CN107310239A - Method for manufacturing environment-friendly functional cloth - Google Patents
Method for manufacturing environment-friendly functional cloth Download PDFInfo
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- CN107310239A CN107310239A CN201610267762.7A CN201610267762A CN107310239A CN 107310239 A CN107310239 A CN 107310239A CN 201610267762 A CN201610267762 A CN 201610267762A CN 107310239 A CN107310239 A CN 107310239A
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- moisture
- permeable waterproof
- base fabric
- friendly functional
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- 239000004744 fabric Substances 0.000 title claims abstract description 91
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000012528 membrane Substances 0.000 claims abstract description 14
- 238000011282 treatment Methods 0.000 claims abstract description 10
- 238000000576 coating method Methods 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 11
- -1 polyethylene Polymers 0.000 claims description 8
- 239000004698 Polyethylene Substances 0.000 claims description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 6
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 6
- 239000004814 polyurethane Substances 0.000 claims description 6
- 238000010023 transfer printing Methods 0.000 claims description 6
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 5
- 238000004061 bleaching Methods 0.000 claims description 4
- 238000009990 desizing Methods 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 230000000844 anti-bacterial effect Effects 0.000 claims description 3
- 238000007641 inkjet printing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 238000007670 refining Methods 0.000 claims description 3
- 238000010020 roller printing Methods 0.000 claims description 3
- 238000007650 screen-printing Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims 1
- 238000010792 warming Methods 0.000 claims 1
- 238000004043 dyeing Methods 0.000 abstract description 21
- 239000005871 repellent Substances 0.000 abstract description 8
- 239000003795 chemical substances by application Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 6
- 238000007639 printing Methods 0.000 abstract description 4
- 239000011347 resin Substances 0.000 description 13
- 229920005989 resin Polymers 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 239000013043 chemical agent Substances 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 230000002940 repellent Effects 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
- B32B38/145—Printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0065—Organic pigments, e.g. dyes, brighteners
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0095—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by inversion technique; by transfer processes
- D06N3/0097—Release surface, e.g. separation sheets; Silicone papers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/042—Acrylic polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/045—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyolefin or polystyrene (co-)polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/047—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with fluoropolymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Coloring (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种布料制法，特别是涉及一种环保机能布的制法。The invention relates to a method for making cloth, in particular to a method for making environmentally friendly functional cloth.
背景技术Background technique
一般经由织机所织成的织品基布都会经由后续的染整工程来改善其不佳外观、粗糙触感，及增加各项如防皱(wrinkle resistance)、拨水(water repellent)、防水(water proofing)、防火(fire proofing)、防污(soil repellent)等机能。Generally, the fabric base fabric woven by the loom will go through subsequent dyeing and finishing processes to improve its poor appearance, rough touch, and increase various items such as wrinkle resistance, water repellent, and water repellency. proofing), fire proofing, soil repellent and other functions.
上述染整工程依序可分为前处理、染色及机能加工处理三大部分。前处理通过脱浆(desizing)、精炼(scouring)、漂白(bleaching)等处理用于将织品基布的纤维上的杂质去除，以利于后续染色处理。染色处理主要将已完成前处理的织品基布浸于染液中吸附染料而呈现色彩，染液中除了染料外，还添加了如促染剂、缓染剂、均染剂、固着剂等化学助剂，才能使染料稳固地附着于织品基布的纤维上，达到良好的染色效果。上述各项机能加工处理大多是将化学药剂以涂布或浸渍方式形成于染色后的织品基布的表面或附着于染色后的织品基布的纤维上，从而制得具有颜色的机能布料。The above-mentioned dyeing and finishing process can be divided into three parts: pre-treatment, dyeing and functional processing. The pre-treatment is used to remove impurities on the fibers of the fabric base cloth through desizing, scouring, bleaching and other treatments, so as to facilitate the subsequent dyeing treatment. Dyeing process mainly immerses the pre-treated fabric base fabric in the dyeing solution to absorb the dye to present the color. In addition to the dye, the dyeing solution also adds chemicals such as dyeing accelerators, retarders, leveling agents, and fixing agents. Auxiliaries can make the dye firmly adhere to the fibers of the fabric base fabric and achieve a good dyeing effect. Most of the above-mentioned functional processing is to form the chemical agent on the surface of the dyed fabric base cloth by coating or impregnating or attaching to the fibers of the dyed fabric base cloth, so as to obtain a colored functional fabric.
然而，上述染色处理所使用的化学助剂大多生物相容性低，具有生物毒性，甚至含有会致癌的重金属，因此在上述染色处理的后阶段，须对于织品基布以大量清水进行多道水洗程序，来避免化学助剂残留于织品基布上，最后再将织品基布进行加热干燥。However, most of the chemical auxiliaries used in the above-mentioned dyeing treatment have low biocompatibility, are biotoxic, and even contain carcinogenic heavy metals. Therefore, in the later stage of the above-mentioned dyeing treatment, the fabric base fabric must be washed with a large amount of water for multiple times procedures to avoid chemical additives remaining on the fabric base fabric, and finally the fabric base fabric is heated and dried.
经由上述说明可知，织品基布的染色处理过程不仅是高耗水、高耗能，且会产生大量含有重金属及化学助剂而难以处理干净的污水，因此上述染色处理是相当不环保。再者，上述机能加工处理所使用的化学药剂大多也是具有生物毒性，如采用如铁氟龙等氟系化合物的拨水药剂，对于接触到的人体及环境也会造成无可回复的伤害。It can be seen from the above description that the dyeing process of the fabric base fabric is not only high in water consumption and energy consumption, but also produces a large amount of sewage containing heavy metals and chemical additives that is difficult to clean. Therefore, the above dyeing process is not environmentally friendly. Furthermore, most of the chemical agents used in the above functional processing are also biologically toxic. For example, water-repellent agents such as Teflon and other fluorine compounds are used, which will cause irreversible damage to the human body and the environment that come into contact with them.
另外，利用上述染色处理于织品基布染制形成的图案，容易因织品基布的纤维毛细扩散染料溶液，从而在图案边缘产生向外不均匀扩染问题，造成染色图案定位精度不佳及染色图案变形等问题。In addition, the pattern formed by the dyeing of the fabric base fabric by the above dyeing process is likely to cause the dye solution to spread out unevenly at the edge of the pattern due to the capillary diffusion of the dye solution by the fibers of the fabric base fabric, resulting in poor positioning accuracy of the dyeing pattern and poor dyeing. Problems such as pattern deformation.
发明内容Contents of the invention
本发明的目的在于提供一种环保机能布的制法。The object of the present invention is to provide a method for making environmentally friendly functional cloth.
本发明的环保机能布的制法，包含以下步骤：The method for making the environmental protection functional cloth of the present invention comprises the following steps:
(A)提供一个未经染色处理及未经机能加工处理过的基布，该基布具有相反设置的一个底面及一个顶面；(A) providing an undyed and unprocessed base fabric having a bottom surface and a top surface oppositely disposed;
(B)于该基布的该顶面形成一个透湿防水膜层；及(B) forming a moisture-permeable waterproof membrane layer on the top surface of the base fabric; and
(C)于该透湿防水膜层相反于该基布的表面及该基布的该底面其中至少一者形成至少一个图案层。(C) forming at least one pattern layer on at least one of the surface of the moisture-permeable waterproof film layer opposite to the base fabric and the bottom surface of the base fabric.
较佳地，该步骤(A)中的该基布是经过脱浆、精炼、及漂白处理。Preferably, the base cloth in the step (A) is desizing, refining, and bleaching.
较佳地，该步骤(B)是采用干式涂布成膜方式、湿式涂布成膜方式、离形分开成膜方式及直接贴膜方式其中一者形成该透湿防水膜层。Preferably, the step (B) is to form the moisture-permeable waterproof film layer by one of dry coating and film formation, wet coating and film formation, separation and film formation and direct film lamination.
较佳地，该步骤(C)是采用数位喷墨印刷、滚轮印刷、网版印刷、纸转印方式及热转印方式其中一者形成该图案层。Preferably, the step (C) is to use one of digital inkjet printing, roller printing, screen printing, paper transfer printing and heat transfer printing to form the pattern layer.
较佳地，该步骤(C)是采用植绒方式形成该图案层。Preferably, the step (C) is to form the pattern layer by flocking.
较佳地，该图案层具有抗菌、保暖及凉感其中至少一者的功能。Preferably, the pattern layer has at least one of antibacterial, warm and cool functions.
较佳地，该透湿防水膜层的材质为聚氨基甲酸乙酯、热塑性聚胺基甲酸酯、聚乙烯、聚四氟乙烯及压克力其中一者。Preferably, the material of the moisture-permeable waterproof film layer is one of polyurethane, thermoplastic polyurethane, polyethylene, polytetrafluoroethylene and acrylic.
较佳地，该透湿防水膜层混合有颜料而具有颜色。Preferably, the moisture-permeable waterproof film layer is colored by mixing pigments.
本发明的有益效果在于：通过相较于现有染色处理较为省水节能环保的印刷方式形成该图案层，使得该环保机能布的外观也能具有色彩图案，且色彩图案轮廓位置也能精准定位呈现而不变形，另外通过形成对人体及环境造成伤害及冲击能降到最低的该透湿防水膜，来取代现有使用拨水剂等拨水加工处理，同时具有达到透湿防水机能功效。The beneficial effect of the present invention is that: compared with the existing dyeing process, the pattern layer is formed by a printing method that is more water-saving, energy-saving and environmentally friendly, so that the appearance of the environmentally-friendly functional fabric can also have a color pattern, and the position of the outline of the color pattern can also be precisely positioned It is presented without deformation. In addition, by forming the moisture-permeable waterproof membrane that minimizes the damage and impact to the human body and the environment, it replaces the existing water-repellent treatment such as water-repellent agents, and at the same time has the effect of achieving moisture-permeable and waterproof functions.
附图说明Description of drawings
本发明的其他的特征及功效，将于参照图式的实施方式中清楚地呈现，其中：Other features and effects of the present invention will be clearly presented in the implementation manner with reference to the drawings, wherein:
图1是本发明环保机能布的制法的一个实施例的一个流程图；Fig. 1 is a flowchart of an embodiment of the preparation method of the environmental protection functional cloth of the present invention;
图2是一个剖视图，说明该实施例的一个步骤(A)所提供的一个基布的结构；Fig. 2 is a sectional view illustrating the structure of a base cloth provided by a step (A) of this embodiment;
图3是一个剖视图，说明经由该实施例的一个步骤(B)，于该基布的一个顶面形成一个透湿防水膜层；Fig. 3 is a cross-sectional view illustrating that a moisture-permeable waterproof film layer is formed on a top surface of the base fabric through a step (B) of the embodiment;
图4是一个剖视图，说明经由该实施例的一个步骤(C)，于该透湿防水膜层相反于该基布的表面形成一个图案层，从而制得一个环保机能布；Fig. 4 is a cross-sectional view illustrating that through a step (C) of this embodiment, a pattern layer is formed on the surface of the moisture-permeable waterproof membrane layer opposite to the base fabric, thereby making an environmentally friendly functional fabric;
图5是一个类似图4的视图，说明经由该实施例的该步骤(C)也可于该基布的一个底面形成该图案层；Figure 5 is a view similar to Figure 4, illustrating that the pattern layer can also be formed on a bottom surface of the base cloth through the step (C) of this embodiment;
图6是一个类似图4的视图，说明经由该实施例的该步骤(C)也可于该透湿防水膜层相反于该基布的表面及该基布的该底面分别形成一个图案层。Fig. 6 is a view similar to Fig. 4, illustrating that a pattern layer can also be formed on the surface of the moisture-permeable waterproof membrane layer opposite to the base fabric and the bottom surface of the base fabric through the step (C) of the embodiment.
具体实施方式detailed description
本发明环保机能布的制法的一个实施例，包含以下步骤：An embodiment of the manufacturing method of the environmental protection functional cloth of the present invention comprises the following steps:
参阅图1及图2，步骤(A)100：提供一个未经染色处理及未经机能加工处理过的基布1，该基布1具有相反设置的一个底面11及一个顶面12。前述染色处理及机能加工处理为现有技术，且已于先前技术段落中进行概述，所以在此不再赘述。Referring to FIG. 1 and FIG. 2 , step (A) 100 : provide a non-dyed and non-functionally processed base fabric 1 , the base fabric 1 has a bottom surface 11 and a top surface 12 oppositely arranged. The above-mentioned dyeing treatment and functional processing are prior art, and have been summarized in the previous technical paragraphs, so they will not be repeated here.
参阅图1及图3，步骤(B)200：采用干式涂布成膜方式于该基布1的该顶面12形成一个透湿防水膜层2。详细地说，上述干式涂布成膜方式是将一个为聚氨基甲酸乙酯(Polyurethane,PU)树脂的透湿防水树脂涂布于该基布1的顶面12上，从而形成一个厚度均匀的透湿防水树脂层，且该透湿防水树脂层经过加热干燥固化后成为该透湿防水膜层2。Referring to FIG. 1 and FIG. 3 , step (B) 200 : forming a moisture-permeable waterproof film layer 2 on the top surface 12 of the base fabric 1 by dry coating and film-forming. In detail, the above-mentioned dry coating film-forming method is to apply a moisture-permeable waterproof resin that is polyurethane (Polyurethane, PU) resin on the top surface 12 of the base cloth 1, thereby forming a uniform thickness. The moisture-permeable waterproof resin layer, and the moisture-permeable waterproof resin layer becomes the moisture-permeable waterproof film layer 2 after heating, drying and curing.
参阅图1及图4，步骤(C)300：采用数位喷墨印刷方式于该透湿防水膜层2相反于该基布1的表面印刷形成一个图案层3，即完成一个环保机能布4的制作。该环保机能布4由该基布1、该透湿防水膜层2及该图案层3所构成。Referring to Figures 1 and 4, step (C) 300: use digital inkjet printing to print a pattern layer 3 on the surface of the moisture-permeable waterproof film layer 2 opposite to the base fabric 1, that is, to complete an environmentally friendly functional fabric 4. make. The environmentally friendly functional fabric 4 is composed of the base fabric 1 , the moisture-permeable waterproof film layer 2 and the pattern layer 3 .
其中，该步骤(A)100所提供的该基布1还可再经过脱浆、精炼及漂白处理，用于将该基布1的纤维上的杂质去除，且使该基布1的表面平整，以利于后续该透湿防水膜层2及该图案层3的附着，且使得所制得的该环保机能布4整体更加美观且质地更好。Wherein, the base cloth 1 provided in the step (A) 100 can also undergo desizing, refining and bleaching treatments to remove impurities on the fibers of the base cloth 1 and make the surface of the base cloth 1 smooth , so as to facilitate the subsequent attachment of the moisture-permeable and waterproof film layer 2 and the pattern layer 3, and make the environmental-friendly functional cloth 4 made overall more beautiful and better in quality.
其中，该步骤(B)200形成该透湿防水膜层2的方式不以上述为限，也可以湿式涂布成膜方式或离形分开成膜方式来形成该透湿防水膜层2。简单地说，湿式涂布成膜方式就是先于上述透湿防水树脂涂布于该基布1的顶面12上，从而形成一个厚度均匀的透湿防水树脂层，接着将该基布1连同该透湿防水树脂层经由水浴将其中的溶剂置换出来，最后将经水浴后的该基布1连同该透湿防水树脂层进行加热干燥，即完成于该基布1的顶面12形成该透湿防水膜层2。Wherein, the method of forming the moisture-permeable waterproof membrane layer 2 in step (B) 200 is not limited to the above, and the moisture-permeable waterproof membrane layer 2 can also be formed by wet coating or separation. To put it simply, the wet coating film-forming method is to apply the above-mentioned moisture-permeable waterproof resin on the top surface 12 of the base fabric 1, thereby forming a moisture-permeable waterproof resin layer with uniform thickness, and then the base fabric 1 together with The moisture-permeable waterproof resin layer replaces the solvent therein through a water bath, and finally heats and dries the base fabric 1 and the moisture-permeable waterproof resin layer after the water bath, that is, the formation of the permeable waterproof resin layer on the top surface 12 of the base fabric 1 is completed. Wet waterproof membrane layer 2.
然而，该离形分开成膜方式就是先于一个离形纸上，以上述干式涂布成膜方式或湿式涂布成膜方式形成一个透湿防水膜层，接着将该基布1的顶面12与该离形纸上的该透湿防水膜层黏着贴合，最后将该离形纸撕离该透湿防水膜层，即完成于该基布1的顶面12形成该透湿防水膜层2。However, the separation film forming method is to form a moisture-permeable waterproof film layer on a release paper by the above-mentioned dry coating film forming method or wet coating film forming method, and then the top of the base cloth 1 The surface 12 is adhered to the moisture-permeable waterproof film layer on the release paper, and finally the release paper is torn off the moisture-permeable waterproof film layer, that is, the moisture-permeable waterproof film layer is formed on the top surface 12 of the base fabric 1. Membrane 2.
值得一提的是，该透湿防水树脂不以聚氨基甲酸乙酯树脂为限，也可依不同涂布制程而选用不同种类的树脂，如热塑性聚胺基甲酸酯(Thermalplastic Polyurethane,TPU)、聚乙烯(polyethylene,PE)、聚四氟乙烯(Polytetrafluoroethene,PTFE)及压克力(Polymethylmethacrylate,PMMA,又名Acrylic)其中一者。然而，该透湿防水膜层2也可借选用不同涂布制程以及选用不同种类的树脂，以达到透湿、防水、透气及防风等功效。更佳地，该步骤(B)200也可直接将市售具有透湿、防水、透气及防风功效的PU膜、PE膜、TPU膜、PTFE膜及压克力膜其中一者贴覆于该基布1的顶面12以形成该透湿防水膜层2。较佳地上述透湿防水树脂也可混合有颜料，使得该透湿防水膜层2是具有颜色。It is worth mentioning that the moisture-permeable waterproof resin is not limited to polyurethane resin, and different types of resins can also be selected according to different coating processes, such as thermoplastic polyurethane (TPU) , polyethylene (polyethylene, PE), polytetrafluoroethylene (Polytetrafluoroethylene, PTFE) and acrylic (Polymethylmethacrylate, PMMA, also known as Acrylic). However, the moisture-permeable waterproof film layer 2 can also use different coating processes and different types of resins to achieve moisture-permeable, waterproof, breathable and windproof effects. More preferably, in step (B) 200, one of the commercially available PU film, PE film, TPU film, PTFE film and acrylic film with moisture-permeable, waterproof, breathable and windproof functions can also be directly pasted on the The top surface 12 of the base fabric 1 is used to form the moisture-permeable waterproof membrane layer 2 . Preferably, the above-mentioned moisture-permeable waterproof resin can also be mixed with pigments, so that the moisture-permeable waterproof film layer 2 has a color.
其中，该步骤(C)300印刷形成该图案层3的方式不以上述为限，也可以采用滚轮印刷及网版印刷其中一者，或是也可采用纸转印方式及热转印方式其中一者形成该图案层3。再者，该图案层3的形成位置也不以上述为限，参阅图5，该图案层3也可形成于该基布1的底面11。参阅图6，更佳地，该步骤(C)300也可在于该透湿防水膜层2相反于该基布1的表面及该基布1的底面11两者分别形成一个图案层3。更佳地，该图案层3能展示出纹路变化。Wherein, the method of printing and forming the pattern layer 3 in step (C) 300 is not limited to the above, and one of roller printing and screen printing can also be used, or paper transfer printing and thermal transfer printing can also be used. One forms the pattern layer 3 . Moreover, the formation position of the pattern layer 3 is not limited to the above, referring to FIG. 5 , the pattern layer 3 can also be formed on the bottom surface 11 of the base fabric 1 . Referring to FIG. 6 , preferably, step (C) 300 may also include forming a pattern layer 3 on the surface of the moisture-permeable waterproof membrane layer 2 opposite to the base fabric 1 and the bottom surface 11 of the base fabric 1 . More preferably, the pattern layer 3 can exhibit texture variations.
值得一提的是，该步骤(C)300也可以采用植绒方式于该基布1的底面11或该透湿防水膜层2相反于该基布1的表面其中一者形成该图案层3，使得该图案层3除了能使该环保机能布4具有美观效果外，还可依其植绒的材质变化，而还具有抗菌、保暖及凉感等其中至少一者的功能。It is worth mentioning that the step (C) 300 can also form the pattern layer 3 on one of the bottom surface 11 of the base fabric 1 or the surface of the moisture-permeable waterproof membrane layer 2 opposite to the base fabric 1 by flocking. , so that the pattern layer 3 can not only make the environmentally friendly functional cloth 4 have an aesthetic effect, but also have at least one of the functions of antibacterial, warm and cool according to the material of the flocking.
综上所述，本发明环保机能布的制法通过相较于现有染色处理较为省水节能环保的印刷或植绒方式形成该图案层3，使得该环保基能布4的外观也能具有色彩图案，且色彩图案轮廓位置也能精准定位呈现而不变形，另外通过形成对人体及环境造成伤害及冲击能降到最低的该透湿防水膜2，来取代现有使用拨水剂等拨水加工处理，同时具有达到透湿、防水、透气及防风等机能功效，所以确实能达成本发明的目的。To sum up, the manufacturing method of the environmental-friendly functional fabric of the present invention forms the pattern layer 3 by printing or flocking which is more water-saving, energy-saving and environmentally friendly compared with the existing dyeing process, so that the appearance of the environmentally-friendly functional fabric 4 can also have color pattern, and the contour position of the color pattern can also be accurately positioned and presented without deformation. In addition, the moisture-permeable waterproof membrane 2 that can minimize damage to the human body and the environment and minimize impact can replace the existing use of water-repellent agents. Water processing has the functions of moisture permeability, waterproof, air permeability and windproof, etc., so it can really achieve the purpose of the present invention.
以上所述，仅为本发明的实施例而已，当不能以此限定本发明实施的范围，即凡依本发明权利要求书及说明书内容所作的简单的等效变化与修饰，皆仍属本发明的范围。The above is only an embodiment of the present invention, and should not limit the scope of the present invention, that is, all simple equivalent changes and modifications made according to the claims of the present invention and the contents of the description still belong to the present invention range.
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