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CN107061922B - A kind of automation on-line production pipe plugging by-pass collar - Google Patents

A kind of automation on-line production pipe plugging by-pass collar Download PDF

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Publication number
CN107061922B
CN107061922B CN201710257057.3A CN201710257057A CN107061922B CN 107061922 B CN107061922 B CN 107061922B CN 201710257057 A CN201710257057 A CN 201710257057A CN 107061922 B CN107061922 B CN 107061922B
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China
Prior art keywords
cylinder body
master cylinder
motor
clamping plate
main cylinder
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CN201710257057.3A
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Chinese (zh)
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CN107061922A (en
Inventor
陈涛
孙培星
纪合超
叶梦力
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/10Means for stopping flow in pipes or hoses
    • F16L55/12Means for stopping flow in pipes or hoses by introducing into the pipe a member expandable in situ
    • F16L55/124Means for stopping flow in pipes or hoses by introducing into the pipe a member expandable in situ introduced radially into the pipe or hose
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L41/00Branching pipes; Joining pipes to walls
    • F16L41/04Tapping pipe walls, i.e. making connections through the walls of pipes while they are carrying fluids; Fittings therefor
    • F16L41/06Tapping pipe walls, i.e. making connections through the walls of pipes while they are carrying fluids; Fittings therefor making use of attaching means embracing the pipe

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

本发明公开了一种自动化不停输管道封堵旁通装置,主要包括主缸体、分流夹板阀、封口夹板机构、废料清除机构、切割装置和筒式封堵机构,主缸体为筒型,主缸体的下端通过四通管件固定在待开孔的输送管道上;自主缸体的下部依次向上设置有封口夹板机构、分流管道和废料出口,分流管道的入口处安装有分流夹板阀;所述废料清除机构固定在废料出口处的主缸体上;所述切割装置安设于主缸体的上端,切割装置的驱动端可伸入主缸体的内底部;所述筒式封堵机构安设于主缸体的上端,筒式封堵机构的下端伸入主缸体的内底部。本发明的有益效果为:本装置集旁通分流和封堵于一体,减少了输送管道的开孔数量,降低了对输送管道的破坏,提高了修复质量。

The invention discloses an automatic non-stop pipeline plugging and bypass device, which mainly includes a main cylinder body, a shunt splint valve, a sealing splint mechanism, a waste material removal mechanism, a cutting device and a cylindrical blocking mechanism. The main cylinder body is cylindrical. , the lower end of the main cylinder body is fixed on the delivery pipeline to be opened through a four-way pipe fitting; the lower part of the main cylinder body is sequentially provided with a sealing splint mechanism, a shunt pipe and a waste outlet, and a shunt splint valve is installed at the entrance of the shunt pipe; The waste removal mechanism is fixed on the main cylinder at the waste outlet; the cutting device is installed on the upper end of the main cylinder, and the driving end of the cutting device can extend into the inner bottom of the main cylinder; the cylindrical plugging The mechanism is arranged on the upper end of the main cylinder body, and the lower end of the cylindrical sealing mechanism extends into the inner bottom of the main cylinder body. The beneficial effects of the invention are: the device integrates bypass diversion and blocking, reduces the number of openings in the conveying pipeline, reduces the damage to the conveying pipeline, and improves the repair quality.

Description

一种自动化不停输管道封堵旁通装置An automatic non-stop pipeline plugging bypass device

技术领域technical field

本发明涉及管道施工技术领域,具体涉及一种自动化不停输管道封堵旁通装置。The invention relates to the technical field of pipeline construction, in particular to an automatic non-stop pipeline plugging and bypass device.

背景技术Background technique

近年来,随着我国经济的发展和能源需求的增加,城市管道输送网、油田管道输送网也在不断扩大,安全可靠的管道系统是油气资源开采输送和满足市民生活需求的重要保障。然而,随着管道服役时间的增加,管道的腐蚀泄漏事故屡见不鲜,同时由于管线改造、人为破坏和自然灾害等原因,需对输送管道进行定时维修、更新、改造以及突发性事故时管道抢修。管道施工期间停止输送介质会给人民的生活和工厂设备的正常运转带来不利的影响,同时还易导致环境的污染和传输介质的浪费,因此,如何在不止管道的运输情况下实现管道的维修,是目前管道施工技术领域的关键问题。据调查,目前才由人工操作实现管道封堵旁通,管道开孔较多,效率低,对原有管道破坏也较大。因此,研制出一种高效、高质量的不停止管道运输即可实现管道封堵的修复设备就显得尤为重要。In recent years, with the development of my country's economy and the increase of energy demand, the urban pipeline transmission network and oil field pipeline transmission network are also expanding. A safe and reliable pipeline system is an important guarantee for the exploitation and transportation of oil and gas resources and to meet the needs of citizens. However, with the increase of pipeline service time, pipeline corrosion and leakage accidents are not uncommon. At the same time, due to pipeline transformation, man-made destruction and natural disasters, it is necessary to carry out regular maintenance, renewal, transformation and emergency repair of pipelines in case of sudden accidents. Stopping the transmission of medium during pipeline construction will have adverse effects on people's lives and the normal operation of factory equipment, and it will also easily lead to environmental pollution and waste of transmission medium. Therefore, how to realize pipeline maintenance in the case of more than pipeline transportation , is the key issue in the field of pipeline construction technology at present. According to investigations, at present, pipeline blockage and bypass are realized by manual operation. There are many openings in the pipeline, the efficiency is low, and the damage to the original pipeline is also relatively large. Therefore, it is particularly important to develop a high-efficiency, high-quality repair device that can realize pipeline plugging without stopping pipeline transportation.

发明内容Contents of the invention

本发明的目的在于,针对现有技术的不足,提供一种高效、易操作的自动化不停输管道封堵旁通装置。The object of the present invention is to provide an efficient and easy-to-operate automatic non-stop pipeline plugging and bypass device for the deficiencies of the prior art.

本发明采用的技术方案是:一种自动化不停输管道封堵旁通装置,主要包括主缸体、分流夹板阀、封口夹板机构、废料清除机构、切割装置和筒式封堵机构,主缸体为筒型,主缸体的下端通过四通管件固定在待开孔的输送管道上;自主缸体的下部依次向上设置有封口夹板机构、分流管道和废料出口,分流管道的入口处安装有分流夹板阀;所述废料清除机构固定在废料出口处的主缸体上;所述切割装置安设于主缸体的上端,切割装置的驱动端可伸入主缸体的内底部;所述筒式封堵机构安设于主缸体的上端,筒式封堵机构的下端伸入主缸体的内底部。The technical solution adopted in the present invention is: an automatic non-stop pipeline plugging and bypass device, which mainly includes a main cylinder body, a diverter splint valve, a sealing splint mechanism, a waste removal mechanism, a cutting device, and a cylindrical plugging mechanism. The body is cylindrical, and the lower end of the main cylinder is fixed on the conveying pipeline to be drilled through a four-way pipe fitting; the lower part of the main cylinder is sequentially provided with a sealing splint mechanism, a diversion pipeline and a waste outlet, and a valve is installed at the entrance of the diversion pipeline. Split splint valve; the waste removal mechanism is fixed on the main cylinder at the waste outlet; the cutting device is installed on the upper end of the main cylinder, and the driving end of the cutting device can extend into the inner bottom of the main cylinder; The cylindrical sealing mechanism is arranged on the upper end of the main cylinder body, and the lower end of the cylindrical sealing mechanism extends into the inner bottom of the main cylinder body.

按上述方案,所述切割装置包括刀具、刀柄、进给机构和旋转机构,所述刀具固定安装在刀柄的下端,刀柄的下端可伸入主缸体的内部;刀柄分别与进给机构和旋转机构相连,进给机构带动刀柄沿主缸体的轴线方向运动,旋转机构带动刀柄相对主缸体转动。According to the above scheme, the cutting device includes a knife, a knife handle, a feed mechanism and a rotating mechanism, the knife is fixedly installed on the lower end of the knife handle, and the lower end of the knife handle can extend into the inside of the main cylinder; The feeding mechanism is connected with the rotating mechanism, the feeding mechanism drives the knife handle to move along the axis direction of the main cylinder body, and the rotating mechanism drives the knife handle to rotate relative to the main cylinder body.

按上述方案,所述旋转机构包括旋转套筒、旋转驱动电机、旋转主动齿轮和旋转从动齿轮,所述旋转套筒的下端通过连接件与主缸体的上端相连,旋转套筒可相对主缸体转动;所述旋转驱动电机的电机轴穿过旋转主动齿轮的中心,与旋转主动齿轮连接固定;旋转主动齿轮与旋转从动齿轮啮合,旋转从动齿轮与旋转套筒的上端固连,旋转套筒的内壁沿高度方向开设有键槽,键槽与固定在刀柄上的键相适配;旋转机构通过旋转套筒带动刀柄旋转。According to the above solution, the rotating mechanism includes a rotating sleeve, a rotating drive motor, a rotating driving gear and a rotating driven gear, the lower end of the rotating sleeve is connected with the upper end of the main cylinder through a connecting piece, and the rotating sleeve can The cylinder body rotates; the motor shaft of the rotary driving motor passes through the center of the rotating driving gear, and is connected and fixed with the rotating driving gear; the rotating driving gear meshes with the rotating driven gear, and the rotating driven gear is fixedly connected with the upper end of the rotating sleeve, The inner wall of the rotating sleeve is provided with a keyway along the height direction, and the keyway matches the key fixed on the knife handle; the rotating mechanism drives the knife handle to rotate through the rotating sleeve.

按上述方案,所述进给机构包括进给驱动电机、进给主动齿轮、进给从动齿轮,所述进给驱动电机的电机轴与进给主动齿轮连接固定,进给电机的电机轴固定于进给主动齿轮的中心,进给主动齿轮与进给从动齿轮啮合,进给从动齿轮的中心穿过进给螺杆;所述刀柄内设有与进给螺杆配合的螺纹孔,螺杆伸入旋转套筒,与刀柄相连。According to the above scheme, the feed mechanism includes a feed drive motor, a feed drive gear, and a feed driven gear. The motor shaft of the feed drive motor is connected and fixed with the feed drive gear, and the motor shaft of the feed motor is fixed. At the center of the feed driving gear, the feed driving gear meshes with the feed driven gear, and the center of the feed driven gear passes through the feed screw; the handle is provided with a threaded hole matched with the feed screw, and the screw It extends into the rotating sleeve and connects with the handle of the knife.

按上述方案,所述筒式封堵机构包括封堵驱动电机、封堵螺杆、封堵套筒以及固定于封堵套筒下端的封堵头,所述封堵驱动电机的电机轴与封堵螺杆的上端固连,封堵螺杆的下部与设于封堵套筒内的螺纹孔相适配,封堵套筒可伸入设于进给螺杆的通孔内。According to the above scheme, the cylindrical sealing mechanism includes a sealing drive motor, a sealing screw, a sealing sleeve and a sealing head fixed at the lower end of the sealing sleeve, the motor shaft of the sealing driving motor is connected to the sealing The upper end of the screw rod is fixedly connected, and the lower part of the plugging screw rod is adapted to the threaded hole arranged in the plugging sleeve, and the plugging sleeve can extend into the through hole arranged in the feed screw rod.

按上述方案,所述封口夹板机构包括壳体、伺服电机,以及置于壳体内部的封口夹板;所述主缸体垂直穿过壳体,封口夹板垂直于主缸体的轴线方向;所述伺服电机的电机轴通过螺杆与设于封口夹板内的螺纹孔适配,伺服电机的电机轴转动时通过螺纹传动带动封口夹板向主缸体的方向水平移动,封堵主缸体。According to the above scheme, the sealing splint mechanism includes a housing, a servo motor, and a sealing splint placed inside the housing; the main cylinder body passes through the housing vertically, and the sealing splint is perpendicular to the axial direction of the main cylinder body; The motor shaft of the servo motor is adapted to the threaded hole provided in the sealing splint through the screw rod, and when the motor shaft of the servo motor rotates, the sealing splint is driven to move horizontally toward the main cylinder by thread transmission to block the main cylinder.

按上述方案,所述废料清除机构包括外壳、伺服电机组,以及均内置于外壳的第一夹板和第二夹板,所述主缸体垂直穿过外壳,第一夹板和第二夹板均垂直于主缸体的轴线方向,第二夹板位于第一夹板的上部;所述伺服电机组包括两组电机,一组电机的电机轴通过螺杆与设于第一夹板内的螺纹孔适配,电机的电机轴转动时通过螺纹传动可带动第一夹板水平移动,封堵主缸体;另一组电机的电机轴通过螺杆与设于第二夹板内部的螺纹孔适配,该电机的电机轴转动时通过螺纹传动带动第二夹板水平移动,将主缸体内的开孔废料经废料出口推出主缸体。According to the above solution, the waste removal mechanism includes a casing, a servo motor unit, and a first splint and a second splint built into the casing, the main cylinder body passes through the casing vertically, and the first splint and the second splint are perpendicular to the In the axial direction of the main cylinder, the second splint is located on the upper part of the first splint; the servo motor unit includes two sets of motors, the motor shaft of one set of motors is adapted to the threaded hole in the first splint through a screw, and the When the motor shaft rotates, the screw drive can drive the first splint to move horizontally to block the main cylinder body; the motor shaft of the other group of motors is adapted to the threaded hole inside the second splint through the screw rod, and when the motor shaft of the motor rotates, The second splint is driven to move horizontally through the screw drive, and the holed waste in the main cylinder is pushed out of the main cylinder through the waste outlet.

按上述方案,所述连接件包括筒本体、隔环和转子,所述隔环位于筒本体内部,隔环的一侧沿周向间隔安装有转子,所述旋转套筒的下端与转子端的筒本体相连,旋转套筒可相对筒本体转动;所述主缸体1的上端与筒本体的另一端相连。According to the above solution, the connecting piece includes a cylinder body, a spacer ring and a rotor. The spacer ring is located inside the cylinder body, and rotors are installed at intervals along the circumferential direction on one side of the spacer ring. The main body is connected, and the rotating sleeve can rotate relative to the cylinder body; the upper end of the main cylinder 1 is connected with the other end of the cylinder body.

按上述方案,在刀柄的下端安装有电磁铁。According to the scheme, an electromagnet is installed at the lower end of the handle of a knife.

本发明的有益效果为:The beneficial effects of the present invention are:

1传统设备中的旁通分流装置和封堵装置是分离的,工作时需要开分流孔和封堵孔,而本装置集旁通分流和封堵于一体,减少了输送管道的开孔数量,降低了对输送管道的破坏,提高了修复质量。1. The bypass diversion device and the plugging device in the traditional equipment are separated, and the diversion hole and the plugging hole need to be opened during operation. However, this device integrates the bypass diversion and plugging, which reduces the number of openings in the delivery pipeline. The damage to the transmission pipeline is reduced, and the repair quality is improved.

2本装置中各电机均分别可通过程序控制,实现自动化修复,缩短了修复时间,也提高了工作效率,为输送管道的正常运行争取了时间;同时,无需人工过多干涉,保证了操作精度,将对原有输送管道的破坏降至最低,也节约了人力;2. Each motor in this device can be controlled by a program to realize automatic repair, which shortens the repair time and improves work efficiency, which buys time for the normal operation of the conveying pipeline; at the same time, it does not require too much manual intervention to ensure the operation accuracy , which minimizes the damage to the original pipeline and saves manpower;

3本装置的适用范围广,适用于多类高压工艺管道的改造和维修作业:筒式带压封堵可以实现较高压力的封堵,理论上的封堵压力可以达到6.4MPa,且对输送管道的输送介质无特殊要求;3 This device has a wide range of applications, and is suitable for the transformation and maintenance of various types of high-pressure process pipelines: the cylinder-type hot-pressed plugging can achieve higher pressure plugging, and the theoretical plugging pressure can reach 6.4MPa, and it is not harmful to the transportation There is no special requirement for the conveying medium of the pipeline;

4本装置的安全性好,利用不停输封堵技术,有效地解决了管道安全改造影响下游用户正常生活的问题。4. The safety of the device is good, and the non-stop transmission and blocking technology is used to effectively solve the problem that the safety transformation of the pipeline affects the normal life of downstream users.

附图说明Description of drawings

图1为本发明一个具体实施例的结构示意图。Fig. 1 is a structural schematic diagram of a specific embodiment of the present invention.

图2为本实施例中主缸体的主视图。Fig. 2 is a front view of the master cylinder in this embodiment.

图3为本实施例中主缸体的右视图。Fig. 3 is a right view of the master cylinder in this embodiment.

图4为本实施例中进给机构的半剖示意图。Fig. 4 is a half-sectional schematic diagram of the feeding mechanism in this embodiment.

图5为本实施例中刀具及其刀柄的半剖示意图。Fig. 5 is a half-sectional schematic diagram of the tool and its handle in this embodiment.

图6为本实施例中旋转机构的半剖示意图。FIG. 6 is a half-sectional schematic diagram of the rotating mechanism in this embodiment.

图7为本实施例中筒式封堵机构的结构示意图。Fig. 7 is a schematic structural diagram of the cartridge-type sealing mechanism in this embodiment.

图8为本实施例中进给机构、旋转机构及筒式封堵机构的装配示意图。Fig. 8 is a schematic diagram of the assembly of the feeding mechanism, the rotating mechanism and the cylinder-type sealing mechanism in this embodiment.

图9为本实施例中封口夹板机构的机构示意图。Fig. 9 is a schematic diagram of the sealing splint mechanism in this embodiment.

图10为本实施例中废料清除机构的结构示意图。Fig. 10 is a schematic structural diagram of the waste removal mechanism in this embodiment.

图11为本实施例中连接件的结构示意图。Fig. 11 is a schematic structural diagram of the connector in this embodiment.

图12为本实施例的工作状态(一)。Fig. 12 is the working state (1) of this embodiment.

图13为本实施例的工作状态(二)。Fig. 13 is the working state (2) of this embodiment.

图14为本实施例的工作状态(三)。Fig. 14 is the working state (3) of this embodiment.

图15为图14的A-A剖视图。Fig. 15 is a cross-sectional view along line A-A of Fig. 14 .

其中:1、主缸体;2、分流夹板阀;3、连接件;3.1、筒本体;3.2、隔环;3.3、转子;4、封口夹板机构;4.1、伺服电机;4.2、封口夹板;4.3、壳体;4.4、推板;5、废料清除机构;5.1、第一夹板;5.2、第二夹板;5.3、伺服电机组;5.4、外壳;6、旋转机构;6.1、旋转套筒;6.2、旋转驱动电机;6.3、旋转主动齿轮;6.4旋转从动齿轮;6.5、键槽;7、进给机构;7.1、进给驱动电机;7.2、进给主动齿轮;7.3、进给从动齿轮;7.4、进给螺杆;8、筒式封堵机构;8.1、封堵驱动电机;8.2、封堵螺杆;8.3、封堵套筒;8.4、封堵头;9、四通管件;10、输送管道;11、分流管道;12、刀具;13、刀柄;14、电磁铁;15、废料出口。Among them: 1. Main cylinder body; 2. Distributor splint valve; 3. Connecting piece; 3.1. Cylinder body; 3.2. Spacer ring; 3.3. Rotor; 4. Sealing splint mechanism; 4.1. Servo motor; 4.2. Sealing splint; 4.3 , shell; 4.4, push plate; 5, waste removal mechanism; 5.1, first splint; 5.2, second splint; 5.3, servo motor unit; 5.4, shell; 6, rotating mechanism; 6.1, rotating sleeve; Rotation drive motor; 6.3, rotation drive gear; 6.4 rotation driven gear; 6.5, keyway; 7, feed mechanism; 7.1, feed drive motor; 7.2, feed drive gear; 7.3, feed driven gear; 7.4, Feed screw; 8. Cylindrical plugging mechanism; 8.1. Plugging drive motor; 8.2. Plugging screw; 8.3. Plugging sleeve; 8.4. Plugging head; 1. Distributing pipeline; 12. Knife; 13. Knife handle; 14. Electromagnet; 15. Waste export.

具体实施方式Detailed ways

为了更好地理解本发明,下面结合后附图和具体实施例对本发明作进一步地描述。In order to better understand the present invention, the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

如图1所示的一种自动化不停输管道封堵旁通装置,主要包括主缸体1、分流夹板阀2、封口夹板机构4、废料清除机构5、切割装置和筒式封堵机构8,主缸体1为筒型,主缸体1的下端通过四通管件9固定在待开孔的输送管道10上;如图2和图3所示,自主缸体1的下端依次向上设置有封口夹板机构4、分流管道11和废料出口15,分流管道11的入口处安装有分流夹板阀2(分流夹板阀2的一端与主缸体1相连,另一端与分流管道11相连;分流夹板阀2由电机驱动);所述废料清除机构5固定在废料出口15处的主缸体1上;所述切割装置安设于主缸体1的上端,切割装置的驱动端可伸入主缸体1的内底部;所述筒式封堵机构8安设于主缸体1的上端,筒式封堵机构8的下端可伸入主缸体1的内底部。As shown in Figure 1, an automatic non-stop pipeline plugging and bypass device mainly includes a main cylinder body 1, a diverter splint valve 2, a sealing splint mechanism 4, a waste removal mechanism 5, a cutting device and a cylindrical plugging mechanism 8 , the main cylinder body 1 is cylindrical, and the lower end of the main cylinder body 1 is fixed on the delivery pipeline 10 to be opened through the four-way pipe fitting 9; Sealing splint mechanism 4, shunt pipeline 11 and waste material outlet 15, and the entrance of shunt pipeline 11 is equipped with shunt splint valve 2 (one end of shunt splint valve 2 links to each other with main cylinder body 1, and the other end links to each other with shunt pipeline 11; 2 driven by a motor); the waste removal mechanism 5 is fixed on the main cylinder 1 at the waste outlet 15; the cutting device is arranged on the upper end of the main cylinder 1, and the driving end of the cutting device can extend into the main cylinder 1; the cylindrical sealing mechanism 8 is installed on the upper end of the main cylinder body 1, and the lower end of the cylindrical sealing mechanism 8 can extend into the inner bottom of the main cylinder body 1.

优选地,所述切割装置包括刀具12、刀柄13、进给机构7和旋转机构6,如图5所示,所述刀具12固定安装在刀柄13的下端,刀柄13的下端可伸入主缸体1的内部;刀柄13分别与进给机构7和旋转机构6相连,进给机构7带动刀柄13沿主缸体1的轴线方向运动,实现刀柄13的进给运动;旋转机构6带动刀柄13相对主缸体1转动,实现刀柄13的旋转运动。Preferably, the cutting device includes a cutter 12, a handle 13, a feed mechanism 7 and a rotating mechanism 6, as shown in Figure 5, the cutter 12 is fixedly mounted on the lower end of the handle 13, and the lower end of the handle 13 can into the inside of the master cylinder 1; the handle 13 is connected to the feed mechanism 7 and the rotation mechanism 6 respectively, and the feed mechanism 7 drives the handle 13 to move along the axis of the master cylinder 1 to realize the feed movement of the handle 13; The rotating mechanism 6 drives the knife handle 13 to rotate relative to the main cylinder body 1 to realize the rotational movement of the knife handle 13 .

本实施例中,如图6所示,旋转机构6包括旋转套筒6.1、旋转驱动电机6.2、旋转主动齿轮6.3和旋转从动齿轮6.4,所述旋转套筒6.1的下端通过连接件3与主缸体1的上端相连,旋转套筒6.1可相对主缸体1转动;所述旋转驱动电机6.2的电机轴穿过旋转主动齿轮6.3的中心,与旋转主动齿轮6.3连接固定;旋转主动齿轮6.3与旋转从动齿轮6.4啮合,旋转从动齿轮6.4与旋转套筒6.1的上端固连,旋转套筒6.1的内壁沿高度方向开设有键槽6.5,键槽6.5与固定在刀柄13上的键相适配;旋转机构6通过旋转套筒6.1带动刀柄13旋转。优选地,在刀柄13的下端安装有电磁铁14。In this embodiment, as shown in Figure 6, the rotating mechanism 6 includes a rotating sleeve 6.1, a rotating drive motor 6.2, a rotating driving gear 6.3 and a rotating driven gear 6.4, and the lower end of the rotating sleeve 6.1 is connected to the main shaft through a connecting piece 3. The upper end of the cylinder block 1 is connected, and the rotating sleeve 6.1 can rotate relative to the main cylinder block 1; the motor shaft of the rotating driving motor 6.2 passes through the center of the rotating driving gear 6.3, and is connected and fixed with the rotating driving gear 6.3; the rotating driving gear 6.3 is connected with The rotating driven gear 6.4 meshes, and the rotating driven gear 6.4 is fixedly connected to the upper end of the rotating sleeve 6.1. The inner wall of the rotating sleeve 6.1 is provided with a keyway 6.5 along the height direction, and the keyway 6.5 is matched with the key fixed on the handle 13 ; The rotating mechanism 6 drives the handle 13 to rotate through the rotating sleeve 6.1. Preferably, an electromagnet 14 is installed at the lower end of the handle 13 .

本实施例中,如图4所示,进给机构7包括进给驱动电机7.1、进给主动齿轮7.2、进给从动齿轮7.3,所述进给驱动电机7.1的电机轴与进给主动齿轮7.2连接固定,进给电机7.1的电机轴固定于进给主动齿轮7.2的中心,进给主动齿轮7.2与进给从动齿轮7.3啮合,进给从动齿轮7.3的中心穿过进给螺杆7.4,进给螺杆7.4内开有上下贯通的通孔;所述刀柄13内设有与进给螺杆7.4配合的螺纹孔,螺杆7.4伸入旋转套筒6.1,与刀柄13相连。In this embodiment, as shown in Figure 4, the feed mechanism 7 includes a feed drive motor 7.1, a feed drive gear 7.2, and a feed driven gear 7.3, and the motor shaft of the feed drive motor 7.1 and the feed drive gear 7.2 The connection is fixed, the motor shaft of the feed motor 7.1 is fixed at the center of the feed drive gear 7.2, the feed drive gear 7.2 meshes with the feed driven gear 7.3, and the center of the feed driven gear 7.3 passes through the feed screw 7.4, The feed screw 7.4 has a through hole through up and down; the knife handle 13 is provided with a threaded hole matched with the feed screw 7.4, and the screw rod 7.4 extends into the rotating sleeve 6.1 and is connected with the knife handle 13.

优选地,如图7和图8所示,所述筒式封堵机构8包括封堵驱动电机8.1、封堵螺杆8.2、封堵套筒8.3以及固定于封堵套筒8.3下端的封堵头8.4,所述封堵驱动电机8.1的电机轴与封堵螺杆8.2的上端固连,封堵螺杆8.2的下部与设于封堵套筒8.2内的螺纹孔相适配,封堵套筒8.2可伸入进给螺杆7.4的通孔内。本实施例中的封堵头8.4为筒式封堵头,为现有结构。Preferably, as shown in Figures 7 and 8, the cartridge-type sealing mechanism 8 includes a sealing drive motor 8.1, a sealing screw 8.2, a sealing sleeve 8.3 and a sealing head fixed at the lower end of the sealing sleeve 8.3 8.4, the motor shaft of the plugging drive motor 8.1 is fixedly connected to the upper end of the plugging screw 8.2, the lower part of the plugging screw 8.2 is adapted to the threaded hole in the plugging sleeve 8.2, and the plugging sleeve 8.2 can extend into In the through hole of the feed screw 7.4. The plugging head 8.4 in this embodiment is a cylindrical plugging head, which is an existing structure.

优选地,如图9所示,所述封口夹板机构4包括壳体4.3、伺服电机4.1,以及置于壳体4.3内部的推板4.4,推板的4.4的内端开设有卡槽,卡槽内设有封口夹板4.2,封口夹板4.2与主缸体1的截面相适配;所述主缸体1垂直穿过壳体4.3,封口夹板4.2垂直于主缸体1的轴线方向;所述伺服电机4.1的电机轴通过螺杆与设于推板4.4外端的螺纹孔适配,伺服电机4.1的电机轴转动时通过螺纹传动带动推板4.4向主缸体1的方向水平移动,推板4.4上的封口夹板4.2被推入四通管件,实现四通的封堵。本实施例中,封口夹板4.2由橡胶材料制成。Preferably, as shown in Figure 9, the sealing splint mechanism 4 includes a housing 4.3, a servo motor 4.1, and a push plate 4.4 placed inside the housing 4.3, the inner end of the push plate 4.4 is provided with a card slot, and the card slot There is a sealing splint 4.2 inside, and the sealing splint 4.2 is adapted to the cross section of the main cylinder body 1; the main cylinder body 1 passes through the housing 4.3 vertically, and the sealing splint 4.2 is perpendicular to the axis direction of the main cylinder body 1; the servo The motor shaft of the motor 4.1 is adapted to the threaded hole located at the outer end of the push plate 4.4 through the screw rod. When the motor shaft of the servo motor 4.1 rotates, the push plate 4.4 is driven to move horizontally in the direction of the main cylinder body 1 through thread transmission. The sealing splint 4.2 is pushed into the four-way pipe fitting to realize the sealing of the four-way. In this embodiment, the sealing splint 4.2 is made of rubber material.

优选地,如图10所示,所述废料清除机构5包括外壳5.4、伺服电机组5.3,以及均内置于外壳5.4的第一夹板5.1和第二夹板5.2,所述主缸体1垂直穿过外壳5.4,第一夹板5.1和第二夹板5.2均垂直于主缸体1的轴线方向,第二夹板5.2位于第一夹板5.1的上部;所述伺服电机组包括两组电机,一组电机的电机轴通过螺杆与设于第一夹板5.1内的螺纹孔适配,电机的电机轴转动时通过螺纹传动可带动第一夹板5.1水平移动,封堵主缸体1;另一组电机的电机轴通过螺杆与设于第二夹板5.2内部的螺纹孔适配,该电机的电机轴转动时通过螺纹传动带动第二夹板5.2水平移动,将主缸体1内的开孔废料经废料出口15推出主缸体1。Preferably, as shown in FIG. 10, the waste removal mechanism 5 includes a housing 5.4, a servo motor unit 5.3, and a first clamping plate 5.1 and a second clamping plate 5.2 built in the housing 5.4, and the main cylinder 1 passes through vertically. The shell 5.4, the first splint 5.1 and the second splint 5.2 are all perpendicular to the axial direction of the main cylinder body 1, and the second splint 5.2 is located on the upper part of the first splint 5.1; the servo motor group includes two sets of motors, one set of motors The shaft is adapted to the threaded hole provided in the first splint 5.1 through the screw rod, and the motor shaft of the motor can drive the first splint 5.1 to move horizontally through thread transmission when the motor shaft rotates, blocking the main cylinder body 1; the motor shaft of the other group of motors passes through The screw rod is adapted to the threaded hole arranged inside the second splint 5.2. When the motor shaft of the motor rotates, the second splint 5.2 is driven to move horizontally through the thread transmission, and the holed waste in the main cylinder body 1 is pushed out of the master cylinder through the waste outlet 15. Body 1.

本实施例中,主缸体1主要用于管道开孔、封堵及其旁通分流等工序的无泄漏密封作业;分流夹板阀2用于分流管道11的打开与关闭,实现旁通分流;连接件3用于旋转套筒6.1与主缸体1的连接和定位;封口夹板机构4用于管道修复之后推出封口夹板4.2,在封堵套筒8.3的辅助推送下,实现四通管件9的密封;废料清除机构5的第一夹板5.1用于主缸体1的封堵,第二夹板5.2用于将开孔废料推出废料出口15;旋转机构6用于刀具12的旋转运动,进给机构7用于刀具12的进给运动,旋转机构6与进给机构7配合实现刀具开孔;筒式封堵机构8用于封堵头8.4的推进和输送管道10的封堵,以及封口夹板4.2的推进。In this embodiment, the main cylinder body 1 is mainly used for leak-free sealing operations in the processes of pipeline opening, plugging and bypass diversion; the diverter splint valve 2 is used for opening and closing the diverter pipeline 11 to realize bypass diversion; The connecting piece 3 is used for the connection and positioning of the rotating sleeve 6.1 and the main cylinder body 1; the sealing splint mechanism 4 is used to push out the sealing splint 4.2 after the pipeline is repaired, and under the auxiliary push of the sealing sleeve 8.3, the four-way pipe fitting 9 is realized. Sealing; the first clamping plate 5.1 of the waste removal mechanism 5 is used for blocking the main cylinder body 1, and the second clamping plate 5.2 is used for pushing the perforated waste out of the waste outlet 15; the rotating mechanism 6 is used for the rotary motion of the cutter 12, and the feeding mechanism 7 is used for the feed movement of the cutter 12, and the rotating mechanism 6 cooperates with the feed mechanism 7 to realize the opening of the cutter; the cylindrical sealing mechanism 8 is used for the advancement of the sealing head 8.4 and the sealing of the delivery pipeline 10, and the sealing splint 4.2 advance.

优选地,如图11所示,所述连接件3包括筒本体3.1、隔环3.2和转子3.3,所述隔环3.2位于筒本体3.1内部,隔环3.2的一侧沿周向间隔安装有转子3.3,所述旋转套筒6.1的下端与转子端的筒本体3.1相连,旋转套筒6.1可相对筒本体3.1转动;所述主缸体1的上端与筒本体3.1的另一端相连。Preferably, as shown in Fig. 11, the connector 3 includes a cylinder body 3.1, a spacer ring 3.2 and a rotor 3.3, the spacer ring 3.2 is located inside the cylinder body 3.1, and the rotor is installed at intervals along the circumferential direction on one side of the spacer ring 3.2 3.3. The lower end of the rotating sleeve 6.1 is connected to the cylinder body 3.1 at the rotor end, and the rotating sleeve 6.1 can rotate relative to the cylinder body 3.1; the upper end of the main cylinder 1 is connected to the other end of the cylinder body 3.1.

以下为本发明的具体安装及工作过程,如图12~图15所示:The following is the specific installation and working process of the present invention, as shown in Figures 12 to 15:

1、将各组件如切割装置、筒式封堵机构8等安装在主缸体1上,再通过四通管件9将主缸体1固定于待开孔的输送管道10上,实现主缸体1的定位;1. Install various components such as the cutting device and the cylindrical plugging mechanism 8 on the main cylinder body 1, and then fix the main cylinder body 1 on the delivery pipeline 10 to be drilled through the four-way pipe fitting 9 to realize the main cylinder body 1 positioning;

2、启动进给机构7,进给机构7的进给驱动电机7.1通过进给齿轮组带动进给螺杆7.4旋转,进给螺杆7.4通过螺纹传动带动刀柄13实现进给运动;刀具12靠近待开孔的输送管道10时减速前进;2. Start the feed mechanism 7, the feed drive motor 7.1 of the feed mechanism 7 drives the feed screw 7.4 to rotate through the feed gear set, and the feed screw 7.4 drives the handle 13 through thread transmission to realize the feed motion; The perforated conveying pipeline slows down and advances at 10 o'clock;

3、启动旋转机构6,旋转机构6的旋转驱动电机6.2通过旋转齿轮组带动旋转套筒6.1旋转,旋转套筒6.1通过键传动带动刀柄13转动,旋转机构6与进给机构7配合驱动刀具12在带压管道10上开孔;3. Start the rotating mechanism 6, the rotating drive motor 6.2 of the rotating mechanism 6 drives the rotating sleeve 6.1 to rotate through the rotating gear set, the rotating sleeve 6.1 drives the handle 13 to rotate through the key transmission, and the rotating mechanism 6 and the feeding mechanism 7 cooperate to drive the tool 12 opening holes on the pressurized pipeline 10;

4、刀柄13下端的电磁铁14通电后吸附开孔废料,旋转机构6停止工作,进给机构7的进给驱动电机7.1反向转动带动刀具12复位;4. After the electromagnet 14 at the lower end of the handle 13 is energized, it absorbs the opening waste, the rotating mechanism 6 stops working, and the feed drive motor 7.1 of the feed mechanism 7 reversely rotates to drive the cutter 12 to reset;

5、打开分流夹板阀2分流,同时废料清除机构5中的第一夹板5.1推出,实现主缸体1内物料封堵;再打开废料出口15,通过第二夹板5.2将开孔废料推出主缸体1;5. Open the diverter splint valve 2 to divert the flow, and at the same time, the first splint 5.1 in the waste removal mechanism 5 is pushed out to realize the blockage of the material in the main cylinder body 1; then open the waste material outlet 15, and push the perforated waste out of the main cylinder through the second splint 5.2 Body 1;

6、第一夹板5.1和第二夹板5.2复位,启动筒式封堵机构8,筒式封堵机构8的封堵驱动电机8.1带动封堵螺杆8.2转动,封堵螺杆8.2通过封堵套筒8.3带动封堵头8.4进给,封堵头8.4到达带压管道10的内部后撑开,在不停输的情况下实现带压管道10更换或修复;6. The first clamping plate 5.1 and the second clamping plate 5.2 are reset, and the cylindrical sealing mechanism 8 is started. The sealing drive motor 8.1 of the cylindrical sealing mechanism 8 drives the sealing screw 8.2 to rotate, and the sealing screw 8.2 passes through the sealing sleeve 8.3 Drive the plugging head 8.4 to feed, and the plugging head 8.4 reaches the inside of the pressurized pipeline 10 and stretches out, realizing the replacement or repair of the pressurized pipeline 10 without losing power;

7、修复结束之后,封堵头8.4复位至封口夹板机构4的上方,再通过推板4.4将封口夹板4.2推入主缸体1,最后封堵套筒8.4将封口夹板4.2推入四通管件9,实现四通管件9的封堵;7. After the repair is completed, the sealing head 8.4 is reset to the top of the sealing splint mechanism 4, and then the sealing splint 4.2 is pushed into the main cylinder body 1 through the push plate 4.4, and finally the sealing sleeve 8.4 pushes the sealing splint 4.2 into the four-way pipe fitting 9. Realize the plugging of the four-way pipe fitting 9;

8、从四通管件9上卸下主缸体1,工作结束。8. Unload the main cylinder body 1 from the four-way pipe fitting 9, and the work is over.

以上所述为本发明的优选实施例而已,并非对本发明作任何限制,尽管前面叙述的实施例对本发明进行了详细的说明,但本领域的技术人员依然可以对前述的技术方案进行修改,或者对其中部分技术特征进行等同替代。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any way. Although the embodiment described above has described the present invention in detail, those skilled in the art can still modify the foregoing technical scheme, or Equivalent replacement of some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (9)

1. a kind of automation on-line production pipe plugging by-pass collar, which is characterized in that mainly include Master cylinder body, shunt sandwich valve, Clamping plate mechanism, waste material cleaning machine, cutter device and barrel plugging mechanism are sealed, Master cylinder body is cartridge type, and the lower end of Master cylinder body is logical Four-way pipe fitting is crossed to be fixed on the conveyance conduit to aperture;From the lower part of Master cylinder body upwards in turn be provided with sealing clamping plate mechanism, Shunt conduit and waste outlet, the inlet of shunt conduit are equipped with shunting sandwich valve;The waste material cleaning machine is fixed on useless On the Master cylinder body for expecting exit;The cutter device is installed in the upper end of Master cylinder body, and the driving end of cutter device can protrude into master cylinder The interior bottom of body;The barrel plugging mechanism is installed in the upper end of Master cylinder body, and Master cylinder body is protruded into the lower end of barrel plugging mechanism Interior bottom;The cutter device includes cutter, knife handle, feed mechanism and rotating mechanism, and the cutter is fixedly mounted on knife handle Lower end, the lower end of knife handle can protrude into the inside of Master cylinder body;Knife handle is connected with feed mechanism and rotating mechanism respectively, feed mechanism band Moving knife handle is moved along the axis direction of Master cylinder body, and rotating mechanism drives knife handle to rotate relative to Master cylinder body.
2. automation on-line production pipe plugging by-pass collar as described in claim 1, which is characterized in that the rotating mechanism packet It includes turnbarrel, rotary drive motor, rotation driving gear and rotary drive gear, the lower end of the turnbarrel and passes through connection Part is connected with the upper end of Master cylinder body, and turnbarrel can be rotated relative to Master cylinder body;The motor shaft of the rotary drive motor passes through rotation The center for turning driving gear is connected and fixed with rotation driving gear;Rotation driving gear engaged with rotary drive gear, rotate from The upper end of moving gear and turnbarrel is connected, and the inner wall of turnbarrel offers keyway along short transverse, keyway and is fixed on knife Key on handle is adapted;Rotating mechanism drives knife handle rotation by turnbarrel.
3. automation on-line production pipe plugging by-pass collar as claimed in claim 2, which is characterized in that the feed mechanism packet Include Feed servo system motor, feeding driving gear, feeding driven gear, the motor shaft and feeding driving tooth of the Feed servo system motor Wheel is connected and fixed, and the motor shaft for feeding motor is fixed on the center of feeding driving gear, feeding driving gear and feeding driven tooth Wheel engagement, the center for feeding driven gear pass through feed screw;The threaded hole cooperated with feed screw, spiral shell are equipped in the knife handle Bar protrudes into turnbarrel, is connected with knife handle.
4. automation on-line production pipe plugging by-pass collar as claimed in claim 3, which is characterized in that the barrel plugging machine Structure includes blocking driving motor, blocking screw rod, block sleeve and be fixed on the block head for blocking sleeve lower end, and the closure is driven The motor shaft of dynamic motor and the upper end for blocking screw rod are connected, and the lower part for blocking screw rod is mutually fitted with set on the threaded hole blocked in sleeve Match, blocking sleeve can protrude into the through-hole of feed screw.
5. automation on-line production pipe plugging by-pass collar as described in claim 1, which is characterized in that the sealing clip trigger Structure includes shell, servo motor, and is placed in the push plate of enclosure interior, and the inner end of push plate offers through slot, is equipped with envelope in through slot Mouth clamping plate, sealing clamping plate are adapted with the section of Master cylinder body;The Master cylinder body passes perpendicularly through shell, seals clamping plate perpendicular to master cylinder The axis direction of body;The motor shaft of the servo motor is adapted to by screw rod with the threaded hole being set in push plate, servo motor Push plate is driven to move horizontally to the direction of Master cylinder body by screw-driven when motor shaft rotates, the sealing clamping plate in push plate can be pushed away Enter Master cylinder body.
6. automation on-line production pipe plugging by-pass collar as described in claim 1, which is characterized in that the waste material removing machine Structure includes shell, servo motor group, and is built in the first clamping plate and second clamping plate of shell, and the Master cylinder body passes perpendicularly through Shell, first clamping plate and second clamping plate are each perpendicular to the axis direction of Master cylinder body, and second clamping plate is located at the top of first clamping plate;Institute Stating servo motor group includes two groups of motors, and the motor shaft of one group of motor is fitted by screw rod with the threaded hole being set in first clamping plate Match, first clamping plate can be driven to move horizontally by screw-driven when the motor shaft of motor rotates, blocks Master cylinder body;Another group of motor Motor shaft be adapted to by screw rod with the threaded hole being set to inside second clamping plate, pass through screw thread biography when the motor shaft of the motor rotates It is dynamic that second clamping plate is driven to move horizontally, the intracorporal aperture waste material of master cylinder is released into Master cylinder body through waste outlet.
7. automation on-line production pipe plugging by-pass collar as claimed in claim 2, which is characterized in that the connector includes Cylinder ontology, spacer ring and rotor, the spacer ring are located at cylinder body interior, and the side of spacer ring is circumferentially spaced to be equipped with rotor, described The lower end of turnbarrel is connected with the cylinder ontology of rotor-end, and turnbarrel can be rotated relative to cylinder ontology;The upper end of the Master cylinder body 1 It is connected with the other end of cylinder ontology.
8. automation on-line production pipe plugging by-pass collar as claimed in claim 2, which is characterized in that pacify in the lower end of knife handle Equipped with electromagnet.
9. as claimed in claim 5 automation on-line production pipe plugging by-pass collar, which is characterized in that the sealing clamping plate by Rubber material is made.
CN201710257057.3A 2017-04-19 2017-04-19 A kind of automation on-line production pipe plugging by-pass collar Expired - Fee Related CN107061922B (en)

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CN110142774B (en) * 2019-05-23 2022-09-06 山东辰旺环保工程有限公司 Manipulator for robot for cleaning pipeline blockage
CN111520560A (en) * 2020-04-26 2020-08-11 福建得乾建设集团有限公司 Non-stop water-supply forking connection construction method for stainless steel pipe
CN115388266B (en) * 2022-04-21 2024-10-01 中南水务工程有限公司 Pipeline non-water-cutting off bifurcation connection construction device and application method thereof

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GB2440275A (en) * 2006-07-19 2008-01-23 Stats Pipe isolation tool
CN201129594Y (en) * 2007-12-17 2008-10-08 江西泰达长林特种设备有限责任公司 Novel pipeline leakage repairing device without stopping transferring
CN205136950U (en) * 2015-10-20 2016-04-06 江西泰达长林特种设备有限责任公司 Incessantly defeated plugging device of high -efficient pipeline of full automatic control formula
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