CN107104531A - Insulation frame for stator, stator module and motor - Google Patents
Insulation frame for stator, stator module and motor Download PDFInfo
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- CN107104531A CN107104531A CN201710442440.6A CN201710442440A CN107104531A CN 107104531 A CN107104531 A CN 107104531A CN 201710442440 A CN201710442440 A CN 201710442440A CN 107104531 A CN107104531 A CN 107104531A
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- 238000009413 insulation Methods 0.000 title claims abstract description 39
- 238000004804 winding Methods 0.000 claims abstract description 186
- 230000008093 supporting effect Effects 0.000 claims description 26
- 210000002421 cell wall Anatomy 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 13
- 238000006073 displacement reaction Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000001976 improved effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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- 239000004744 fabric Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
- H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/32—Windings characterised by the shape, form or construction of the insulation
- H02K3/34—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
- H02K3/345—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
本发明是关于一种定子绝缘骨架、定子组件及电机,涉及电机领域,主要目的在于解决现有绕组线圈在向定子绝缘骨架上绕线的过程中容易出现交叉、松散的技术问题。主要采用的技术方案为:定子绝缘骨架,包括内护齿和绕线部,内护齿的一侧具有分布在绕组支撑部相对两侧的槽绝缘纸固定块;在沿径向向外的方向上,绕组支撑部不低于第一弧面、且各槽绝缘纸固定块均不凸出第一弧面;第一弧面为轴线与定子绝缘骨架的轴线重合、且与每个槽绝缘纸固定块的外表面均具有重合区域的面。本发明的技术方案优化了内护齿的高度及轮廓,绕线动作轴向往复行程与线圈实际径向排布行程更吻合;优化了内护齿的径向结构,降低内护齿内超定子绝缘骨架内孔的风险。
The invention relates to a stator insulating frame, a stator assembly and a motor, and relates to the field of motors. The main purpose is to solve the technical problem that existing winding coils tend to cross and become loose during the winding process of the stator insulating frame. The main technical solution is: the stator insulation skeleton, including the inner tooth guard and the winding part, one side of the inner tooth guard has slot insulating paper fixing blocks distributed on the opposite sides of the winding support part; Above, the winding support part is not lower than the first arc surface, and the insulating paper fixing blocks of each slot do not protrude from the first arc surface; the axis of the first arc surface coincides with the axis of the stator insulating frame, and the The outer surfaces of the fixed blocks all have surfaces in overlapping regions. The technical scheme of the present invention optimizes the height and profile of the inner guard, and the axial reciprocating stroke of the winding action is more consistent with the actual radial arrangement of the coil; the radial structure of the inner guard is optimized, and the inner super stator of the inner guard is reduced. Risk of porosity in the insulating carcass.
Description
技术领域technical field
本发明涉及电机技术领域,特别是涉及一种定子绝缘骨架、定子组件及电机。The invention relates to the technical field of motors, in particular to a stator insulating frame, a stator assembly and a motor.
背景技术Background technique
目前,在变频集中卷电机生产过程中经常会出现定子绕组的线圈松散、交叉、包卷槽绝缘纸等绕组质量异常,经过不断优化绕线机绕线程序,绕组线圈松散、交叉、包卷槽绝缘纸等问题有所减少,但仍不时发生。At present, in the production process of frequency conversion centralized winding motors, the winding quality of the stator windings is often loose, crossed, and wrapped with insulating paper. After continuous optimization of the winding program of the winding machine, the winding coils are loose, crossed, and wrapped Issues such as insulation paper have decreased, but still occur from time to time.
其中,如图1和图2所示,现有定子绝缘骨架的内护齿1与骨架外壁2高度相同,绕线轴向往复动作行程Hn远大于绕组轴向排布行程Hc,线圈在落下过程中摆动幅度将被放大,由此导致绕组质量不良。Among them, as shown in Figures 1 and 2, the height of the inner tooth guard 1 of the existing stator insulating frame is the same as that of the outer wall 2 of the frame, the axial reciprocating stroke Hn of the winding is much greater than the axial arrangement stroke Hc of the winding, and the coil is falling The swing amplitude will be amplified, resulting in poor winding quality.
图3是定子绝缘骨架的细节结构示意图。如图3所示,内护齿1的一侧具有绕组支撑部11和槽绝缘纸固定块12。槽绝缘纸固定块12突出于绕组支撑部11的支撑面,由于绕线动作的切向摆动角固定,径向往复动作行程无法到达包络各槽绝缘纸固定块12外表面的第一弧面120的内侧,即图3中阴影所示的部分,此部分只能通过临近位置滞留绕线,挤压线圈来填充排布,此过程径向往复动作停止,绕组线圈状态不稳定,绕组极易交叉、松散进而包卷临近的槽绝缘纸。Fig. 3 is a schematic diagram of the detailed structure of the stator insulating skeleton. As shown in FIG. 3 , one side of the inner mouthguard 1 has a winding support portion 11 and a slot insulating paper fixing block 12 . The slot insulating paper fixing block 12 protrudes from the supporting surface of the winding support part 11. Since the tangential swing angle of the winding action is fixed, the radial reciprocating action stroke cannot reach the first arc surface enveloping the outer surface of each slot insulating paper fixing block 12 The inner side of 120, that is, the part shown by the shadow in Figure 3, this part can only be filled and arranged by staying in the adjacent position and squeezing the coil. During this process, the radial reciprocating action stops, the state of the winding coil is unstable, and the winding is very easy Cross, loosen and wrap adjacent slot insulation.
发明内容Contents of the invention
有鉴于此,本发明提供一种定子绝缘骨架、定子组件及电机,主要目的在于解决现有绕组线圈在向定子绝缘骨架上绕线的过程中容易出现交叉、松散的技术问题。In view of this, the present invention provides a stator insulating frame, a stator assembly and a motor, the main purpose of which is to solve the technical problem that the existing winding coils tend to cross and loosen during the winding process of the stator insulating frame.
为达到上述目的,本发明主要提供如下技术方案:In order to achieve the above object, the present invention mainly provides the following technical solutions:
一方面,本发明的实施例提供一种定子绝缘骨架,包括内护齿和绕线部,所述内护齿的一侧具有绕组支撑部和分布在绕组支撑部相对两侧的槽绝缘纸固定块;On the one hand, an embodiment of the present invention provides a stator insulating frame, including an inner tooth guard and a winding part, one side of the inner tooth guard has a winding support part and slots and insulating papers distributed on opposite sides of the winding support part are fixed Piece;
在沿所述定子绝缘骨架的径向向外的方向上,所述绕组支撑部不低于第一弧面、且各槽绝缘纸固定块均不凸出于所述第一弧面;In the outward direction along the radial direction of the stator insulating frame, the winding support part is not lower than the first arc surface, and each slot insulating paper fixing block does not protrude from the first arc surface;
其中,所述第一弧面为轴线与所述定子绝缘骨架的轴线重合、且与每个槽绝缘纸固定块的外表面均具有重合区域的面。Wherein, the first arc surface is a surface whose axis coincides with the axis of the stator insulating frame and has an overlapping area with the outer surface of each slot insulating paper fixing block.
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the present invention and its technical problems can also be further realized by adopting the following technical measures.
在前述的定子绝缘骨架中,可选的,在沿所述定子绝缘骨架的轴向上,所述第一弧面的投影轮廓与每个槽绝缘纸固定块的外表面的投影轮廓只有一个交点。In the aforementioned stator insulating frame, optionally, in the axial direction along the stator insulating frame, there is only one intersection point between the projected contour of the first arc surface and the projected contour of the outer surface of each slot insulating paper fixing block .
在前述的定子绝缘骨架中,可选的,在沿所述定子绝缘骨架的径向向外的方向上,所述绕组支撑部不凸出于所述第一弧面、且具有与所述第一弧面相重合的第一区域;In the aforementioned stator insulating frame, optionally, in the direction outward along the radial direction of the stator insulating frame, the winding support part does not protrude from the first arc surface and has a a first area of overlapping arcs;
其中,所述第一区域为沿所述定子绝缘骨架周向上延伸的圆弧面;或,所述第一区域为沿所述定子绝缘骨架轴向上延伸的直线。Wherein, the first area is an arc surface extending along the circumferential direction of the stator insulating frame; or, the first area is a straight line extending axially along the stator insulating frame.
在前述的定子绝缘骨架中,可选的,所述槽绝缘纸固定块包括位于所述绕组支撑部的第一侧的第一槽绝缘纸固定块、和位于所述绕组支撑部的第二侧的第二槽绝缘纸固定块,所述第一侧与所述第二侧相对;In the aforementioned stator insulating frame, optionally, the slot insulating paper fixing block includes a first slot insulating paper fixing block located on the first side of the winding support part, and a first slot insulating paper fixing block located on the second side of the winding support part. The second slot insulating paper fixing block, the first side is opposite to the second side;
其中,所述绕组支撑部的第一侧与所述第一槽绝缘纸固定块之间具有第一间隙;和/或,所述绕组支撑部的第二侧与所述第二槽绝缘纸固定块之间具有第二间隙。Wherein, there is a first gap between the first side of the winding support part and the first slot insulating paper fixing block; and/or, the second side of the winding support part is fixed to the second slot insulating paper There is a second gap between the blocks.
在前述的定子绝缘骨架中,可选的,当所述绕组支撑部的第一侧与所述第一槽绝缘纸固定块之间具有第一间隙、且所述绕组支撑部的第二侧与所述第二槽绝缘纸固定块之间具有第二间隙时,In the aforementioned stator insulating frame, optionally, when there is a first gap between the first side of the winding support part and the first slot insulating paper fixing block, and the second side of the winding support part is When there is a second gap between the insulating paper fixing blocks of the second slot,
所述绕组支撑部沿所述定子绝缘骨架的轴向的投影轮廓不凸出所述绕线部沿所述轴向的投影轮廓。The projection contour of the winding support part along the axial direction of the stator insulating frame does not protrude from the projection contour of the winding part along the axial direction.
在前述的定子绝缘骨架中,可选的,所述槽绝缘纸固定块包括位于所述绕组支撑部的第一侧的第一槽绝缘纸固定块、和位于所述绕组支撑部的第二侧的第二槽绝缘纸固定块,所述第一侧与所述第二侧相对;In the aforementioned stator insulating frame, optionally, the slot insulating paper fixing block includes a first slot insulating paper fixing block located on the first side of the winding support part, and a first slot insulating paper fixing block located on the second side of the winding support part. The second slot insulating paper fixing block, the first side is opposite to the second side;
其中,所述绕组支撑部的第一侧延伸至所述第一槽绝缘纸固定块,所述绕组支撑部的第二侧延伸至所述第二槽绝缘纸固定块。Wherein, the first side of the winding support part extends to the first slot insulating paper fixing block, and the second side of the winding supporting part extends to the second slot insulating paper fixing block.
在前述的定子绝缘骨架中,可选的,所述绕组支撑部的第一侧具有与所述第一槽绝缘纸固定块相适配的外形形状;和/或,所述绕组支撑部的第二侧具有与所述第二槽绝缘纸固定块相适配的外形形状。In the aforementioned stator insulating frame, optionally, the first side of the winding support part has an outer shape suitable for the first slot insulating paper fixing block; and/or, the first side of the winding support part The two sides have an outer shape suitable for the second slot insulating paper fixing block.
在前述的定子绝缘骨架中,可选的,在沿所述定子绝缘骨架的轴向方向上,所述内护齿和所述绕组支撑部两者凸出所述绕线部的高度均小于所述定子绝缘骨架的外壁凸出所述绕线部的高度。In the aforementioned stator insulating frame, optionally, in the axial direction along the stator insulating frame, the heights of both the inner guard teeth and the winding support part protruding from the winding part are smaller than the The outer wall of the stator insulating frame protrudes the height of the winding part.
在前述的定子绝缘骨架中,可选的,所述第一弧面与第一平面具有第一交线;所述定子绝缘骨架还包括定子槽,所述第一平面平行于过定子绝缘骨架的中心线且二等分槽口宽度的第二平面,所述第一平面与所述第二平面之间的距离为槽口宽度的一半;In the aforementioned stator insulating frame, optionally, the first arc surface and the first plane have a first intersection line; the stator insulating frame also includes a stator slot, and the first plane is parallel to the a second plane centerlined and bisects the slot width, the distance between the first plane and the second plane being half the slot width;
所述绕线部的靠近所述第一交线的一侧具有构成所述定子槽的部分槽壁的第三平面,所述第一交线与所述第三平面之间的距离为h;A side of the winding part close to the first line of intersection has a third plane constituting part of the slot wall of the stator slot, and the distance between the first line of intersection and the third plane is h;
其中,在沿所述定子绝缘骨架的轴向方向上,所述内护齿和所述绕组支撑部两者凸出所述绕线部的高度相等、且均大于或等于h。Wherein, in the axial direction along the stator insulating frame, the inner tooth guard and the winding support part protrude from the winding part at the same height, and both are greater than or equal to h.
另一方面,本发明的实施例还提供一种定子组件,其包括上述任一种所述的定子绝缘骨架。On the other hand, an embodiment of the present invention also provides a stator assembly, which includes any one of the stator insulating frames described above.
另一方面,本发明的实施例还提供一种电机,其包括上述任一种所述的定子绝缘骨架。On the other hand, an embodiment of the present invention also provides a motor, which includes any one of the stator insulating frames described above.
借由上述技术方案,本发明定子绝缘骨架、定子组件及电机至少具有以下有益效果:By virtue of the above technical solutions, the stator insulating frame, stator assembly and motor of the present invention have at least the following beneficial effects:
在本发明提供的技术方案中,因为在沿定子绝缘骨架的径向向外的方向上,绕组支撑部不低于第一弧面,从而规避了槽槽绝缘纸固定块对径向绕线的干涉,绕线机的绕线径向往复动作可以抵达内护齿的绕组支撑部,使绕线机的绕线径向往复行程与绕组实际径向排布行程相一致,进而改善了因绕线径向往复动作行程与绕组径向排布行程不吻合导致的线圈交叉、松散以及线圈包卷槽绝缘纸等问题。In the technical solution provided by the present invention, since the winding support part is not lower than the first arc surface in the radially outward direction along the stator insulating frame, the influence of the slot insulating paper fixing block on the radial winding is avoided. Interference, the winding radial reciprocating action of the winding machine can reach the winding support part of the inner tooth guard, so that the winding radial reciprocating stroke of the winding machine is consistent with the actual radial arrangement stroke of the winding, thereby improving the winding due to The radial reciprocating action stroke does not match the winding radial arrangement stroke, resulting in problems such as coil crossing, looseness, and coil wrapping groove insulation paper.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solutions of the present invention. In order to understand the technical means of the present invention more clearly and implement them according to the contents of the description, the preferred embodiments of the present invention and accompanying drawings are described in detail below.
附图说明Description of drawings
图1是现有技术中的一种定子绝缘骨架的俯视图;Fig. 1 is a top view of a stator insulating frame in the prior art;
图2是现有技术中的一种定子绝缘骨架的部分细节结构剖视图;Fig. 2 is a cross-sectional view of partial details of a stator insulating frame in the prior art;
图3是现有技术中的一种定子绝缘骨架的部分细节结构示意图;Fig. 3 is a partial detailed structure schematic diagram of a stator insulating frame in the prior art;
图4是本发明的一实施例提供的一种定子绝缘骨架的俯视图;Fig. 4 is a top view of a stator insulating frame provided by an embodiment of the present invention;
图5是图4中定子绝缘骨架的部分细节结构示意图;Fig. 5 is a partial detailed structure diagram of the stator insulating skeleton in Fig. 4;
图6是本发明的一实施例提供的另一种定子绝缘骨架的俯视图;Fig. 6 is a top view of another stator insulating frame provided by an embodiment of the present invention;
图7是图6中定子绝缘骨架的部分细节结构示意图;Fig. 7 is a partial detailed structure schematic diagram of the stator insulating skeleton in Fig. 6;
图8是本发明的一实施例提供的另一种定子绝缘骨架的部分细节结构示意图;Fig. 8 is a partial detailed structure diagram of another stator insulating frame provided by an embodiment of the present invention;
图9是本发明的一实施例提供的一种定子绝缘骨架的部分细节结构剖视图;Fig. 9 is a cross-sectional view of part of the detailed structure of a stator insulating frame provided by an embodiment of the present invention;
图10是本发明的一实施例提供的一种定子组件的侧视图;Fig. 10 is a side view of a stator assembly provided by an embodiment of the present invention;
图11是本发明的一实施例提供的一种定子组件的俯视图。Fig. 11 is a top view of a stator assembly provided by an embodiment of the present invention.
附图标记:1、内护齿;11、绕组支撑部;12、槽绝缘纸固定块;13、第一平面;120、第一弧面;121、第一槽绝缘纸固定块;122、第二槽绝缘纸固定块;1211、第一间隙;1221、第二间隙;2、定子绝缘骨架的外壁;200、定子组件;3、绕线部;31、第三平面;4、定子槽。Reference signs: 1, inner tooth guard; 11, winding support part; 12, slot insulating paper fixing block; 13, first plane; 120, first arc surface; 121, first slot insulating paper fixing block; 122, No. 1211, the first gap; 1221, the second gap; 2, the outer wall of the stator insulation frame; 200, the stator assembly; 3, the winding part; 31, the third plane; 4, the stator slot.
具体实施方式detailed description
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明申请的具体实施方式、结构、特征及其功效,详细说明如后。在下述说明中,不同的“一实施例”或“实施例”指的不一定是同一实施例。此外,一或多个实施例中的特定特征、结构、或特点可由任何合适形式组合。In order to further explain the technical means and effects of the present invention to achieve the intended purpose of the invention, the specific implementation, structure, features and effects of the application according to the present invention will be described in detail below in conjunction with the accompanying drawings and preferred embodiments. . In the following description, different "one embodiment" or "embodiment" do not necessarily refer to the same embodiment. Furthermore, the particular features, structures, or characteristics of one or more embodiments may be combined in any suitable manner.
如图4至图8所示,本发明的一个实施例提出的一种定子绝缘骨架100,包括内护齿1和绕线部3。内护齿1和绕线部3两者的数量相等、且一一对应。绕线部3的一端与内护齿1连接,另一端与定子绝缘骨架100的外壁2连接。内护齿1的数量为至少两个。每个内护齿1的一侧均具有绕组支撑部11和至少两个槽绝缘纸固定块12、且槽绝缘纸固定块12分布在绕组支撑部11的相对的两侧。其中,在沿定子绝缘骨架100的径向向外的方向上,绕组支撑部11不低于第一弧面120、且各槽绝缘纸固定块12均不凸出于第一弧面120。其中,第一弧面120为轴线与定子绝缘骨架的轴线重合、且与每个槽绝缘纸固定块12的外表面均具有重合区域的面。此处的“重合区域”可以指重合的点、或重合的线、或重合的面等。As shown in FIG. 4 to FIG. 8 , an embodiment of the present invention proposes a stator insulating frame 100 , which includes an inner tooth guard 1 and a winding part 3 . The number of the inner mouthpiece 1 and the wire winding part 3 are equal and corresponding to each other. One end of the winding portion 3 is connected to the inner mouthguard 1 , and the other end is connected to the outer wall 2 of the stator insulating frame 100 . The number of inner mouthguards 1 is at least two. One side of each inner mouthguard 1 has a winding supporting portion 11 and at least two slot insulating paper fixing blocks 12 , and the slot insulating paper fixing blocks 12 are distributed on opposite sides of the winding supporting portion 11 . Wherein, in the outward direction along the radial direction of the stator insulating frame 100 , the winding support portion 11 is not lower than the first arc surface 120 , and each slot insulating paper fixing block 12 does not protrude from the first arc surface 120 . Wherein, the first arc surface 120 is a surface whose axis coincides with the axis of the stator insulating frame and has an overlapping area with the outer surface of each slot insulating paper fixing block 12 . The "coincident area" here may refer to a coincident point, or a coincident line, or a coincident surface, etc.
上述的“不低于”是指绕组支撑部11在沿定子绝缘骨架100的径向向外的方向上可以凸出于第一弧面120,或与第一弧面120平齐。The above “not lower than” means that the winding support portion 11 may protrude from the first arc surface 120 in the radial direction outward of the stator insulating frame 100 , or be flush with the first arc surface 120 .
进一步的,在沿定子绝缘骨架100的轴向上,第一弧面120的投影轮廓与每个槽绝缘纸固定块12的外表面的投影轮廓只有一个交点。优选的:上述的第一弧面120可以是与每个槽绝缘纸固定块12的外表面均相切的面。在一个具体的应用示例中,如图4和图6所示,上述的第一弧面120可以为圆柱面。Further, along the axial direction of the stator insulating frame 100 , there is only one intersection point between the projected contour of the first arc surface 120 and the projected contour of the outer surface of each slot insulating paper fixing block 12 . Preferably: the above-mentioned first arc surface 120 may be a surface tangent to the outer surface of each slot insulating paper fixing block 12 . In a specific application example, as shown in FIG. 4 and FIG. 6 , the above-mentioned first arc surface 120 may be a cylindrical surface.
在上述提供的技术方案中,因为在沿定子绝缘骨架100的径向向外的方向上,绕组支撑部11不低于第一弧面120,从而规避了槽槽绝缘纸固定块12对径向绕线的干涉,绕线机的绕线径向往复动作可以抵达内护齿1的绕组支撑部11,使绕线机的绕线径向往复行程与绕组实际径向排布行程相一致,进而改善了因绕线径向往复动作行程与绕组径向排布行程不吻合导致的线圈交叉、松散以及线圈包卷槽绝缘纸等问题。In the technical solution provided above, because the winding support portion 11 is not lower than the first arc surface 120 in the radially outward direction along the stator insulating frame 100, thereby avoiding the radial impact of the slot insulating paper fixing block 12 Winding interference, the winding radial reciprocating action of the winding machine can reach the winding support part 11 of the inner tooth guard 1, so that the radial reciprocating stroke of the winding machine is consistent with the actual radial arrangement stroke of the winding, and then The problem of coil crossing, loosening and coil wrapping groove insulation paper caused by the mismatch between the radial reciprocating action stroke of the winding and the radial arrangement stroke of the winding is improved.
进一步的,在沿定子绝缘骨架100的径向向外的方向上,绕组支撑部11不凸出于第一弧面120、且具有与第一弧面120相重合的第一区域。其中,第一区域可以为沿定子绝缘骨架100周向上延伸的圆弧面(如图5和图8所示)、或为沿定子绝缘骨架100轴向上延伸的直线(如图7所示)。Further, in the direction outward along the radial direction of the stator insulating frame 100 , the winding support portion 11 does not protrude from the first arc surface 120 and has a first area coincident with the first arc surface 120 . Wherein, the first area may be an arc surface extending along the circumferential direction of the stator insulating frame 100 (as shown in FIG. 5 and FIG. 8 ), or a straight line extending axially along the stator insulating frame 100 (as shown in FIG. 7 ). .
在上述示例中,如图5和图8所示,当第一区域为圆弧面时,该圆弧面为圆柱面在周向上的一部分,其表面积相对较大,从而与绕组的接触面积也相对较大,对绕组的支撑效果相对较佳。In the above example, as shown in Figure 5 and Figure 8, when the first area is an arc surface, the arc surface is a part of the cylindrical surface in the circumferential direction, and its surface area is relatively large, so the contact area with the winding is also large. Relatively large, the supporting effect on the winding is relatively good.
在上述示例中,如图7所示,当第一区域为直线时,其表面积相对较小,从而体积也较小,进而所耗费的材料较少,成本较低。In the above example, as shown in FIG. 7 , when the first region is a straight line, its surface area is relatively small, so its volume is also small, and thus less material is consumed and the cost is lower.
进一步的,如图5和图7所示,前述位于同一个内护齿1上的至少两个槽绝缘纸固定块12包括位于绕组支撑部11的第一侧的第一槽绝缘纸固定块121、和位于绕组支撑部11的第二侧的第二槽绝缘纸固定块122。第一侧与第二侧相对。其中,绕组支撑部11的第一侧与第一槽绝缘纸固定块121之间具有第一间隙1211;和/或,绕组支撑部11的第二侧与第二槽绝缘纸固定块122之间具有第二间隙1221。在本示例中,通过设置的第一间隙1211和第二间隙1221,可以节省绕组支撑部11的材料,节省成本。Further, as shown in FIG. 5 and FIG. 7 , the aforementioned at least two slot insulating paper fixing blocks 12 located on the same inner mouthguard 1 include a first slot insulating paper fixing block 121 located on the first side of the winding support part 11 , and the second slot insulating paper fixing block 122 located on the second side of the winding support portion 11 . The first side is opposite the second side. Wherein, there is a first gap 1211 between the first side of the winding support part 11 and the first slot insulating paper fixing block 121; and/or, between the second side of the winding supporting part 11 and the second slot insulating paper fixing block 122 There is a second gap 1221 . In this example, by setting the first gap 1211 and the second gap 1221 , the material of the winding support part 11 can be saved and the cost can be saved.
优选的,前述的第一间隙1211和第二间隙1221均存在,此时的绕组支撑部11就如同设置在内护齿1上的凸包一样,可以最大化地节省成本。Preferably, both the aforementioned first gap 1211 and the second gap 1221 exist, and at this time, the winding support part 11 is like a convex hump arranged on the inner mouthguard 1 , which can save cost to the greatest extent.
其中,进一步的,当第一间隙1211和第二间隙1221均存在时,绕组支撑部11沿定子绝缘骨架100的轴向的投影轮廓不凸出绕线部3沿定子绝缘骨架100的轴向的投影轮廓,如此使绕组支撑部11可以起到对绕线部3上的绕组进行有力支撑的效果。Wherein, further, when both the first gap 1211 and the second gap 1221 exist, the projection contour of the winding support part 11 along the axial direction of the stator insulating frame 100 does not protrude from the direction of the winding part 3 along the axial direction of the stator insulating frame 100 The profile is projected so that the winding support part 11 can strongly support the winding on the winding part 3 .
当然,在一个替代的示例中,如图8所示,前述的第一间隙1211和第二间隙1221可以均不存在,此时绕组支撑部11的第一侧延伸至第一槽绝缘纸固定块121。绕组支撑部11的第二侧延伸至第二槽绝缘纸固定块122。在本示例中,由于绕组支撑部11的两侧分别延伸至第一槽绝缘纸固定块121和第二槽绝缘纸固定块122,使得绕组支撑部11对绕组的支撑面积相对较大,从而对绕组的支撑效果相对较好。Of course, in an alternative example, as shown in FIG. 8 , neither the aforementioned first gap 1211 nor the second gap 1221 may exist. At this time, the first side of the winding support portion 11 extends to the first slot insulating paper fixing block. 121. The second side of the winding support part 11 extends to the second slot insulating paper fixing block 122 . In this example, since the two sides of the winding support part 11 respectively extend to the first slot insulating paper fixing block 121 and the second slot insulating paper fixing block 122, the supporting area of the winding supporting part 11 for the winding is relatively large, so that The support effect of the winding is relatively good.
前述绕组支撑部11的第一侧可以具有与第一槽绝缘纸固定块121相适配的外形形状,一方便可以增强本发明定子绝缘骨架100的强度,另一方面还可以提升美观。The first side of the aforementioned winding support portion 11 can have a shape that matches the first slot insulating paper fixing block 121, which can enhance the strength of the stator insulating frame 100 of the present invention on the one hand, and improve the appearance on the other hand.
前述绕组支撑部11的第二侧可以具有与第二槽绝缘纸固定块122相适配的外形形状,一方便可以增强本发明定子绝缘骨架100的强度,另一方面还可以提升美观。The second side of the aforementioned winding support portion 11 can have a shape suitable for the second groove insulating paper fixing block 122, which can enhance the strength of the stator insulating frame 100 of the present invention on the one hand, and improve the appearance on the other hand.
进一步的,如图9所示,在沿定子绝缘骨架100的轴向方向上,内护齿1和绕组支撑部11两者凸出绕线部3的高度均小于定子绝缘骨架100的外壁2凸出绕线部3的高度H1。其中,由于高度的降低,一方面降低了绕线过程中线圈沿轴向落下的高度,进而改善了由于绕线过程线圈落下高度大造成的线圈交叉、松散、线圈包卷槽绝缘纸等问题;另一方面,内护齿1在绕组张紧力载荷作用下会产生朝向定子绝缘骨架100内孔的径向位移。这个物理过程简化为悬臂梁受载挠曲,挠度最大位置在悬臂顶端。即内护齿1径向位移最大位置在其顶端。由于高度的降低,在绕线方案和张紧力不变的前提下,根据悬臂梁受载挠曲的特点,绝缘骨架内护齿1朝向定子绝缘骨架100内孔的最大位移将会减小,即内护齿1径向安全距离加大,改善了内护齿1内超定子绝缘骨架100内孔的问题。Further, as shown in FIG. 9 , in the axial direction along the stator insulating frame 100 , the height of the inner tooth guard 1 and the winding support portion 11 protruding from the winding portion 3 is smaller than that of the outer wall 2 of the stator insulating frame 100 . The height H1 of the winding part 3. Among them, due to the reduction of the height, on the one hand, the height of the coil falling in the axial direction during the winding process is reduced, and the problems of coil crossing, looseness, and coil wrapping groove insulation paper caused by the high coil drop height during the winding process are improved; On the other hand, the inner guard 1 will have a radial displacement towards the inner hole of the stator insulating frame 100 under the action of winding tension load. This physical process is simplified to the deflection of the cantilever beam under load, and the maximum deflection is at the top of the cantilever. That is, the maximum radial displacement position of the inner mouthguard 1 is at its top. Due to the reduction of the height, under the premise of the same winding scheme and tension force, according to the characteristics of the deflection of the cantilever beam under load, the maximum displacement of the inner guard 1 of the insulating frame towards the inner hole of the stator insulating frame 100 will be reduced, that is, the inner The radial safety distance of the mouthguard 1 is increased, which improves the problem of the inner hole of the stator insulating frame 100 in the inner mouthguard 1 .
如图4至图8所示,本发明的定子绝缘骨架100包括定子槽4,定子槽4具有槽口41。前述的第一弧面120与第一平面13两者之间具有第一交线。第一平面13与第二平面平行。第二平面二等分槽口宽度、且经过定子绝缘骨架100的中心线。此处的“经过”是指定子绝缘骨架100的中心线位于第二平面上。上述的第一平面13与第二平面之间的距离为槽口41宽度的一半。As shown in FIGS. 4 to 8 , the stator insulating frame 100 of the present invention includes a stator slot 4 , and the stator slot 4 has a notch 41 . There is a first intersection line between the aforementioned first arc surface 120 and the first plane 13 . The first plane 13 is parallel to the second plane. The second plane bisects the width of the slot and passes through the center line of the stator insulating frame 100 . The "passing" here means that the central line of the sub-insulation frame 100 is located on the second plane. The distance between the above-mentioned first plane 13 and the second plane is half of the width of the notch 41 .
前述的绕线部3的靠近第一交线的一侧具有构成定子槽4的部分槽壁的第三平面31,第一交线与第三平面31之间的距离为h。其中,在沿定子绝缘骨架100的轴向方向上,内护齿1和绕组支撑部11两者凸出绕线部3的高度相等、且均大于或等于h。如图9所示,内护齿1和绕组支撑部11两者凸出绕线部3的高度均为H2,H2要大于或等于h、且小于H1。优选的,内护齿1和绕组支撑部11两者凸出绕线部3的高度H2等于h。在本示例中,h是绕组在绕线部3上排布的极限高度,通过降低内护齿1和绕组支撑部11两者的高度H2至h,可以最大限度地降低绕线过程中线圈沿轴向落下的高度,从而可以进一步改善由于绕线过程线圈落下高度大造成的线圈交叉、松散、线圈包卷槽绝缘纸等问题。The side of the aforementioned wire winding portion 3 close to the first intersection line has a third plane 31 constituting part of the slot wall of the stator slot 4 , and the distance between the first intersection line and the third plane 31 is h. Wherein, in the axial direction along the stator insulating frame 100, the heights of the protruding winding portion 3 of the inner tooth guard 1 and the winding support portion 11 are equal and greater than or equal to h. As shown in FIG. 9 , both the inner mouthguard 1 and the winding support portion 11 protrude from the winding portion 3 to a height of H2, and H2 must be greater than or equal to h and less than H1. Preferably, the height H2 of both the inner mouthguard 1 and the winding support part 11 protruding from the winding part 3 is equal to h. In this example, h is the limit height of the winding arrangement on the winding part 3, by reducing the height H2 to h of both the inner guard 1 and the winding support part 11, the coil edge during the winding process can be minimized. The height of the axial drop can further improve the problems of coil crossing, looseness, and insulation paper in the coil wrapping groove caused by the large drop height of the coil during the winding process.
如图10和图11所示,本发明的实施例还提供一种定子组件200,其包括上述任一实施例中的定子绝缘骨架100。本发明提供的定子组件200由于设置上述定子绝缘骨架100的缘故,因此也可以改善因绕线径向往复动作行程与绕组径向排布行程不吻合导致的线圈交叉、松散以及线圈包卷槽绝缘纸等问题。As shown in FIG. 10 and FIG. 11 , an embodiment of the present invention further provides a stator assembly 200, which includes the stator insulating frame 100 in any of the above-mentioned embodiments. The stator assembly 200 provided by the present invention can also improve the coil intersecting, looseness and coil wrapping slot insulation caused by the discrepancy between the radial reciprocating action stroke of the winding and the radial arrangement stroke of the winding due to the above-mentioned stator insulating skeleton 100. paper etc.
本发明的实施例还提供一种电机,其包括上述任一实施例中的定子绝缘骨架100。本发明提供的电机由于设置上述定子绝缘骨架100的缘故,因此也可以改善因绕线径向往复动作行程与绕组径向排布行程不吻合导致的线圈交叉、松散以及线圈包卷槽绝缘纸等问题。Embodiments of the present invention also provide a motor, which includes the stator insulation frame 100 in any of the above embodiments. Because the motor provided by the present invention is provided with the above-mentioned stator insulating frame 100, it can also improve the coil crossing, loosening and coil wrapping groove insulation paper caused by the mismatch between the radial reciprocating action stroke of the winding and the radial arrangement stroke of the winding. question.
下面介绍一下本发明的工作原理和优选实施例。The working principle and preferred embodiments of the present invention will be introduced below.
上述提供的技术方案解决了如下技术问题:(1)轴向往复行程不吻合的技术问题;(2)径向往复行程不吻合的技术问题;(3)内护齿1内超定子绝缘骨架100内孔的技术问题。The technical solution provided above solves the following technical problems: (1) the technical problem of mismatching axial reciprocating strokes; (2) the technical problem of mismatching radial reciprocating strokes; Technical issues with bores.
1、轴向往复行程不吻合的改善:1. Improvement of mismatch of axial reciprocating stroke:
如图5、图7和图8所示,第一弧面120与第一平面13两者之间具有第一交线,其中,第一平面13为线圈切向排布理论极限,绕线部3的靠近第一交线的一侧具有构成定子槽4的部分槽壁的第三平面31。上述的第一交线与该第三平面31之间的距离为h,h是绕组在定子绝缘骨架100上排布的极限高度。现行方案内护齿1对应部分的轴向高度远高于此值,导致绕线轴向往复行程Hn大于绕组轴向排布行程Hc(如图2所示),绕线过程中,绕组线圈从Hn的高度降到Hc,落差大,高速绕线过程中线圈摆动幅度因此被放大,线圈排布状态不稳,易造成交叉、松散、线圈包卷槽绝缘纸等问题。As shown in Figure 5, Figure 7 and Figure 8, there is a first intersection line between the first arc surface 120 and the first plane 13, wherein the first plane 13 is the theoretical limit of the coil tangential arrangement, and the winding part The side of 3 close to the first intersection line has a third plane 31 forming part of the slot wall of the stator slot 4 . The distance between the above-mentioned first intersection line and the third plane 31 is h, and h is the limit height of the windings arranged on the stator insulating frame 100 . The axial height of the corresponding part of the mouthguard 1 in the current scheme is much higher than this value, resulting in the winding axial reciprocating stroke Hn being greater than the winding axial arrangement stroke Hc (as shown in Figure 2). During the winding process, the winding coil moves from The height of Hn is reduced to Hc, and the drop is large. During the high-speed winding process, the swing amplitude of the coil is therefore enlarged, and the coil arrangement is unstable, which may easily cause problems such as crossover, looseness, and insulation paper in the coil wrapping groove.
如图9所示,由于H2等于前述的h,从而使Hn=Hc,即绕线轴向往复动作行程与绕组轴向排布行程吻合,降低了绕线过程中线圈落下的高度,进而改善了由于绕线过程线圈落下高度大造成的线圈交叉、松散、线圈包卷槽绝缘纸等问题。As shown in Figure 9, since H2 is equal to the aforementioned h, Hn=Hc, that is, the axial reciprocating stroke of the winding coincides with the axial arrangement stroke of the winding, which reduces the height of the coil falling during the winding process, thereby improving Due to the high drop height of the coil during the winding process, there are problems such as coil crossing, looseness, and insulation paper in the coil wrapping groove.
2、径向往复行程不吻合的改善:2. The improvement of radial reciprocating stroke mismatch:
如图3所示,现行方案中的第一弧面120与绕组支撑部11的支撑面不重合,阴影部分绕线径向往复行程无法到达,通过原地滞留绕线挤压线圈实现阴影部分排线,即径向往复动作行程与绕组实际径向排布行程不吻合。行程不吻合部分的原地滞留绕线动作使此处附近的绕组线圈状态极不稳定,易造成线圈交叉、松散,松散的线圈进而容易包卷临近的槽绝缘纸。As shown in Figure 3, the first arc surface 120 in the current scheme does not coincide with the support surface of the winding support part 11, and the radial reciprocating stroke of the shadowed part of the winding cannot be reached. Line, that is, the radial reciprocating action stroke does not match the actual radial arrangement stroke of the winding. The stagnant winding action of the non-matching part of the stroke makes the state of the winding coil near this place extremely unstable, and it is easy to cause the coils to cross and loose, and the loose coils are easy to wrap the insulating paper of the adjacent slot.
方案一、如图5所示,本发明的方案一第一弧面120与绕组支撑部11的支撑面重合,或者在绕组支撑部11的支撑面以内(即,绕组支撑部11的支撑面整体加胶至与第一弧面120重合或者凸出第一弧面120),此时,规避了槽绝缘纸固定块12的干涉,绕线径向往复动作可以抵达绕组支撑部11的支撑面,径向往复行程与绕组实际径向排布行程重合,改善了因绕线径向往复动作行程与绕组径向排布行程不吻合导致的线圈交叉、松散以及线圈包卷槽绝缘纸等问题。Solution 1, as shown in Figure 5, the first arc surface 120 of the present invention coincides with the support surface of the winding support part 11, or is within the support surface of the winding support part 11 (that is, the entire support surface of the winding support part 11 Add glue until it coincides with the first arc surface 120 or protrudes from the first arc surface 120). At this time, the interference of the slot insulating paper fixing block 12 is avoided, and the radial reciprocating action of the winding can reach the support surface of the winding support part 11. The radial reciprocating stroke coincides with the actual radial arrangement stroke of the winding, which improves the problems of coil crossing, loosening and coil wrapping groove insulation paper caused by the mismatch between the radial reciprocating movement stroke of the winding and the radial arrangement stroke of the winding.
方案二、如图7所示,在绕组支撑部11的支撑面上部分加胶,形成凸起,使第一弧面120重合或者包含之,如此绕线径向往复动作行程与绕组径向排布行程重合,绕组质量得到改善。Solution 2, as shown in Figure 7, add glue to the support surface of the winding support part 11 to form a protrusion, so that the first arc surface 120 overlaps or includes it, so that the radial reciprocating action stroke of the winding is in line with the radial arrangement of the winding Cloth travel coincidence, winding quality is improved.
方案三、如图8所示,在绕组支撑部11的支撑面上加胶至与第一弧面120重合或者包含之,同时两侧延伸至槽绝缘纸固定块12,如此绕线径向往复动作行程与绕组径向排布行程重合,绕组质量得到改善。Solution 3, as shown in Figure 8, add glue to the support surface of the winding support part 11 to coincide with or include the first arc surface 120, and at the same time extend both sides to the slot insulating paper fixing block 12, so that the winding radially reciprocates The action stroke coincides with the winding radial arrangement stroke, and the winding quality is improved.
3、内护齿1内超定子绝缘骨架100内孔的改善。3. Improvement of the inner hole of the super-stator insulating framework 100 in the inner mouthguard 1 .
内护齿1在绕组张紧力载荷作用下会产生朝向定子绝缘骨架100内孔的径向位移。这个物理过程简化为悬臂梁受载挠曲,挠度最大位置在悬臂顶端。即内护齿1径向位移最大位置在其顶端。The inner guard 1 will have a radial displacement towards the inner hole of the stator insulating frame 100 under the action of winding tension load. This physical process is simplified to the deflection of the cantilever beam under load, and the maximum deflection is at the top of the cantilever. That is, the maximum radial displacement position of the inner mouthguard 1 is at its top.
本发明的定子绝缘骨架100的内护齿1轴向高度降低,在绕线方案和张紧力不变的前提下,根据悬臂梁受载挠曲的特点,内护齿1朝向定子绝缘骨架100内孔的最大位移将会减小,即内护齿1径向安全距离加大,改善了内护齿1内超定子绝缘骨架100内孔的问题。The axial height of the inner guard 1 of the stator insulating frame 100 of the present invention is reduced. Under the premise that the winding scheme and the tension force remain unchanged, the inner guard 1 faces the inner hole of the stator insulating frame 100 according to the characteristics of the deflection of the cantilever beam under load. The maximum displacement of the inner tooth guard 1 will be reduced, that is, the radial safety distance of the inner tooth guard 1 is increased, which improves the problem of the inner hole of the super stator insulating skeleton 100 in the inner tooth guard 1 .
根据以上的实施例,本发明的定子绝缘骨架100、定子组件及电机至少具有下列优点:According to the above embodiments, the stator insulating frame 100, the stator assembly and the motor of the present invention have at least the following advantages:
1、本发明的定子绝缘骨架100根据线圈实际形状优化内护齿1高度及轮廓,绕线动作轴向往复行程与线圈实际径向排布行程更吻合,绕线动作更顺畅,改善绕组排布效果;1. The stator insulating frame 100 of the present invention optimizes the height and profile of the inner tooth guard 1 according to the actual shape of the coil, the axial reciprocating stroke of the winding action is more consistent with the actual radial arrangement stroke of the coil, the winding action is smoother, and the winding arrangement is improved Effect;
2、本发明的定子绝缘骨架100优化了内护齿1的径向结构,去除绕线行程无法到达的死角,绕线动作径向行程与绕组实际排布行程吻合,去除原地滞留绕线动作,从根源上去除线圈散乱、松脱、卷槽问题的主要原因;2. The stator insulating frame 100 of the present invention optimizes the radial structure of the inner tooth guard 1, removes the dead angle that cannot be reached by the winding stroke, and the radial stroke of the winding action is consistent with the actual arrangement of the winding, eliminating the need to stay in place for the winding action , Remove the main reasons for the problems of loose coils, loose coils and grooves from the root;
3、本发明的定子绝缘骨架100内护齿1轴向高度降低,绕组方案及张紧力相同的情况下,可以有效减少内护齿1径向变形的最大位移,降低内护齿1内超定子绝缘骨架100内孔的风险。3. The axial height of the inner tooth guard 1 of the stator insulating frame 100 of the present invention is reduced, and under the same winding scheme and tension force, the maximum displacement of the radial deformation of the inner tooth guard 1 can be effectively reduced, and the inner overshoot of the inner tooth guard 1 can be reduced. The risk of bores in the stator insulating frame 100 .
这里需要说明的是:在不冲突的情况下,本领域的技术人员可以根据实际情况将上述各示例中相关的技术特征相互组合,以达到相应的技术效果,具体对于各种组合情况在此不一一赘述。What needs to be explained here is: in the case of no conflict, those skilled in the art can combine the relevant technical features in the above examples according to the actual situation to achieve the corresponding technical effect. Let me repeat them one by one.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the present invention. within the scope of the technical solution of the invention.
Claims (11)
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