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CN106953430B - High Power Density Motor - Google Patents

High Power Density Motor Download PDF

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Publication number
CN106953430B
CN106953430B CN201710135384.1A CN201710135384A CN106953430B CN 106953430 B CN106953430 B CN 106953430B CN 201710135384 A CN201710135384 A CN 201710135384A CN 106953430 B CN106953430 B CN 106953430B
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stator
heat conduction
heat
teeth
conducting
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CN106953430A (en
Inventor
克里斯·杰拉德
张何
张晓晨
李静
赵伟铎
施博闻
王天昊
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University of Nottingham Ningbo China
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University of Nottingham Ningbo China
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/18Windings for salient poles
    • H02K3/20Windings for salient poles for auxiliary purposes, e.g. damping or commutating
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/22Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

本发明公开了一种高功率密度电机,它包括机壳、转子和定子;定子铁心包括若干个第一区段和若干个第二区段,每个第一区段均包括若干个第一定子齿部,每个第二区段均包括定子轭部和若干个第二定子齿部,第一定子齿部和第二定子齿部一一对应设置,相对应的第一定子齿部和第二定子齿部均沿定子铁心的轴线方向重合;定子铁心上具有若干个定子槽,每个定子槽的槽底部均设置有一导热板,每个导热板上均设置有若干个导热齿,任意相邻两个第一区段和第二区段之间均设置有一导热环,每个导热环的外周沿均与机壳的内壁接触,每个导热环的内周沿均与每个导热板接触,导热板、导热齿和导热环均由导热材料制成。本发明散热效果较好。

The invention discloses a high power density motor, which includes a casing, a rotor and a stator; the stator core includes several first sections and several second sections, and each first section includes several first stators. Each second section includes a stator yoke and several second stator teeth, the first stator teeth and the second stator teeth are arranged in one-to-one correspondence, and the corresponding first stator teeth and the second stator teeth coincide with the axial direction of the stator core; there are several stator slots on the stator core, and a heat conduction plate is arranged at the bottom of each stator slot, and each heat conduction plate is provided with several heat conduction teeth, A heat conduction ring is arranged between any two adjacent first sections and second sections, the outer periphery of each heat conduction ring is in contact with the inner wall of the casing, and the inner periphery of each heat conduction ring is in contact with each heat conduction ring. Plate contact, heat conduction plate, heat conduction tooth and heat conduction ring are all made of heat conduction material. The heat dissipation effect of the present invention is better.

Description

高功率密度电机High Power Density Motor

技术领域technical field

本发明涉及电机领域,具体是一种高功率密度电机。The invention relates to the field of motors, in particular to a high power density motor.

背景技术Background technique

在现代交通、高端制造装备、航空航天、分布式供能系统和先进家用电器领域中,对相关驱动系统性能和可靠性方面的要求日益提高,而部分高端设备对高性能电机及其控制系统则要求具有高功率密度以及强容错的特性。对于高功率密度和超高功率密度电机,其运行接近散热和机械强度的极限,如何在提高电机功率密度的同时保障系统的热稳定和容错能力成为高性能电机设计面临的关键问题和挑战。In the fields of modern transportation, high-end manufacturing equipment, aerospace, distributed energy supply systems and advanced household appliances, the requirements for the performance and reliability of related drive systems are increasing, while some high-end equipment require high-performance motors and their control systems. High power density and strong fault tolerance are required. For high-power-density and ultra-high-power-density motors, their operation is close to the limit of heat dissipation and mechanical strength. How to increase the power density of the motor while ensuring the thermal stability and fault tolerance of the system has become a key issue and challenge for high-performance motor design.

发明内容Contents of the invention

本发明所要解决的技术问题是,提供一种散热效果较好的高功率密度电机。The technical problem to be solved by the present invention is to provide a high power density motor with better heat dissipation effect.

为解决上述技术问题,本发明提供的高功率密度电机,它包括机壳、转子和定子;In order to solve the above-mentioned technical problems, the high power density motor provided by the present invention includes a casing, a rotor and a stator;

定子铁心和定子绕组,定子铁心包括若干个第一区段和若干个第二区段,第一区段和第二区段沿定子铁心的轴线方向间隔分布,每个第一区段均包括若干个围绕定子铁心的轴线周向间隔分布的第一定子齿部,每个第二区段均包括定子轭部和若干个围绕定子铁心的轴线周向间隔分布的第二定子齿部,第一定子齿部和第二定子齿部一一对应设置,相对应的第一定子齿部和第二定子齿部均沿定子铁心的轴线方向重合;Stator core and stator winding, the stator core includes several first sections and several second sections, the first section and the second section are distributed along the axial direction of the stator core at intervals, and each first section includes several a plurality of first stator teeth distributed circumferentially around the axis of the stator core at intervals, each second section includes a stator yoke and several second stator teeth distributed circumferentially around the axis of the stator core at intervals, the first The stator teeth and the second stator teeth are arranged in one-to-one correspondence, and the corresponding first stator teeth and the second stator teeth are all coincident along the axial direction of the stator core;

定子铁心上具有若干个定子槽,每个定子槽的槽底部均设置有一导热板,每个导热板均沿定子铁心的轴线方向延伸,每个导热板上均设置有若干个导热齿,任意相邻两个第一区段和第二区段之间均设置有一导热环,每个导热环的外周沿均与机壳的内壁接触,每个导热环的内周沿均与每个导热板接触,导热板、导热齿和导热环均由导热材料制成。There are several stator slots on the stator core, and a heat conduction plate is arranged at the bottom of each stator slot, and each heat conduction plate extends along the axial direction of the stator core, and each heat conduction plate is provided with several heat conduction teeth, any phase A heat conduction ring is arranged between the two adjacent first sections and the second section, the outer periphery of each heat conduction ring is in contact with the inner wall of the casing, and the inner periphery of each heat conduction ring is in contact with each heat conduction plate , the heat conduction plate, heat conduction tooth and heat conduction ring are all made of heat conduction material.

作为优选,所述的定子绕组包括主绕组和辅助绕组,主绕组为集中式绕组,主绕组环绕在第一定子齿部和第二定子齿部上,辅助绕组为分布式绕组,辅助绕组环绕在导热齿上。Preferably, the stator winding includes a main winding and an auxiliary winding, the main winding is a concentrated winding, the main winding wraps around the first stator teeth and the second stator teeth, the auxiliary winding is a distributed winding, and the auxiliary winding wraps around on the heat transfer tooth.

作为优选,所述的定子铁心的第一区段的轴向长度远小于第二区段的轴向长度。Preferably, the axial length of the first section of the stator core is much smaller than the axial length of the second section.

作为优选,每个导热板上的若干个导热齿均设置为多个齿排,多个齿排均沿导热板的宽度方向间隔设置,每个齿排中的导热齿均沿导热板的长度方向间隔排布。As a preference, the plurality of heat-conducting teeth on each heat-conducting plate are arranged as a plurality of tooth rows, and the plurality of tooth rows are arranged at intervals along the width direction of the heat-conducting plate, and the heat-conducting teeth in each tooth row are arranged along the length direction of the heat-conducting plate Arranged at intervals.

作为优选,所述的机壳内设置有水冷通道。As a preference, a water cooling channel is arranged in the casing.

采用以上结构后,本发明与现有技术相比,具有以下的优点:After adopting the above structure, compared with the prior art, the present invention has the following advantages:

本发明的电机,由于在定子槽内设置有导热板,导热板上设置有导热齿,导热环的外周沿与机壳的内壁接触,导热环的内周沿与每个导热板接触,这样,电机运行时产生的热量可以依次通过导热齿、导热板进行轴向传导,且导热板上的热量可以通过导热环进行径向传导,这样,电机运行时产生的热量依次通过导热齿、导热板和导热环快速传导至机壳,然后机壳将热量通过水冷通道散发到空气中,这样本发明的散热效率较高。In the motor of the present invention, since a heat conduction plate is arranged in the stator slot, and heat conduction teeth are arranged on the heat conduction plate, the outer periphery of the heat conduction ring is in contact with the inner wall of the casing, and the inner periphery of the heat conduction ring is in contact with each heat conduction plate, thus, The heat generated when the motor is running can be conducted axially through the heat-conducting teeth and the heat-conducting plate in turn, and the heat on the heat-conducting plate can be conducted radially through the heat-conducting ring. The heat conduction ring conducts to the casing quickly, and then the casing dissipates heat into the air through the water cooling channel, so that the heat dissipation efficiency of the present invention is relatively high.

本发明的电机,设置有主绕组和辅助绕组,在辅助绕组中通以一定控制策略下的高频小电流,产生高频谐波磁场,对原有的主绕组产生的磁场进行补偿和调制,通过磁场合成大幅提高气隙磁场的质量,进而降低主绕组流经功率电流的频率,减小主绕组逆变电源器件的开关频率和损耗,提高系统可靠性;并且可以设置主绕组和辅助绕组的容错运行控制策略,可以实现故障时快速重建恢复平衡磁场,充分发挥辅助绕组在正常运行和故障运行时的不同功用。The motor of the present invention is provided with a main winding and an auxiliary winding, and a high-frequency small current under a certain control strategy is passed through the auxiliary winding to generate a high-frequency harmonic magnetic field, and the magnetic field generated by the original main winding is compensated and modulated, The quality of the air-gap magnetic field is greatly improved through magnetic field synthesis, thereby reducing the frequency of the power current flowing through the main winding, reducing the switching frequency and loss of the main winding inverter power supply device, and improving system reliability; and it is possible to set the main winding and auxiliary winding. The fault-tolerant operation control strategy can quickly rebuild and restore the balanced magnetic field when a fault occurs, and give full play to the different functions of the auxiliary winding in normal operation and fault operation.

附图说明Description of drawings

图1是本发明的剖视图;Fig. 1 is a sectional view of the present invention;

图2是图1中的A-A向剖视图;Fig. 2 is A-A to sectional view among Fig. 1;

图3是图1中的B-B向剖视图;Fig. 3 is B-B direction sectional view among Fig. 1;

图4是导热板、导热齿和导热环所组成的组件的结构示意图;Fig. 4 is a structural schematic diagram of an assembly composed of a heat conducting plate, a heat conducting tooth and a heat conducting ring;

图5是导热板、导热齿和导热环所组成的组件的剖视图。Fig. 5 is a cross-sectional view of an assembly composed of a heat conducting plate, a heat conducting tooth and a heat conducting ring.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明作进一步详细地说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

由图1~图5所示,本发明高功率密度电机包括机壳1、转子2、定子3和电机轴9。As shown in FIGS. 1 to 5 , the high power density motor of the present invention includes a casing 1 , a rotor 2 , a stator 3 and a motor shaft 9 .

定子3包括定子铁心和定子绕组,定子铁心包括若干个第一区段和若干个第二区段,第一区段和第二区段沿定子铁心的轴线方向间隔分布,第一区段的外径较小,每个第一区段均包括若干个围绕定子铁心的轴线周向间隔分布的第一定子齿部301,第二区段的外径较大,每个第二区段均包括定子轭部302和若干个围绕定子铁心的轴线周向间隔分布的第二定子齿部303,第一定子齿部301和第二定子齿部303一一对应设置,相对应的第一定子齿部301和第二定子齿部302均沿定子铁心的轴线方向重合。The stator 3 includes a stator core and a stator winding. The stator core includes several first sections and several second sections. The first sections and the second sections are distributed at intervals along the axial direction of the stator core. The diameter is small, and each first section includes several first stator teeth 301 that are spaced circumferentially around the axis of the stator core, and the outer diameter of the second section is larger, and each second section includes The stator yoke 302 and a number of second stator teeth 303 distributed circumferentially around the axis of the stator core at intervals, the first stator teeth 301 and the second stator teeth 303 are provided in one-to-one correspondence, and the corresponding first stator Both the tooth portion 301 and the second stator tooth portion 302 overlap along the axial direction of the stator core.

定子铁心上具有若干个定子槽304,每个定子槽304的槽底部均设置有一导热板4,每个导热板4均沿定子铁心的轴线方向延伸,每个导热板4上均设置有若干个导热齿5,导热齿5位于定子槽304内,任意相邻两个第一区段和第二区段之间均设置有一导热环6,每个导热环6的外周沿均与机壳1的内壁接触,每个导热环6的内周沿均与每个导热板4接触,导热板4、导热齿5和导热环6均由导热材料制成,每个导热板4上的导热齿5均与导热板4一体成型设置,所有导热板4均与所有导热环6一体成型设置。There are several stator slots 304 on the stator core, and a heat conduction plate 4 is arranged at the bottom of each stator slot 304, and each heat conduction plate 4 extends along the axial direction of the stator core, and each heat conduction plate 4 is provided with several The heat conduction tooth 5, the heat conduction tooth 5 is located in the stator slot 304, a heat conduction ring 6 is arranged between any two adjacent first sections and the second section, and the outer periphery of each heat conduction ring 6 is connected with the casing 1 Inner wall contact, the inner periphery of each heat conduction ring 6 is in contact with each heat conduction plate 4, the heat conduction plate 4, heat conduction teeth 5 and heat conduction ring 6 are all made of heat conduction materials, and the heat conduction teeth 5 on each heat conduction plate 4 are It is integrally formed with the heat conduction plate 4 , and all the heat conduction plates 4 are integrally formed with all the heat conduction rings 6 .

所述的定子绕组包括主绕组7和辅助绕组8,主绕组7为集中式绕组,主绕组7环绕在第一定子齿部301和第二定子齿部302上,辅助绕组8为分布式绕组,辅助绕组8环绕在导热齿5上。The stator winding includes a main winding 7 and an auxiliary winding 8, the main winding 7 is a concentrated winding, the main winding 7 is wound around the first stator tooth portion 301 and the second stator tooth portion 302, and the auxiliary winding 8 is a distributed winding , the auxiliary winding 8 wraps around the heat conducting teeth 5 .

所述的定子铁心的第一区段的轴向长度远小于第二区段的轴向长度。The axial length of the first section of the stator core is much smaller than the axial length of the second section.

每个导热板4上的若干个导热齿5均设置为多个齿排,多个齿排均沿导热板4的宽度方向间隔设置,每个齿排中的导热齿5均沿导热板4的长度方向间隔排布。Several heat conduction teeth 5 on each heat conduction plate 4 are arranged as a plurality of tooth rows, and the plurality of tooth rows are arranged at intervals along the width direction of the heat conduction plate 4, and the heat conduction teeth 5 in each tooth row are arranged along the width direction of the heat conduction plate 4. Arranged at intervals along the length direction.

所述的机壳1内设置有水冷通道101。The casing 1 is provided with a water cooling channel 101 .

电机正常工作时,通过高频率低功率控制器C2在辅助绕组8中通以一定控制策略下的高频小电流,产生高频谐波磁场;通过低频率大功率控制器C1在主绕组7通以功率电流,产生能量转换主磁场;高频谐波磁场对主磁场进行补偿和调制,通过磁场合成大幅提高气隙磁场的质量,进而降低定子铁心的附加铁耗和转子的损耗。When the motor is working normally, a high-frequency and small current under a certain control strategy is passed through the auxiliary winding 8 through the high-frequency low-power controller C2 to generate a high-frequency harmonic magnetic field; through the low-frequency high-power controller C1, the main winding 7 is passed through The power current is used to generate energy to convert the main magnetic field; the high-frequency harmonic magnetic field compensates and modulates the main magnetic field, and the quality of the air-gap magnetic field is greatly improved through magnetic field synthesis, thereby reducing the additional iron loss of the stator core and the loss of the rotor.

电机开路和短路故障时,通过高频率低功率控制器C2在辅助绕组8中通以主动滤波效应的时频控制策略下的跟随补偿电流,产生辅助磁场,伴随补偿因主绕组7故障引起的气隙磁场畸变,重新建立平衡磁场,保证电机故障情况下一定工作能力。When the motor is open-circuited or short-circuited, the high-frequency low-power controller C2 passes through the auxiliary winding 8 under the time-frequency control strategy of the active filter effect to follow the compensation current to generate an auxiliary magnetic field, accompanied by compensation for the gas caused by the failure of the main winding 7. Gap magnetic field distortion, re-establish a balanced magnetic field, to ensure a certain working ability in the case of motor failure.

以上仅就本发明应用较佳的实例做出了说明,但不能理解为是对权利要求的限制,本发明的结构可以有其他变化,不局限于上述结构。总之,凡在本发明的独立权利要求的保护范围内所作的各种变化均在本发明的保护范围内。The above is only a description of the preferred examples of the application of the present invention, but it should not be construed as a limitation on the claims. The structure of the present invention can have other changes and is not limited to the above structure. In a word, all the various changes made within the protection scope of the independent claims of the present invention are within the protection scope of the present invention.

Claims (4)

1.一种高功率密度电机,其特征在于,它包括机壳(1)、转子(2)和定子(3);1. A high power density motor is characterized in that it comprises a casing (1), a rotor (2) and a stator (3); 定子(3)包括定子铁心和定子绕组,定子铁心包括若干个第一区段和若干个第二区段,第一区段和第二区段沿定子铁心的轴线方向间隔分布,每个第一区段均包括若干个围绕定子铁心的轴线周向间隔分布的第一定子齿部(301),每个第二区段均包括定子轭部(302)和若干个围绕定子铁心的轴线周向间隔分布的第二定子齿部(303),第一定子齿部(301)和第二定子齿部(303)一一对应设置,相对应的第一定子齿部(301)和第二定子齿部(303)均沿定子铁心的轴线方向重合;The stator (3) includes a stator core and a stator winding. The stator core includes several first sections and several second sections. The first sections and the second sections are distributed along the axial direction of the stator core at intervals. Each first The segments each include a plurality of first stator teeth (301) distributed at intervals around the axis of the stator core, and each second segment includes a stator yoke (302) and several circumferential teeth around the axis of the stator core. The second stator teeth (303) distributed at intervals, the first stator teeth (301) and the second stator teeth (303) are provided in one-to-one correspondence, and the corresponding first stator teeth (301) and the second The stator teeth (303) all overlap along the axial direction of the stator core; 定子铁心上具有若干个定子槽(304),每个定子槽(304)的槽底部均设置有一导热板(4),每个导热板(4)均沿定子铁心的轴线方向延伸,每个导热板(4)上均设置有若干个导热齿(5),任意相邻两个第一区段和第二区段之间均设置有一导热环(6),每个导热环(6)的外周沿均与机壳(1)的内壁接触,每个导热环(6)的内周沿均与每个导热板(4)接触,导热板(4)、导热齿(5)和导热环(6)均由导热材料制成;每个导热板(4)上的导热齿(5)均与导热板(4)一体成型设置,所有导热板(4)均与所有导热环(6)一体成型设置;There are several stator slots (304) on the stator core, and a heat conduction plate (4) is arranged at the bottom of each stator slot (304), each heat conduction plate (4) extends along the axial direction of the stator core, and each heat conduction plate (4) A plurality of heat conducting teeth (5) are arranged on each plate (4), and a heat conducting ring (6) is arranged between any two adjacent first sections and second sections, and the outer circumference of each heat conducting ring (6) The edge is in contact with the inner wall of the casing (1), and the inner periphery of each heat conduction ring (6) is in contact with each heat conduction plate (4). The heat conduction plate (4), heat conduction teeth (5) and heat conduction ring (6) ) are made of heat-conducting materials; the heat-conducting teeth (5) on each heat-conducting plate (4) are integrated with the heat-conducting plate (4), and all heat-conducting plates (4) are integrally formed with all heat-conducting rings (6) ; 定子绕组包括主绕组(7)和辅助绕组(8),主绕组(7)为集中式绕组,主绕组(7)环绕在第一定子齿部(301)和第二定子齿部(303)上,辅助绕组(8)为分布式绕组,辅助绕组(8)环绕在导热齿(5)上。The stator winding includes a main winding (7) and an auxiliary winding (8), the main winding (7) is a concentrated winding, and the main winding (7) surrounds the first stator tooth (301) and the second stator tooth (303) Above, the auxiliary winding (8) is a distributed winding, and the auxiliary winding (8) wraps around the heat conducting tooth (5). 2.根据权利要求1所述的高功率密度电机,其特征在于:所述的定子铁心的第一区段的轴向长度远小于第二区段的轴向长度。2. The high power density motor according to claim 1, characterized in that: the axial length of the first section of the stator core is much smaller than the axial length of the second section. 3.根据权利要求1所述的高功率密度电机,其特征在于:每个导热板(4)上的若干个导热齿(5)均设置为多个齿排,多个齿排均沿导热板(4)的宽度方向间隔设置,每个齿排中的导热齿(5)均沿导热板(4)的长度方向间隔排布。3. The high power density motor according to claim 1, characterized in that: several heat conduction teeth (5) on each heat conduction plate (4) are arranged as a plurality of tooth rows, and the plurality of tooth rows are all along the heat conduction plate (4) are arranged at intervals in the width direction, and the heat conduction teeth (5) in each tooth row are arranged at intervals along the length direction of the heat conduction plate (4). 4.根据权利要求1所述的高功率密度电机,其特征在于:所述的机壳(1)内设置有水冷通道(101)。4. The high power density motor according to claim 1, characterized in that: a water cooling channel (101) is arranged in the casing (1).
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