CN107031457B - Method and system for fault detection of vacuum system of electric vehicle - Google Patents
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Abstract
本发明公开了一种电动汽车的真空系统故障检测方法及系统,故障检测方法包括:检测真空系统是否存在故障,其中,故障包括真空度传感器故障、真空泵故障和管路漏气故障;如果所述真空系统存在所述故障中的至少一个故障,则进一步根据故障类型对车辆的驱动电机的转速进行限制;显示所述故障类型并进行报警。本发明能够检测出真空度传感器故障、真空泵故障或者管路漏气具体哪个部件发生故障,并可以根据对应故障的类型对车辆的驱动电机的转速进行限制,从而及时查找出真空系统中出现的问题,进而保证了驾驶员的安全。
The invention discloses a fault detection method and system for a vacuum system of an electric vehicle. The fault detection method includes: detecting whether a vacuum system has faults, wherein the faults include vacuum sensor faults, vacuum pump faults and pipeline air leakage faults; If there is at least one of the faults in the vacuum system, the rotational speed of the drive motor of the vehicle is further limited according to the fault type; the fault type is displayed and an alarm is given. The invention can detect the fault of the vacuum sensor, the vacuum pump or the leakage of the pipeline, and can limit the rotational speed of the driving motor of the vehicle according to the type of the corresponding fault, so as to find out the problems in the vacuum system in time , thereby ensuring the safety of the driver.
Description
技术领域technical field
本发明涉及汽车技术领域,特别涉及一种电动汽车的真空系统故障检测方法及系统。The invention relates to the technical field of automobiles, in particular to a method and system for detecting faults in a vacuum system of an electric vehicle.
背景技术Background technique
汽车中采用真空系统来进行启动和行驶等的助力,所以对真空系统的检测是保证驾驶安全的重要环节。在相关技术中,对真空系统的检测是通过识别真空管路内真空度大小结合真空泵开启关闭情况来判断真空系统中是否存在漏气、真空度不足等问题。可知,现有技术不能准确判断真空度传感器及电子真空泵是否存在问题,并且对于真空系统漏气故障严重程度判断较粗糙。特别是纯电动汽车,纯电动汽车没有传动汽车所具有的发动机,只有电子真空泵一个真空源,所以如果不能准确的判断真空系统的故障,就会存在很大的安全隐患。The vacuum system is used in the car to assist in starting and driving, so the detection of the vacuum system is an important part of ensuring driving safety. In the related art, the detection of the vacuum system is to determine whether there are problems such as air leakage and insufficient vacuum in the vacuum system by identifying the degree of vacuum in the vacuum pipeline and the opening and closing of the vacuum pump. It can be seen that the prior art cannot accurately judge whether there is a problem with the vacuum degree sensor and the electronic vacuum pump, and the judgment on the severity of the air leakage fault of the vacuum system is relatively rough. Especially pure electric vehicles, pure electric vehicles do not have the engine of transmission vehicles, but only an electronic vacuum pump as a vacuum source. Therefore, if the fault of the vacuum system cannot be accurately judged, there will be a great safety hazard.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少在一定程度上解决上述相关技术中的技术问题之一。The present invention aims to solve one of the above-mentioned technical problems in the related art at least to a certain extent.
为此,本发明的一个目的在于提出一种电动汽车的真空系统故障检测方法。该方法能够及时查找出真空系统中出现的问题,进而保证了驾驶员的安全。Therefore, an object of the present invention is to provide a fault detection method for a vacuum system of an electric vehicle. The method can find out the problems in the vacuum system in time, thereby ensuring the safety of the driver.
本发明的另一个目的在于提出一种系统。Another object of the present invention is to propose a system.
为了实现上述目的,本发明的一方面公开了一种电动汽车的真空系统故障检测方法,包括:检测真空系统是否存在故障,其中,故障包括真空度传感器故障、真空泵故障和管路漏气故障;如果所述真空系统存在所述故障中的至少一个故障,则进一步根据故障类型对车辆的驱动电机的转速进行限制;显示所述故障类型并进行报警。In order to achieve the above object, one aspect of the present invention discloses a fault detection method for a vacuum system of an electric vehicle, including: detecting whether there is a fault in the vacuum system, wherein the fault includes a vacuum sensor fault, a vacuum pump fault and a pipeline leakage fault; If the vacuum system has at least one of the faults, further restricting the rotational speed of the drive motor of the vehicle according to the type of fault; displaying the type of fault and giving an alarm.
根据本发明的电动汽车的真空系统故障检测方法,能够检测出真空度传感器故障、真空泵故障或者管路漏气具体哪个部件发生故障,并可以根据对应故障的类型对车辆的驱动电机的转速进行限制,从而及时查找出真空系统中出现的问题,进而保证了驾驶员的安全。According to the fault detection method for a vacuum system of an electric vehicle of the present invention, it is possible to detect the fault of the vacuum sensor, the vacuum pump, or the specific component of the pipeline leakage, and to limit the rotational speed of the driving motor of the vehicle according to the type of the corresponding fault. , so as to find out the problems in the vacuum system in time, thus ensuring the safety of the driver.
另外,根据本发明上述实施例的电动汽车的真空系统故障检测方法还可以具有如下附加的技术特征:In addition, the fault detection method for the vacuum system of the electric vehicle according to the above-mentioned embodiment of the present invention may also have the following additional technical features:
进一步地,所述检测真空系统是否存在故障的步骤包括:检测所述真空度传感器故障是否存在故障;如果不存在,检测真空泵输入端电流是否过大;如果所述输入电流不过大,检测管路是否漏气;如果不漏气,则判定所述真空系统工作正常。Further, the step of detecting whether there is a fault in the vacuum system includes: detecting whether the vacuum sensor is faulty; if not, detecting whether the current at the input end of the vacuum pump is too large; if the input current is not too large, detecting the pipeline Whether there is air leakage; if there is no air leakage, it is determined that the vacuum system works normally.
进一步地,所述根据故障类型对车辆的驱动电机的转速进行限制具有两个等级,所述真空度传感器故障和真空泵故障实施第一等级,所述管路漏气故障实施第一等级和/或第二等级。Further, the restriction on the rotational speed of the driving motor of the vehicle according to the fault type has two levels, the vacuum sensor fault and the vacuum pump fault implement the first level, the pipeline air leakage fault implements the first level and/or second level.
进一步地,所述第一等级为限制车辆在第一预设车速以下,所述第二等级为限制车辆在第二预设车速以下,并停车检查气路和真空泵,其中,所述第一预设车速大于所述第二预设车速。Further, the first level is to limit the vehicle to be below the first preset speed, and the second level is to limit the vehicle to be below the second preset speed, and stop the vehicle to check the air path and the vacuum pump, wherein the first preset It is assumed that the vehicle speed is greater than the second preset vehicle speed.
进一步地,所述管路漏气故障实施第一等级和/或第二等级具体包括:检测所述真空泵单次连续工作时间是否超过第一预设时间;如果超过所述第一预设时间,判定为所述管路漏气故障,控制报警并实施所述第一等级;继续检测所述真空泵单次工作时间是否超过第二预设时间;如果超过所述第二预设时间,实施所述第二等级。Further, implementing the first level and/or the second level for the pipeline air leakage fault specifically includes: detecting whether the single continuous working time of the vacuum pump exceeds a first preset time; if it exceeds the first preset time, Determine that the pipeline is leaking fault, control the alarm and implement the first level; continue to detect whether the single working time of the vacuum pump exceeds the second preset time; if it exceeds the second preset time, implement the second level.
进一步地,所述管路漏气故障实施第一等级和/或第二等级具体包括:检测所述真空度低于第一预设压力的时间是否大于第三预设时间;如果大于所述第三预设时间,判定为所述管路漏气故障,控制报警并在所述真空泵延时工作第四预设时间后关闭所述真空泵,实施所述第二等级。Further, implementing the first level and/or the second level for the pipeline leakage fault specifically includes: detecting whether the time when the vacuum degree is lower than the first preset pressure is greater than a third preset time; For three preset times, it is determined that the pipeline is leaking air fault, and an alarm is controlled and the vacuum pump is shut down after a fourth preset time delay of the vacuum pump, and the second level is implemented.
进一步地,所述管路漏气故障实施第一等级和/或第二等级具体包括:所述真空系统连续工作循环预定个数,在所述预定个数中的每个工作循环检测第五预定时间内所述真空度是否均不能达到所述第二预设压力;如果是,判定为所述管路漏气故障,控制报警并实施所述第一等级;继续检测所述真空系统连续工作循环预定个数,在所述预定个数中的每个工作循环第五预定时间内所述真空度是否均不能达到所述第三预设压力;如果是,控制报警并实施所述第二等级。Further, the implementation of the first level and/or the second level of the pipeline air leakage fault specifically includes: the vacuum system has a predetermined number of continuous working cycles, and a fifth predetermined number of working cycles is detected in each of the predetermined number of working cycles. Whether the vacuum degree can not reach the second preset pressure within the time; if so, it is determined that the pipeline is leaking, and the alarm is controlled and the first level is implemented; continue to detect the continuous working cycle of the vacuum system Predetermined number, whether the vacuum degree cannot reach the third preset pressure within the fifth predetermined time of each working cycle in the predetermined number; if so, control an alarm and implement the second level.
进一步地,所述管路漏气故障实施第一等级和/或第二等级具体包括:在真空泵停止工作后,检测真空度每秒下降是否超过第四预设压力;如果超过,控制报警并实施所述第一等级。Further, the implementation of the first level and/or the second level of the pipeline air leakage fault specifically includes: after the vacuum pump stops working, detecting whether the vacuum degree drops more than the fourth preset pressure per second; if it exceeds, controlling the alarm and implementing the first level.
进一步地,所述管路漏气故障实施第一等级和/或第二等级具体包括:所述真空系统连续工作循环预定个数,在所述预定个数中的每个工作循环检测第五预定时间内所述真空度是否均超过所述第二预设压力;如果均超过,控制报警并实施所述第一等级。Further, the implementation of the first level and/or the second level of the pipeline air leakage fault specifically includes: the vacuum system has a predetermined number of continuous working cycles, and a fifth predetermined number of working cycles is detected in each of the predetermined number of working cycles. Whether the vacuum degree exceeds the second preset pressure within a time period; if both exceed, the control alarms and the first level is implemented.
本发明的另一方面公开了一种电动汽车的真空系统故障检测系统,包括:检测模块,用于检测真空系统是否存在故障,其中,故障包括真空度传感器故障、真空泵故障和管路漏气故障;控制模块,用于如果所述真空系统存在所述故障中的至少一个故障,则进一步根据故障类型对车辆的驱动电机的转速进行限制,显示所述故障类型并进行报警。Another aspect of the present invention discloses a fault detection system for a vacuum system of an electric vehicle, comprising: a detection module for detecting whether a vacuum system has faults, wherein the faults include vacuum sensor faults, vacuum pump faults and pipeline leakage faults ; a control module, configured to further limit the rotational speed of the drive motor of the vehicle according to the fault type, display the fault type and give an alarm if the vacuum system has at least one of the faults.
根据本发明的电动汽车的真空系统故障检测系统,检测模块分别检测真空度传感器故障、真空泵故障或者管路漏气具体哪个部件发生故障,并可以根据对应故障的类型控制对车辆的驱动电机的转速进行限制,从而及时查找出真空系统中出现的问题,进而保证了驾驶员的安全。According to the fault detection system of the vacuum system of the electric vehicle of the present invention, the detection module detects the fault of the vacuum sensor, the vacuum pump or the leakage of the pipeline, and can control the rotation speed of the driving motor of the vehicle according to the type of the corresponding fault. Limiting, so as to find out the problems in the vacuum system in time, thus ensuring the safety of the driver.
另外,根据本发明上述实施例的电动汽车的真空系统故障检测系统还可以具有如下附加的技术特征:In addition, the fault detection system for the vacuum system of the electric vehicle according to the above embodiments of the present invention may also have the following additional technical features:
进一步地,所述检测模块包括:检测所述真空度传感器故障是否存在故障;如果不存在,检测真空泵输入端电流是否过大;如果所述输入电流不过大,检测管路是否漏气;如果不漏气,则判定所述真空系统工作正常。Further, the detection module includes: detecting whether the vacuum sensor is faulty; if not, detecting whether the current at the input end of the vacuum pump is too large; if the input current is not too large, detecting whether the pipeline leaks; If there is air leakage, it is determined that the vacuum system works normally.
进一步地,所述根据故障类型对车辆的驱动电机的转速进行限制具有两个等级,所述真空度传感器故障和真空泵故障实施第一等级,所述管路漏气故障实施第一等级和/或第二等级。Further, the restriction on the rotational speed of the driving motor of the vehicle according to the fault type has two levels, the vacuum sensor fault and the vacuum pump fault implement the first level, the pipeline air leakage fault implements the first level and/or second level.
进一步地,所述第一等级为限制车辆在第一预设车速以下,所述第二等级为限制车辆在第二预设车速以下,并停车检查气路和真空泵,其中,所述第一预设车速大于所述第二预设车速。Further, the first level is to limit the vehicle to be below the first preset speed, and the second level is to limit the vehicle to be below the second preset speed, and stop the vehicle to check the air path and the vacuum pump, wherein the first preset It is assumed that the vehicle speed is greater than the second preset vehicle speed.
进一步地,所述管路漏气故障实施第一等级和/或第二等级具体包括:检测所述真空泵单次连续工作时间是否超过第一预设时间;如果超过所述第一预设时间,判定为所述管路漏气故障,控制报警并实施所述第一等级;继续检测所述真空泵单次工作时间是否超过第二预设时间;如果超过所述第二预设时间,实施所述第二等级。Further, implementing the first level and/or the second level for the pipeline air leakage fault specifically includes: detecting whether the single continuous working time of the vacuum pump exceeds a first preset time; if it exceeds the first preset time, Determine that the pipeline is leaking fault, control the alarm and implement the first level; continue to detect whether the single working time of the vacuum pump exceeds the second preset time; if it exceeds the second preset time, implement the second level.
进一步地,所述管路漏气故障实施第一等级和/或第二等级具体包括:检测所述真空度低于第一预设压力的时间是否大于第三预设时间;如果大于所述第三预设时间,判定为所述管路漏气故障,控制报警并在所述真空泵延时工作第四预设时间后关闭所述真空泵,实施所述第二等级。Further, implementing the first level and/or the second level for the pipeline leakage fault specifically includes: detecting whether the time when the vacuum degree is lower than the first preset pressure is greater than a third preset time; For three preset times, it is determined that the pipeline is leaking air fault, and an alarm is controlled and the vacuum pump is shut down after a fourth preset time delay of the vacuum pump, and the second level is implemented.
进一步地,所述管路漏气故障实施第一等级和/或第二等级具体包括:所述真空系统连续工作循环预定个数,在所述预定个数中的每个工作循环检测第五预定时间内所述真空度是否均不能达到所述第二预设压力;如果是,判定为所述管路漏气故障,控制报警并实施所述第一等级;继续检测所述真空系统连续工作循环预定个数,在所述预定个数中的每个工作循环第五预定时间内所述真空度是否均不能达到所述第三预设压力;如果是,控制报警并实施所述第二等级。Further, the implementation of the first level and/or the second level of the pipeline air leakage fault specifically includes: the vacuum system has a predetermined number of continuous working cycles, and a fifth predetermined number of working cycles is detected in each of the predetermined number of working cycles. Whether the vacuum degree can not reach the second preset pressure within the time; if so, it is determined that the pipeline is leaking, and the alarm is controlled and the first level is implemented; continue to detect the continuous working cycle of the vacuum system Predetermined number, whether the vacuum degree cannot reach the third preset pressure within the fifth predetermined time of each working cycle in the predetermined number; if so, control an alarm and implement the second level.
进一步地,所述管路漏气故障实施第一等级和/或第二等级具体包括:在真空泵停止工作后,检测真空度每秒下降是否超过第四预设压力;如果超过,控制报警并实施所述第一等级。Further, the implementation of the first level and/or the second level of the pipeline air leakage fault specifically includes: after the vacuum pump stops working, detecting whether the vacuum degree drops more than the fourth preset pressure per second; if it exceeds, controlling the alarm and implementing the first level.
进一步地,所述管路漏气故障实施第一等级和/或第二等级具体包括:所述真空系统连续工作循环预定个数,在所述预定个数中的每个工作循环检测第五预定时间内所述真空度是否均超过所述第二预设压力;如果均超过,控制报警并实施所述第一等级。Further, the implementation of the first level and/or the second level of the pipeline air leakage fault specifically includes: the vacuum system has a predetermined number of continuous working cycles, and a fifth predetermined number of working cycles is detected in each of the predetermined number of working cycles. Whether the vacuum degree exceeds the second preset pressure within a time period; if both exceed, the control alarms and the first level is implemented.
本发明的第三方面公开了一种车辆,包括根据上述任意一个实施例所述的电动汽车的真空系统故障检测系统。该车辆检测模块分别检测真空度传感器故障、真空泵故障或者管路漏气具体哪个部件发生故障,并可以根据对应故障的类型控制对车辆的驱动电机的转速进行限制,从而及时查找出真空系统中出现的问题,进而保证了驾驶员的安全。A third aspect of the present invention discloses a vehicle, comprising the vacuum system fault detection system of an electric vehicle according to any one of the above embodiments. The vehicle detection module detects the failure of the vacuum sensor, the vacuum pump, or the specific component of the pipeline leak, and can control the speed of the driving motor of the vehicle according to the type of the corresponding failure, so as to find out the vacuum system in time. problems, thereby ensuring the safety of the driver.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是根据本发明一个实施例的电动汽车的真空系统故障检测方法的流程图;FIG. 1 is a flowchart of a method for detecting faults in a vacuum system of an electric vehicle according to an embodiment of the present invention;
图2是根据本发明一个实施例的检测传感器故障的原理框图;FIG. 2 is a schematic block diagram of detecting a sensor failure according to an embodiment of the present invention;
图3是根据本发明一个实施例的检测真空泵故障的原理框图;FIG. 3 is a schematic block diagram of detecting a vacuum pump failure according to an embodiment of the present invention;
图4是根据本发明一个实施例的检测管路漏气故障的原理框图;以及FIG. 4 is a schematic block diagram of detecting a pipeline leakage fault according to an embodiment of the present invention; and
图5是根据本发明一个实施例的电动汽车的真空系统故障检测系统的结构图。FIG. 5 is a structural diagram of a fault detection system for a vacuum system of an electric vehicle according to an embodiment of the present invention.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
以下结合附图描述根据本发明实施例的电动汽车的真空系统故障检测方法及系统。The following describes the fault detection method and system for a vacuum system of an electric vehicle according to embodiments of the present invention with reference to the accompanying drawings.
图1是根据本发明一个实施例的电动汽车的真空系统故障检测方法的流程图。FIG. 1 is a flowchart of a method for detecting faults in a vacuum system of an electric vehicle according to an embodiment of the present invention.
如图1所示,根据本发明一个实施例的电动汽车的真空系统故障检测方法,包括:As shown in FIG. 1 , a method for detecting faults in a vacuum system of an electric vehicle according to an embodiment of the present invention includes:
S110:检测真空系统是否存在故障,其中,故障包括真空度传感器故障、真空泵故障和管路漏气故障。S110: Detect whether there is a fault in the vacuum system, wherein the faults include a vacuum sensor fault, a vacuum pump fault and a pipeline leakage fault.
具体的,检测真空系统是否存在故障的步骤包括:检测真空度传感器故障是否存在故障。如果不存在,检测真空泵输入端电流是否过大。如果所述输入电流不过大,检测管路是否漏气。如果不漏气,则判定真空系统工作正常。Specifically, the step of detecting whether there is a fault in the vacuum system includes: detecting whether there is a fault in the vacuum degree sensor. If it does not exist, check whether the current at the input of the vacuum pump is too large. If the input current is not too large, check whether the pipeline is leaking. If there is no air leakage, it is judged that the vacuum system is working properly.
结合图2所示,检测真空度传感器故障是否存在故障,可以由汽车中的整车控制器(VCU)实施,使用相对压力传感器进行检测,具体包括:将车钥匙旋转到ON档后,开始进行检测。第一种方式为整车2s内检测是否有传感器的脉冲信号,第二种方式为检测传感器能输出压力信号是否在传感器规格范围内。As shown in Figure 2, the detection of vacuum sensor failure can be implemented by the vehicle controller (VCU) in the car, and the relative pressure sensor is used for detection, which includes: after turning the car key to the ON position, start the detection. The first method is to detect whether there is a pulse signal from the sensor within 2s of the vehicle, and the second method is to detect whether the sensor can output the pressure signal within the sensor specification range.
结合图3所示,检测真空泵输入端电流是否过大,可以由汽车中的整车控制器(VCU)实施,使用电流传感器或者流量传感器等进行检测,具体包括:检测输入端电流是否大于等于阈值电流且在阈值电流的状态下持续时间是否超过2s,这样检测持续时间大于2s为了避免启动时瞬时电流过大引起误判。其中,阈值电流可以根据不同的真空泵在正常工作时的电流而定。例如,电子真空泵正常的工作电流为≤15A,当电子真空泵发生堵转现象时电子真空泵的输入端电流会变的很大,这时,阈值电流可以设置为15A。As shown in Figure 3, to detect whether the current at the input end of the vacuum pump is too large, it can be implemented by the vehicle controller (VCU) in the car, using a current sensor or a flow sensor to detect, specifically including: detecting whether the current at the input end is greater than or equal to a threshold value Whether the current and the duration of the threshold current state exceed 2s, so that the detection duration is greater than 2s in order to avoid misjudgment caused by excessive instantaneous current during startup. The threshold current can be determined according to the current of different vacuum pumps during normal operation. For example, the normal working current of the electronic vacuum pump is ≤15A. When the electronic vacuum pump is locked, the input current of the electronic vacuum pump will become very large. At this time, the threshold current can be set to 15A.
结合图4所示,检测管路是否漏气,可以由汽车中的整车控制器实施,通过真空度传感器采集真空系统内真空度值判断真空系统内的管路是否存在漏气现象,具体5种方式:第一种方式检测真空泵单次连续工作时间是否超过第一预测时间,例如,第一预测时间可以设置为20s。第二种方式检测真空度低于第一预设压力的时间是否大于第三预设时间,例如:第一预设压力可以设置为15kpa,第三预设时间可以设置为2s。第三种方式真空系统连续工作循环预定个数,在预定个数中的每个工作循环检测第五预定时间内真空度是否均不能达到第二预设压力,例如:连续10个工作循环,每个循环监测10s,真空度均不能在10s内达到70kpa。第四种方式在真空泵停止工作后,检测真空度每秒下降是否超过第四预设压力,例如,第一预设压力可以为0.7kpa。第五种方式真空系统连续工作循环预定个数,在预定个数中的每个工作循环检测第五预定时间内真空度是否均超过第二预设压力。As shown in Figure 4, the detection of air leakage in the pipeline can be implemented by the vehicle controller in the car. The vacuum degree value in the vacuum system is collected by the vacuum sensor to determine whether there is air leakage in the pipeline in the vacuum system. Specifically, 5 Method: The first method detects whether the single continuous working time of the vacuum pump exceeds the first predicted time. For example, the first predicted time can be set to 20s. The second method detects whether the time when the vacuum degree is lower than the first preset pressure is greater than the third preset time. For example, the first preset pressure can be set to 15kpa, and the third preset time can be set to 2s. The third method is that the vacuum system has a predetermined number of continuous working cycles, and in each working cycle of the predetermined number, it is detected whether the vacuum degree cannot reach the second preset pressure within the fifth predetermined time, for example: for 10 consecutive working cycles, every Each cycle is monitored for 10s, and the vacuum cannot reach 70kpa within 10s. In the fourth method, after the vacuum pump stops working, it is detected whether the drop of the vacuum degree exceeds the fourth preset pressure per second. For example, the first preset pressure may be 0.7kpa. In the fifth method, the vacuum system continuously works for a predetermined number of cycles, and in each of the predetermined number of work cycles, it is detected whether the vacuum degree exceeds the second preset pressure within the fifth predetermined time.
S120:如果真空系统存在故障中的至少一个故障,则进一步根据故障类型对车辆的驱动电机的转速进行限制。S120: If at least one of the faults exists in the vacuum system, further limit the rotational speed of the drive motor of the vehicle according to the type of the fault.
根据故障类型对车辆的驱动电机的转速进行限制具有两个等级,真空度传感器故障和真空泵故障实施第一等级,管路漏气故障实施第一等级和/或第二等级。进一步地,第一等级为限制车辆在第一预设车速以下,第二等级为限制车辆在第二预设车速以下,并停车检查气路和真空泵,其中,第一预设车速大于所述第二预设车速。There are two levels to limit the rotational speed of the driving motor of the vehicle according to the fault type, the vacuum sensor fault and the vacuum pump fault implement the first level, and the pipeline air leakage fault implements the first level and/or the second level. Further, the first level is to limit the vehicle below the first preset speed, and the second level is to limit the vehicle to be below the second preset speed, and stop the vehicle to check the gas path and the vacuum pump, wherein the first preset speed is greater than the first preset speed. 2. Preset speed.
再结合图2所示,当检测到真空度传感器故障存在故障时,这时的等级为第一等级,限制车速≤30km/h,并控制真空泵继续工作10s后关闭,其中,车速30km/h和工作10s可以进行后续标定。Combining with Fig. 2, when a fault of the vacuum sensor is detected, the level at this time is the first level, the vehicle speed is limited to ≤30km/h, and the vacuum pump is controlled to continue to work for 10s and then shut down. Among them, the vehicle speed is 30km/h and Subsequent calibration can be performed after working for 10s.
再结合图3所示,当检测到真空泵输入端电流是否过大,这时的等级为第一等级,限制车速≤30km/h,并控制关闭真空泵。Combined with Figure 3, when it is detected whether the current at the input end of the vacuum pump is too large, the level at this time is the first level, the vehicle speed is limited to ≤ 30km/h, and the vacuum pump is controlled to be turned off.
再结合图4所示,管路漏气故障可以具有各种等级,具体实施第一等级和/或第二等级,具体根据不同的管路漏气情况的等级给出相应等级的安全措施,第一种方式,检测真空泵单次连续工作时间是否超过第一预设时间,如果超过所述第一预设时间,判定为管路漏气故障,控制报警并实施第一等级,继续检测真空泵单次工作时间是否超过第二预设时间,如果超过第二预设时间,实施第二等级。Combining with Fig. 4, the pipeline leakage fault can have various grades. Specifically, the first grade and/or the second grade are implemented. The corresponding safety measures are given according to the grades of different pipeline air leakage conditions. One way is to detect whether the single continuous working time of the vacuum pump exceeds the first preset time, and if it exceeds the first preset time, it is determined that the pipeline is leaking, and the alarm is controlled and the first level is implemented, and the single-time detection of the vacuum pump is continued. Whether the working time exceeds the second preset time, if it exceeds the second preset time, the second level is implemented.
第二种方式,检测真空度低于第一预设压力的时间是否大于第三预设时间,如果大于第三预设时间,判定为管路漏气故障,控制报警并在真空泵延时工作第四预设时间后关闭真空泵,实施第二等级。The second method is to detect whether the time when the vacuum degree is lower than the first preset pressure is greater than the third preset time. If it is greater than the third preset time, it is determined that the pipeline is leaking, and the alarm is controlled and the vacuum pump is delayed for the first time. Turn off the vacuum pump after four preset times and implement the second level.
第三种方式,真空系统连续工作循环预定个数,在预定个数中的每个工作循环检测第五预定时间内真空度是否均不能达到第二预设压力,如果是,判定为管路漏气故障,控制报警并实施第一等级,继续检测真空系统连续工作循环预定个数,在预定个数中的每个工作循环第五预定时间内真空度是否均不能达到第三预设压力。如果是,控制报警并实施第二等级。The third method is that the vacuum system continuously works for a predetermined number of cycles, and in each of the predetermined number of work cycles, it is detected whether the vacuum degree cannot reach the second preset pressure within the fifth predetermined time, and if so, it is determined that the pipeline is leaking. In case of gas failure, control the alarm and implement the first level, continue to detect the predetermined number of continuous working cycles of the vacuum system, and whether the vacuum degree cannot reach the third preset pressure within the fifth predetermined time of each working cycle in the predetermined number. If so, control the alarm and implement the second level.
第四种方式,在真空泵停止工作后,检测真空度每秒下降是否超过第四预设压力,如果超过,控制报警并实施第一等级。In the fourth method, after the vacuum pump stops working, it is detected whether the drop of the vacuum degree exceeds the fourth preset pressure per second, and if it exceeds, the control alarm is performed and the first level is implemented.
第五种方式,真空系统连续工作循环预定个数,在预定个数中的每个工作循环检测第五预定时间内真空度是否均超过第二预设压力,如果均超过,控制报警并实施第一等级。In the fifth method, the vacuum system has a predetermined number of continuous working cycles, and in each working cycle of the predetermined number, it is detected whether the vacuum degree exceeds the second preset pressure within the fifth predetermined time. one level.
结合图4可知,当控制车速时可以利用ESP(Electronic Stability Program,电子稳定程序)模块来进行辅助调节。Referring to FIG. 4 , it can be known that the ESP (Electronic Stability Program, electronic stability program) module can be used to perform auxiliary adjustment when controlling the vehicle speed.
S130:显示故障类型并进行报警。S130: Display the fault type and give an alarm.
结合图2-4所示,当发生真空度传感器故障、真空泵故障或者管路漏气故障时,通过点亮制动故障灯以示警,并可以通过点火控制模块(ICM)对于故障状态进行显示。With reference to Figure 2-4, when a vacuum sensor fault, vacuum pump fault or pipeline leak fault occurs, the brake fault light is lit to give an alarm, and the ignition control module (ICM) can display the fault status.
根据本发明的电动汽车的真空系统故障检测方法,能够检测出真空度传感器故障、真空泵故障或者管路漏气具体哪个部件发生故障,并可以根据对应故障的类型对车辆的驱动电机的转速进行限制,从而及时查找出真空系统中出现的问题,进而保证了驾驶员的安全。According to the fault detection method for a vacuum system of an electric vehicle of the present invention, it is possible to detect the fault of the vacuum sensor, the vacuum pump, or the specific component of the pipeline leakage, and to limit the rotational speed of the driving motor of the vehicle according to the type of the corresponding fault. , so as to find out the problems in the vacuum system in time, thus ensuring the safety of the driver.
图5是根据本发明一个实施例的电动汽车的真空系统故障检测系统的结构图。FIG. 5 is a structural diagram of a fault detection system for a vacuum system of an electric vehicle according to an embodiment of the present invention.
如图5所示,根据本发明一个实施例的电动汽车的真空系统故障检测系统500,包括:检测模块510和控制模块520。As shown in FIG. 5 , a fault detection system 500 for a vacuum system of an electric vehicle according to an embodiment of the present invention includes a detection module 510 and a control module 520 .
其中,检测模块510用于检测真空系统是否存在故障,其中,故障包括真空度传感器故障、真空泵故障和管路漏气故障。控制模块520用于如果真空系统存在故障中的至少一个故障,则进一步根据故障类型对车辆的驱动电机的转速进行限制,显示故障类型并进行报警。The detection module 510 is used to detect whether there is a fault in the vacuum system, wherein the faults include a vacuum sensor fault, a vacuum pump fault and a pipeline leakage fault. The control module 520 is configured to further limit the rotational speed of the driving motor of the vehicle according to the fault type, display the fault type and issue an alarm if at least one fault in the vacuum system exists.
根据本发明的电动汽车的真空系统故障检测系统,检测模块分别检测真空度传感器故障、真空泵故障或者管路漏气具体哪个部件发生故障,并可以根据对应故障的类型控制对车辆的驱动电机的转速进行限制,从而及时查找出真空系统中出现的问题,进而保证了驾驶员的安全。According to the fault detection system of the vacuum system of the electric vehicle of the present invention, the detection module detects the fault of the vacuum sensor, the vacuum pump or the leakage of the pipeline, and can control the rotation speed of the driving motor of the vehicle according to the type of the corresponding fault. Limiting, so as to find out the problems in the vacuum system in time, thus ensuring the safety of the driver.
在一些示例中,检测模块510包括:检测真空度传感器故障是否存在故障;如果不存在,检测真空泵输入端电流是否过大,如果输入电流不过大,检测管路是否漏气;如果不漏气,则判定真空系统工作正常。In some examples, the detection module 510 includes: detecting whether there is a fault in the vacuum level sensor; if not, detecting whether the current at the input end of the vacuum pump is too large; if the input current is not too large, detecting whether the pipeline leaks; if there is no air leakage, Then it is judged that the vacuum system works normally.
根据故障类型对车辆的驱动电机的转速进行限制具有两个等级,真空度传感器故障和真空泵故障实施第一等级,管路漏气故障实施第一等级和/或第二等级。进一步地,第一等级为限制车辆在第一预设车速以下,第二等级为限制车辆在第二预设车速以下,并停车检查气路和真空泵,其中,第一预设车速大于第二预设车速。There are two levels to limit the rotational speed of the drive motor of the vehicle according to the fault type, the vacuum sensor fault and the vacuum pump fault implement the first level, and the pipeline air leakage fault implements the first level and/or the second level. Further, the first level is to limit the vehicle below the first preset speed, and the second level is to limit the vehicle to be below the second preset speed, and stop the vehicle to check the air path and the vacuum pump, wherein the first preset speed is greater than the second preset speed. Set the speed.
在一些示例中,管路漏气故障实施第一等级和/或第二等级具体包括:检测真空泵单次连续工作时间是否超过第一预设时间;如果超过第一预设时间,判定为管路漏气故障,控制报警并实施第一等级;继续检测真空泵单次工作时间是否超过第二预设时间;如果超过第二预设时间,实施第二等级。In some examples, implementing the first level and/or the second level for the pipeline air leakage fault specifically includes: detecting whether the single continuous working time of the vacuum pump exceeds the first preset time; if it exceeds the first preset time, it is determined that the pipeline is If there is an air leakage fault, control the alarm and implement the first level; continue to detect whether the single working time of the vacuum pump exceeds the second preset time; if it exceeds the second preset time, implement the second level.
在一些示例中,管路漏气故障实施第一等级和/或第二等级具体包括:检测真空度低于第一预设压力的时间是否大于第三预设时间;如果大于第三预设时间,判定为管路漏气故障,控制报警并在真空泵延时工作第四预设时间后关闭真空泵,实施第二等级。In some examples, implementing the first level and/or the second level for the pipeline leakage fault specifically includes: detecting whether the time when the vacuum degree is lower than the first preset pressure is greater than a third preset time; if it is greater than the third preset time , it is determined that the pipeline is leaking, and the alarm is controlled and the vacuum pump is turned off after the fourth preset time of the vacuum pump delaying operation, and the second level is implemented.
在一些示例中,管路漏气故障实施第一等级和/或第二等级具体包括:真空系统连续工作循环预定个数,在预定个数中的每个工作循环检测第五预定时间内真空度是否均不能达到第二预设压力;如果是,判定为管路漏气故障,控制报警并实施第一等级;继续检测真空系统连续工作循环预定个数,在预定个数中的每个工作循环第五预定时间内真空度是否均不能达到第三预设压力;如果是,控制报警并实施第二等级。In some examples, the implementation of the first level and/or the second level for the pipeline leakage fault specifically includes: the vacuum system has a predetermined number of continuous working cycles, and the vacuum degree is detected within a fifth predetermined time in each of the predetermined number of working cycles. Whether the second preset pressure can not be reached; if so, it is determined that the pipeline is leaking, and the alarm is controlled and the first level is implemented; continue to detect the predetermined number of continuous working cycles of the vacuum system, and each working cycle in the predetermined number Whether the vacuum degree cannot reach the third preset pressure within the fifth preset time; if so, control the alarm and implement the second level.
在一些示例中,管路漏气故障实施第一等级和/或第二等级具体包括:在真空泵停止工作后,检测真空度每秒下降是否超过第四预设压力;如果超过,控制报警并实施第一等级。In some examples, the implementation of the first level and/or the second level for the pipeline leakage fault specifically includes: after the vacuum pump stops working, detecting whether the vacuum level drops more than a fourth preset pressure per second; if it exceeds, controlling an alarm and implementing first grade.
在一些示例中,管路漏气故障实施第一等级和/或第二等级具体包括:真空系统连续工作循环预定个数,在预定个数中的每个工作循环检测第五预定时间内真空度是否均超过所述第二预设压力;如果均超过,控制报警并实施第一等级。In some examples, the implementation of the first level and/or the second level for the pipeline leakage fault specifically includes: the vacuum system has a predetermined number of continuous working cycles, and the vacuum degree is detected within a fifth predetermined time in each of the predetermined number of working cycles. Whether all of them exceed the second preset pressure; if all of them exceed, control the alarm and implement the first level.
需要说明的是,本发明实施例的电动汽车的真空系统故障检测系统的具体实现方式与本发明实施例的电动汽车的真空系统故障检测方法的具体实现方式类似,具体请参见电动汽车的真空系统故障检测方法部分的描述,为了减少冗余,此处不做赘述。It should be noted that the specific implementation of the vacuum system fault detection system for an electric vehicle in the embodiment of the present invention is similar to the specific implementation of the vacuum system fault detection method for an electric vehicle in the embodiment of the present invention. For details, please refer to the vacuum system of an electric vehicle The description of the fault detection method part is not repeated here in order to reduce redundancy.
进一步地,本发明的实施例公开了一种车辆,该车辆设置有上述任意一个实施例所述的电动汽车的真空系统故障检测系统。该车辆检测模块分别检测真空度传感器故障、真空泵故障或者管路漏气具体哪个部件发生故障,并可以根据对应故障的类型控制对车辆的驱动电机的转速进行限制,从而及时查找出真空系统中出现的问题,进而保证了驾驶员的安全。Further, an embodiment of the present invention discloses a vehicle, which is provided with the vacuum system fault detection system of an electric vehicle described in any one of the above embodiments. The vehicle detection module detects the failure of the vacuum sensor, the vacuum pump, or the specific component of the pipeline leak, and can control the speed of the driving motor of the vehicle according to the type of the corresponding failure, so as to find out the vacuum system in time. problems, thereby ensuring the safety of the driver.
另外,根据本发明实施例的车辆的其它构成以及作用对于本领域的普通技术人员而言都是已知的,为了减少冗余,不做赘述。In addition, other structures and functions of the vehicle according to the embodiment of the present invention are known to those of ordinary skill in the art, and are not described in detail in order to reduce redundancy.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Embodiments are subject to variations, modifications, substitutions and variations.
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