed on a position corresponding to the loading level 5. On the side of the tray circulation mechanism, the first rotation control seat 10 controls the first manipulator gripper 8 to grip the egg tray and move back and forth between the upper material level 5 and the tray 7, and then the first manipulator gripper grips the egg tray from the upper material level onto the tray, and perform clamping action in a reciprocating cycle to realize the feeding process of egg trays. Preferably, the second transport mechanism includes a second manipulator gripper 11, a second movable support arm 12 and a second rotation control seat 13, The second manipulator clamp 11 is connected to the front end of the second movable support arm 12, the lower end of the second movable support arm 12 is fixed on the second rotation control seat 13, and the second rotation control seat 13 is fixed on the side of the end of the tray circulation mechanism, The second rotation control seat 13 controls the second manipulator gripper 11 to grip the raw eggs on the egg tray and move back and forth between the rear feeding level and the tray 7, and then the second manipulator gripper grips the raw eggs from the egg tray on the tray Move up to the lower material position at the rear, and carry out the clamping action in a reciprocating cycle to realize the unloading process of raw eggs. Preferably, the raw egg loader also includes a third transport mechanism and an egg tray conveyor belt 14, and the egg tray conveyor belt 14 The entrance of the tray is corresponding to the front end of the tray circulation mechanism. The third transport mechanism includes a third manipulator gripper 15, a third movable support arm 16 and a third rotation control seat 17. The third manipulator gripper 15 is connected to the third movable The front end of the support arm 16, the lower end of the third movable support arm 16 is fixed on the third rotation control seat 17, the third rotation control seat 17 is fixed on the side of the front end of the tray circulation mechanism, the third rotation control seat 17 controls the third manipulator clamp 15 Clamp the egg tray and move back and forth between the entrance of the egg tray conveyor belt 14 and the tray 7, then the third manipulator gripper grips the tray from the tray and moves it to the egg tray conveyor belt, and performs the clamping action in a reciprocating cycle. To realize the egg tray recycling process, in practical application, the first manipulator gripper and the third manipulator gripper are set as pneumatic gripping mechanism, which is convenient for holding the egg tray, and the second manipulator gripper is set as a pneumatic suction cup gripper, which is convenient for raw eggs. Pick up and carry.
上述原料蛋装载机有效提高原料蛋的上料装载效率，减少人工装载原料蛋的工作强度，减少人力成本，而且还能有效避免人为因素导致的原料蛋的损坏，提高装载质量，实用性高。The above-mentioned raw egg loader can effectively improve the loading efficiency of raw eggs, reduce the work intensity of manual loading of raw eggs, reduce labor costs, and can effectively avoid damage to raw eggs caused by human factors, improve the loading quality, and have high practicability.
需要强调的是：以上仅是本发明的较佳实施例而已，并非对本发明作任何形式上的限制，凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰，均仍属于本发明技术方案的范围内。It should be emphasized that: the above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are valid. Still belong to the scope of the technical solution of the present invention.
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Application publication date: 20170707 |