CN106979858B - Durability experiment device for diesel engine camshaft - Google Patents
Durability experiment device for diesel engine camshaft Download PDFInfo
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- CN106979858B CN106979858B CN201710248062.8A CN201710248062A CN106979858B CN 106979858 B CN106979858 B CN 106979858B CN 201710248062 A CN201710248062 A CN 201710248062A CN 106979858 B CN106979858 B CN 106979858B
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Abstract
Description
技术领域:Technical field:
本发明涉及柴油机零部件技术领域,具体涉及一种柴油机凸轮轴的耐久性能实验装置。The invention relates to the technical field of diesel engine parts, in particular to a durability performance experiment device of a diesel engine camshaft.
背景技术:Background technique:
凸轮轴是活塞发动机里的一个部件,它的作用是控制气门的开启和闭合动作,通常它的转速依然很高,而且需要承受很大的扭矩,因此设计中对凸轮轴在强度和支撑方面的要求很高,其材质一般是优质合金钢或合金钢。由于气门运动规律关系到一台发动机的动力和运转特性,因此凸轮轴设计在发动机的设计过程中占据着十分重要的地位。考虑到凸轮轴的运行特点,在凸轮轴被大规模生产前,期需要被进行耐久性试验,以测定凸轮轴的耐久性是否达标,常见的凸轮轴耐久性测定装置结构复杂,装拆过程费时费力。The camshaft is a part of the piston engine. Its function is to control the opening and closing of the valve. Usually, its speed is still high, and it needs to bear a large torque. Therefore, the design of the camshaft in terms of strength and support The requirements are very high, and its material is generally high-quality alloy steel or alloy steel. Because the valve movement law is related to the power and running characteristics of an engine, the camshaft design plays a very important role in the engine design process. Considering the operating characteristics of the camshaft, before the camshaft is mass-produced, a durability test needs to be carried out to determine whether the durability of the camshaft meets the standard. The common camshaft durability test device has a complicated structure, and the assembly and disassembly process is time-consuming. strenuous.
发明内容:Invention content:
本发明的目的就是针对现有技术的不足,提供一种柴油机凸轮轴的耐久性能实验装置。The object of the present invention is to provide a kind of durability experiment device of diesel engine camshaft aiming at the deficiencies of the prior art.
为实现上述目的,本发明的技术解决措施如下:To achieve the above object, technical solutions of the present invention are as follows:
一种柴油机凸轮轴的耐久性能实验装置,其包括底座,底座的四角位置上分别固定设置有第一导柱、第二导柱、第三导柱和第四导柱,第二导柱和第三导柱之间的底座上还设置有第五导柱;第一导柱和第二导柱之间设置有第一施力机构,第三导柱和第四导柱之间设置有第二施力机构,第三导柱和第五导柱之间设置有第三施力机构,第一施力机构、第二施力机构、第三施力机构的端部均与配重块固定连接,配重块与底座上部的固定座共同对凸轮轴进行定位;第一施力机构包括第一固定板,第一固定板的两端固定在第一导柱和第二导柱的上部,其上部设置有第一丝杠,第一丝杠的上端固定有第一手柄,第一丝杠的上部螺纹连接有第一升降板,第一升降板的两端套设在第一导柱和第二导柱上,第一升降板上设置有第一滑轨,第一滑轨上滑动设置有第一滑块,第一滑块的前端固定有第一调节座,第一调节座上设置有第一气缸,第一气缸的活塞杆上连接有第一转动件,第一转动件的端部设置有第一施力杆,第一施力杆与配重块铰接;第二施力机构包括第二固定板,第二固定板的两端固定在第三导柱和第四导柱的上部,其上部设置有第二丝杠,第二丝杠的上端固定有第二手柄,第二丝杠的上部螺纹连接有第二升降板,第二升降板的两端套设在第三导柱和第四导柱上,第二升降板上设置有第二滑轨,第二滑轨上滑动设置有第二滑块,第二滑块的前端固定有第二调节座,第二调节座上设置有第二气缸,第二气缸的活塞杆上连接有第二转动件,第二转动件的端部设置有第二施力杆第二施力杆与配重块铰接;第三施力机构包括第三固定板,第三固定板的两端固定在第三导柱和第五导柱的上部,其上部设置有第三丝杠,第三丝杠的上端固定有第三手柄,第三丝杠的上部螺纹连接有第三升降板,第三升降板的两端套设在第三导柱和第五导柱上,第三升降板上设置有下部滑轨,下部滑轨上设置有下部滑座,下部滑座上滑动设置有第三滑块,第三滑块的前端固定有第三调节座,第三调节座上设置有第三气缸,第三气缸的活塞杆上连接有第三转动件,第三转动件的端部设置有第三施力杆第三施力杆与配重块铰接;固定座包括第一支座和第二支座,第一支座上铰接有固定板,固定板上部设置有固定架,第二支座上铰接有摆动座,摆动座和第二支座之间设置有定位件,摆动座上固定有调节螺杆,调节螺杆与固定板铰接。A kind of durability experiment device of diesel engine camshaft, it comprises base, and the four corner positions of base are respectively fixed with the first guide post, the second guide post, the third guide post and the fourth guide post, the second guide post and the A fifth guide post is also provided on the base between the three guide posts; a first force application mechanism is provided between the first guide post and the second guide post, and a second force application mechanism is provided between the third guide post and the fourth guide post. Force application mechanism, a third force application mechanism is arranged between the third guide post and the fifth guide post, and the ends of the first force application mechanism, the second force application mechanism and the third force application mechanism are all fixedly connected with the counterweight , the counterweight and the fixing seat on the upper part of the base jointly position the camshaft; the first force applying mechanism includes a first fixing plate, and the two ends of the first fixing plate are fixed on the upper parts of the first guide post and the second guide post, and The upper part is provided with a first lead screw, the upper end of the first lead screw is fixed with a first handle, the upper part of the first lead screw is threadedly connected with a first lifting plate, and the two ends of the first lifting plate are sleeved on the first guide post and the second On the second guide post, the first lifting plate is provided with a first slide rail, the first slide rail is slidably provided with a first slider, the front end of the first slider is fixed with a first adjustment seat, and the first adjustment seat is provided with a The first cylinder, the piston rod of the first cylinder is connected with a first rotating member, the end of the first rotating member is provided with a first force application rod, and the first force application rod is hinged with the counterweight; the second force application mechanism includes The second fixed plate, the two ends of the second fixed plate are fixed on the top of the third guide post and the fourth guide post, the top of which is provided with a second lead screw, the upper end of the second lead screw is fixed with a second handle, the second wire The upper part of the bar is threaded with a second lifting plate, and the two ends of the second lifting plate are sleeved on the third guide post and the fourth guide post. The second lifting plate is provided with a second slide rail, and the second slide rail slides A second slider is provided, the front end of the second slider is fixed with a second adjustment seat, the second adjustment seat is provided with a second cylinder, the piston rod of the second cylinder is connected with a second rotating part, and the second rotating part The end is provided with a second force applying rod, the second force applying rod is hinged with the counterweight; the third force applying mechanism includes a third fixed plate, and the two ends of the third fixed plate are fixed on the third guide post and the fifth guide post. The upper part is provided with a third lead screw, the upper end of the third lead screw is fixed with a third handle, the upper part of the third lead screw is threaded with a third lifting plate, and the two ends of the third lifting plate are sleeved on the third guide On the column and the fifth guide column, a lower slide rail is arranged on the third lifting plate, a lower slide seat is arranged on the lower slide rail, a third slide block is slidably arranged on the lower slide seat, and a first slide block is fixed on the front end of the third slide block. Three adjustment seats, the third adjustment seat is provided with a third cylinder, the piston rod of the third cylinder is connected with a third rotating member, and the end of the third rotating member is provided with a third force applying rod. The weight is hinged; the fixed seat includes a first support and a second support, the first support is hinged with a fixed plate, the upper part of the fixed plate is provided with a fixed frame, the second support is hinged with a swing seat, the swing seat and the second A positioning piece is arranged between the supports, an adjusting screw is fixed on the swing seat, and the adjusting screw is hinged to the fixing plate.
配重块上设置有第二位移传感器,固定座上设置有第一位移传感器。The counterweight is provided with a second displacement sensor, and the fixed base is provided with a first displacement sensor.
第一升降板与第一导柱、第二导柱之间设置有锁紧件。A locking piece is arranged between the first lifting plate and the first guide post and the second guide post.
底座为方形钢板制成,底座通过紧固螺栓被固定安装在测试工作台上。The base is made of square steel plate, and the base is fixedly installed on the test bench by fastening bolts.
第一导柱、第二导柱、第三导柱、第四导柱以及第五导柱的高度以及直径相同。The height and diameter of the first guide pillar, the second guide pillar, the third guide pillar, the fourth guide pillar and the fifth guide pillar are the same.
底座上设置有分别安装第一导柱、第二导柱、第三导柱、第四导柱以及第五导柱的第一插座、第二插座、第三插座、第四插座以及第五插座。The base is provided with a first socket, a second socket, a third socket, a fourth socket and a fifth socket for respectively installing the first guide post, the second guide post, the third guide post, the fourth guide post and the fifth guide post .
本发明的有益效果在于:本发明结构简单,能够对凸轮轴进行有效的定位和位置调整,避免耐久性试验的不精确。The beneficial effect of the present invention is that: the present invention has a simple structure, can effectively locate and adjust the camshaft, and avoid inaccurate durability tests.
附图说明:Description of drawings:
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的侧视图;Fig. 2 is a side view of the present invention;
图3为固定座的结构示意图;Fig. 3 is the structural schematic diagram of fixing seat;
图4为配重块的结构示意图。Fig. 4 is a structural schematic diagram of the counterweight.
具体实施方式:Detailed ways:
为了使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做出详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1-4所示,一种柴油机凸轮轴的耐久性能实验装置,其包括底座10,底座10的四角位置上分别固定设置有第一导柱111、第二导柱112、第三导柱113和第四导柱114,第二导柱112和第三导柱113之间的底座10上还设置有第五导柱;第一导柱111和第二导柱112之间设置有第一施力机构,第三导柱113和第四导柱114之间设置有第二施力机构,第三导柱113和第五导柱之间设置有第三施力机构,第一施力机构、第二施力机构、第三施力机构的端部均与配重块4固定连接,配重块4与底座10上部的固定座2共同对凸轮轴6进行定位;第一施力机构包括第一固定板121,第一固定板121的两端固定在第一导柱111和第二导柱112的上部,其上部设置有第一丝杠16,第一丝杠16的上端固定有第一手柄17,第一丝杠16的上部螺纹连接有第一升降板131,第一升降板131的两端套设在第一导柱111和第二导柱112上,第一升降板131上设置有第一滑轨14,第一滑轨14上滑动设置有第一滑块151,第一滑块151的前端固定有第一调节座153,第一调节座153上设置有第一气缸31,第一气缸31的活塞杆上连接有第一转动件311,第一转动件311的端部设置有第一施力杆312,第一施力杆312与配重块4铰接;第二施力机构包括第二固定板123,第二固定板123的两端固定在第三导柱113和第四导柱114的上部,其上部设置有第二丝杠,第二丝杠的上端固定有第二手柄,第二丝杠的上部螺纹连接有第二升降板133,第二升降板133的两端套设在第三导柱113和第四导柱114上,第二升降板133上设置有第二滑轨,第二滑轨上滑动设置有第二滑块152,第二滑块152的前端固定有第二调节座,第二调节座上设置有第二气缸33,第二气缸33的活塞杆上连接有第二转动件,第二转动件的端部设置有第二施力杆第二施力杆与配重块4铰接;第三施力机构包括第三固定板122,第三固定板122的两端固定在第三导柱113和第五导柱115的上部,其上部设置有第三丝杠,第三丝杠的上端固定有第三手柄,第三丝杠的上部螺纹连接有第三升降板132,第三升降板132的两端套设在第三导柱113和第五导柱115上,第三升降板132上设置有下部滑轨320,下部滑轨320上设置有下部滑座154,下部滑座154上滑动设置有第三滑块,第三滑块的前端固定有第三调节座,第三调节座上设置有第三气缸32,第三气缸32的活塞杆上连接有第三转动件,第三转动件的端部设置有第三施力杆第三施力杆与配重块4铰接;固定座2包括第一支座21和第二支座22,第一支座21上铰接有固定板20,固定板20上部设置有固定架201,第二支座22上铰接有摆动座24,摆动座和第二支座22之间设置有定位件25,摆动座24上固定有调节螺杆23,调节螺杆23与固定板20铰接。As shown in Fig. 1-4, a kind of durability experiment device of diesel engine camshaft, it comprises
配重块4上设置有第二位移传感器52,固定座2上设置有第一位移传感器51。The
第一升降板131与第一导柱111、第二导柱112之间设置有锁紧件18。A
底座10为方形钢板制成,底座10通过紧固螺栓被固定安装在测试工作台上。The
第一导柱111、第二导柱112、第三导柱113、第四导柱114以及第五导柱的高度以及直径相同。The height and diameter of the
底座10上设置有分别安装第一导柱111、第二导柱112、第三导柱113、第四导柱114以及第五导柱的第一插座、第二插座、第三插座、第四插座以及第五插座。The
工作过程:在进行耐久性试验之前,将凸轮轴固定在固定座和配重块之间,由于配重块与第一施力机构、第二施力机构、第三施力机构均为铰接连接,第一施力机构、第二施力机构、第三施力机构能够对配重块的位置进行有效调节,这就使得凸轮轴被精确的定位,使得耐久性测试更精确。Working process: Before the durability test, the camshaft is fixed between the fixed seat and the counterweight, because the counterweight is hingedly connected with the first force applying mechanism, the second force applying mechanism and the third force applying mechanism , the first force application mechanism, the second force application mechanism, and the third force application mechanism can effectively adjust the position of the counterweight, which enables the camshaft to be accurately positioned, making the durability test more accurate.
所述实施例用以例示性说明本发明,而非用于限制本发明。任何本领域技术人员均可在不违背本发明的精神及范畴下,对所述实施例进行修改,因此本发明的权利保护范围,应如本发明的权利要求所列。The examples are used to illustrate the present invention, but not to limit the present invention. Any person skilled in the art can modify the embodiments without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be listed in the claims of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH03253708A (en) * | 1990-03-05 | 1991-11-12 | Sumitomo Electric Ind Ltd | Valve guide for internal combustion engine |
| US7066016B2 (en) * | 2004-04-06 | 2006-06-27 | International Engine Intellectual Property Company, Llc | Camshaft position sensor testing system |
| CN103674537B (en) * | 2013-12-17 | 2016-03-30 | 绵阳富临精工机械股份有限公司 | A kind of camshaft fatigue endurance test platform |
| CN205027621U (en) * | 2015-10-14 | 2016-02-10 | 南京汽车集团有限公司 | Wear -resisting fatigue test device of steering wheel |
| CN105841964A (en) * | 2016-03-23 | 2016-08-10 | 潍柴动力股份有限公司 | Device for testing reliability of camshaft and tappet of diesel engine |
| CN205607652U (en) * | 2016-05-06 | 2016-09-28 | 宁波汽车零部件检测有限公司 | A device for two axial loading endurance test of engine mounting |
| CN206670909U (en) * | 2017-04-17 | 2017-11-24 | 浙江新柴股份有限公司 | An experimental device for the durability performance of a diesel engine camshaft |
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