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CN107031748A - The universal drive module and its general driving unit of a kind of climbing robot - Google Patents

The universal drive module and its general driving unit of a kind of climbing robot Download PDF

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Publication number
CN107031748A
CN107031748A CN201710278688.3A CN201710278688A CN107031748A CN 107031748 A CN107031748 A CN 107031748A CN 201710278688 A CN201710278688 A CN 201710278688A CN 107031748 A CN107031748 A CN 107031748A
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Prior art keywords
module
wall
climbing robot
drive module
universal drive
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杨跞
邹旭东
苏文浩
李远顺
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Siasun Co Ltd
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Siasun Co Ltd
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Priority to CN201710278688.3A priority Critical patent/CN107031748A/en
Publication of CN107031748A publication Critical patent/CN107031748A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D57/00Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track
    • B62D57/02Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members
    • B62D57/024Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members specially adapted for moving on inclined or vertical surfaces

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

本发明提供一种爬壁机器人的通用驱动模块,包括:支撑架、驱动模块、张紧轮模块以及磁吸附模块,驱动模块和张紧轮模块分别安装在支撑架的两端,其中,张紧轮模块包括传动带,传动带包括位于两侧的同步带部分和位于中间的平皮带部分;驱动模块包括两个同步带轮,两个同步带轮分别与同步带部分相啮合,磁吸附模块设置在两个同步带轮之间,对应平皮带部分。本发明的用于爬壁机器人的通用驱动模块,与现有技术相比,可利用连接轴将多个该模块进行自由组合,还可改变连接轴的形式满足多种工况的功能需求,具有组装方便、灵活度高、适用性强的优点。

The invention provides a universal drive module for a wall-climbing robot, comprising: a support frame, a drive module, a tension wheel module, and a magnetic adsorption module. The drive module and the tension wheel module are respectively installed at both ends of the support frame, wherein the tension The wheel module includes a transmission belt, and the transmission belt includes a timing belt part on both sides and a flat belt part in the middle; the drive module includes two timing belt pulleys, and the two timing belt pulleys are respectively engaged with the timing belt part. Between two synchronous pulleys, corresponding to the flat belt part. Compared with the prior art, the universal drive module for wall-climbing robot of the present invention can use the connecting shaft to freely combine multiple modules, and can also change the form of the connecting shaft to meet the functional requirements of various working conditions. It has the advantages of convenient assembly, high flexibility and strong applicability.

Description

一种爬壁机器人的通用驱动模块及其通用驱动单元A general driving module of a wall-climbing robot and its general driving unit

技术领域technical field

本发明涉及一种爬壁机器人的通用驱动模块,本发明还涉及一种爬壁机器人的通用驱动单元,属于机器人领域。The invention relates to a general driving module of a wall-climbing robot, and also relates to a general driving unit of a wall-climbing robot, which belongs to the field of robots.

背景技术Background technique

爬壁机器人属于机器人研究领域的重要分支,综合运用了机器人移动技术和吸附技术。它可以在竖直壁面、倾斜壁面甚至建筑物或容器的内顶面灵活运动,并能携带工具完成一定的任务。The wall-climbing robot belongs to an important branch in the field of robot research, which comprehensively uses robot movement technology and adsorption technology. It can flexibly move on vertical walls, inclined walls, and even the inner top of buildings or containers, and can carry tools to complete certain tasks.

爬壁机器人属于特种机器人,已经开始应用于恶劣、危险、极限等多种不适宜人类作业的恶劣环境中,其中磁吸附式爬壁机器人由于吸附稳定性高的缘故在化工、建筑、造船、消防等行业得到广泛的应用。Wall-climbing robots are special robots, and they have been used in harsh, dangerous, extreme and other harsh environments that are not suitable for human operations. Among them, magnetic adsorption wall-climbing robots are widely used in chemical industry, construction, shipbuilding, and fire protection due to their high adsorption stability. and other industries have been widely used.

现有的爬壁机器人多为整机结构,功能载荷确定,适用工况单一,当面临作业任务或是工作场合发生改变时,需要爬壁机器人提供不同程度的驱动力和吸附力,甚至需要改变机器人的整机结构,现有的爬壁机器人往往灵活性和适用性不足,无法满足要求。Most of the existing wall-climbing robots have a complete machine structure, the functional load is determined, and the applicable working conditions are single. When faced with a job task or a change in the workplace, the wall-climbing robot needs to provide different degrees of driving force and adsorption force, and even needs to be changed. The overall structure of the robot, the existing wall-climbing robots are often insufficient in flexibility and applicability, and cannot meet the requirements.

发明内容Contents of the invention

本发明的目的在于提供一种爬壁机器人的通用驱动模块及其通用驱动单元,以提高爬壁机器人的灵活度和适用性。The purpose of the present invention is to provide a universal drive module and a universal drive unit for a wall-climbing robot, so as to improve the flexibility and applicability of the wall-climbing robot.

本发明采用了如下技术方案:The present invention adopts following technical scheme:

一种爬壁机器人的通用驱动模块,其特征在于,包括:支撑架、驱动模块、张紧轮模块以及磁吸附模块,驱动模块和张紧轮模块分别安装在支撑架的两端,其中,张紧轮模块包括传动带,传动带包括位于两侧的同步带部分和位于中间的平皮带部分;驱动模块包括两个同步带轮,两个同步带轮分别与同步带部分相啮合,磁吸附模块设置在两个同步带轮之间,对应平皮带部分。A universal drive module for a wall-climbing robot, characterized in that it includes: a support frame, a drive module, a tension wheel module and a magnetic adsorption module, the drive module and the tension wheel module are respectively installed at both ends of the support frame, wherein the tension The tensioner module includes a transmission belt, and the transmission belt includes timing belt parts on both sides and a flat belt part in the middle; the drive module includes two timing belt pulleys, and the two timing belt pulleys are respectively meshed with the timing belt part, and the magnetic adsorption module is arranged on Between the two synchronous pulleys, it corresponds to the flat belt part.

作为优选,本发明的爬壁机器人的通用驱动模块,还可以具有这样的特征:其中,支撑架上设置有多个沿圆周分布的辅助支撑轮,辅助支撑轮支撑在平皮带部分的内部。Preferably, the universal drive module of the wall-climbing robot of the present invention may also have the following feature: wherein, the support frame is provided with a plurality of auxiliary support wheels distributed along the circumference, and the auxiliary support wheels are supported inside the flat belt part.

作为优选,本发明的爬壁机器人的通用驱动模块,还可以具有这样的特征:其中,驱动模块包括驱动电机、行星减速器、蜗轮蜗杆减速器、车轮转轴,以及充气轮,驱动电机与行星减速器连接,行星减速器安装在蜗轮蜗杆减速器的输入端法兰上,蜗轮蜗杆减速器安装在支撑架上,蜗轮蜗杆减速器的输出轴与两侧的同步带轮连接,同步带轮通过车轮转轴与设置在外侧的充气轮相连接。As preferably, the universal drive module of the wall-climbing robot of the present invention can also have such characteristics: wherein, the drive module includes a drive motor, a planetary reducer, a worm gear reducer, a wheel shaft, and an air wheel, and the drive motor and the planetary reducer The planetary reducer is installed on the input flange of the worm reducer, the worm reducer is installed on the support frame, the output shaft of the worm reducer is connected with the synchronous pulleys on both sides, and the synchronous pulley passes through the wheel The rotating shaft is connected with the pneumatic wheel arranged on the outside.

作为优选,本发明的爬壁机器人的通用驱动模块,还可以具有这样的特征:其中,张紧轮模块包括两个连接板、张紧轮以及张紧轮转轴,连接板安装在支撑架上;张紧轮安装在两个连接板的中间,张紧轮转轴穿过张紧轮,两端安装在两个连接板上。As a preference, the general drive module of the wall-climbing robot of the present invention can also have such a feature: wherein, the tension wheel module includes two connecting plates, a tensioning wheel and a tensioning wheel rotating shaft, and the connecting plate is installed on the support frame; The tensioning wheel is installed in the middle of the two connecting plates, the rotating shaft of the tensioning wheel passes through the tensioning wheel, and the two ends are installed on the two connecting plates.

作为优选,本发明的爬壁机器人的通用驱动模块,还可以具有这样的特征:张紧轮模块还包括:调节螺栓,张紧轮转轴安装在连接板的滑槽上。As a preference, the universal drive module of the wall-climbing robot of the present invention may also have such a feature: the tension wheel module further includes: an adjusting bolt, and the tension wheel rotating shaft is installed on the chute of the connecting plate.

作为优选,本发明的爬壁机器人的通用驱动模块,还可以具有这样的特征:其中,磁吸附模块包括扇形磁铁和磁铁安装架。Preferably, the universal driving module of the wall-climbing robot of the present invention may also have such a feature: wherein, the magnetic adsorption module includes a fan-shaped magnet and a magnet mounting frame.

作为优选,本发明的爬壁机器人的通用驱动模块,还可以具有这样的特征,还具有:连接轴,穿过支撑架,连接轴的两端设置连接法兰。As a preference, the universal drive module of the wall-climbing robot of the present invention may also have the following features: the connecting shaft passes through the support frame, and connecting flanges are provided at both ends of the connecting shaft.

作为优选,本发明的爬壁机器人的通用驱动模块,还可以具有这样的特征:其中,蜗轮蜗杆减速器具有自锁功能。As a preference, the universal drive module of the wall-climbing robot of the present invention may also have such a feature: wherein, the worm gear reducer has a self-locking function.

本发明还提供一种爬壁机器人的通用驱动单元,包括至少两个上述爬壁机器人的通用驱动模块,其特征在于:还包括安装轴,连接在两个通用驱动模块相对的安装法兰之间。The present invention also provides a universal drive unit for a wall-climbing robot, which includes at least two universal drive modules for the above-mentioned wall-climbing robot, and is characterized in that: it also includes a mounting shaft connected between the opposite mounting flanges of the two universal drive modules .

作为优选,本发明的爬壁机器人的通用驱动单元,还可以具有这样的特征:其中,连接法兰与安装轴之间采用铰接。Preferably, the universal drive unit of the wall-climbing robot of the present invention may also have such a feature: wherein, a hinge is used between the connecting flange and the installation shaft.

发明的有益效果Beneficial Effects of the Invention

本发明是一种用于爬壁机器人的通用驱动模块,与现有技术相比,可利用连接轴将多个该模块进行自由组合,还可改变连接轴的形式满足多种工况的功能需求,具有组装方便、灵活度高、适用性强的优点。The invention is a universal drive module for a wall-climbing robot. Compared with the prior art, multiple modules can be combined freely by using the connecting shaft, and the form of the connecting shaft can also be changed to meet the functional requirements of various working conditions. , has the advantages of convenient assembly, high flexibility and strong applicability.

本发明的爬壁机器人的通用驱动模块,由于传动带的结构是两侧为同步带部分,中间是平皮带部分,因此带来两个优点,一是磁轮与工作面之间仅有一层平皮带,这样提高了吸附力,二是平皮带遮挡了内部结构,起到保护的作用。The universal drive module of the wall-climbing robot of the present invention, because the structure of the transmission belt is that the two sides are synchronous belt parts, and the middle is a flat belt part, so it brings two advantages. One is that there is only one layer of flat belt between the magnetic wheel and the working surface , which improves the adsorption force, and the second is that the flat belt covers the internal structure and plays a protective role.

附图说明Description of drawings

图1是通用驱动模块的俯视图;Fig. 1 is a top view of the universal drive module;

图2是通用驱动模块的侧视图;Fig. 2 is a side view of the universal drive module;

图3是图2视角下的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure from the perspective of Fig. 2;

图4是通用驱动模块在图3中的BB’剖面图;Fig. 4 is the BB' section view of universal drive module in Fig. 3;

图5是图4中A区域的局部放大图;Fig. 5 is a partial enlarged view of area A in Fig. 4;

图6是通用驱动单元的结构示意图;Fig. 6 is a structural schematic diagram of a general drive unit;

图7是通用驱动单元的另一种结构示意图。Fig. 7 is another structural schematic diagram of the universal drive unit.

具体实施方式detailed description

以下结合附图来说明本发明的具体实施方式。The specific implementation manners of the present invention will be described below in conjunction with the accompanying drawings.

如图1,图2,图3,图4和图5所示,爬壁机器人的通用驱动模块包括:支撑架1,支撑架1上设有驱动模块2、张紧轮模块3和磁吸附模块4。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the general driving module of the wall-climbing robot includes: a support frame 1, on which a driving module 2, a tensioning wheel module 3 and a magnetic adsorption module are arranged 4.

如图3所示,支撑架1上设有连接轴6,连接轴6贯穿支撑架,两端均设有连接法兰;可将多个该模块进行自由组合,还可改变连接轴6的形式满足多种工况的功能需求。如图6所示,利用安装轴61对接将两个通用驱动模块进行组合成爬壁机器人的通用驱动单元。两个通用驱动模块之间还设置有万向轮支架7。如图7所示,在其它的实施方式中将安装轴61改为铰链形式,形成铰链安装轴62之后,爬壁机器人可适应曲面环境。As shown in Figure 3, the support frame 1 is provided with a connecting shaft 6, the connecting shaft 6 runs through the support frame, and connecting flanges are provided at both ends; multiple modules can be freely combined, and the form of the connecting shaft 6 can also be changed Meet the functional requirements of various working conditions. As shown in FIG. 6 , the two universal drive modules are combined into a universal drive unit of the wall-climbing robot by docking with the installation shaft 61 . A universal wheel bracket 7 is also arranged between the two universal drive modules. As shown in FIG. 7 , in other embodiments, the installation shaft 61 is changed to a hinge form, and after the hinge installation shaft 62 is formed, the wall-climbing robot can adapt to a curved surface environment.

如图2和图3所示,驱动模块2包括驱动电机21、行星减速器22、蜗轮蜗杆减速器23、同步带轮24、车轮转轴25和充气轮26。驱动电机21与行星减速器22连接;行星减速器22安装在蜗轮蜗杆减速器23的输入端法兰上;蜗轮蜗杆减速器23安装在两个支撑架1的中部;蜗轮蜗杆减速器23具有自锁功能,使整个结构更加紧凑,性能更加稳定。As shown in FIGS. 2 and 3 , the driving module 2 includes a driving motor 21 , a planetary reducer 22 , a worm gear reducer 23 , a synchronous pulley 24 , a wheel shaft 25 and an air wheel 26 . Drive motor 21 is connected with planetary reducer 22; Planetary reducer 22 is installed on the input end flange of worm gear reducer 23; Worm gear reducer 23 is installed in the middle part of two supporting frame 1; The lock function makes the whole structure more compact and the performance more stable.

如图4所示,蜗轮蜗杆减速器23的输出轴与两侧同步带轮24连接;同步带轮24与车轮转轴25连接;车轮转轴25与充气轮26连接;充气轮26的外径大于同步带轮24包裹传动带34后的外径,防止传动带34与工作壁面接触,产生磨损。As shown in Figure 4, the output shaft of the worm gear reducer 23 is connected with the synchronous pulley 24 on both sides; the synchronous pulley 24 is connected with the wheel shaft 25; the wheel shaft 25 is connected with the pneumatic wheel 26; The pulley 24 wraps the outer diameter of the transmission belt 34 to prevent the transmission belt 34 from contacting the working wall surface and causing abrasion.

如图3和图4所示,张紧轮模块3包括连接板31、张紧轮32、张紧轮转轴33、传动带34和调节螺栓35。连接板31安装在支撑架1上;张紧轮32安装在两个连接板31的中部;张紧轮转轴33安装在两个连接板31的滑槽上;传动带34包括两侧与同步带轮24啮合的同步带部分341,以及中间对应磁吸附模块4的平皮带部分342,这样的结构使得磁吸附模块与工作壁面的间隙减小,尽可能的提高了磁吸附力。传动带34不仅起到传动作用,还能保护内部结构。As shown in FIG. 3 and FIG. 4 , the tension wheel module 3 includes a connecting plate 31 , a tension wheel 32 , a tension wheel shaft 33 , a transmission belt 34 and an adjustment bolt 35 . The connecting plate 31 is installed on the support frame 1; the tensioning wheel 32 is installed in the middle part of the two connecting plates 31; the tensioning wheel rotating shaft 33 is installed on the chute of the two connecting plates 31; 24 meshed synchronous belt part 341, and the flat belt part 342 corresponding to the magnetic adsorption module 4 in the middle, such a structure reduces the gap between the magnetic adsorption module and the working wall surface, and improves the magnetic adsorption force as much as possible. The transmission belt 34 not only plays a transmission role, but also protects the internal structure.

调节螺栓35安装在连接板31的凸台上,通过调节螺栓35推动张紧轮转轴33在连接板31的滑槽内移动,从而控制传动带34的松紧,保证传动的效率。The adjusting bolt 35 is installed on the boss of the connecting plate 31, and the tensioning wheel rotating shaft 33 is pushed to move in the chute of the connecting plate 31 by the adjusting bolt 35, thereby controlling the tightness of the transmission belt 34 and ensuring the efficiency of transmission.

如图3所示,磁吸附模块4包括扇形磁铁41和磁铁安装架42。扇形磁铁41为永磁铁,与传动带34之间设有间隙;扇形磁铁41安装在磁铁安装架42上;磁铁安装架42安装在两侧支撑架1的中部。As shown in FIG. 3 , the magnetic adsorption module 4 includes a sector magnet 41 and a magnet mounting frame 42 . The sector magnet 41 is a permanent magnet, and a gap is provided between the drive belt 34 ; the sector magnet 41 is installed on the magnet mounting frame 42 ;

如图3和图5所示,支撑架1上还设有辅助支撑轮5。如图3所示辅助支撑轮5分多组对称安装在支撑架1上。如图5所示,辅助支撑轮5支撑在平皮带部分342上,对传动带34的张紧起到辅助作用。As shown in FIGS. 3 and 5 , auxiliary support wheels 5 are also provided on the support frame 1 . As shown in Figure 3, the auxiliary support wheels are symmetrically installed in multiple groups of 5 on the support frame 1. As shown in FIG. 5 , the auxiliary support wheel 5 is supported on the flat belt portion 342 and plays an auxiliary role in tensioning the transmission belt 34 .

Claims (10)

1.一种爬壁机器人的通用驱动模块,其特征在于,包括:1. A general drive module of a wall-climbing robot, characterized in that, comprising: 支撑架、驱动模块、张紧轮模块以及磁吸附模块,Support frame, drive module, tensioner module and magnetic adsorption module, 所述驱动模块和所述张紧轮模块分别安装在所述支撑架的两端,The driving module and the tensioning wheel module are respectively installed at both ends of the support frame, 其中,所述张紧轮模块包括传动带,所述传动带包括位于两侧的同步带部分和位于中间的平皮带部分;Wherein, the tensioner module includes a transmission belt, and the transmission belt includes a synchronous belt portion on both sides and a flat belt portion in the middle; 所述驱动模块包括两个同步带轮,两个同步带轮分别与所述同步带部分相啮合,所述磁吸附模块设置在两个同步带轮之间,对应平皮带部分。The drive module includes two synchronous pulleys, the two synchronous pulleys are respectively meshed with the synchronous belt part, and the magnetic adsorption module is arranged between the two synchronous pulleys, corresponding to the flat belt part. 2.如权利要求1所述的爬壁机器人的通用驱动模块,其特征在于:2. the universal drive module of wall-climbing robot as claimed in claim 1, is characterized in that: 其中,所述支撑架上设置有多个沿圆周分布的辅助支撑轮,所述辅助支撑轮支撑在所述平皮带部分的内部。Wherein, the support frame is provided with a plurality of auxiliary support wheels distributed along the circumference, and the auxiliary support wheels are supported inside the flat belt part. 3.如权利要求1所述的爬壁机器人的通用驱动模块,其特征在于:3. the universal drive module of wall-climbing robot as claimed in claim 1, is characterized in that: 其中,所述驱动模块包括Wherein, the drive module includes 驱动电机、行星减速器、蜗轮蜗杆减速器、车轮转轴,以及充气轮,drive motor, planetary reducer, worm gear reducer, wheel shaft, and air wheel, 所述驱动电机与行星减速器连接,所述行星减速器安装在蜗轮蜗杆减速器的输入端法兰上,所述蜗轮蜗杆减速器安装在支撑架上,所述蜗轮蜗杆减速器的输出轴与两侧的同步带轮连接,所述同步带轮通过车轮转轴与设置在外侧的充气轮相连接。The drive motor is connected to the planetary reducer, the planetary reducer is installed on the input flange of the worm gear reducer, the worm reducer is installed on the support frame, the output shaft of the worm reducer is connected to the The synchronous pulleys on both sides are connected, and the synchronous pulleys are connected with the pneumatic wheel arranged on the outside through the wheel shaft. 4.如权利要求1所述的爬壁机器人的通用驱动模块,其特征在于:4. the universal drive module of wall-climbing robot as claimed in claim 1, is characterized in that: 其中,所述张紧轮模块包括两个连接板、张紧轮以及张紧轮转轴,Wherein, the tension wheel module includes two connecting plates, a tension wheel and a tension wheel shaft, 所述连接板安装在所述支撑架上;The connection plate is installed on the support frame; 所述张紧轮安装在两个连接板的中间,The tensioning wheel is installed in the middle of the two connecting plates, 所述张紧轮转轴穿过所述张紧轮,两端安装在两个连接板上。The rotating shaft of the tensioning wheel passes through the tensioning wheel, and the two ends are installed on two connecting plates. 5.如权利要求4所述的爬壁机器人的通用驱动模块,其特征在于:5. the universal drive module of wall-climbing robot as claimed in claim 4, is characterized in that: 所述张紧轮模块还包括:调节螺栓,张紧轮转轴安装在连接板的滑槽上。The tension wheel module further includes: an adjusting bolt, and the tension wheel shaft is installed on the chute of the connecting plate. 6.如权利要求1所述的爬壁机器人的通用驱动模块,其特征在于:6. the universal drive module of wall-climbing robot as claimed in claim 1, is characterized in that: 其中,所述磁吸附模块包括扇形磁铁和磁铁安装架。Wherein, the magnetic adsorption module includes a sector magnet and a magnet mounting frame. 7.如权利要求1所述的爬壁机器人的通用驱动模块,其特征在于,还具有:7. the universal drive module of wall-climbing robot as claimed in claim 1, is characterized in that, also has: 连接轴,穿过支撑架,连接轴的两端设置连接法兰。The connecting shaft passes through the supporting frame, and the two ends of the connecting shaft are provided with connecting flanges. 8.如权利要求1所述的爬壁机器人的通用驱动模块,其特征在于:8. the universal drive module of wall-climbing robot as claimed in claim 1, is characterized in that: 其中,所述蜗轮蜗杆减速器具有自锁功能。Wherein, the worm gear reducer has a self-locking function. 9.一种爬壁机器人的通用驱动单元,包括至少两个上述爬壁机器人的通用驱动模块,其特征在于:还包括9. A universal drive unit for a wall-climbing robot, comprising at least two general-purpose drive modules for the above-mentioned wall-climbing robot, characterized in that: it also includes 安装轴,连接在两个通用驱动模块相对的安装法兰之间。Mounting shaft, connected between the opposing mounting flanges of two Universal Drive Modules. 10.如权利要求9所述的爬壁机器人的通用驱动单元,其特征在于:10. the universal drive unit of wall-climbing robot as claimed in claim 9, is characterized in that: 其中,所述连接法兰与所述安装轴之间采用铰接。Wherein, a hinge is used between the connecting flange and the installation shaft.
CN201710278688.3A 2017-04-25 2017-04-25 The universal drive module and its general driving unit of a kind of climbing robot Pending CN107031748A (en)

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Application publication date: 20170811