CN107247353A - A kind of cutter device - Google Patents
A kind of cutter device Download PDFInfo
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- CN107247353A CN107247353A CN201710570092.0A CN201710570092A CN107247353A CN 107247353 A CN107247353 A CN 107247353A CN 201710570092 A CN201710570092 A CN 201710570092A CN 107247353 A CN107247353 A CN 107247353A
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133351—Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
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- Chemical & Material Sciences (AREA)
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Abstract
Description
技术领域technical field
本发明涉及液晶产品制作技术领域,尤其涉及一种切割装置。The invention relates to the technical field of liquid crystal product production, in particular to a cutting device.
背景技术Background technique
目前Cut工艺中普遍使用跳跃切割模式进行生产,但目前跳跃切割受结构局限有一定弊端:如图1所示,图中虚线表示刀头10的切割路径,刀头10途径跳跃区域20时需要降速以保证刀轮抬起与下落,刀轮下落时与待切割产品30表面形成撞击,待切割产品30的切割断面容易形成破痕,进一步降速会降低破痕发生的风险,但牺牲较多生产效率。At present, jumping cutting mode is generally used for production in the Cut process, but the current jumping cutting has certain disadvantages due to structural limitations: as shown in Figure 1, the dotted line in the figure indicates the cutting path of the cutter head 10, and when the cutter head 10 passes through the jumping area 20, it needs to be lowered. speed to ensure the lifting and falling of the knife wheel. When the knife wheel falls, it will collide with the surface of the product 30 to be cut. The cutting section of the product 30 to be cut will easily form cracks. Further reduction in speed will reduce the risk of cracks, but more sacrifices Productivity.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供一种切割装置,提高生产效率。In order to solve the above technical problems, the present invention provides a cutting device to improve production efficiency.
为了达到上述目的,本发明采用的技术方案是:一种切割装置,包括:In order to achieve the above object, the technical solution adopted in the present invention is: a cutting device, comprising:
刀座;knife block;
设置于所述刀座上的多个刀具,相邻两个刀具之间具有预设距离;There are a plurality of knives arranged on the knife seat, and there is a preset distance between two adjacent knives;
与所述刀座连接的移动结构,用于控制所述刀座沿预设方向移动以使得相应的刀具对待切割产品沿预设方向进行切割;A moving structure connected to the knife seat, used to control the movement of the knife seat in a preset direction so that the corresponding knife cuts the product to be cut in a preset direction;
与所述刀座连接的旋转结构,用于控制刀座旋转、以使得与当前刀具相邻的刀具与待切割产品表面接触。The rotating structure connected with the knife seat is used to control the rotation of the knife seat so that the knife adjacent to the current knife contacts the surface of the product to be cut.
进一步的,所述刀座包括一旋转盘,多个所述刀具间隔设置在所述旋转盘的外周面上。Further, the tool seat includes a rotating disc, and a plurality of the knives are arranged at intervals on the outer peripheral surface of the rotating disc.
进一步的,多个所述刀具可拆卸的设置于所述旋转盘上。Further, a plurality of said knives are detachably arranged on said rotating disk.
进一步的,所述旋转盘的外周面上间隔所述预设距离设有多个卡接孔,每个所述刀具的第一端设有与所述卡接孔对应的卡接件。Further, a plurality of engagement holes are provided at intervals of the predetermined distance on the outer peripheral surface of the rotating disk, and each first end of the cutter is provided with a engagement member corresponding to the engagement holes.
进一步的,所述刀具包括与所述第一端相对设置的第二端,所述第二端具有安装刀片的安装部。Further, the cutter includes a second end opposite to the first end, and the second end has a mounting portion for mounting a blade.
进一步的,所述第二端的端面的中间区域开设条形开口,沿该开口向靠近所述第一端的方向移动形成开槽,在开槽两侧壁上对应开设通孔,所述刀片的两侧分别设有可穿过所述通孔的插入部。Further, a strip-shaped opening is opened in the middle area of the end surface of the second end, and a slot is formed by moving along the opening toward the direction close to the first end, and through holes are correspondingly opened on both side walls of the slot, and the blades The two sides are respectively provided with inserting parts that can pass through the through holes.
进一步的,在所述刀具进行切割时,所述开口的长度方向与所述预设方向平行,所述刀片的刀刃面与所述预设方向平行。Further, when the cutter is cutting, the length direction of the opening is parallel to the preset direction, and the edge surface of the blade is parallel to the preset direction.
进一步的,部分所述第二端的端面向靠近所述第一端的方向凹陷,使得所述安装部的侧面形成斜面。Further, an end face of part of the second end is recessed in a direction close to the first end, so that a side surface of the installation part forms a slope.
进一步的,所述旋转结构包括与所述旋转盘连接的传动轴,所述传动轴位于所述旋转盘的圆心的第一侧,该第一侧为所述圆心靠近所述待切割产品的一侧。Further, the rotating structure includes a transmission shaft connected to the rotating disk, the transmission shaft is located on the first side of the center of the rotating disk, and the first side is a side where the center of the circle is close to the product to be cut. side.
进一步的,所述移动结构包括与所述传动轴的两侧连接的支架,以及与所述支架驱动连接的驱动单元。Further, the moving structure includes a bracket connected to both sides of the transmission shaft, and a drive unit drivingly connected to the bracket.
进一步的,所述旋转盘的外周面上设有多个安装面,所述安装面为平面结构,且所述安装面的数量与所述刀具的数量相对应。Further, a plurality of installation surfaces are provided on the outer peripheral surface of the rotating disk, the installation surfaces are planar structures, and the number of the installation surfaces corresponds to the number of the knives.
本发明的有益效果是:在途径跳跃点时,只需旋转刀座切换为与当前刀具相邻的刀具进行切割动作,无需降速即可实现跳跃式切割。The beneficial effect of the present invention is: when passing through the jumping point, only the rotating knife seat needs to be switched to the cutting action of the knife adjacent to the current knife, and the jumping cutting can be realized without slowing down the speed.
附图说明Description of drawings
图1表示现有技术中切割装置切割状态示意图;Fig. 1 shows the schematic diagram of cutting state of cutting device in the prior art;
图2表示本发明实施例中切割装置立体结构示意图;Fig. 2 shows the schematic diagram of the three-dimensional structure of the cutting device in the embodiment of the present invention;
图3表示本发明实施例中切割装置主视图;Fig. 3 shows the front view of cutting device in the embodiment of the present invention;
图4表示本发明实施例中切割装置部分结构分解示意图;Fig. 4 shows the schematic exploded view of the partial structure of the cutting device in the embodiment of the present invention;
图5表示本发明实施例中切割装置的刀具a切割状态示意图;Figure 5 shows a schematic diagram of the cutting state of the cutter a of the cutting device in the embodiment of the present invention;
图6表示本发明实施例中切割装置的刀具b切割状态示意图。Fig. 6 is a schematic diagram showing the cutting state of the cutter b of the cutting device in the embodiment of the present invention.
具体实施方式detailed description
以下结合附图对本发明的特征和原理进行详细说明,所举实施例仅用于解释本发明,并非以此限定本发明的保护范围。The features and principles of the present invention will be described in detail below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, not to limit the protection scope of the present invention.
如图2-6所示,本实施例提供一种切割装置,包括:As shown in Figures 2-6, this embodiment provides a cutting device, including:
刀座1;knife seat 1;
设置于所述刀座1上的多个刀具2,相邻两个刀具2之间具有预设距离;There are a plurality of knives 2 arranged on the knife seat 1, and there is a preset distance between two adjacent knives 2;
与所述刀座1连接的移动结构,用于控制所述刀座1沿预设方向移动以使得相应的刀具2对待切割产品沿预设方向进行切割;The moving structure connected with the knife seat 1 is used to control the movement of the knife seat 1 in a preset direction so that the corresponding knife 2 cuts the product to be cut in a preset direction;
与所述刀座1连接的旋转结构,用于控制刀座1旋转、以使得与当前刀具2相邻的刀具2与待切割产品表面接触。The rotating structure connected with the knife seat 1 is used to control the rotation of the knife seat 1 so that the knife 2 adjacent to the current knife 2 contacts the surface of the product to be cut.
多个刀具2可旋转的设置,实现了在进行切割需要跳跃时,只需旋转刀座1使得与当前刀具2相邻的刀具2与待切割产品表面接触,通过更换切割刀具2的方式实现跳跃式切割,如图5和图6所示,图5表示刀具a切割至需要跳跃的位置时的状态示意图,旋转刀座1,切割刀具切换为与刀具a相邻的刀具b,图6表示的是更换为刀具b的示意图,图5和图6对比,相邻刀具之间具有预设距离,刀具b与待切割产品30的接触点与刀具a与待切割产片30的接触点之间为需要跳跃的区域,通过旋转切换刀具,即可实现跳跃式切割,无需降速,提高生产效率,且更换刀具2的过程中,所述刀座1与待切割产品之间的距离是固定不变的,降低了待切割产品破损的风险。The rotatable setting of multiple knives 2 realizes that when jumping is required for cutting, only the knife seat 1 needs to be rotated so that the knives 2 adjacent to the current knives 2 are in contact with the surface of the product to be cut, and the jumping is realized by replacing the cutting knives 2 Type cutting, as shown in Figure 5 and Figure 6, Figure 5 shows a schematic diagram of the state when the tool a cuts to the position where it needs to jump, rotate the knife seat 1, and the cutting tool is switched to the tool b adjacent to the tool a, Figure 6 shows It is a schematic diagram of changing to cutter b. Compared with FIG. 5 and FIG. 6, there is a preset distance between adjacent cutters, and the contact point between cutter b and the product 30 to be cut and the contact point between cutter a and the product sheet 30 to be cut is In the area where jumping is required, jumping cutting can be realized by rotating and switching the tool, without slowing down, improving production efficiency, and during the process of changing the tool 2, the distance between the tool holder 1 and the product to be cut is constant , reducing the risk of product breakage to be cut.
所述预设距离的设定根据所述刀具2的切割速度、以及跳跃区域的长度等因素决定。The setting of the preset distance is determined according to factors such as the cutting speed of the cutter 2 and the length of the jumping area.
所述刀座1的具体结构形式可以有多种,本实施例中,所述刀座1包括一旋转盘,多个所述刀具2间隔设置在所述旋转盘的外周面上。The specific structural forms of the tool holder 1 can be various. In this embodiment, the tool holder 1 includes a rotating disk, and a plurality of the cutters 2 are arranged at intervals on the outer peripheral surface of the rotating disk.
刀具2的数量的设置可以根据实际需要设定,本实施例中,所述旋转盘的外周面上设置了6个刀具2,但并不以此为限。The number of cutters 2 can be set according to actual needs. In this embodiment, six cutters 2 are arranged on the outer peripheral surface of the rotating disk, but it is not limited thereto.
本实施例中,多个所述刀具2可拆卸的设置于所述旋转盘上,便于更换刀具2。In this embodiment, a plurality of the knives 2 are detachably arranged on the rotating disk, which facilitates the replacement of the knives 2 .
所述刀具2与所述旋转盘的连接方式可以有多种,只要实现所述刀具2与所述旋转盘的可拆卸连接即可,可以通过螺栓安装等连接方式将所述刀具2稳定的安装于所述旋转盘的外周面上。There are many ways to connect the cutter 2 to the rotating disk, as long as the detachable connection between the cutter 2 and the rotating disk is realized, the cutter 2 can be stably installed by means of bolt installation or the like. on the outer peripheral surface of the rotating disk.
为了保证切换后的刀具2与待切割产品的切割点位于原刀具2的切割路径所在的直线的延长线上,本实施例中,所述刀具2与所述旋转盘的连接采用卡接的方式,保证所述刀具2不会与所述旋转盘脱离的前提下,在旋转时受到旋转离心力,避免刀具2左右摆动而使得切割点偏移,影响切割质量。In order to ensure that the cutting point between the switched cutter 2 and the product to be cut is located on the extension line of the straight line where the cutting path of the original cutter 2 is located, in this embodiment, the connection between the cutter 2 and the rotating disk adopts a clamping method Under the premise of ensuring that the cutter 2 will not be separated from the rotating disk, it is subjected to the centrifugal force of rotation during rotation, so as to prevent the cutter 2 from swinging left and right to make the cutting point shift and affect the cutting quality.
本实施例中,所述旋转盘的外周面上间隔所述预设距离设有多个卡接孔111,每个所述刀具2的第一端设有与所述卡接孔111对应的卡接件23。In this embodiment, a plurality of clamping holes 111 are provided on the outer peripheral surface of the rotating disk at intervals of the predetermined distance, and the first end of each of the cutters 2 is provided with a clamp corresponding to the clamping holes 111. Connector 23.
所述卡接孔111和所述卡接件23的具体结构形式均可以有多种,只要实现所述刀具2与所述旋转盘的卡接即可,本实施例中,所述卡接孔111的内壁设有凸起,所述刀具2的第一端设有与所述卡接孔111适配的柱状插入区域,所述插入区域的外周面上设有与所述凸起相卡合的凹槽。The specific structural forms of the clamping hole 111 and the clamping member 23 can be various, as long as the clamping of the tool 2 and the rotating disk is realized. In this embodiment, the clamping hole The inner wall of 111 is provided with a protrusion, and the first end of the tool 2 is provided with a cylindrical insertion area adapted to the engaging hole 111, and the outer peripheral surface of the insertion area is provided with a groove.
具体的,所述凸起为环形凸起,所述凹槽为环形凹槽。Specifically, the protrusion is an annular protrusion, and the groove is an annular groove.
本实施例中,所述刀具2包括与所述第一端相对设置的第二端,所述第二端具有安装刀片3的安装部。In this embodiment, the cutter 2 includes a second end opposite to the first end, and the second end has a mounting portion for mounting the blade 3 .
本实施例中,所述刀片3为轮状结构,但并不以此为限。In this embodiment, the blade 3 is a wheel-shaped structure, but it is not limited thereto.
进一步的,所述第二端的端面的中间区域开设条形开口,沿该开口向靠近所述第一端的方向移动形成开槽21,在开槽21两侧壁上对应开设通孔,所述刀片3的两侧分别设有可穿过所述通孔的插入部。Further, a strip-shaped opening is opened in the middle area of the end surface of the second end, and a slot 21 is formed by moving along the opening toward the direction close to the first end, and through holes are correspondingly opened on both side walls of the slot 21, the Both sides of the blade 3 are respectively provided with inserting parts that can pass through the through holes.
进一步的,在所述刀具2进行切割时,所述开口的长度方向与所述预设方向平行,所述刀片3的刀刃面与所述预设方向平行。Further, when the cutter 2 is cutting, the length direction of the opening is parallel to the preset direction, and the edge surface of the blade 3 is parallel to the preset direction.
进一步的,部分所述第二端的端面向靠近所述第一端的方向凹陷,使得所述安装部的侧面形成斜面22。Further, the end faces of part of the second end are recessed in a direction close to the first end, so that a side surface of the installation part forms a slope 22 .
所述斜面22的设置使得所述安装部的面积变小,增大的了在安装刀具2时的可操作空间,便于刀具2的安装。The setting of the slope 22 makes the area of the installation part smaller, which increases the operable space when the tool 2 is installed, and facilitates the installation of the tool 2 .
本实施例中,所述旋转结构包括与所述旋转盘连接的传动轴5,所述传动轴5位于所述旋转盘的圆心的第一侧,该第一侧为所述圆心靠近所述待切割产品的一侧。In this embodiment, the rotating structure includes a transmission shaft 5 connected to the rotating disk, the transmission shaft 5 is located on the first side of the center of the rotating disk, and the first side is that the center of the circle is close to the Cut one side of the product.
在切换刀具2时,与当前刀具2相邻的刀具2在下落时,受到向下的力,有利于更换后的刀具2位于待切割产片上的切割点位于当前刀具2的切割路径的延长线上,避免切割位置的偏移,保证切割质量。When the cutting tool 2 is switched, the cutting tool 2 adjacent to the current cutting tool 2 is subjected to a downward force when falling, which is beneficial for the cutting point of the replaced cutting tool 2 to be located on the production piece to be cut on the extension line of the cutting path of the current cutting tool 2 On, to avoid the deviation of the cutting position, to ensure the cutting quality.
需要说明的是,为了避免刀具下路时受力过大,所述传动轴与所述旋转盘的圆心之间的距离不宜过大。It should be noted that, in order to avoid excessive force on the tool when it goes down the road, the distance between the transmission shaft and the center of the rotating disk should not be too large.
本实施例中,为了避免切换刀具2时,使得待切割产品的表面产生裂纹,本实施例中,所述旋转结构控制所述刀座1旋转预设速度,延长所述刀片3的下落时间,使得刀片3缓慢下落,且刀片3下落至与待切割产品接触后、再压入以对待切割产品进行切割这一过程中,保持相对长的压入时间,避免下落造成的贯穿裂纹。In this embodiment, in order to avoid cracks on the surface of the product to be cut when the cutting tool 2 is switched, in this embodiment, the rotating structure controls the rotation preset speed of the knife seat 1 to prolong the falling time of the blade 3, Make the blade 3 fall slowly, and when the blade 3 falls into contact with the product to be cut, and then press it in to cut the product to be cut, keep a relatively long pressing time to avoid penetrating cracks caused by the drop.
本实施例中,所述移动结构包括与所述传动轴5的两侧连接的支架4,以及与所述支架4驱动连接的驱动单元。In this embodiment, the moving structure includes a bracket 4 connected to both sides of the transmission shaft 5 , and a drive unit drivingly connected to the bracket 4 .
本实施例中,所述支架4为U型结构,U型结构的两个侧壁上开设可供所述传动轴穿过的通孔。In this embodiment, the bracket 4 is a U-shaped structure, and two side walls of the U-shaped structure are provided with through holes through which the transmission shaft can pass.
本实施例中,所述旋转盘的外周面上设有多个安装面11,所述安装面11为平面结构,且所述安装面11的数量与所述刀具2的数量相对应。In this embodiment, a plurality of installation surfaces 11 are provided on the outer peripheral surface of the rotating disk, and the installation surfaces 11 are planar structures, and the number of the installation surfaces 11 corresponds to the number of the knives 2 .
平面结构的安装面11的设置便于所述刀具2的安装与拆卸。The arrangement of the installation surface 11 with a planar structure facilitates the installation and removal of the cutter 2 .
以上所述为本发明较佳实施例,需要说明的是,对于本领域普通技术人员来说,在不脱离本发明所述原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明保护范围。The above is a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, some improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications It should also be regarded as the protection scope of the present invention.
Claims (11)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710570092.0A CN107247353A (en) | 2017-07-13 | 2017-07-13 | A kind of cutter device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710570092.0A CN107247353A (en) | 2017-07-13 | 2017-07-13 | A kind of cutter device |
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|---|---|---|---|---|
| US20090249934A1 (en) * | 2001-02-06 | 2009-10-08 | Good Earth Tools, Inc. | Apparatus and Process for Cutting of Extruded Material |
| CN201385331Y (en) * | 2009-03-27 | 2010-01-20 | 上海稳健医疗器械有限公司 | Rotating and cutting device |
| CN101817184A (en) * | 2010-03-25 | 2010-09-01 | 天津泰邦管材有限公司 | Cutting tool for polyethylene spirally enwound structure-wall tube bell and spigot |
| CN204431338U (en) * | 2015-01-21 | 2015-07-01 | 深圳市汇万川塑胶薄膜有限公司 | A kind of cutter structure for cutting lucite |
| CN205735188U (en) * | 2016-05-11 | 2016-11-30 | 徐州志欧机电设备有限公司 | Solar photovoltaic assembly has cut edge device |
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2017
- 2017-07-13 CN CN201710570092.0A patent/CN107247353A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090249934A1 (en) * | 2001-02-06 | 2009-10-08 | Good Earth Tools, Inc. | Apparatus and Process for Cutting of Extruded Material |
| CN201385331Y (en) * | 2009-03-27 | 2010-01-20 | 上海稳健医疗器械有限公司 | Rotating and cutting device |
| CN101817184A (en) * | 2010-03-25 | 2010-09-01 | 天津泰邦管材有限公司 | Cutting tool for polyethylene spirally enwound structure-wall tube bell and spigot |
| CN204431338U (en) * | 2015-01-21 | 2015-07-01 | 深圳市汇万川塑胶薄膜有限公司 | A kind of cutter structure for cutting lucite |
| CN205735188U (en) * | 2016-05-11 | 2016-11-30 | 徐州志欧机电设备有限公司 | Solar photovoltaic assembly has cut edge device |
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