CN107272245A - A kind of preparation method of display base plate, display base plate and display device - Google Patents
A kind of preparation method of display base plate, display base plate and display device Download PDFInfo
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- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
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- G02F1/1368—Active matrix addressed cells in which the switching element is a three-electrode device
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Abstract
本发明提供一种显示基板的制作方法、显示基板及显示装置,通过在衬底基板上制作源极、漏极、有源层及栅极绝缘层,并在栅极绝缘层上形成栅极、第一电极、覆盖栅极及第一电极的钝化层和位于钝化层上的像素电极,栅极及第一电极位于同一层,第一电极在衬底基板上的正投影与像素电极在衬底基板上的正投影部分重叠,这样,在显示基板制作的过程中无需变更光罩或者增加光罩,使得第一电极与像素电极之间没有了栅极绝缘层,间距减小,从而使得第一电极与像素电极之间的存储电容可以得到显著的提高,有效改善显示装置的画面闪烁不良,并且有利于提升像素的开口率及提升显示屏透过率。
The present invention provides a method for manufacturing a display substrate, a display substrate and a display device. A source electrode, a drain electrode, an active layer, and a gate insulation layer are fabricated on the substrate substrate, and a gate electrode, a gate electrode, and a gate insulation layer are formed on the gate insulation layer. The first electrode, the passivation layer covering the gate and the first electrode, and the pixel electrode on the passivation layer, the gate and the first electrode are located on the same layer, and the orthographic projection of the first electrode on the base substrate and the pixel electrode are on the same layer. The orthographic projections on the base substrate overlap, so that there is no need to change the mask or add a mask in the process of manufacturing the display substrate, so that there is no gate insulating layer between the first electrode and the pixel electrode, and the distance is reduced, so that The storage capacitance between the first electrode and the pixel electrode can be significantly improved, which can effectively improve the picture flickering defect of the display device, and is beneficial to increase the aperture ratio of the pixel and the transmittance of the display screen.
Description
技术领域technical field
本发明涉及显示技术领域,尤其涉及一种显示基板的制作方法、显示基板及显示装置。The invention relates to the field of display technology, in particular to a method for manufacturing a display substrate, a display substrate and a display device.
背景技术Background technique
随着全球信息社会的兴起增加了对各种显示装置的需求。因此,对各种平面显示装置的研究和开发投入了很大的努力,如液晶显示装置(LCD)、等离子显示装置(PDP)、场致发光显示装置(ELD)以及真空荧光显示装置(VFD)。The demand for various display devices has increased with the rise of the global information society. Therefore, great efforts have been devoted to the research and development of various flat display devices such as liquid crystal display devices (LCD), plasma display devices (PDP), electroluminescent display devices (ELD), and vacuum fluorescent display devices (VFD). .
液晶显示装置因其功耗小、成本低、无辐射和易操作等特点,已越来越多的走进人们的生活、工作中,并广泛应用于各个领域,如家庭、公共场所、办公场及个人电子相关产品等。目前,液晶显示装置已经从制作简单、成本低廉但视角较小的扭曲向列型液晶显示装置(Twisted Nematic,TN),发展到平面电场切换型液晶显示装置(In-Plane Switching,IPS)、多维电场型液晶显示装置(Advanced Super Dimension Switch,简称ADS),以及基于ADS模式提出的高开ロ率的HADS型液晶显示装置。Due to its low power consumption, low cost, no radiation, and easy operation, liquid crystal display devices have increasingly entered people's lives and work, and are widely used in various fields, such as homes, public places, and offices. And personal electronic related products, etc. At present, liquid crystal display devices have developed from Twisted Nematic (TN) liquid crystal display devices (Twisted Nematic, TN) which are simple to manufacture, low in cost but small in viewing angle, to in-plane switching liquid crystal display devices (In-Plane Switching, IPS), multi-dimensional An electric field type liquid crystal display device (Advanced Super Dimension Switch, referred to as ADS), and a high aperture ratio HADS type liquid crystal display device proposed based on the ADS mode.
但无论是TN型液晶显示装置、ADS型液晶显示装置还是其他类型的液晶显示装置,随着显示装置的PPI越来越高,像素越来越小,随之而来的,是显示装置中像素电极的存储电容也越来越小,因此也越来越容易引起诸如显示装置画面闪烁等不良。However, whether it is a TN-type liquid crystal display device, an ADS-type liquid crystal display device or other types of liquid crystal display devices, as the PPI of the display device becomes higher and higher, the pixels become smaller and smaller, and subsequently, the pixels in the display device The storage capacitance of the electrodes is also getting smaller and smaller, so it is more and more likely to cause defects such as screen flickering of the display device.
发明内容Contents of the invention
本发明实施例提供一种显示基板的制作方法、显示基板及显示装置,以解决显示装置由于存储电容偏低,容易出现画面闪烁的问题。Embodiments of the present invention provide a method for manufacturing a display substrate, a display substrate, and a display device, so as to solve the problem that the display device tends to flicker due to low storage capacity.
本发明实施例提供了一种显示基板的制作方法,所述方法包括:An embodiment of the present invention provides a method for manufacturing a display substrate, the method comprising:
提供一衬底基板;providing a base substrate;
在所述衬底基板上形成源极、漏极、有源层及栅极绝缘层;forming a source electrode, a drain electrode, an active layer and a gate insulating layer on the base substrate;
在所述栅极绝缘层上形成栅极及第一电极,其中,所述栅极对应位于所述有源层的上方,所述第一电极与所述栅极绝缘且间隔设置;forming a gate and a first electrode on the gate insulating layer, wherein the gate is correspondingly located above the active layer, and the first electrode is insulated from the gate and arranged at intervals;
依次形成覆盖所述栅极及所述第一电极的钝化层及位于所述钝化层上的像素电极,所述第一电极在所述衬底基板上的正投影与所述像素电极在所述衬底基板上的正投影部分重叠。A passivation layer covering the gate and the first electrode and a pixel electrode on the passivation layer are sequentially formed, and the orthographic projection of the first electrode on the base substrate is in line with the pixel electrode. The orthographic projections on the base substrate partially overlap.
本发明实施例还提供一种显示基板,所述显示基板包括衬底基板及位于所述衬底基板上的源极、漏极、有源层、栅极绝缘层、栅极、第一电极、像素电极及钝化层,所述源极及所述漏极相对设置,所述有源层的两端分别搭接于所述源极及所述漏极远离所述衬底基板的侧面上,所述栅极绝缘层覆盖所述源极、所述漏极及所述有源层,所述栅极及所述第一电极绝缘且间隔设置并位于所述栅极绝缘层上,所述栅极对应位于所述有源层的上方,所述钝化层覆盖所述栅极、所述第一电极及所述栅极绝缘层,所述像素电极位于所述钝化层上,所述第一电极在所述衬底基板上的正投影与所述像素电极在所述衬底基板上的正投影部分重叠。An embodiment of the present invention also provides a display substrate, which includes a base substrate and a source electrode, a drain electrode, an active layer, a gate insulating layer, a gate electrode, a first electrode, A pixel electrode and a passivation layer, the source and the drain are arranged opposite to each other, and the two ends of the active layer are respectively overlapped on the sides of the source and the drain away from the base substrate, The gate insulating layer covers the source, the drain and the active layer, the gate and the first electrode are insulated and spaced apart and located on the gate insulating layer, the gate The pole is correspondingly located above the active layer, the passivation layer covers the gate, the first electrode and the gate insulating layer, the pixel electrode is located on the passivation layer, and the first electrode is located on the passivation layer. An orthographic projection of an electrode on the base substrate partially overlaps with an orthographic projection of the pixel electrode on the base substrate.
本发明实施例还提供一种显示装置,所述显示装置包括显示基板,所述显示基板包括衬底基板及位于所述衬底基板上的源极、漏极、有源层、栅极绝缘层、栅极、第一电极、像素电极及钝化层,所述源极及所述漏极相对设置,所述有源层的两端分别搭接于所述源极及所述漏极远离所述衬底基板的侧面上,所述栅极绝缘层覆盖所述源极、所述漏极及所述有源层,所述栅极及所述第一电极绝缘且间隔设置并位于所述栅极绝缘层上,所述栅极对应位于所述有源层的上方,所述钝化层覆盖所述栅极、所述第一电极及所述栅极绝缘层,所述像素电极位于所述钝化层上,所述第一电极在所述衬底基板上的正投影与所述像素电极在所述衬底基板上的正投影部分重叠。An embodiment of the present invention also provides a display device, the display device includes a display substrate, and the display substrate includes a base substrate and a source electrode, a drain electrode, an active layer, and a gate insulating layer on the base substrate. , a gate, a first electrode, a pixel electrode and a passivation layer, the source and the drain are arranged opposite to each other, and the two ends of the active layer are respectively connected to the source and the drain away from the On the side surface of the base substrate, the gate insulating layer covers the source, the drain and the active layer, the gate and the first electrode are insulated and spaced apart and located on the gate On the electrode insulating layer, the gate is correspondingly located above the active layer, the passivation layer covers the gate, the first electrode and the gate insulating layer, and the pixel electrode is located on the On the passivation layer, the orthographic projection of the first electrode on the base substrate partially overlaps the orthographic projection of the pixel electrode on the base substrate.
本发明实施例提供的显示基板的制作方法、显示基板及显示装置,通过在衬底基板上制作源极、漏极、有源层及栅极绝缘层,并在栅极绝缘层上形成栅极、第一电极、覆盖栅极及第一电极的钝化层和位于钝化层上的像素电极,栅极及第一电极位于同一层,第一电极在衬底基板上的正投影与像素电极在衬底基板上的正投影部分重叠,这样,这样,在显示基板制作的过程中无需变更光罩或者增加光罩,使得第一电极与像素电极之间没有了栅极绝缘层,间距减小,从而使得第一电极与像素电极之间的存储电容可以得到显著的提高,有效改善显示装置的画面闪烁不良,并且有利于提升像素的开口率及提升显示屏透过率。The method for fabricating a display substrate, the display substrate, and the display device provided by the embodiments of the present invention include forming a source electrode, a drain electrode, an active layer, and a gate insulating layer on the base substrate, and forming a gate electrode on the gate insulating layer. , the first electrode, the passivation layer covering the gate and the first electrode, and the pixel electrode on the passivation layer, the gate and the first electrode are located on the same layer, and the orthographic projection of the first electrode on the base substrate is the same as that of the pixel electrode The orthographic projections on the base substrate are partially overlapped, so that in the process of manufacturing the display substrate, there is no need to change the photomask or add a photomask, so that there is no gate insulating layer between the first electrode and the pixel electrode, and the distance is reduced , so that the storage capacitance between the first electrode and the pixel electrode can be significantly improved, effectively improving the flickering defect of the display device, and helping to increase the aperture ratio of the pixel and the transmittance of the display screen.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments of the present invention. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明一较佳实施例提供的一种显示装置的立体图;FIG. 1 is a perspective view of a display device provided by a preferred embodiment of the present invention;
图2为图1中II-II处所示的显示面板的部分剖面图;Fig. 2 is a partial cross-sectional view of the display panel shown at II-II in Fig. 1;
图3为图2中所示显示基板的部分平面图;Figure 3 is a partial plan view of the display substrate shown in Figure 2;
图4为本发明另一实施方式提供的显示装置中的显示面板的部分剖面图;4 is a partial cross-sectional view of a display panel in a display device provided by another embodiment of the present invention;
图5为图2中所示显示基板的制作方法的流程图;FIG. 5 is a flow chart of the manufacturing method of the display substrate shown in FIG. 2;
图6至图9为图2中所示显示基板的制作过程中的部分剖面图;6 to 9 are partial cross-sectional views during the manufacturing process of the display substrate shown in FIG. 2;
图10为图4中所示显示基板的制作过程中的部分剖面图。FIG. 10 is a partial cross-sectional view during the manufacturing process of the display substrate shown in FIG. 4 .
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
请参阅图1,图1为本发明一较佳实施例提供的一种显示装置的立体图。如图1所示,所述显示装置100包括显示面板10及背光模组20,所述显示面板10及所述背光模组20层叠设置,共同组成所述显示装置100的显示模组,以实现所述显示装置100的显示功能。所述显示装置100还包括一显示区101及围绕所述显示区101的周边区102,所述显示区101主要用于实现所述显示装置100的显示输出功能,所述周边区102主要用于走线等。Please refer to FIG. 1 . FIG. 1 is a perspective view of a display device provided by a preferred embodiment of the present invention. As shown in FIG. 1, the display device 100 includes a display panel 10 and a backlight module 20, and the display panel 10 and the backlight module 20 are stacked to form a display module of the display device 100 to realize The display function of the display device 100 . The display device 100 also includes a display area 101 and a peripheral area 102 surrounding the display area 101, the display area 101 is mainly used to realize the display output function of the display device 100, and the peripheral area 102 is mainly used for Lines etc.
请同时参阅图2,图2为图1中II-II处所示的显示面板的部分剖面图。如图2所示,所述显示面板10还包括显示基板11、对向基板12及液晶层13,所述显示基板11与所述对向基板12相对设置,所述液晶层13夹于所述显示基板11与所述对向基板12之间。本实施方式中,所述显示基板11为薄膜晶体管阵列基板,所述对向基板12为彩膜基板。Please refer to FIG. 2 at the same time. FIG. 2 is a partial cross-sectional view of the display panel shown at II-II in FIG. 1 . As shown in FIG. 2 , the display panel 10 further includes a display substrate 11, an opposite substrate 12 and a liquid crystal layer 13, the display substrate 11 is arranged opposite to the opposite substrate 12, and the liquid crystal layer 13 is sandwiched between the Between the display substrate 11 and the opposite substrate 12 . In this embodiment, the display substrate 11 is a thin film transistor array substrate, and the opposite substrate 12 is a color filter substrate.
所述显示基板11包括衬底基板110、源极111、漏极112、有源层113、栅极绝缘层114、栅极115、第一电极116、像素电极117及钝化层118。所述源极111、所述漏极112、所述有源层113、所述栅极绝缘层114、所述栅极115、所述第一电极116、所述像素电极117及所述钝化层118位于所述衬底基板110上。The display substrate 11 includes a base substrate 110 , a source 111 , a drain 112 , an active layer 113 , a gate insulating layer 114 , a gate 115 , a first electrode 116 , a pixel electrode 117 and a passivation layer 118 . The source 111, the drain 112, the active layer 113, the gate insulating layer 114, the gate 115, the first electrode 116, the pixel electrode 117 and the passivation Layer 118 is located on the base substrate 110 .
所述源极111及所述漏极112相对设置,所述有源层113的两端分别与所述源极111及所述漏极112相对的一端搭接,并搭接于所述源极111及所述漏极112远离所述衬底基板的侧面上。进一步的,所述显示基板11还包括第一欧姆接触层119a及第二欧姆接触层119b,所述第一欧姆接触层119a与所述源极111层叠设置,并位于所述源极111远离所述衬底基板110的一侧,所述第二欧姆接触层119b与所述漏极112层叠设置,并位于所述漏极112远离所述衬底基板110的一侧,所述有源层113的两端分别位于所述第一欧姆接触层119a和所述第二欧姆接触层119b的上方,并分别通过所述第一欧姆接触层119a及所述第二欧姆接触层119b与所述源极111及所述漏极112搭接。The source electrode 111 and the drain electrode 112 are disposed opposite to each other, and the two ends of the active layer 113 are respectively overlapped with the opposite ends of the source electrode 111 and the drain electrode 112, and are overlapped with the source electrode 111 and the drain 112 are on the side away from the base substrate. Further, the display substrate 11 further includes a first ohmic contact layer 119a and a second ohmic contact layer 119b, the first ohmic contact layer 119a is stacked with the source electrode 111, and is located away from the source electrode 111. One side of the base substrate 110, the second ohmic contact layer 119b is stacked with the drain 112, and is located on the side of the drain 112 away from the base substrate 110, the active layer 113 The two ends of the first ohmic contact layer 119a and the second ohmic contact layer 119b are respectively located above the first ohmic contact layer 119a and the second ohmic contact layer 119b, and are respectively connected to the source through the first ohmic contact layer 119a and the second ohmic contact layer 119b. 111 and the drain 112 are overlapped.
所述栅极绝缘层114覆盖所述源极111、所述漏极112、所述有源层113、所述第一欧姆接触层119a及所述第二欧姆接触层119b,所述栅极115及所述第一电极116位于所述栅极绝缘层114上,所述栅极115及所述第一电极116绝缘且间隔设置,所述栅极115对应位于所述有源层113的上方。The gate insulating layer 114 covers the source 111, the drain 112, the active layer 113, the first ohmic contact layer 119a and the second ohmic contact layer 119b, and the gate 115 And the first electrode 116 is located on the gate insulating layer 114 , the gate 115 and the first electrode 116 are insulated and spaced apart, and the gate 115 is correspondingly located above the active layer 113 .
所述钝化层118覆盖所述栅极115、所述第一电极116及所述栅极绝缘层114,所述像素电极117位于所述钝化层118上,所述像素电极117依次通过所述钝化层118上的第一通孔、所述栅极绝缘层114上的第二通孔及所述第一欧姆接触层119a上的第三通孔与所述源极111电连接,所述像素电极117在所述衬底基板110上的正投影与所述第一电极116在所述衬底基板110上的正投影部分重叠,以在所述像素电极117与所述第一电极116之间形成存储电容。其中,所述第一通孔、所述第二通孔及所述第三通孔均位于所述源极111上方,并相互连通以暴露出所述源极111。The passivation layer 118 covers the gate 115, the first electrode 116 and the gate insulating layer 114, the pixel electrode 117 is located on the passivation layer 118, and the pixel electrode 117 passes through the gate in turn. The first through hole on the passivation layer 118, the second through hole on the gate insulating layer 114 and the third through hole on the first ohmic contact layer 119a are electrically connected to the source 111, so The orthographic projection of the pixel electrode 117 on the base substrate 110 partially overlaps the orthographic projection of the first electrode 116 on the base substrate 110, so that the pixel electrode 117 and the first electrode 116 A storage capacitor is formed between them. Wherein, the first through hole, the second through hole and the third through hole are located above the source electrode 111 and communicate with each other to expose the source electrode 111 .
进一步的,所述显示基板11还可以包括挡光图案1110及保护层1111,所述挡光图案1110及所述保护层1111位于所述衬底基板110上,所述保护层1111覆盖所述挡光图案1110及所述衬底基板110,所述有源层113及所述栅极绝缘层114位于所述保护层1111上,所述挡光图案1110对应位于所述有源层113的下方,且所述有源层113在衬底基板110上的正投影位于所述挡光图案1110在衬底基板110上的正投影区域内。Further, the display substrate 11 may also include a light blocking pattern 1110 and a protective layer 1111, the light blocking pattern 1110 and the protective layer 1111 are located on the base substrate 110, and the protective layer 1111 covers the blocking layer. The light pattern 1110 and the base substrate 110, the active layer 113 and the gate insulating layer 114 are located on the protective layer 1111, and the light blocking pattern 1110 is correspondingly located below the active layer 113, And the orthographic projection of the active layer 113 on the base substrate 110 is located within the area of the orthographic projection of the light blocking pattern 1110 on the base substrate 110 .
本实施方式中,所述第一电极116为挡光条。请同时参阅图3,图3为图2中所示显示基板的部分平面图。如图3所示,所述显示基板11上设置有数据线14、扫描线15、公共电极线16及挡光条17,所述数据线14与所述扫描线15相互交叉并形成像素区域18,所述源极111、所述漏极112、所述有源层113(图2中所示)、所述栅极绝缘层114(图2中所示)及所述栅极115组成的薄膜晶体管及所述像素电极117位于所述像素区域18中,且所述漏极112与所述数据线14电连接,所述栅极115与所述扫描线15电连接,所述公共电极线16与所述扫描线15平行设置,所述公共电极线16与所述显示面板10的公共电极电连接。In this embodiment, the first electrode 116 is a light blocking strip. Please also refer to FIG. 3 , which is a partial plan view of the display substrate shown in FIG. 2 . As shown in FIG. 3 , the display substrate 11 is provided with data lines 14 , scanning lines 15 , common electrode lines 16 and light-shielding strips 17 , and the data lines 14 and the scanning lines 15 cross each other to form a pixel region 18 , the source electrode 111, the drain electrode 112, the active layer 113 (shown in FIG. 2 ), the gate insulating layer 114 (shown in FIG. 2 ) and the thin film composed of the gate electrode 115 The transistor and the pixel electrode 117 are located in the pixel region 18, and the drain 112 is electrically connected to the data line 14, the gate 115 is electrically connected to the scanning line 15, and the common electrode line 16 Arranged parallel to the scanning lines 15 , the common electrode lines 16 are electrically connected to the common electrodes of the display panel 10 .
所述挡光条17与所述显示基板11上的数据线14平行设置,且所述挡光条17与所述显示基板11上的所述公共电极线16电连接,所述挡光条17在所述衬底基板110上的正投影与所述像素电极117在所述衬底基板110上的正投影部分重叠,并且所述挡光条17在所述衬底基板110上的正投影未与所述像素电极117在所述衬底基板110上的正投影重叠的部分,位于所述像素电极117在所述衬底基板上的正投影与所述数据线14在所述衬底基板110上的正投影之间。The light blocking strip 17 is arranged parallel to the data line 14 on the display substrate 11, and the light blocking strip 17 is electrically connected to the common electrode line 16 on the display substrate 11, and the light blocking strip 17 The orthographic projection on the base substrate 110 partially overlaps the orthographic projection of the pixel electrode 117 on the base substrate 110, and the orthographic projection of the light blocking strip 17 on the base substrate 110 does not The portion that overlaps with the orthographic projection of the pixel electrode 117 on the base substrate 110 is located between the orthographic projection of the pixel electrode 117 on the base substrate and the data line 14 on the base substrate 110. between the orthographic projections on .
虽然本实施方式中,是以第一电极为挡光条为例进行说明的,但并不局限于此,请同时参阅图4,图4为本发明另一实施方式提供的显示装置中的显示面板的部分剖面图,如图4中所示,图4所示实施例与图2所示实施例之间的区别在于,第一电极116还可以是显示面板的公共电极。Although in this embodiment, the description is made by taking the first electrode as a light-blocking strip as an example, it is not limited thereto. Please refer to FIG. 4 at the same time. FIG. A partial cross-sectional view of the panel is shown in FIG. 4 . The difference between the embodiment shown in FIG. 4 and the embodiment shown in FIG. 2 is that the first electrode 116 can also be a common electrode of the display panel.
请同时参阅图5至图9,图5为图2中所示显示基板的制作方法的流程图,图6至图9为图2中所示显示基板的制作过程中的部分剖面图。如图5至图9所示,本发明实施例提供的显示基板的制作方法,包括:Please refer to FIGS. 5 to 9 at the same time. FIG. 5 is a flow chart of the manufacturing method of the display substrate shown in FIG. 2 , and FIGS. 6 to 9 are partial cross-sectional views during the manufacturing process of the display substrate shown in FIG. 2 . As shown in FIG. 5 to FIG. 9, the manufacturing method of the display substrate provided by the embodiment of the present invention includes:
步骤501、提供一衬底基板。Step 501 , providing a base substrate.
其中,所述衬底基板110可以为透光(如玻璃、石英或类似物)或不透光(如芯片、陶瓷或类似物)的刚性无机材质,亦可以为塑胶、橡胶、聚酯或聚碳酸酯等可挠性有机材质。Wherein, the base substrate 110 can be a rigid inorganic material that is transparent (such as glass, quartz or the like) or opaque (such as a chip, ceramics or the like), or can be made of plastic, rubber, polyester or polyester. Flexible organic materials such as carbonate.
步骤502、在所述衬底基板上形成源极、漏极、有源层及栅极绝缘层。Step 502 , forming a source, a drain, an active layer and a gate insulating layer on the base substrate.
该步骤中,可以在所述衬底基板110上形成一金属层,通过图案化所述金属层得到相对设置的源极111及漏极112,接下来在所述衬底基板110上形成半导体层,并通过曝光、显影及蚀刻等工序图案化所述半导体层,以得到有源层113,所述有源层113的两端分别与所述源极111及所述漏极112相对的一端搭接,并搭接于所述源极111及所述漏极112远离所述衬底基板的侧面上,接下来在所述衬底基板110上形成栅极绝缘层114,所述栅极绝缘层114覆盖所述源极111、所述漏极112及所述有源层113,如图7中所示。In this step, a metal layer can be formed on the base substrate 110, and the source electrode 111 and the drain electrode 112 oppositely arranged are obtained by patterning the metal layer, and then a semiconductor layer is formed on the base substrate 110. , and pattern the semiconductor layer through exposure, development, etching and other processes to obtain the active layer 113, the two ends of the active layer 113 are respectively connected to the opposite ends of the source electrode 111 and the drain electrode 112 connected, and overlapped on the side of the source 111 and the drain 112 away from the base substrate, and then a gate insulating layer 114 is formed on the base substrate 110, the gate insulating layer 114 covers the source 111 , the drain 112 and the active layer 113 , as shown in FIG. 7 .
具体的,所述源极111、所述漏极112、所述有源层113及所述栅极绝缘层114可以是位于保护层1111上,所述栅极绝缘层114覆盖所述源极111、所述漏极112、所述有源层113及所述保护层1111,所述有源层113在衬底基板110上的正投影位于挡光图案1110在衬底基板110上的正投影区域内。Specifically, the source 111 , the drain 112 , the active layer 113 and the gate insulating layer 114 may be located on the protective layer 1111 , and the gate insulating layer 114 covers the source 111 , the drain 112, the active layer 113 and the protective layer 1111, the orthographic projection of the active layer 113 on the base substrate 110 is located in the orthographic projection area of the light blocking pattern 1110 on the base substrate 110 Inside.
进一步的,在形成源极111及漏极112之后,以及在形成所述有源层113之前,所述方法还包括:Further, after forming the source electrode 111 and the drain electrode 112, and before forming the active layer 113, the method further includes:
在所述衬底基板上形成第一欧姆接触层及第二欧姆接触层,其中,所述第一欧姆接触层对应位于所述源极上,所述第二欧姆接触层对应位于所述漏极上。Forming a first ohmic contact layer and a second ohmic contact layer on the base substrate, wherein the first ohmic contact layer is correspondingly located on the source, and the second ohmic contact layer is correspondingly located on the drain superior.
该步骤中,在所述衬底基板110上形成一金属层后,可以继续在所述金属层上形成一重掺杂半导体层,然后对所述重掺杂半导体层及所述金属层进行图案化处理,以得到源极111、漏极112、第一欧姆接触层119a及第二欧姆接触层119b,其中,所述第一欧姆接触层119a位于所述源极111上,所述第二欧姆接触层119b位于所述漏极112上,如图7中所示。In this step, after forming a metal layer on the base substrate 110, a heavily doped semiconductor layer can be continuously formed on the metal layer, and then the heavily doped semiconductor layer and the metal layer are patterned processing to obtain the source electrode 111, the drain electrode 112, the first ohmic contact layer 119a and the second ohmic contact layer 119b, wherein the first ohmic contact layer 119a is located on the source electrode 111, and the second ohmic contact layer Layer 119b is located on the drain 112 as shown in FIG. 7 .
具体的,可以是在所述衬底基板110上形成金属层及重掺杂半导体层后,在所述重掺杂半导体层上形成第一光刻胶层,通过曝光和显影等工序图案化第一光刻胶层以得到第一掩膜层,使用第一掩膜层,并通过干法蚀刻以及湿法蚀刻等蚀刻方式对所述重掺杂半导体层及金属层进行蚀刻,以得到源极111、漏极112、第一欧姆接触层119a及第二欧姆接触层119b。Specifically, after forming a metal layer and a heavily doped semiconductor layer on the base substrate 110, a first photoresist layer is formed on the heavily doped semiconductor layer, and the first photoresist layer is patterned through exposure and development processes. A photoresist layer to obtain the first mask layer, using the first mask layer, and etching the heavily doped semiconductor layer and metal layer by dry etching and wet etching to obtain the source 111 , the drain electrode 112 , the first ohmic contact layer 119 a and the second ohmic contact layer 119 b.
本实施方式中,是分别形成金属层及重掺杂半导体层后,使用同一掩膜层进行蚀刻来得到所述源极111、所述漏极112、所述第一欧姆接触层119a及所述第二欧姆接触层119b的,但并不局限于此,在其他实施方式中,还可以是形成金属层后,图案化所述金属层得到所述源极111及所述漏极112,再形成重掺杂半导体层,图案化重掺杂半导体层得到所述第一欧姆接触层119a及所述第二欧姆接触层119b。In this embodiment, the source electrode 111, the drain electrode 112, the first ohmic contact layer 119a and the The second ohmic contact layer 119b, but not limited thereto, in other embodiments, after forming the metal layer, patterning the metal layer to obtain the source electrode 111 and the drain electrode 112, and then forming The heavily doped semiconductor layer is patterned to obtain the first ohmic contact layer 119a and the second ohmic contact layer 119b.
步骤503、在所述栅极绝缘层上形成栅极及第一电极,其中,所述栅极对应位于所述有源层的上方,所述第一电极与所述栅极绝缘且间隔设置。Step 503 , forming a gate and a first electrode on the gate insulating layer, wherein the gate is correspondingly located above the active layer, and the first electrode is insulated from the gate and arranged at intervals.
该步骤中,在形成所述栅极绝缘层114后,可以在所述栅极绝缘层114上形成栅极115及第一电极116,其中,所述栅极115对应位于所述有源层113的上方,所述第一电极116与所述栅极115绝缘且间隔设置,如图8中所示。In this step, after the gate insulating layer 114 is formed, a gate 115 and a first electrode 116 can be formed on the gate insulating layer 114, wherein the gate 115 is correspondingly located on the active layer 113 above, the first electrode 116 is insulated from the gate 115 and spaced apart, as shown in FIG. 8 .
本实施方式中,所述第一电极116为挡光条。请同时参阅图3,所述显示基板11上设置有数据线14、扫描线15、公共电极线16及挡光条17,所述数据线14与所述扫描线15相互交叉并形成像素区域18,所述源极111、所述漏极112、所述有源层113、所述栅极绝缘层114及所述栅极115组成的薄膜晶体管位于所述像素区域18中,且所述漏极112与所述数据线14电连接,所述栅极115与所述扫描线15电连接,所述公共电极线16与所述扫描线15平行设置,所述公共电极线16与所述显示面板10的公共电极电连接。In this embodiment, the first electrode 116 is a light blocking strip. Please also refer to FIG. 3 , the display substrate 11 is provided with data lines 14 , scan lines 15 , common electrode lines 16 and light-shielding strips 17 , and the data lines 14 and the scan lines 15 cross each other to form a pixel area 18 , the thin film transistor composed of the source 111 , the drain 112 , the active layer 113 , the gate insulating layer 114 and the gate 115 is located in the pixel region 18 , and the drain 112 is electrically connected to the data line 14, the gate 115 is electrically connected to the scanning line 15, the common electrode line 16 is arranged in parallel with the scanning line 15, and the common electrode line 16 is connected to the display panel 10 is electrically connected to the common electrode.
所述挡光条17与所述显示基板11上的数据线14平行设置,且所述挡光条17与所述显示基板11上的所述公共电极线16电连接,所述挡光条17在所述衬底基板110上的正投影位于所述像素电极117在所述衬底基板上的正投影与所述数据线14在所述衬底基板110上的正投影之间,且所述挡光条17在所述衬底基板110上的正投影与所述像素电极117在所述衬底基板110上的正投影部分重叠。The light blocking strip 17 is arranged parallel to the data line 14 on the display substrate 11, and the light blocking strip 17 is electrically connected to the common electrode line 16 on the display substrate 11, and the light blocking strip 17 The orthographic projection on the base substrate 110 is located between the orthographic projection of the pixel electrode 117 on the base substrate and the orthographic projection of the data line 14 on the base substrate 110, and the The orthographic projection of the light blocking strip 17 on the base substrate 110 partially overlaps the orthographic projection of the pixel electrode 117 on the base substrate 110 .
进一步的,步骤503包括:Further, step 503 includes:
在所述栅极绝缘层上形成第一金属层;利用一次构图工艺对对所述第一金属层进行处理,以得到栅极及所述第一电极,其中,所述栅极对应位于所述有源层的上方。A first metal layer is formed on the gate insulating layer; the first metal layer is processed by a patterning process to obtain a gate and the first electrode, wherein the gate is correspondingly located on the above the active layer.
该步骤中,可以在所述栅极绝缘层114上形成第一金属层,使用一个掩膜板,利用一次构图工艺,对所述第一金属层进行图案化处理,以得到位于所述栅极绝缘层114上的栅极115及第一电极116,并使得所述栅极115与所述第一电极116绝缘且间隔设置,所述栅极115对应位于所述有源层113的上方,如图8中所示。In this step, a first metal layer can be formed on the gate insulating layer 114, and a mask plate is used to pattern the first metal layer through a patterning process, so as to obtain The gate 115 and the first electrode 116 on the insulating layer 114, and make the gate 115 and the first electrode 116 insulated and spaced apart, and the gate 115 is correspondingly located above the active layer 113, as shown in Figure 8.
具体的,可以是在形成所述栅极绝缘层114后,在所述栅极绝缘层114上形成第一金属层,在第一金属层上形成一第二光刻胶,通过曝光和显影等工序图案化第二光刻胶层以得到可以作为一掩膜板的第二掩膜层,使用作为掩膜板的第二掩膜层,并通过湿法蚀刻等方式,利用一次构图工艺,对所述第一金属层进行图案化处理,以得到栅极115及与所述栅极115绝缘且间隔设置的第一电极116,其中,所述栅极115对应位于所述有源层113的上方。Specifically, after the gate insulating layer 114 is formed, a first metal layer is formed on the gate insulating layer 114, a second photoresist is formed on the first metal layer, and a second photoresist is formed on the first metal layer. The second photoresist layer is patterned in the process to obtain a second mask layer that can be used as a mask, and the second mask layer is used as a mask, and by wet etching, etc., using a patterning process, the The first metal layer is patterned to obtain a gate 115 and a first electrode 116 insulated from the gate 115 and spaced apart, wherein the gate 115 is correspondingly located above the active layer 113 .
虽然本实施方式中,是以第一电极为挡光条为例进行说明的,但并不局限于此,在其他实施方式中,第一电极还可以是显示面板的公共电极。Although in this implementation manner, the description is made by taking the first electrode as a light-shielding strip as an example, it is not limited thereto. In other implementation manners, the first electrode may also be a common electrode of the display panel.
当所述第一电极116是公共电极时,步骤503包括:When the first electrode 116 is a common electrode, step 503 includes:
在所述栅极绝缘层上形成第二金属层并图案化所述第二金属层,以得到栅极,其中,所述栅极对应位于所述有源层的上方;在所述栅极绝缘层上形成一覆盖所述栅极绝缘层及所述栅极的透明电极层;图案化所述透明电极层,以得到与所述栅极相对设置,且位于所述栅极绝缘层上的第一电极。Forming a second metal layer on the gate insulating layer and patterning the second metal layer to obtain a gate, wherein the gate is correspondingly located above the active layer; forming a transparent electrode layer covering the gate insulating layer and the gate; an electrode.
该步骤中,在形成所述栅极绝缘层114后,可以在所述栅极绝缘层114上形成第二金属层,利用一个掩膜板图案化所述第二金属层,以得到位于所述栅极绝缘层114上,并且对应位于所述有源层113上方的栅极115,接下来在所述栅极绝缘层114上形成一层透明电极层,使得所述透明电极层覆盖所述栅极绝缘层114及所述栅极115,然后对所述透明电极层进行图案化处理,以得到第一电极116,所述第一电极116与所述栅极115相对设置,且位于所述栅极绝缘层114上,如图10中所示,图10为图4中所示显示基板的制作过程中的部分剖面图。In this step, after the gate insulating layer 114 is formed, a second metal layer can be formed on the gate insulating layer 114, and a mask plate is used to pattern the second metal layer to obtain On the gate insulating layer 114, and corresponding to the gate 115 above the active layer 113, a layer of transparent electrode layer is formed on the gate insulating layer 114, so that the transparent electrode layer covers the gate electrode insulating layer 114 and the grid 115, and then pattern the transparent electrode layer to obtain the first electrode 116, the first electrode 116 is set opposite to the grid 115, and is located on the grid On the pole insulating layer 114 , as shown in FIG. 10 , FIG. 10 is a partial cross-sectional view during the fabrication process of the display substrate shown in FIG. 4 .
步骤504、依次形成覆盖所述栅极及所述第一电极的钝化层及位于所述钝化层上的像素电极,所述第一电极在所述衬底基板上的正投影与所述像素电极在所述衬底基板上的正投影部分重叠。Step 504, sequentially forming a passivation layer covering the gate and the first electrode and a pixel electrode on the passivation layer, the orthographic projection of the first electrode on the base substrate and the Orthographic projections of the pixel electrodes on the base substrate partially overlap.
该步骤中,在形成所述栅极115及所述第一电极116后,可以在所述栅极绝缘层114上形成钝化层118,所述钝化层118覆盖所述栅极绝缘层114、所述栅极115及所述第一电极116,接下来在所述钝化层118上形成位于所述钝化层118上的像素电极117,以得到如图9所示的显示基板11。In this step, after forming the gate 115 and the first electrode 116, a passivation layer 118 can be formed on the gate insulating layer 114, and the passivation layer 118 covers the gate insulating layer 114 , the gate electrode 115 and the first electrode 116 , and then form the pixel electrode 117 on the passivation layer 118 on the passivation layer 118 to obtain the display substrate 11 as shown in FIG. 9 .
所述像素电极117可以依次通过所述钝化层118上的第一通孔、所述栅极绝缘层114上的第二通孔及所述第一欧姆接触层119a上的第三通孔与所述源极111电连接,所述像素电极117在所述衬底基板110上的正投影与所述第一电极116在所述衬底基板110上的正投影部分重叠,以在所述像素电极117与所述第一电极116之间形成存储电容。The pixel electrode 117 may sequentially pass through the first through hole on the passivation layer 118, the second through hole on the gate insulating layer 114, and the third through hole on the first ohmic contact layer 119a. The source electrode 111 is electrically connected, and the orthographic projection of the pixel electrode 117 on the base substrate 110 partially overlaps with the orthographic projection of the first electrode 116 on the base substrate 110, so that in the pixel A storage capacitor is formed between the electrode 117 and the first electrode 116 .
可选的,在步骤502之前,所述方法包括:Optionally, before step 502, the method includes:
在所述衬底基板110上形成一层不透光材料层;图案化所述不透光材料层,以得到挡光图案1110,其中,所述挡光图案1110对应位于所述有源层113下方,且所述有源层113在衬底基板110上的正投影位于挡光图案1110在衬底基板110上的正投影区域内;在所述衬底基板110上铺设覆盖所述衬底基板110及所述挡光图案1110的保护层1111。Form a layer of opaque material layer on the base substrate 110; pattern the opaque material layer to obtain a light-blocking pattern 1110, wherein the light-blocking pattern 1110 is correspondingly located on the active layer 113 below, and the orthographic projection of the active layer 113 on the base substrate 110 is located in the area of the orthographic projection of the light blocking pattern 1110 on the base substrate 110; 110 and the protective layer 1111 of the light blocking pattern 1110 .
该步骤中,在提供所述衬底基板110后,可以在所述衬底基板110上形成一层不透光材料层及位于不透光材料层上的光刻胶层,通过曝光机显影等工艺形成一光刻胶掩膜,使用得到的光刻胶掩膜对所述不透光材料层进行图案化处理,以得到挡光图案1110,使得所述挡光图案1110对应位于后续需要形成的有源层113下方,接下来可以在所述衬底基板110上铺设一层保护层1111,使得所述保护层1111覆盖所述衬底基板110及所述挡光图案1110,如图6中所示。In this step, after the base substrate 110 is provided, a layer of opaque material layer and a photoresist layer on the opaque material layer can be formed on the base substrate 110, and developed by an exposure machine, etc. process to form a photoresist mask, and use the obtained photoresist mask to pattern the light-impermeable material layer to obtain a light-shielding pattern 1110, so that the light-shielding pattern 1110 is correspondingly located on the Below the active layer 113, a protective layer 1111 can be laid next on the base substrate 110, so that the protective layer 1111 covers the base substrate 110 and the light blocking pattern 1110, as shown in FIG. 6 Show.
其中,后续需要形成的所述有源层113在衬底基板110上的正投影位于挡光图案1110在衬底基板110上的正投影区域内。Wherein, the orthographic projection of the active layer 113 to be formed later on the base substrate 110 is located within the area of the orthographic projection of the light blocking pattern 1110 on the base substrate 110 .
进一步的,在其他实施方式中,为了节省光罩数量和花费,形成挡光图案及光刻胶掩膜所使用的光罩,可以是与形成有源层和/或形成栅极使用的光罩相同,这样形成的挡光图案在衬底基板上的投影,与有源层和/或栅极在衬底基板上的投影可以重合,并且在制作的过程中可以无需增加额外的光罩。Further, in other embodiments, in order to save the number and cost of photomasks, the photomasks used to form the light-shielding pattern and the photoresist mask can be the photomasks used to form the active layer and/or form the gate Similarly, the projection of the light blocking pattern formed in this way on the base substrate can coincide with the projection of the active layer and/or gate on the base substrate, and there is no need to add an additional mask during the manufacturing process.
本发明实施例提供的显示基板的制作方法、显示基板及显示装置,通过在衬底基板上制作源极、漏极、有源层及栅极绝缘层,并在栅极绝缘层上形成栅极、第一电极、覆盖栅极及第一电极的钝化层和位于钝化层上的像素电极,栅极及第一电极位于同一层,第一电极在衬底基板上的正投影与像素电极在衬底基板上的正投影部分重叠,这样,这样,在显示基板制作的过程中无需变更光罩或者增加光罩,使得第一电极与像素电极之间没有了栅极绝缘层,间距减小,从而使得第一电极与像素电极之间的存储电容可以得到显著的提高,有效改善显示装置的画面闪烁不良,并且有利于提升像素的开口率及提升显示屏透过率。The method for fabricating a display substrate, the display substrate, and the display device provided by the embodiments of the present invention include forming a source electrode, a drain electrode, an active layer, and a gate insulating layer on the base substrate, and forming a gate electrode on the gate insulating layer. , the first electrode, the passivation layer covering the gate and the first electrode, and the pixel electrode on the passivation layer, the gate and the first electrode are located on the same layer, and the orthographic projection of the first electrode on the base substrate is the same as that of the pixel electrode The orthographic projections on the base substrate are partially overlapped, so that in the process of manufacturing the display substrate, there is no need to change the photomask or add a photomask, so that there is no gate insulating layer between the first electrode and the pixel electrode, and the distance is reduced , so that the storage capacitance between the first electrode and the pixel electrode can be significantly improved, effectively improving the flickering defect of the display device, and helping to increase the aperture ratio of the pixel and the transmittance of the display screen.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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