CN107024502A - A kind of low disturbance constant temperature trace thermal conductivity detector (TCD) of big flow - Google Patents
A kind of low disturbance constant temperature trace thermal conductivity detector (TCD) of big flow Download PDFInfo
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- CN107024502A CN107024502A CN201610068617.6A CN201610068617A CN107024502A CN 107024502 A CN107024502 A CN 107024502A CN 201610068617 A CN201610068617 A CN 201610068617A CN 107024502 A CN107024502 A CN 107024502A
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- 238000010438 heat treatment Methods 0.000 claims abstract description 24
- 239000002184 metal Substances 0.000 claims abstract description 21
- 239000007789 gas Substances 0.000 description 8
- 238000001514 detection method Methods 0.000 description 7
- 239000012159 carrier gas Substances 0.000 description 5
- 238000005259 measurement Methods 0.000 description 2
- 208000031872 Body Remains Diseases 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/20—Investigating or analyzing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity
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Abstract
一种大流量低扰动恒温痕量热导检测器。工作电源的正、负极分别连接调零电阻和金属基座两相连的金属基座内设有分别设有热丝电阻,两金属基座上侧分别设有左输出管、右输出管,两金属基座下侧分别固定有左蛇形管和右蛇形管,串接后的固定电阻、调零电阻、固定电阻分别电源输出的A端和B端连接,两金属基座内分别设有串接的热丝电阻,串接的热丝电阻端分别与电源输出的A端和B端连接。与现有技术相比:引入新的技术的热丝会在成本上大大低于原来采用器件的成本,并且因为蛇行管的应用会大大降低原来气流对热丝的扰动,减少热丝的损坏率。
A high flow low disturbance constant temperature trace thermal conductivity detector. The positive and negative poles of the working power supply are respectively connected to the zero-adjusting resistor and the metal base. The two connected metal bases are respectively equipped with heating wire resistors. The upper sides of the two metal bases are respectively equipped with a left output tube and a right output tube. The lower side of the base is respectively fixed with a left serpentine tube and a right serpentine tube. The fixed resistors, zeroing resistors, and fixed resistors connected in series are respectively connected to the A terminal and B terminal of the power supply output. The two metal bases are respectively equipped with series The connected heating wire resistors, the serially connected heating wire resistance terminals are respectively connected to the A terminal and B terminal of the power supply output. Compared with the existing technology: the cost of introducing new technology hot wire will be much lower than the cost of the original device, and because the application of the serpentine tube will greatly reduce the disturbance of the original air flow to the hot wire and reduce the damage rate of the hot wire .
Description
技术领域technical field
本发明一种大流量低扰动恒温痕量热导检测器,涉及的扩散氢分析技术领域,可以在相对宽松的环境下检测痕量气体元素含量的检测装置。The invention relates to a large-flow, low-disturbance constant-temperature trace thermal conductivity detector, which relates to the technical field of diffusible hydrogen analysis, and is a detection device capable of detecting the content of trace gas elements in a relatively relaxed environment.
背景技术Background technique
目前热导池大都采用热敏电阻作为检测单元,存在检测范围窄,线性度差及受外部环境影响大等不足,同时零部件价格昂贵等不利因素,存要着给大面积推广使用带来了一定的不利因素,特别是痕量元素的检测,在低流量状况条件下测的精度将大受影响的缺陷。At present, most of the thermal conductivity pools use thermistor as the detection unit, which has the disadvantages of narrow detection range, poor linearity, and great influence from the external environment. At the same time, the unfavorable factors such as expensive parts and components will bring problems to large-scale promotion and use. Certain unfavorable factors, especially the detection of trace elements, will greatly affect the accuracy of the detection under low flow conditions.
发明内容Contents of the invention
本发明的目的在于克服上述缺陷,对上述不足,作了颠覆性的改进,不仅降低了成本,更重要的是将该技术发挥到了极致的一种大流量低扰动恒温痕量热导检测器。The purpose of the present invention is to overcome the above-mentioned defects, make subversive improvements to the above-mentioned deficiencies, not only reduce the cost, but more importantly, it is a high-flow, low-disturbance, constant-temperature trace thermal conductivity detector that maximizes the technology.
其技术是这样实现的:包括固定电阻、调零电阻、固定电阻、热丝电阻、左蛇形管、右蛇形管、热丝电阻、工作电压源、左输出管、右输出管、金属基座,其特征在于:工作电源的正、负极分别连接调零电阻和金属基座两相连的金属基座内设有分别设有热丝电阻,两金属基座上侧分别设有左输出管、右输出管,两金属基座下侧分别固定有左蛇形管和右蛇形管,串接后的固定电阻、调零电阻、固定电阻分别电源输出的A端和B端连接,两金属基座内分别设有串接的热丝电阻,串接的热丝电阻端分别与电源输出的A端和B端连接。Its technology is realized in this way: including fixed resistance, zeroing resistance, fixed resistance, heating wire resistance, left serpentine tube, right serpentine tube, heating wire resistance, working voltage source, left output tube, right output tube, metal base It is characterized in that: the positive and negative poles of the working power supply are respectively connected to the zero-adjusting resistor and the metal base. The metal bases connected to each other are respectively provided with heating wire resistors, and the upper sides of the two metal bases are respectively provided with left output tubes, The right output tube, the left serpentine tube and the right serpentine tube are respectively fixed on the underside of the two metal bases, the fixed resistor, the zero adjustment resistor, and the fixed resistor connected in series are respectively connected to the A terminal and the B terminal of the power output, and the two metal bases There are respectively serially connected heating wire resistors in the seat, and the ends of the serially connected heating wire resistors are respectively connected with the A terminal and the B terminal of the power output.
实施该技术后的明显优点和效果是:引入新的专利技术的热丝会在成本上大大低于原来采用器件的成本,并且因为蛇行管的应用会大大降低原来气流对热丝的扰动,减少热丝的损坏率。The obvious advantages and effects of implementing this technology are: the cost of the hot wire introduced with the new patented technology will be much lower than the cost of the original device, and because the application of the serpentine tube will greatly reduce the disturbance of the original airflow to the hot wire, reduce The damage rate of the hot wire.
附图说明Description of drawings
图1为本发明的结构示意图,Fig. 1 is a structural representation of the present invention,
其中,1-固定电阻、2-调零电阻、3-固定电阻、4-热丝电阻、5-左蛇形管、6-右蛇形管、7-热丝电阻、8-工作电源、9-左输出管、10-右输出管、11-金属基座。Among them, 1-fixed resistance, 2-zeroing resistance, 3-fixed resistance, 4-heating wire resistance, 5-left serpentine tube, 6-right serpentine tube, 7-heating wire resistance, 8-working power supply, 9 -Left output pipe, 10-Right output pipe, 11-Metal base.
具体实施方式detailed description
以下结合附图,对本发明作进一步描述:Below in conjunction with accompanying drawing, the present invention will be further described:
见附图1,工作电源8的正、负极分别连接调零电阻2和金属基座11两相连的金属基座11内设有分别设有热丝电阻4,组成电桥,两金属基座11上侧分别设有左输出管9、右输出管10,两金属基座11下侧分别固定有左蛇形管5和右蛇形管6,串接后的固定电阻1、调零电阻2、固定电阻3分别电源输出的A端和B端连接,两金属基座11内分别设有热丝电阻7和热丝电阻4进行串接,串接的热丝电阻7左热丝电阻右端分别与电源输出的A端和B端连接。See accompanying drawing 1, the positive and negative poles of working power supply 8 are respectively connected to zero-adjusting resistor 2 and metal base 11. The metal base 11 that is connected to each other is provided with heating wire resistance 4 respectively, forming an electric bridge, and the two metal bases 11 The upper side is provided with a left output tube 9 and a right output tube 10 respectively, and the lower sides of the two metal bases 11 are respectively fixed with a left serpentine tube 5 and a right serpentine tube 6, and the fixed resistor 1, the zeroing resistor 2, The fixed resistors 3 are respectively connected to the A terminal and the B terminal of the power supply output. The two metal bases 11 are respectively provided with a heating wire resistor 7 and a heating wire resistor 4 for serial connection. Connect the A terminal and B terminal of the power supply output.
所述的热丝电阻7和热丝电阻4采用耐热实芯外表带有线槽的陶瓷将热丝紧密缠绕在其四周的结构。The heating wire resistor 7 and the heating wire resistor 4 adopt a structure in which the heat-resistant solid core has a wire groove on the outer surface of the ceramics, and the heating wire is tightly wound around it.
见附图1,工作时,接受控制系统指令,工作电源8供电,电桥工作,通过电桥平衡,基于不同气体具有不同的热导率,热丝具有电阻随温度变化的特性,当有一恒定直流电通过热导池时,热丝电阻7被加热,气体通过左蛇形管6、右蛇形管5进入金属基座11内的热导池,由于载气的热传导作用使热丝的一部分热量由左输出管9、右输出管10、一部分气体被输出,另一部分传给热导池。当热丝产生的热量与散失热量达到平衡时,热丝温度就稳定在一定数值。热导池保持在设定的温度范围内;检测器有效克服大流量气流对热丝的扰动而产生的附加因素的影响;同时在载气和样品气的入口(冷态)处加入蛇形管预热,控制温度和系统设置温度相同,避免温差影响对热丝的冲击和凝露现象的产生,不仅避免了冷态气流对热丝的冲击,更有效提高了检测的精度和灵敏度。See accompanying drawing 1, when working, accept control system command, work power supply 8 supplies power, electric bridge works, through electric bridge balance, based on different gases have different thermal conductivities, the heating wire has the characteristic that resistance changes with temperature, when there is a constant When the direct current passes through the heat conduction cell, the heating wire resistance 7 is heated, and the gas enters the heat conduction cell in the metal base 11 through the left serpentine tube 6 and the right serpentine tube 5, and a part of the heat of the heat wire is released due to the heat conduction of the carrier gas. A part of the gas is output from the left output pipe 9 and the right output pipe 10, and the other part is passed to the thermal conductivity pool. When the heat generated by the hot wire reaches a balance with the dissipated heat, the temperature of the hot wire is stabilized at a certain value. The thermal conductivity cell is kept within the set temperature range; the detector effectively overcomes the influence of additional factors caused by the disturbance of the large-flow airflow on the hot wire; at the same time, a serpentine tube is added at the inlet (cold state) of the carrier gas and sample gas Preheating, the control temperature is the same as the system setting temperature, avoiding the impact of temperature difference on the heating wire and the occurrence of condensation, not only avoiding the impact of cold airflow on the heating wire, but also effectively improving the detection accuracy and sensitivity.
当气体由左输出管9、右输出管10输出后,由于载气和待测量组分二元混合气体的热导率和纯载气的热导率不同,测量池中散热情况因而发生变化,使参比池和测量池孔中热丝电阻值之间产生了差异,电桥失去平衡,检测器有电压信号输出。载气中待测组分的浓度越大,测量池中气体热导率改变就越显著,温度和电阻值改变也越显著,电压信号就越强。此时输出的电压信号与样品的浓度成正比,这正是热导检测器的定量基础。同时在热导池中加入温度检测和控制系统,设定温度后池体保持在设定的温度,保证温度的恒定。从而克服了大流量对热丝的扰动。After the gas is output from the left output pipe 9 and the right output pipe 10, due to the difference in thermal conductivity between the carrier gas and the binary mixed gas of the components to be measured and the thermal conductivity of the pure carrier gas, the heat dissipation in the measuring cell changes accordingly. There is a difference between the resistance value of the hot wire in the reference pool and the measurement pool hole, the bridge is out of balance, and the detector has a voltage signal output. The greater the concentration of the component to be measured in the carrier gas, the more significant the thermal conductivity of the gas in the measurement cell changes, the more significant the temperature and resistance change, and the stronger the voltage signal. At this time, the output voltage signal is proportional to the concentration of the sample, which is the quantitative basis of the thermal conductivity detector. At the same time, a temperature detection and control system is added to the thermal conductivity pool. After setting the temperature, the pool body remains at the set temperature to ensure a constant temperature. Thereby overcoming the disturbance of the large flow to the hot wire.
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Cited By (2)
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| CN109709133A (en) * | 2017-10-25 | 2019-05-03 | 天津市业洪检测技术发展有限公司 | A kind of low disturbance constant temperature trace thermal conductivity detector (TCD) of big flow |
| CN117434193A (en) * | 2023-12-20 | 2024-01-23 | 福建省巨颖高能新材料有限公司 | High-sensitivity TCD detector for corrosive gas |
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