CN107283041A - A kind of superconducting joint welder based on magnetic pulse forming techniques - Google Patents
A kind of superconducting joint welder based on magnetic pulse forming techniques Download PDFInfo
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- CN107283041A CN107283041A CN201710580982.XA CN201710580982A CN107283041A CN 107283041 A CN107283041 A CN 107283041A CN 201710580982 A CN201710580982 A CN 201710580982A CN 107283041 A CN107283041 A CN 107283041A
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- 238000000034 method Methods 0.000 title description 22
- 238000003825 pressing Methods 0.000 claims abstract description 39
- 238000003466 welding Methods 0.000 claims abstract description 32
- 229910001275 Niobium-titanium Inorganic materials 0.000 claims abstract description 27
- RJSRQTFBFAJJIL-UHFFFAOYSA-N niobium titanium Chemical compound [Ti].[Nb] RJSRQTFBFAJJIL-UHFFFAOYSA-N 0.000 claims abstract description 27
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052802 copper Inorganic materials 0.000 claims abstract description 22
- 239000010949 copper Substances 0.000 claims abstract description 22
- 238000005516 engineering process Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 8
- 239000004593 Epoxy Substances 0.000 claims description 3
- 239000002356 single layer Substances 0.000 claims description 3
- 230000004927 fusion Effects 0.000 description 5
- 238000005219 brazing Methods 0.000 description 3
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000002595 magnetic resonance imaging Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000013421 nuclear magnetic resonance imaging Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002887 superconductor Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/06—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of high energy impulses, e.g. magnetic energy
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Particle Accelerators (AREA)
Abstract
一种基于磁脉冲成形技术的超导接头焊接装置,包括聚磁器(1)、上压板(3)、下压板(4)和放电线圈(2)。上压板(3)和下压板(4)分别放置于聚磁器(1)上下两个端面,并向外伸出一周裙边。放电线圈(2)绕制在由聚磁器(1)外侧面、上压板(3)和下压板(4)伸出的裙边组成的凹槽内。当焊接超导接头时,将紫铜管(5)、铌钛棒(6)和多根铌钛超导丝(7)组成的超导接头放置于聚磁器(1)中心孔内。放电线圈(2)产生的脉冲磁场与紫铜管(5)上感应出涡流电流相互作用产生较强的电磁压力,此电磁压力将紫铜管(5)、多根铌钛超导丝(7)及铌钛棒(6)紧密压接在一起。
A superconducting joint welding device based on magnetic pulse forming technology, comprising a magnetic concentrator (1), an upper pressing plate (3), a lower pressing plate (4) and a discharge coil (2). The upper pressing plate (3) and the lower pressing plate (4) are respectively placed on the upper and lower end surfaces of the magnetic concentrator (1), and a skirt extends outwards. The discharge coil (2) is wound in a groove formed by the outer surface of the magnetic concentrator (1), the upper pressing plate (3) and the skirt protruding from the lower pressing plate (4). When welding the superconducting joint, the superconducting joint composed of the copper tube (5), niobium-titanium rod (6) and multiple niobium-titanium superconducting wires (7) is placed in the central hole of the magnetic concentrator (1). The pulsed magnetic field generated by the discharge coil (2) interacts with the eddy current induced on the copper tube (5) to generate a strong electromagnetic pressure, and the electromagnetic pressure pushes the copper tube (5) and multiple niobium-titanium superconducting wires (7 ) and the niobium-titanium rod (6) are tightly crimped together.
Description
技术领域technical field
本发明涉及一种超导磁体的超导接头焊接装置。The invention relates to a superconducting joint welding device of a superconducting magnet.
背景技术Background technique
随着超导技术的发展成熟,超导磁体、超导电缆、超导限流器、超导变压器等诸多新型电工装备技术的研究和应用越来越受到关注。实用超导磁体已进入大型化阶段。由于商业供应超导线长度的限制或者各超导线圈对超导线参数要求不同及超导磁体绕制工艺的需要,超导磁体不可能采用同一根超导线绕制,因此超导线材必须通过某种工艺技术进行电阻性或超导性焊接。此外,在核磁共振成像(MRI)、核磁共振谱仪(NMR)等应用领域中,由于需要超导磁体达到很高的磁场均匀度和稳定度,需要超导磁体闭环运行。在闭环运行中,超导磁体与超导开关并联,使得磁体与外部电源脱离,实现无损耗运行。在此状态下,超导开关与超导磁体之间也需要采用超导接头进行连接。超导线圈之间的超导接头质量的好坏将直接影响到超导磁体系统的稳定运行。With the development and maturity of superconducting technology, the research and application of superconducting magnets, superconducting cables, superconducting current limiters, superconducting transformers and many other new electrical equipment technologies have attracted more and more attention. Practical superconducting magnets have entered the stage of large-scale. Due to the limitation of the length of commercially supplied superconducting wires or the different requirements of superconducting coils on superconducting wire parameters and the needs of superconducting magnet winding process, it is impossible for superconducting magnets to be wound with the same superconducting wire, so the superconducting wire must be passed through a certain Process technology for resistive or superconductive welding. In addition, in application fields such as nuclear magnetic resonance imaging (MRI) and nuclear magnetic resonance spectrometer (NMR), superconducting magnets are required to achieve high magnetic field uniformity and stability, and closed-loop operation of superconducting magnets is required. In closed-loop operation, the superconducting magnet is connected in parallel with the superconducting switch, so that the magnet is disconnected from the external power supply and realizes lossless operation. In this state, superconducting joints are also required to be connected between the superconducting switch and the superconducting magnet. The quality of superconducting joints between superconducting coils will directly affect the stable operation of the superconducting magnet system.
目前超导接头焊接方法常见的主要有钎焊、冷压焊、扩散焊及熔焊等。由于超导材料复杂的物理结构和特殊的物质特性,在连接的接头部分保证其性能完全不变化是非常困难的。尽管目前已经研究出了多种多样的超导接头工艺技术,但是每种工艺都或多或少的存在着问题与缺陷。钎焊工艺有着设备简单、操作容易、成本低的优点;但是由于钎焊并没有在界面处完全形成冶金结合,存在接触电阻的影响,钎焊接头的电阻一般比较大,一般适用于高温带材的连接。冷压焊方法简便易行,工艺过程简单,超导接头电阻值可以做到很小,而且冷压焊时发热很小,对超导性能无影响,接头的机械性能和电性能比较稳定;但是目前冷压焊工艺性能不太稳定且一般只用于低温超导线材。扩散焊连接可以达到一个很低的接头电阻值,而且可以有效避免工艺过程带来的性能衰退;但是扩散焊工艺过程比较缓慢,同时扩散过程中的温度控制,带材两端压力的控制,无氧环境的获得目前还处于研究阶段,还有很多问题需要解决。熔焊的工艺过程包括了基质材料替换的过程,这使得被焊接的线材部分在熔焊过程中,与焊料的接触更加充分,从而使得熔焊工艺的接头电阻值非常小;但熔焊工艺过程较为复杂,接头电阻受到焊料临界特性的影响,对背景磁场的影响非常敏感。At present, the common superconducting joint welding methods mainly include brazing, cold pressure welding, diffusion welding and fusion welding. Due to the complex physical structure and special material properties of superconducting materials, it is very difficult to ensure that their performance does not change at all at the joint part of the connection. Although a variety of superconducting joint process technologies have been researched, each process has more or less problems and defects. The brazing process has the advantages of simple equipment, easy operation, and low cost; but because the brazing does not completely form a metallurgical bond at the interface, there is an influence of contact resistance, and the resistance of the brazed joint is generally relatively large, which is generally suitable for high-temperature strips. Connection. The cold pressure welding method is simple and easy, the process is simple, the resistance value of the superconducting joint can be made very small, and the heat generated during the cold pressure welding is very small, which has no effect on the superconducting performance, and the mechanical and electrical properties of the joint are relatively stable; but At present, the performance of the cold press welding process is not stable and is generally only used for low-temperature superconducting wires. Diffusion welding connection can achieve a very low joint resistance value, and can effectively avoid performance degradation caused by the process; The acquisition of oxygen environment is still in the research stage, and there are still many problems to be solved. The fusion welding process includes the process of replacing the matrix material, which makes the welded wire part more fully in contact with the solder during the fusion welding process, so that the joint resistance value of the fusion welding process is very small; but the fusion welding process Complicating matters, joint resistance is affected by the critical properties of the solder and is very sensitive to the effects of background magnetic fields.
发明内容Contents of the invention
本发明的目的是克服现有的超导接头焊接方法存在的不完善,提出一种基于磁脉冲成形技术的超导接头焊接装置。本发明利用脉冲磁场和感应的涡流电流相互作用产生的电磁压力,使超导接头被焊部位发生塑性变形。在磁脉冲焊接过程中,电磁力是均匀分布在被焊金属体内的,因此本发明和其他直接压力焊相比,具有成形均匀和能够达到更好的冶金结合的特点,可制备出电阻率极低的超导接头。另外,本发明生产效率高,可以实现自动化,工艺参数和工艺过程可以精确控制,工艺性能稳定。The purpose of the present invention is to overcome the imperfection existing in the existing superconducting joint welding method, and propose a superconducting joint welding device based on magnetic pulse forming technology. The invention uses the electromagnetic pressure generated by the interaction of the pulsed magnetic field and the induced eddy current to make the welded part of the superconducting joint plastically deform. In the process of magnetic pulse welding, the electromagnetic force is evenly distributed in the metal body to be welded. Therefore, compared with other direct pressure welding, the present invention has the characteristics of uniform shape and better metallurgical bonding, and can prepare extremely high resistivity. Low superconducting joints. In addition, the invention has high production efficiency, can realize automation, can accurately control process parameters and processes, and has stable process performance.
本发明的超导接头焊接装置包括聚磁器、上压板、下压板和放电线圈。上压板和下压板分别放置于聚磁器的上下两个端面上,分别向外伸出一周裙边。放电线圈绕制在由聚磁器外侧面、上压板和下压板伸出的裙边组成的凹槽内。The superconducting joint welding device of the present invention includes a magnetic concentrator, an upper pressing plate, a lower pressing plate and a discharge coil. The upper pressing plate and the lower pressing plate are respectively placed on the upper and lower end faces of the magnetic concentrator, and a skirt edge protrudes outward respectively. The discharge coil is wound in the groove formed by the outer surface of the magnetic concentrator, the upper pressing plate and the skirt protruding from the lower pressing plate.
所述的聚磁器用紫铜材料制成,为四周宽中间窄的圆饼状,并在中心开有通孔。所述的上压板和下压板均由环氧材料制成,上压板中心开有通孔,孔径与聚磁器中心孔径相等。所述的放电线圈为单层多匝螺管线圈,放电线圈内侧面紧贴在聚磁器的外侧面。聚磁器、上压板、下压板和放电线圈同轴。The magnetic concentrator is made of copper material, and is in the shape of a round pie with a wide circumference and a narrow middle, and has a through hole in the center. Both the upper pressing plate and the lower pressing plate are made of epoxy material, and a through hole is opened in the center of the upper pressing plate, and the aperture is equal to the central aperture of the magnetic concentrator. The discharge coil is a single-layer multi-turn solenoid coil, and the inner surface of the discharge coil is closely attached to the outer surface of the magnetic concentrator. The magnetic concentrator, the upper pressing plate, the lower pressing plate and the discharge coil are coaxial.
本发明所要焊接的超导接头由紫铜管、铌钛棒和多根铌钛超导丝组成。铌钛棒置于紫铜管中间,多根铌钛超导丝均匀排布于紫铜管和铌钛棒之间的间隙内。The superconducting joint to be welded in the present invention is composed of a copper tube, a niobium-titanium rod and a plurality of niobium-titanium superconducting wires. The niobium-titanium rod is placed in the middle of the copper tube, and multiple niobium-titanium superconducting wires are evenly arranged in the gap between the copper tube and the niobium-titanium rod.
当焊接超导接头时,将超导接头放置于聚磁器的中心孔内,采用脉冲电源给放电线圈供电。放电线圈产生的脉冲磁场经聚磁器汇聚于聚磁器中心孔内,并在紫铜管上感应出涡流电流,涡流电流与磁场相互作用产生均匀的径向收缩电磁压力,此电磁压力将所述的紫铜管、多根铌钛超导丝及铌钛棒紧密压接在一起。When welding the superconducting joint, the superconducting joint is placed in the center hole of the magnetic concentrator, and the pulse power supply is used to supply power to the discharge coil. The pulsed magnetic field generated by the discharge coil converges in the central hole of the magnetic concentrator through the magnetic concentrator, and induces an eddy current on the copper tube, and the eddy current interacts with the magnetic field to generate a uniform radial contraction electromagnetic pressure, which compresses the The copper tube, multiple niobium-titanium superconducting wires and niobium-titanium rods are tightly crimped together.
附图说明Description of drawings
图1本发明的超导接头焊接装置的中心剖面结构示意图,图中:1聚磁器、2放电线圈、3上压板、4下压板、5紫铜管、6铌钛棒、7铌钛超导丝。Fig. 1 is a schematic diagram of the central section structure of the superconducting joint welding device of the present invention, in the figure: 1 magnetic concentrator, 2 discharge coil, 3 upper pressing plate, 4 lower pressing plate, 5 copper tube, 6 niobium titanium rod, 7 niobium titanium superconductor Silk.
具体实施方式detailed description
以下结合附图和具体实施方式进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明超导接头焊接装置包括聚磁器1、上压板3、下压板4和放电线圈2。上压板3和下压板4分别放置于聚磁器1的上下两个端面上,分别向外伸出一周裙边。放电线圈2绕制在由聚磁器1外侧面、上压板3和下压板4伸出的裙边组成的凹槽内。As shown in FIG. 1 , the superconducting joint welding device of the present invention includes a magnetic concentrator 1 , an upper pressing plate 3 , a lower pressing plate 4 and a discharge coil 2 . The upper pressing plate 3 and the lower pressing plate 4 are respectively placed on the upper and lower end surfaces of the magnetic concentrator 1, and a skirt edge protrudes outwards respectively. The discharge coil 2 is wound in a groove formed by the outer surface of the magnetic concentrator 1 , the skirts protruding from the upper pressing plate 3 and the lower pressing plate 4 .
所述的聚磁器1用紫铜材料制成,为四周宽中间窄的圆饼状,并在中心开有通孔。所述的上压板3和下压板4均由环氧材料制成,上压板3中心开有通孔,孔径与聚磁器1中心孔径相等。所述的放电线圈2为单层多匝螺管线圈,放电线圈2内侧面紧贴在聚磁器1的外侧面,聚磁器1、上压板3、下压板4和放电线圈2同轴。The magnetic concentrator 1 is made of red copper material, and is in the shape of a round pie with a wide circumference and a narrow middle, and has a through hole in the center. Both the upper pressing plate 3 and the lower pressing plate 4 are made of epoxy material, and the center of the upper pressing plate 3 has a through hole whose diameter is equal to that of the central aperture of the magnetic concentrator 1 . The discharge coil 2 is a single-layer multi-turn solenoid coil, the inner surface of the discharge coil 2 is close to the outer surface of the magnetic concentrator 1, and the magnetic concentrator 1, the upper pressing plate 3, the lower pressing plate 4 and the discharging coil 2 are coaxial.
本发明所要焊接的超导接头由紫铜管5、铌钛棒6和多根铌钛超导丝7组成。铌钛棒6置于紫铜管5中间,多根铌钛超导丝7均匀排布于紫铜管5和铌钛棒6之间的间隙内。The superconducting joint to be welded in the present invention is composed of a copper tube 5 , a niobium-titanium rod 6 and a plurality of niobium-titanium superconducting wires 7 . The niobium-titanium rod 6 is placed in the middle of the copper tube 5 , and a plurality of niobium-titanium superconducting wires 7 are evenly arranged in the gap between the copper tube 5 and the niobium-titanium rod 6 .
当焊接超导接头时,将超导接头放置于聚磁器1的中心孔内,采用脉冲电源给放电线圈2供电。放电线圈2产生脉冲磁场经过聚磁器1汇聚于聚磁器中心孔内并在紫铜管5上感应出涡流电流,涡流电流与磁场相互作用产生均匀的径向收缩电磁压力,此电磁压力将所述的紫铜管5、多根铌钛超导丝7及铌钛棒6紧密压接在一起。When welding the superconducting joint, the superconducting joint is placed in the central hole of the magnet concentrator 1, and the discharge coil 2 is powered by a pulse power supply. The pulsed magnetic field generated by the discharge coil 2 converges in the central hole of the magnetic concentrator 1 through the magnetic concentrator 1 and induces an eddy current on the copper tube 5. The interaction between the eddy current and the magnetic field generates a uniform radial contraction electromagnetic pressure. The copper tube 5, multiple niobium-titanium superconducting wires 7 and niobium-titanium rods 6 are tightly crimped together.
Claims (4)
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| EP1649963A1 (en) * | 2004-10-19 | 2006-04-26 | American Axle & Manufacturing, Inc. | Method of magnetic pulse welding a metal propelling shaft to an end fitting using a driver ring |
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Application publication date: 20171024 |