CN107116366B - For the multipurpose tool of composite processing, ancillary equipment and application method - Google Patents
For the multipurpose tool of composite processing, ancillary equipment and application method Download PDFInfo
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- CN107116366B CN107116366B CN201710553132.0A CN201710553132A CN107116366B CN 107116366 B CN107116366 B CN 107116366B CN 201710553132 A CN201710553132 A CN 201710553132A CN 107116366 B CN107116366 B CN 107116366B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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Abstract
It is disclosed by the invention for the multipurpose tool of composite processing, ancillary equipment and application method, belong to machining, technical field of material modification.A kind of multipurpose tool for composite processing disclosed by the invention, including knife bar, cutter hub, stirring-head, locating piece, blade and screw.Invention additionally discloses a kind of ancillary equipments that the multipurpose tool for composite processing uses and a kind of application method of the multipurpose tool for composite processing.The problem to be solved in the present invention are as follows: (1) realize the processing of composite material multipurpose according to the needs of use, the multipurpose processing includes following purposes: single mixing yoghurt;Single Milling Process;Single Friction Stir Welding;Mixing yoghurt with deflashing function;Mixing yoghurt-milling Compound Machining;Agitating friction connection-milling Compound Machining.(2) composite processing quality and processing efficiency are improved, and improves the surface layer mechanical property and fatigue behaviour of process component.
Description
Technical field
The present invention relates to a kind of for the multipurpose tool of composite processing, ancillary equipment and application method, belongs to machine
Tool processing, technical field of material modification.
Background technique
The rapid development of new material science and technology, especially advanced science technology are advanced by leaps and bounds, and are got over to material property proposition
Carry out higher requirement.Meanwhile some there are many excellent mechanical properties and physical property difficult-to-machine material (especially composite wood
Material) appearance, machining technique is constantly put forward new requirements.It is serious to tool wear when it is mainly manifested in processing, plus
Work is at high cost, leads to that processing efficiency is low and machined surface quality is poor, in addition, in some advanced novel difficult-to-machine materials of milling
In the process, residual since the removal of Milling Force, milling heat and material couples to form new residual stress distribution with surface residual stress
The presence of residue stress changes the geometric dimension of part, and then causes part severely deformed, and after milling surface layer mechanical property
There is a degree of decline, carry out influence end product quality, above-mentioned series of factors, which becomes, hinders have excellent performance
New material is widely applied and restricts one of bottleneck and problem of crucial high performance structural member manufacture.Since the surface of components part is thick
The requirement of rugosity, dimensional accuracy, surface mechanical properties etc., it is necessary to take it certain machining.Expand new material
Application range, it is necessary to reduce its difficulty of processing as far as possible.Therefore, the efficient and high quality processing of difficult-to-machine material is still close
One of most important research topic in several years manufacturing technologies.
Mixing yoghurt itself is a kind of very typical efficient, energy saving, free of contamination advanced machining technology, by stirring
The strong stirring action for mixing head makes machined material that severe plastic deformation occur, mixing, be crushed, and realizes the densification of microstructure
Change, homogenize and refines.Mixing yoghurt mutually enhances in microstructure of metals refinement, superplastic material preparation and nanometer
Metal-base composites etc. achieves application.Mixing yoghurt is not only in that be provided for metal and alloy materials Strengthening and Toughening
New method, and in metal and alloy surface can prepare gradient-structure layer (scale Gradient or tissue gradient).Meanwhile it utilizing
The processing of mixing yoghurt technology prepares composite material in alloy surface, so that reinforced alloys surface, makes the mechanical property on surface layer
It is significantly improved with polishing machine.
Combined Machining Technology just increasingly by the attention of modern manufacturing industry, has become the one of the following processing and manufacturing industry
A important development direction.Mixing yoghurt-milling integral type processing is a kind of way of realization of Combined Machining Technology, is to mill
The machining tool that knife and stirring-head combine mode completes all kinds of surfaces using mixing yoghurt and milling resultant motion
Processing realizes that the cutting of revolving body parts part and the stirring of stirring-head squeeze to realize surface strengthening by the rotation of milling cutter
A kind of advanced green processing technologies.Clearly refer in " National Program for Medium-to Long-term Scientific and Technological Development (2006-2020) "
Out, for manufacturing process resource, energy consumption is big the problems such as, primary study develop green manufacture technology.Therefore, agitating friction
Processing-milling integral type processing technology is also a kind of way of realization of Combined Machining Technology, and this method combines milling cutter and stirs
The advantage of head respectively is mixed, surface processing is completed using the resultant motion of milling cutter and stirring-head.Milling and mixing yoghurt skill
The complex machining process that art combines has low cost, short-period Compound Machining new technology, realizes difficult-to-machine material height
The processing of effect, high quality.
Summary of the invention
The present invention discloses a kind of multipurpose tool for composite processing, and open a kind of for composite processing
The ancillary equipment that uses of multipurpose tool, a kind of also disclosed user of the multipurpose tool for composite processing
Method, the technical problem to be solved in the present invention are as follows: (1) realize the processing of composite material multipurpose according to the needs of use, described is multi-purpose
Way processing includes following purposes: single mixing yoghurt;Single Milling Process;Single Friction Stir Welding;With deflashing
The mixing yoghurt of function;Mixing yoghurt-milling Compound Machining;Agitating friction connection-milling Compound Machining.
(2) composite processing quality and processing efficiency are improved, and improves the surface layer mechanical property and fatigue behaviour of process component.
The purpose of the present invention is what is be achieved through the following technical solutions.
A kind of multipurpose tool for composite processing disclosed by the invention, including it is knife bar, cutter hub, stirring-head, fixed
Position block, blade and screw, cutter hub select end mill(ing) cutter or cylindrical milling cutter according to need of work.Cutter hub one end and stirring-head big end are whole
Body connection, stirring-head large end face diameter are the 2/5~3/5 of cutter hub diameter, and stirring-head big end is embedded on cutter hub inner hole.Locating piece
Be fixed by screws in the cutter groove of cutter hub, blade is fixed on the positioning block, blade shapes and position on locating piece according to
Processing needs to adjust.
To reduce feeding resistance and cutting force, the preferred taper stirring-head of the stirring-head.
Invention additionally discloses a kind of ancillary equipments that the multipurpose tool for composite processing uses, including knife handle system
System and axis system.The knife handle system includes vibration-damping flange disk, oil pocket, knife handle admission line, knife handle inner cold system, limit
Device, dynamic poise device, knife bar accommodate device.Increase on the knife handle of existing knife handle system dynamic flat for realizing multipurpose tool
The annular convex platform of weighing apparatus is realized by adjusting position and quantity counterweight in annular convex platform screwing to the dynamic flat of multipurpose tool
Weighing apparatus setting.And increasing vibration-damping flange disk in existing knife handle system, vibration-damping flange disk covers on the outside of the cylindrical body below knife handle boss.
The axis system includes temperature measuring equipment, main shaft cooling bath, vibration detecting device, main shaft cooling device, air spider, air inlet pipe.
Multipurpose tool carries out geometry by the knife bar clamping device in knife handle system and fixes, and using knife handle admission line to realize work
The pneumatic fastening of tool and knife handle.
The application method of a kind of multipurpose tool for composite processing disclosed by the invention are as follows: multipurpose tool is logical
The knife bar clamping device crossed in knife handle system carries out geometry and fixes, and using knife handle admission line with the gas of implementation tool and knife handle
Dynamic fastening.
Corresponding multipurpose tool is installed in selection according to the needs of use, realizes and the multipurpose of composite material is processed.
When realizing single mixing yoghurt, the removal of inserts from locating piece is realized by axis system to multipurpose
The driving of rotation and the feed motion of tool, to realize single mixing yoghurt.
When realizing single Friction Stir Welding, the removal of inserts from locating piece is realized by axis system to multipurpose
The driving of rotation and the feed motion of tool, to realize single Friction Stir Welding.
When realizing the mixing yoghurt with deflashing function, position or adjustment knife of the blade on locating piece are adjusted
Plate shape keeps blade cut sword concordant with cutter hub end, realizes that rotation and feeding to multipurpose tool are transported by axis system
Dynamic driving, so that realizing has the mixing yoghurt of deflashing function.
When realizing the Friction Stir Welding with deflashing function, position or adjustment blade of the adjustment blade in locating piece
Shape keeps blade concordant with cutter hub end, and the driving of rotation and the feed motion to multipurpose tool is realized by axis system,
To realize the Friction Stir Welding with deflashing function.
When realizing single Milling Process, position or adjustment blade shapes of the adjustment blade in locating piece make blade cut
Sword is more than cutter hub end, while dismantling stirring-head, realizes rotation to multipurpose tool and feed motion by axis system
Driving, to realize single Milling Process.
When realizing mixing yoghurt-milling Compound Machining, position or adjustment blade of the adjustment blade in locating piece
Shape, making blade cut sword is more than cutter hub end, while loading stirring-head, realizes the rotation to multipurpose tool by axis system
Turn the driving with feed motion, to realize the compound integral type processing of mixing yoghurt-milling, improves adding for composite material
Working medium amount and processing efficiency.In composite material milling process, the addition in alloy substrate due to reinforced phase makes the plasticity of matrix
Deformation mechanism and the milling cutting mechanisms of single alloy material have larger difference, since composite material work piece skin-material is by stirring
Mix friction secondary operation play refinement matrix microstructure and enhancing phase size, thus improve composite layer mechanical property and
Fatigue behaviour.The respective technical advantage of the milling of mixing yoghurt-milling Compound Machining set and mixing yoghurt, utilizes
Mixing yoghurt can improve milling composite processing surface quality and surface layer mechanical property, while Milling Process can remove and stir
Mix friction process caused by overlap the problems such as, and part heat can be provided for mixing yoghurt defeated for heat caused by cutting
Enter.Meanwhile the compound realization workpiece integral type rapid processing of mixing yoghurt-milling, improve the processing quality of composite material
With processing efficiency and save production cost.
When realizing Friction Stir Welding-milling Compound Machining, position or adjustment blade of the adjustment blade in locating piece
Shape, making blade cut sword is more than cutter hub end, while loading stirring-head, realizes the rotation to multipurpose tool by axis system
Turn the driving with feed motion, to realize the compound integral type processing of Friction Stir Welding-milling, improves adding for composite material
Working medium amount and processing efficiency.In composite material milling process, the addition in alloy substrate due to reinforced phase makes the plasticity of matrix
Deformation mechanism and the milling cutting mechanisms of single alloy material have larger difference, since composite material work piece skin-material is by stirring
Mix friction secondary welding play refinement matrix microstructure and enhancing phase size, thus improve composite layer mechanical property and
Fatigue behaviour.The respective technical advantage of the milling of Friction Stir Welding-milling Compound Machining set and Friction Stir Welding, utilizes
Friction Stir Welding can improve milling composite processing surface quality and surface layer mechanical property, while Milling Process can remove and stir
Mix friction process caused by overlap the problems such as, and part heat can be provided for Friction Stir Welding defeated for heat caused by cutting
Enter.Meanwhile Friction Stir Welding-milling is compound realizes workpiece integral type rapid processing, improves the processing matter of composite material
Amount and processing efficiency simultaneously save production cost.
Small imbalance since the rotary rpm of axis system in above-mentioned multipurpose processing method is high, on multipurpose tool
Amount can generate very big centrifugal force, and centrifugal force causes the circular runout of multipurpose tool, reduce the machining accuracy to workpiece, by
The dynamically balanced annular convex platform of multipurpose tool is realized in being machined on knife handle, by adjusting in the position of annular convex platform screwing
With quantity counterweight, realizes that the dynamic balancing to multipurpose tool is arranged, reduce the circular runout that centrifugal force causes multipurpose tool, mention
Machining accuracy of the height to workpiece.Further, since increasing vibration-damping flange disk in existing knife handle system, damping effect is realized, further
Improve the machining accuracy to workpiece.
The utility model has the advantages that
1, disclosed by the invention a kind of for the multipurpose tool of composite processing, ancillary equipment and application method, root
It according to using needs to select that corresponding multipurpose tool is installed, realizes and the multipurpose of composite material is processed, multipurpose processing includes
Following purposes: single mixing yoghurt;Single Milling Process;Single Friction Stir Welding;Stirring with deflashing function
Friction processing;Mixing yoghurt-milling Compound Machining;Agitating friction connection-milling Compound Machining.
2, the rotary rpm of axis system is high in existing processing method, and the small amount of unbalance on multipurpose tool can generate
Very big centrifugal force, centrifugal force cause the circular runout of multipurpose tool, reduce the machining accuracy to workpiece.The present invention discloses
It is a kind of for the multipurpose tool of composite processing, ancillary equipment and application method, due to being machined with realization on knife handle
The dynamically balanced annular convex platform of multipurpose tool is realized by adjusting position and quantity counterweight in annular convex platform screwing to more
The dynamic balancing of purposes tool is arranged, and reduces the circular runout that centrifugal force causes multipurpose tool, improves the machining accuracy to workpiece.
Further, since increasing vibration-damping flange disk in existing knife handle system, realizes to the damping effect of knife handle, further increase to workpiece
Machining accuracy.
3, disclosed by the invention a kind of for the multipurpose tool of composite processing, ancillary equipment and application method, it adjusts
Position or adjustment blade shapes of the full blade in locating piece, making blade cut sword is more than cutter hub end, while loading stirring-head, is led to
The driving for crossing rotation and feed motion that axis system is realized to multipurpose tool, to realize mixing yoghurt or welding-
The compound integral type processing of milling, improves the processing quality and processing efficiency of composite material.In composite material milling process, close
Addition in auri body due to reinforced phase makes the Plastic Deformation Mechanism of matrix and the milling cutting mechanisms of single alloy material have compared with
Big difference, since composite material work piece skin-material plays refinement matrix microstructure and enhancing by agitating friction secondary welding
Phase size, to improve composite layer mechanical property and fatigue behaviour.
Detailed description of the invention
Fig. 1 is the joint machining sketch chart of compound milling-mixing yoghurt;
Fig. 2 is the tool construction of three-dimensional compound milling-mixing yoghurt;
Fig. 3 is the mixing yoghurt with deflashing function/soldering appliance structure, and Fig. 3 a is main view, and Fig. 3 b is to bow
View;
Fig. 4 is the tool construction of compound milling-mixing yoghurt, and Fig. 4 a is main view, and Fig. 4 b is top view;
Fig. 5 is the blade structure with different function, and Fig. 5 a is the blade that cutting edge is more than cutter hub end, and Fig. 5 b is cutting
The sword blade concordant with cutter hub end;
Fig. 6 is the single milling tool structure dismantled after stirring-head;
Fig. 7 is the signal of single Milling Process;
Fig. 8 is the tool construction for only loading stirring-head
Fig. 9 is single mixing yoghurt schematic diagram.
Wherein: 1-knife bar;2-cutter hubs;3-stirring-heads;4-locating pieces;5-blades;6 screws;7-lock skidding;
8-knife handle systems;8-1-vibration-damping flange disk;8-2-oil pocket;8-3-knife handle admission line;8-4-knife handle inner cold system;8-
5-limiting devices;8-6-dynamic poise device;8-7-knife bar clamping device;9-axis systems;9-1-temperature measuring equipment;9-2—
Main shaft cooling bath;9-3-vibration detecting device;9-4-main shaft cooling device;9-5-air spider;9-6-air inlet pipe;10-works
Part;24-workpiece part to be processed;The machined part of 25-workpiece.
Specific embodiment
Objects and advantages in order to better illustrate the present invention with reference to the accompanying drawing do further summary of the invention with example
Explanation.
Embodiment 1:
The present embodiment disclose a kind of multipurpose tool for composite processing based on the present invention, a kind of is used for composite wood
Ancillary equipment, a kind of application method of the multipurpose tool for composite processing that the multipurpose tool of material processing uses,
It needs to realize in conjunction with actual processing.
The processing of aluminum-based composite material plate used in building.Material are as follows: 6005 aluminium alloys, blank to be processed are big ruler
Very little plate.Due to needing to obtain the preferable aluminum alloy plate materials of surface quality at this time, friction-stir deflashing should be selected
The mode of Compound Machining.The carbide-tipped milling cutter of the tool selection tack of Compound Machining tool, stirring-head select the stirring of H13 steel
Head, wherein the sword number of milling cutter is four, and sword diameter is 12mm;Mixing needle is cylindrical body on stirring-head, and the big end diameter of bottom is
7mm, top diameter are 4.5mm, and whole height is 4.5mm, and mixing needle is threaded, and screw pitch is 1.3mm.5 shape of blade is adjusted,
Keep 5 cutting edge of blade concordant with 2 end of cutter hub, is realized by axis system 9 to the rotation of multipurpose tool and feed motion
Driving, to realize there is the mixing yoghurt of deflashing function, such agitating friction deflashing processing method needs will be put down
The milling cutter on the right side of in Fig. 3 of head is mounted on the bottom of knife bar, and stirring-head among the above is installed.Machining tool is carried out
Dynamic balancing is examined, and using RPCT0642 dynamic balancing machine or other types dynamic balancing machine, it is compound to be that 10000r/min is determined in revolving speed
Whether within the scope of G205~G16, machining tool poor for dynamic balance accuracy passes through the dynamic balance accuracy grade of machining tool
Balance ring or screw are balanced compensation.Mixing yoghurt mode technique with deflashing function: the Milling Speed of processing
For 60m/min, the amount of feeding of per tooth is 0.018mm/z, and shield gas flow rate 8L/min, intermittent feeding distance is 3.5mm.
Processing method is as shown in figure 9, can be derived that surface quality is higher and has using the mixing yoghurt with deflashing function
There is the aluminium-base composite plate for building of higher mechanical property.
If necessary to obtain certain size requirement and the preferable aluminum alloy plate materials of surface quality, the knife such as Fig. 4 should be selected
Lamps structure, using the processing method of compound milling-mixing yoghurt as shown in Figure 1.The tool of Compound Machining tool selects
The carbide-tipped milling cutter of tack, stirring-head select H13 steel stirring-head, and wherein the sword number of milling cutter is 4, and sword diameter is 12mm;Stirring-head
Upper mixing needle is cylindrical body, and the big end diameter of bottom is 7mm, and top diameter is 4.5mm, and whole height is 4.5mm, is stirred
It is threaded to mix needle, screw pitch is 1.3mm.It adjusts 5 shape of blade (such as Fig. 5 a), making 5 cutting edge of blade is more than cutter hub end, same to fashionable dress
Stirring-head 3 is carried, the driving of rotation and the feed motion to multipurpose tool is realized by axis system 9, to realize that stirring rubs
Wipe the compound integral type processing of processing-milling.Such agitating friction-milling deflashing processing method: the milling speed of Compound Machining
Degree is 60m/min, and the amount of feeding of per tooth is 0.018mm/z, shield gas flow rate 8L/min, and intermittent feeding distance is
3.5mm.Processing method is as shown in Figure 1, using the mixing yoghurt-milling deflashing Compound Machining it can be concluded that surface matter
Measure higher and aluminium-base composite plate for building with higher mechanical property.The Milling Speed of Compound Machining is 40m/min, per tooth
The amount of feeding be 0.01mm/z, shield gas flow rate 8L/min, intermittent feeding distance be 3mm.Processing method such as Fig. 9 institute
Show, using the mixing yoghurt-milling Compound Machining it can be concluded that surface quality is higher and with higher mechanical property
Aluminium-base composite plate for building.
Above-described specific descriptions have carried out further specifically the purpose of invention, technical scheme and beneficial effects
It is bright, it should be understood that the above is only a specific embodiment of the present invention, the protection model being not intended to limit the present invention
It encloses, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should be included in the present invention
Protection scope within.
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| CN201710215553 | 2017-04-04 |
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| CN107116366B true CN107116366B (en) | 2019-03-19 |
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| US12140109B2 (en) | 2023-03-30 | 2024-11-12 | Blue Origin, Llc | Transpiration-cooled systems having permeable and non-permeable portions |
| US12172229B2 (en) | 2023-03-30 | 2024-12-24 | Blue Origin, Llc | Friction stir additive manufacturing devices and methods for forming in-situ rivets |
| US12246392B2 (en) | 2023-03-30 | 2025-03-11 | Blue Origin Manufacturing, LLC | Deposition head for friction stir additive manufacturing devices and methods |
| US12303994B2 (en) | 2023-08-03 | 2025-05-20 | Blue Origin Manufacturing, LLC | Friction stir additive manufacturing formed parts and structures with integrated passages |
| US12383975B2 (en) | 2023-08-03 | 2025-08-12 | Blue Origin Manufacturing, LLC | Friction stir additive manufacturing formed parts and structures with integrated passages |
| US12415229B2 (en) | 2020-07-29 | 2025-09-16 | Blue Origin Manufacturing, LLC | Friction stir welding systems and methods |
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| US10661379B1 (en) * | 2018-12-21 | 2020-05-26 | Esab Ab | Friction stir welding flash removal component |
| CN115555861A (en) * | 2022-09-29 | 2023-01-03 | 哈尔滨工业大学(威海) | Device and method for improving fatigue performance of aluminum alloy fusion welding joint |
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| US12415229B2 (en) | 2020-07-29 | 2025-09-16 | Blue Origin Manufacturing, LLC | Friction stir welding systems and methods |
| US12140109B2 (en) | 2023-03-30 | 2024-11-12 | Blue Origin, Llc | Transpiration-cooled systems having permeable and non-permeable portions |
| US12172229B2 (en) | 2023-03-30 | 2024-12-24 | Blue Origin, Llc | Friction stir additive manufacturing devices and methods for forming in-situ rivets |
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| US12303994B2 (en) | 2023-08-03 | 2025-05-20 | Blue Origin Manufacturing, LLC | Friction stir additive manufacturing formed parts and structures with integrated passages |
| US12383975B2 (en) | 2023-08-03 | 2025-08-12 | Blue Origin Manufacturing, LLC | Friction stir additive manufacturing formed parts and structures with integrated passages |
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| CN107116366A (en) | 2017-09-01 |
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