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CN107042260A - A kind of gyrator slideway process units - Google Patents

A kind of gyrator slideway process units Download PDF

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Publication number
CN107042260A
CN107042260A CN201610081598.0A CN201610081598A CN107042260A CN 107042260 A CN107042260 A CN 107042260A CN 201610081598 A CN201610081598 A CN 201610081598A CN 107042260 A CN107042260 A CN 107042260A
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China
Prior art keywords
mounting plate
mould
gear
die mould
upper mounting
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CN201610081598.0A
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Chinese (zh)
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CN107042260B (en
Inventor
谢晓丞
谢晓东
谢晓楠
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Guangdong Hehe Construction Hardware Manufacturing Co Ltd
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Guangdong Hehe Construction Hardware Manufacturing Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

本发明涉及一种转角器用滑道生产装置,其特点在于包括上安装板、下安装板、定位模块、压平机构、滑槽成型机构、侧面压型机构、弯曲机构;所述定位模块安装在下安装板上,在定位模块上还设有切口模具,在上安装板的底面上对应设有按压切口模具的顶柱;所述压平机构在定位模块的后侧的下安装板上;所述滑槽成型机构安装在位于压平机构的后侧;所述侧面压型机构安装在滑槽成型机构后侧的下安装板上;所述弯曲机构安装在侧面压型机构的后侧的下安装板上。本发明具有结构简单、自动化程度高、生产效率高、对劳动力的依赖程度小、劳动强度低及有利于企业的发展等特点。

The invention relates to a slideway production device for corner joints, which is characterized in that it includes an upper mounting plate, a lower mounting plate, a positioning module, a flattening mechanism, a chute forming mechanism, a side profile forming mechanism, and a bending mechanism; the positioning module is installed on the lower On the mounting plate, a notch mold is also provided on the positioning module, and the top column of the pressing notch mold is correspondingly provided on the bottom surface of the upper mounting plate; the flattening mechanism is on the lower mounting plate on the rear side of the positioning module; The chute forming mechanism is installed on the rear side of the flattening mechanism; the side pressing mechanism is installed on the lower mounting plate on the rear side of the chute forming mechanism; the bending mechanism is installed on the lower mounting plate on the rear side of the side pressing mechanism board. The invention has the characteristics of simple structure, high degree of automation, high production efficiency, less dependence on labor force, low labor intensity and is beneficial to the development of enterprises.

Description

一种转角器用滑道生产装置 A production device for slideways for corner joints

技术领域 technical field

本发明涉及门窗零配件生产设备领域,特别是一种转角器用滑道生产装置。 The invention relates to the field of production equipment for door and window spare parts, in particular to a production device for slideways for corner joints.

背景技术 Background technique

转角器使门窗的传动机构的组成部分,转角器一般包括滑道以及由滑道两端插入到滑道中的传动杆组成;目前市场上并没有专门生产转角器用滑道的生产装置,滑道的生产大多采用多次冲压制造而成,而且在生产的过程中还是先冲压出半成品,再对半成品进行剩余工序的冲压,在整个过程中需要多次搬运半成品,这种类型的生产方式存在工序繁琐、对劳动力的依赖大,劳动强度高、自动化程度低、极不利于企业的发展等缺点。 The corner device is an integral part of the transmission mechanism of doors and windows. The corner device generally includes a slideway and a transmission rod inserted into the slideway at both ends of the slideway; Most of the production is made by multiple stamping, and in the production process, the semi-finished product is stamped first, and then the remaining process is stamped on the semi-finished product. In the whole process, the semi-finished product needs to be transported many times. This type of production method has cumbersome procedures. , High dependence on labor force, high labor intensity, low degree of automation, which is extremely unfavorable to the development of enterprises and other shortcomings.

发明内容 Contents of the invention

本发明的目的在于提供一种转角器用滑道生产装置,该生产装置具有结构简单、自动化程度高、生产效率高、对劳动力的依赖程度小、劳动强度低及有利于企业的发展等优点。 The object of the present invention is to provide a production device for slideways for corner joints. The production device has the advantages of simple structure, high degree of automation, high production efficiency, less dependence on labor force, low labor intensity and is beneficial to the development of enterprises.

本发明的技术方案是这样实现的: Technical scheme of the present invention is realized like this:

一种转角器用滑道生产装置,其特点在于包括上安装板、下安装板、定位模块、压平机构、滑槽成型机构、侧面压型机构、弯曲机构;其中所述上安装板底面上做出有套接筒,所述下安装板的顶面上相对应地做出有套接柱;所述定位模块安装在下安装板的一侧,该定位模块中做出有供原料穿过的穿孔,在定位模块上还设有切口模具,该切口模块从定位模块的顶部伸入至穿孔中,在该切口模块上安装有复位组件,在上安装板的底面上对应设有按压切口模具的顶柱;所述压平机构包括垫板、压型模具,所述垫板安装在定位模块的后侧的下安装板上,所述压型模具相对应地安装在垫板上方的上安装板上;所述滑槽成型机构包括侧面上成型模具、侧面下成型模具、左槽边压型模具、右槽边压型模具、左压型板、右压型板,所述侧面下成型模具安装在位于垫板后侧的下安装板上,所述侧面上成型模具安装在侧面下成型模具上方的上安装板上,在侧面上成型模具的底面上做出有侧面成型模槽,所述左槽边压型模具、右槽边压型模具分别安装在侧面下成型模具两侧,该左槽边压型模具、右槽边压型模具之间还设有弹簧,在左槽边压型模具、右槽边压型模具的外侧面上分别做出有外斜面,所述左压型板、右压型板相对应在安装在位于左槽边压型模具、右槽边压型模具上方的上安装板上,在左压型板、右压型板的内侧分别还做出有与外斜面配合作用的内斜面;所述侧面压型机构包括二个压轮、上传动组件、下传动齿轮组,所述二个压轮分别设置在位于侧面下成型模具后侧的下安装板上,各压轮的侧面上做出有滚压槽,以在二个压轮之间形成有压型通道,所述下传动齿轮组包括传动齿轮、从动齿轮,所述传动齿轮安装在其中一压轮的底端,所述从动齿轮安装在另一压轮的底端,并与传动齿轮相啮合;所述上传动组件安装在下安装板的顶面,该上传动组件的动力输出端与传动齿轮动力输入端连接;所述弯曲机构包括剪切组件、导轨块、上成型滚轮、下成型滚轮、成型齿轮、齿条,所述剪切组件包括剪切块、剪切垫块,所述剪切垫块安装在压型通道的后侧,在剪切垫块上做出有定位槽,所述剪切块安装在剪切垫块上,在剪切块与剪切垫块之间还设有复位组件,所述上安装板上设有剪切顶柱,所述下成型滚轮铰装在位于剪切垫块后侧的下安装板上,所述成型齿轮铰装在下成型滚轮侧旁的下安装板上,所述上成型滚轮铰装在成型齿轮上,所述导轨块安装在成型齿轮的后侧旁,所述齿条插装在导轨块中,在齿条与导轨块之间还连接有复位组件,该齿条与成型齿轮相啮合,在上安装板上相对应地设有按压齿条的齿轮顶柱。 A slideway production device for corner joints, which is characterized in that it includes an upper mounting plate, a lower mounting plate, a positioning module, a flattening mechanism, a chute forming mechanism, a side pressing mechanism, and a bending mechanism; wherein the bottom surface of the upper mounting plate is made There is a socket, and the top surface of the lower mounting plate is correspondingly made with a socket column; the positioning module is installed on one side of the lower mounting plate, and a perforation for the raw material to pass is made in the positioning module , the positioning module is also provided with a notch mold, the notch module extends from the top of the positioning module into the perforation, a reset assembly is installed on the notch module, and the top of the pressing notch mold is correspondingly provided on the bottom surface of the upper mounting plate column; the flattening mechanism includes a backing plate and a pressing mold, the backing plate is installed on the lower mounting plate on the rear side of the positioning module, and the pressing mold is correspondingly installed on the upper mounting plate above the backing plate ; The chute forming mechanism includes a molding die on the side, a molding die on the side, a molding die on the left side of the groove, a molding mold on the right side of the groove, a left molding board, and a right molding board, and the lower molding mold on the side is installed on Located on the lower mounting plate on the rear side of the backing plate, the upper molding die on the side is installed on the upper mounting plate above the lower molding die on the side, and a side molding groove is made on the bottom surface of the upper molding mold on the side, and the left groove The side pressing die and the right groove side pressing die are respectively installed on both sides of the lower molding die on the side. Springs are also arranged between the left groove side pressing die and the right groove side pressing die, and the left groove side pressing die, Outer slopes are respectively made on the outer surface of the right groove edge molding die, and the left molding plate and the right molding plate are correspondingly installed on the top of the left groove edge molding mold and the right groove edge molding mold. On the mounting plate, an inner inclined surface cooperating with the outer inclined surface is also made on the inner side of the left pressing plate and the right pressing plate; the side pressing mechanism includes two pressing wheels, an upper transmission assembly, and a lower transmission gear set , the two pressure rollers are respectively arranged on the lower mounting plate located at the rear side of the lower forming mold on the side, rolling grooves are made on the side of each pressure roller, so as to form a profiling channel between the two pressure rollers, The lower transmission gear set includes a transmission gear and a driven gear, the transmission gear is installed at the bottom of one of the pressing wheels, and the driven gear is installed at the bottom of the other pressing wheel and meshes with the transmission gear; The upper transmission assembly is installed on the top surface of the lower mounting plate, and the power output end of the upper transmission assembly is connected to the power input end of the transmission gear; the bending mechanism includes a shear assembly, a guide rail block, an upper forming roller, a lower forming roller, a forming Gears and racks, the shearing assembly includes a shearing block and a shearing pad, the shearing pad is installed on the rear side of the pressing channel, and a positioning groove is made on the shearing pad, the shearing pad The cutting block is installed on the shear pad, and there is also a reset assembly between the shear block and the shear pad. The upper mounting plate is provided with a shear jack, and the lower forming roller is hinged on The lower mounting plate on the rear side of the cutting pad, the forming gear is hinged on the lower mounting plate next to the lower forming roller, the upper forming roller is hinged on the forming gear, and the guide rail block is installed on the rear of the forming gear On the side, the rack is inserted into the guide rail block, and a reset assembly is connected between the rack and the guide rail block. The rack and the formed gear Mesh with each other, on the upper mounting plate is correspondingly provided with the pinion push post that presses the rack.

本发明由于采用了前面所述技术方案,使其能获得如下技术效果: The present invention can obtain the following technical effects due to the adoption of the aforementioned technical solution:

本发明通过采用上安装板、下安装板、定位模块、压平机构、滑槽成型机构、侧面压型机构、弯曲机构构成的转角器用滑道生产装置;应用时:先往生产装置中输送入用于制作滑道的金属条,该金属条穿过定位模块的穿孔,在此过程中在金属条还通过切口模具冲压出两个缺口;在此之后,金属条通过压平机构,压平机构将金属条压平,然后输送到滑槽成型机构中,该滑槽成型机构将金属条冲压成平直的滑道,并传送到侧面压型机构中,侧面压型机构对滑道进行再一次加工,使滑道的侧面更加圆滑,最后平直的滑道传送到弯曲机构中,该弯曲机构将平直的滑槽弯曲成L形并切断,从而完成整个工序;在此整个生产的过程中,一次成型,不需要多次搬运,使本发明具有对劳动力的依赖小,工人的劳动强敌低、自动化程度高、生产效率高及有利于企业的发展等优点。 The present invention adopts the slideway production device for the corner device which is composed of the upper mounting plate, the lower mounting plate, the positioning module, the flattening mechanism, the chute forming mechanism, the side pressing mechanism and the bending mechanism; The metal strip used to make the slideway passes through the perforation of the positioning module, and two notches are punched out in the metal strip through the incision die during the process; after that, the metal strip passes through the flattening mechanism, and the flattening mechanism The metal strip is flattened, and then sent to the chute forming mechanism, which stamps the metal strip into a straight slideway, and conveys it to the side profiling mechanism, which performs a second pass on the slideway Processing to make the side of the slideway more rounded, and finally the straight slideway is sent to the bending mechanism, which bends the straight slideway into an L shape and cuts off, thus completing the whole process; during the whole production process , one-time molding, no need for multiple handling, so that the present invention has the advantages of little dependence on labor force, low labor force of workers, high degree of automation, high production efficiency and beneficial to the development of enterprises.

附图说明 Description of drawings

图1为本发明的使用状态下的立体结构示意图。 Fig. 1 is a schematic perspective view of the three-dimensional structure of the present invention in use.

图2为本发明的使用状态下的正视结构示意图。 Fig. 2 is a front view structural diagram of the present invention in use state.

图3为本发明的使用状态下的侧视结构示意图。 Fig. 3 is a schematic side view of the structure of the present invention in use.

具体实施方式 detailed description

如图1、图2、图3所示,本发明所述一种转角器用滑道生产装置,包括上安装板1、下安装板2、定位模块3、压平机构4、滑槽成型机构5、侧面压型机构6、弯曲机构7;所述上安装板1底面上做出有套接筒11,所述下安装板2的顶面上相对应地做出有套接柱21;如图1、图2所示,所述定位模块3安装在下安装板2的一侧,该定位模块3中做出有供原料穿过的穿孔,在定位模块3上还设有切口模具31,该切口模块31从定位模块3的顶部伸入至穿孔中,在该切口模块3上安装有复位组件,在上安装板1的底面上对应设有按压切口模具31的顶柱12;通过此设计,使本发明应用时,将用于制作滑槽的金属条8先穿过定位模块3的穿孔进入生产装置,起到了限位的作用,使在生产过程中金属条8不会摇摆;在定位模块3上设有切口模具31,该切口模具31的工作原理大致如下:当上安装板1往下压时,顶柱12压住切口模具31,从而在金属条8上开设有开口,为后期的冲压做准备,也同时确定了滑道的长度,当上安装板1往上升,顶柱12脱离切口模具31后,在复位组件的作用下,切口模具31复位。 As shown in Fig. 1, Fig. 2 and Fig. 3, a kind of slideway production device for a corner device according to the present invention includes an upper mounting plate 1, a lower mounting plate 2, a positioning module 3, a flattening mechanism 4, and a chute forming mechanism 5 , side profiling mechanism 6, bending mechanism 7; the bottom surface of the upper mounting plate 1 is made with a sleeve 11, and the top surface of the lower mounting plate 2 is correspondingly made with a socket column 21; as shown 1. As shown in Figure 2, the positioning module 3 is installed on one side of the lower mounting plate 2, and the positioning module 3 is provided with a perforation for the raw material to pass through, and the positioning module 3 is also provided with a slit mold 31, the slit The module 31 extends into the perforation from the top of the positioning module 3, a reset assembly is installed on the notch module 3, and the top column 12 of the pressing notch mold 31 is correspondingly provided on the bottom surface of the upper mounting plate 1; through this design, the During the application of the present invention, the metal strip 8 that is used to make the chute first passes through the perforation of the positioning module 3 and enters the production device, which plays a position-limiting role, so that the metal strip 8 will not swing during the production process; There is a notch die 31 on the top, and the working principle of the notch die 31 is roughly as follows: when the upper mounting plate 1 is pressed down, the top column 12 presses the notch die 31, so that an opening is opened on the metal strip 8 for later stamping. To prepare, the length of the slideway has also been determined at the same time. When the upper mounting plate 1 rises and the top column 12 breaks away from the slit die 31, under the action of the reset assembly, the slit die 31 resets.

如图1、图2所示,所述压平机构4包括垫板41、压型模具42,所述垫板41安装在定位模块3的后侧的下安装板2上,所述压型模具42相对应地安装在垫板41上方的上安装板1上;通过此设计将板材压成平面,为后期的冲压作准备。 As shown in Figures 1 and 2, the flattening mechanism 4 includes a backing plate 41 and a molding die 42, the backing board 41 is installed on the lower mounting plate 2 on the rear side of the positioning module 3, and the molding die 42 is correspondingly installed on the upper mounting plate 1 above the backing plate 41; through this design, the plate is pressed into a flat surface for later stamping.

如图1、图2、图3所示,所述滑槽成型机构5包括侧面上成型模具51、侧面下成型模具52、左槽边压型模具53、右槽边压型模具54、左压型板55、右压型板56,所述侧面下成型模具52安装在位于垫板41后侧的下安装板2上,所述侧面上成型模具51安装在侧面下成型模具52上方的上安装板1上,在侧面上成型模具51的底面上做出有侧面成型模槽,所述左槽边压型模具53、右槽边压型模具54分别安装在侧面下成型模具52两侧,该左槽边压型模具53、右槽边压型模具54之间还设有弹簧,在左槽边压型模具53、右槽边压型模具54的外侧面上分别做出有外斜面531,所述左压型板55、右压型板56相对应在安装在位于左槽边压型模具53、右槽边压型模具54上方的上安装板1上,在左压型板55、右压型板56的内侧分别还做出有与外斜面531配合作用的内斜面551;本发明的滑槽成型机构5工作工作原理大致如下:当金属条8传送到侧面下成型模具52上后,上安装板1带动侧面上成型模具51、左压型板55、右压型板56下降,侧面上成型模具51与侧面下成型模具52将金属条8冲压出二个侧板,通过左压型板55、右压型板56的内斜面551与左槽边压型模具53、右槽边压型模具54的外斜面531相配合作用,使左槽边压型模具53、右槽边压型模具54往内移动,从而使二个侧板的顶边弯曲,令到本发明的金属条8形成直滑道。 As shown in Fig. 1, Fig. 2 and Fig. 3, the chute forming mechanism 5 includes a molding die 51 on the side, a molding die 52 on the side, a left groove edge molding die 53, a right groove edge molding mold 54, a left pressing mold Forming plate 55, right pressure forming plate 56, the lower forming die 52 of the side is installed on the lower mounting plate 2 positioned at the rear side of the backing plate 41, and the upper forming die 51 of the side is installed on the upper mounting plate above the lower forming die 52 of the side On the plate 1, a side molding groove is made on the bottom surface of the molding die 51 on the side, and the left groove edge molding die 53 and the right groove edge molding mold 54 are respectively installed on both sides of the lower molding mold 52 on the side surface. Also be provided with spring between the left groove edge molding die 53, the right groove edge molding mold 54, make the outer slope 531 respectively on the outer surface of the left groove edge molding mold 53, the right groove edge molding mold 54, Described left profiling plate 55, right profiling plate 56 are correspondingly installed on the upper mounting plate 1 that is positioned at the left groove edge profiling mold 53, the right groove edge profiling mold 54 tops, on the left profiling plate 55, the right The inner side of the profiled plate 56 is respectively made with an inner inclined surface 551 that cooperates with the outer inclined surface 531; the working principle of the chute forming mechanism 5 of the present invention is roughly as follows: The upper mounting plate 1 drives the upper side forming die 51, the left pressing plate 55, and the right pressing plate 56 to descend, and the upper forming die 51 on the side and the lower forming die 52 on the side punch out two side plates from the metal strip 8, and pass through the left pressing plate. The inner slope 551 of the plate 55, the right profile plate 56 cooperates with the outer slope 531 of the left groove edge molding die 53 and the right groove edge molding mold 54, so that the left groove edge molding die 53 and the right groove edge molding die 53 are matched. The mold 54 moves inwards, so that the top edges of the two side plates are bent, so that the metal strip 8 of the present invention forms a straight slideway.

如图1、图2、图3所示,所述侧面压型机构6包括二个压轮61、上传动组件62、下传动齿轮组63,所述二个压轮61分别设置在位于侧面下成型模具52后侧的下安装板2上,各压轮61的侧面上做出有滚压槽,以在二个压轮61之间形成有压型通道,所述下传动齿轮组63包括传动齿轮631、从动齿轮632,所述传动齿轮631安装在其中一压轮61的底端,所述从动齿轮632安装在另一压轮61的底端,并与传动齿轮631相啮合;所述上传动组件62安装在下安装板2的顶面,该上传动组件62的动力输出端与传动齿轮631动力输入端连接;通过二个压轮61对上一工序生产出的滑道侧面进行滚压,使滑道的侧面更加圆滑,达到预想的效果。 As shown in Figures 1, 2 and 3, the side profiling mechanism 6 includes two pressure wheels 61, an upper transmission assembly 62, and a lower transmission gear set 63, and the two pressure wheels 61 are respectively arranged under the sides On the lower mounting plate 2 on the rear side of the molding die 52, rolling grooves are made on the side surfaces of each pressing roller 61 to form a molding channel between the two pressing rollers 61. The lower transmission gear set 63 includes a transmission Gear 631, driven gear 632, described transmission gear 631 is installed on the bottom end of wherein one pressure wheel 61, and described driven gear 632 is installed on the bottom end of another pressure wheel 61, and meshes with transmission gear 631; The above-mentioned upper transmission assembly 62 is installed on the top surface of the lower mounting plate 2, and the power output end of the upper transmission assembly 62 is connected with the power input end of the transmission gear 631; the side of the slideway produced in the previous process is rolled by two pressure wheels 61 Press to make the sides of the slideway smoother and achieve the desired effect.

为了使本发明制造出L形状滑道,如图1、图2、图3所示,所述弯曲机构7包括剪切组件71、导轨块72、上成型滚轮73、下成型滚轮74、成型齿轮75、齿条76,所述剪切组件71包括剪切块711、剪切垫块712,所述剪切垫块712安装在压型通道的后侧,在剪切垫块712上做出有定位槽,在应用过程中该定位槽供金属条8通过;所述剪切块711安装在剪切垫块712上,在剪切块711与剪切垫块712之间还设有复位组件,所述上安装板1上设有剪切顶柱13,所述下成型滚轮74铰装在位于剪切垫块712后侧的下安装板2上,所述成型齿轮75铰装在下成型滚轮74侧旁的下安装板2上,所述上成型滚轮73铰装在成型齿轮75上,所述导轨块72安装在成型齿轮75的后侧旁,所述齿条76插装在导轨块72中,在齿条76与导轨块72之间还连接有复位组件,该齿条76与成型齿轮75相啮合,在上安装板1上相对应地设有按压齿条76的齿轮顶柱14。本发明的弯曲机构7工作原理大致如下:由侧面压型机构6传送来直滑道一端从上成型滚轮73与下成型滚轮74之间穿过,顶柱14推动齿条76带动成型齿轮75传动,上成型滚轮73跟随成型齿轮75转动,并与下成型滚轮74配合使直滑道的中部压成圆弧状,最后在剪切组件71的作用下,在原先切口模块31冲压出开口的地方剪断,从而生产出L状滑道。 In order to make the present invention produce L shape slideway, as shown in Figure 1, Figure 2, Figure 3, described bending mechanism 7 comprises shear assembly 71, guide rail block 72, last forming roller 73, following forming roller 74, forming gear 75. Rack 76. The shearing assembly 71 includes a shearing block 711 and a shearing pad 712. The shearing pad 712 is installed on the rear side of the profiling channel. Positioning slot, the positioning slot for the metal strip 8 to pass through during application; the shearing block 711 is installed on the shearing pad 712, and a reset assembly is also provided between the shearing block 711 and the shearing pad 712, The upper mounting plate 1 is provided with a shearing top column 13, the lower forming roller 74 is hinged on the lower mounting plate 2 positioned at the rear side of the shear pad 712, and the forming gear 75 is hinged on the lower forming roller 74 On the lower mounting plate 2 on the side, the upper forming roller 73 is hinged on the forming gear 75, the guide rail block 72 is installed on the rear side of the forming gear 75, and the rack 76 is inserted in the guide rail block 72 A reset assembly is also connected between the rack 76 and the guide rail block 72, the rack 76 is engaged with the forming gear 75, and the upper mounting plate 1 is correspondingly provided with a gear push post 14 for pressing the rack 76. The working principle of the bending mechanism 7 of the present invention is roughly as follows: one end of the straight slideway transmitted by the side profile forming mechanism 6 passes between the upper forming roller 73 and the lower forming roller 74, and the top column 14 pushes the rack 76 to drive the forming gear 75 to drive , the upper forming roller 73 rotates with the forming gear 75, and cooperates with the lower forming roller 74 to press the middle part of the straight slideway into a circular arc shape, and finally under the action of the shearing assembly 71, the opening is punched out by the original notch module 31 cut, thus producing an L-shaped slideway.

本发明的工作原理大致如下:如图1、图2、图3所示,先往生产装置中输送入用于制作滑道的金属条8,该金属条8穿过定位模块3的穿孔,在此过程中在金属条8还通过切口模具31冲压出两个缺口;在此之后,金属条8被传送到压平机构4,压平机构4将金属条8压平,然后输送到滑槽成型机构5中,该滑槽成型机构5将金属条8冲压成平直的滑道,并传送到侧面压型机构6中,侧面压型机构6对滑道进行再一次加工,使滑道的侧面更加圆滑,最后平直的滑道传送到弯曲机构7中,该弯曲机构7将平直的滑槽弯曲成L状并切断,从而完成整个工序;在此整个生产的过程中,一次成型,不需要多次搬运,使本发明具有对劳动力的依赖小,工人的劳动强敌低、自动化程度高、生产效率高及有利于企业的发展等优点。 The working principle of the present invention is roughly as follows: as shown in Fig. 1, Fig. 2, Fig. 3, the metal strip 8 that is used to make the slideway is transported into the production device earlier, the metal strip 8 passes through the perforation of the positioning module 3, and During this process, the metal strip 8 is also punched out with two gaps through the notch die 31; after that, the metal strip 8 is sent to the flattening mechanism 4, and the flattening mechanism 4 flattens the metal strip 8, and is then sent to the chute for forming In the mechanism 5, the chute forming mechanism 5 punches the metal strip 8 into a straight slideway, and transmits it to the side profiling mechanism 6, and the side profiling mechanism 6 processes the slideway again, so that the side of the slideway It is smoother, and finally the straight chute is sent to the bending mechanism 7, which bends the straight chute into an L shape and cuts off, thereby completing the whole process; It needs to be transported many times, so that the present invention has the advantages of little dependence on labor force, low labor force of workers, high degree of automation, high production efficiency and the development of enterprises.

Claims (1)

1. a kind of gyrator slideway process units, it is characterised in that:Including upper mounting plate(1), lower installation board(2), locating module(3), flatten mechanism(4), chute shaping mechanism(5), side tamping mechanism(6), bending mechanism(7);Wherein
The upper mounting plate(1)Socket tube has been made on bottom surface(11), the lower installation board(2)Top surface on accordingly made socket post(21);
The locating module(3)Installed in lower installation board(2)Side, the locating module(3)In make the perforation passed through for raw material, in locating module(3)On be additionally provided with louvered die(31), the incision module(31)From locating module(3)Top stretch in perforation, in the incision module(3)On reset assembly is installed, in upper mounting plate(1)Bottom surface on be correspondingly provided with pressing louvered die(31)Fore-set(12);
The pressing mechanism(4)Including backing plate(41), casted die mould(42), the backing plate(41)Installed in locating module(3)Rear side lower installation board(2)On, the casted die mould(42)It is correspondingly mounted to backing plate(41)The upper mounting plate of top(1)On;
The chute shaping mechanism(5)Including the upper mould in side(51), the lower mould in side(52), left trough rim casted die mould(53), right trough rim casted die mould(54), left contour plate(55), right contour plate(56), mould under the side(52)It is mounted on backing plate(41)The lower installation board of rear side(2)On, mould on the side(51)Installed in the lower mould in side(52)The upper mounting plate of top(1)On, the mould on side(51)Bottom surface on made side shaping mould cavity, the left trough rim casted die mould(53), right trough rim casted die mould(54)It is separately mounted to the lower mould in side(52)Both sides, the left trough rim casted die mould(53), right trough rim casted die mould(54)Between be additionally provided with spring, in left trough rim casted die mould(53), right trough rim casted die mould(54)Lateral surface on made outer inclined-plane respectively(531), the left contour plate(55), right contour plate(56)It is corresponding to be mounted on left trough rim casted die mould(53), right trough rim casted die mould(54)The upper mounting plate of top(1)On, in left contour plate(55), right contour plate(56)Inner side also made respectively and outer inclined-plane(531)The outer inclined-plane of mating reaction(551);
The side tamping mechanism(6)Including two pinch rollers(61), upper transmission component(62), lower transmissioning gear group(63), two pinch rollers(61)It is separately positioned on positioned at the lower mould in side(52)The lower installation board of rear side(2)On, each pinch roller(61)Side on made rolling groove, with two pinch rollers(61)Between be formed with die mould passage, the lower transmissioning gear group(63)Including travelling gear(631), driven gear(632), the travelling gear(631)A pinch roller installed therein(61)Bottom, the driven gear(632)Installed in another pinch roller(61)Bottom, and and travelling gear(631)It is meshed;The upper transmission component(62)Installed in lower installation board(2)Top surface, transmission component on this(62)Clutch end and travelling gear(631)Power intake is connected;
The bending mechanism(7)Including shearing component(71), way block(72), upper shaping roller(73), lower shaping roller(74), forming gear(75), rack(76), the shearing component(71)Including cutout(711), shearing cushion block(712), the shearing cushion block(712)Installed in the rear side of die mould passage, in shearing cushion block(712)On made locating slot, the cutout(711)Installed in shearing cushion block(712)On, in cutout(711)With shearing cushion block(712)Between be additionally provided with reset assembly, the upper mounting plate(1)Provided with shearing fore-set(13), the lower shaping roller(74)Hinge, which is mounted in, is located at shear pad block(712)The lower installation board of rear side(2)On, the forming gear(75)Hinge is mounted in lower shaping roller(74)Lower installation board by side(2)On, the upper shaping roller(73)Hinge is mounted in forming gear(75)On, the way block(72)Installed in forming gear(75)Rear side by, the rack(76)It is inserted into way block(72)In, in rack(76)With way block(72)Between be also associated with reset assembly, the rack(76)With forming gear(75)It is meshed, in upper mounting plate(1)On accordingly provided with pressing rack(76)Gear fore-set(14).
CN201610081598.0A 2016-02-05 2016-02-05 A kind of gyrator slideway process units Active CN107042260B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6530255B1 (en) * 1999-08-23 2003-03-11 Honda Giken Kogyo Kabushiki Kaisha Forming press apparatus
KR20060005962A (en) * 2004-08-19 2006-01-18 에스아이티 주식회사 Progressive mold device
CN204220759U (en) * 2014-09-24 2015-03-25 上海德真工贸有限公司 90 ° of bending type inserted sheet production progressive dies
CN204365765U (en) * 2014-12-06 2015-06-03 宁波敏实汽车零部件技术研发有限公司 The disposable bending and molding device of window track
CN204396677U (en) * 2014-12-30 2015-06-17 无锡爱博金属制品有限公司 A kind of processing mold of guide-track groove
CN205436777U (en) * 2016-02-05 2016-08-10 广东合和建筑五金制品有限公司 Corner utensils slide apparatus for producing

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6530255B1 (en) * 1999-08-23 2003-03-11 Honda Giken Kogyo Kabushiki Kaisha Forming press apparatus
KR20060005962A (en) * 2004-08-19 2006-01-18 에스아이티 주식회사 Progressive mold device
CN204220759U (en) * 2014-09-24 2015-03-25 上海德真工贸有限公司 90 ° of bending type inserted sheet production progressive dies
CN204365765U (en) * 2014-12-06 2015-06-03 宁波敏实汽车零部件技术研发有限公司 The disposable bending and molding device of window track
CN204396677U (en) * 2014-12-30 2015-06-17 无锡爱博金属制品有限公司 A kind of processing mold of guide-track groove
CN205436777U (en) * 2016-02-05 2016-08-10 广东合和建筑五金制品有限公司 Corner utensils slide apparatus for producing

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