CN107387548B - Archimedes Spiral Surface Dynamic Pressure Sliding Bearing and Its Application - Google Patents
Archimedes Spiral Surface Dynamic Pressure Sliding Bearing and Its Application Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/12—Sliding-contact bearings for exclusively rotary movement characterised by features not related to the direction of the load
- F16C17/24—Sliding-contact bearings for exclusively rotary movement characterised by features not related to the direction of the load with devices affected by abnormal or undesired positions, e.g. for preventing overheating, for safety
- F16C17/243—Sliding-contact bearings for exclusively rotary movement characterised by features not related to the direction of the load with devices affected by abnormal or undesired positions, e.g. for preventing overheating, for safety related to temperature and heat, e.g. for preventing overheating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/043—Sliding surface consisting mainly of ceramics, cermets or hard carbon, e.g. diamond like carbon [DLC]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C37/00—Cooling of bearings
- F16C37/002—Cooling of bearings of fluid bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2300/00—Application independent of particular apparatuses
- F16C2300/20—Application independent of particular apparatuses related to type of movement
- F16C2300/22—High-speed rotation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2322/00—Apparatus used in shaping articles
- F16C2322/39—General buildup of machine tools, e.g. spindles, slides, actuators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Sliding-Contact Bearings (AREA)
Abstract
Description
技术领域technical field
本发明涉及旋转机械领域,如高速机床主轴系统,高速转子系统等,尤其涉及一种阿基米德螺旋面动压滑动轴承及应用。The invention relates to the field of rotating machinery, such as a high-speed machine tool spindle system, a high-speed rotor system, etc., and particularly relates to an Archimedes helical surface dynamic pressure sliding bearing and its application.
背景技术Background technique
滑动轴承具有运转平稳抗振性好的优点,在旋转机械中具有广泛应用。但是随着旋转机械速度的不断提高,滑动轴承的温升成为制约其应用的主要障碍,因此,在很多场合,有被滚动轴承替代的趋势。但在一些重要场合,如强力切削机床主轴,水轮机转子,内燃机连杆等,滑动轴承仍有不可替代的优势。如何降低滑动轴承的发热和温升成为滑动轴承发挥重要作用的关键问题。Sliding bearings have the advantages of stable operation and good vibration resistance, and are widely used in rotating machinery. However, with the continuous increase in the speed of rotating machinery, the temperature rise of sliding bearings has become the main obstacle restricting its application. Therefore, in many occasions, there is a tendency to be replaced by rolling bearings. However, in some important occasions, such as the spindle of a powerful cutting machine tool, the rotor of a water turbine, the connecting rod of an internal combustion engine, etc., sliding bearings still have irreplaceable advantages. How to reduce the heating and temperature rise of sliding bearings has become a key issue for sliding bearings to play an important role.
在专利CN200810166519.1公开了一种在轴承内腔壁上设置树脂层以防局部高温的滑动轴承。在专利CN200710162615.4提供一种圆筒状的滑动轴承,具有上下分割轴承,对内燃机的曲轴进行支承;在中国专利2005200454091公开了一种阶梯动静压轴承,其特征是油腔斜置,进油槽沿油腔轴向的边界平行,这种轴承需要配合节流器工作。在中国专利CN95192327.7公开了一种带环形中间支承件的滑动轴承,结构复杂。还有一些针对滑动轴承的专利,分别根据不同的使用要求,给出了新型的设计。但它们普遍都存在结构或工艺上较为复杂的缺点,润滑油的循环不能达到最佳,在降低轴承温度上仍有一定的缺陷,对于高速、高振动的环境仍不能满足要求。Patent CN200810166519.1 discloses a sliding bearing in which a resin layer is provided on the inner cavity wall of the bearing to prevent local high temperature. Patent CN200710162615.4 provides a cylindrical sliding bearing with upper and lower split bearings to support the crankshaft of the internal combustion engine; Chinese patent 2005200454091 discloses a stepped hydrostatic bearing, which is characterized in that the oil chamber is inclined, and the oil inlet groove is parallel to the axial boundary of the oil chamber. This kind of bearing needs to work with a throttle. Chinese patent CN95192327.7 discloses a sliding bearing with an annular intermediate support, which has a complex structure. There are also some patents for sliding bearings, which provide new designs according to different application requirements. However, they generally have the disadvantages of relatively complex structure or process, the circulation of lubricating oil cannot be optimal, and there are still some defects in reducing the bearing temperature, and they still cannot meet the requirements for high-speed and high-vibration environments.
发明内容Contents of the invention
本发明的目的就是为了解决滑动轴承的发热和温升问题,提供一种可有效加快润滑油的循环,减少轴承的发热,降低轴承温升,并且这种轴承的有效承载面积大,适合于高速重载场合的新型高速动压滑动轴承。The purpose of the present invention is to solve the problem of heating and temperature rise of sliding bearings, and provide a new type of high-speed dynamic pressure sliding bearing that can effectively speed up the circulation of lubricating oil, reduce the heating of bearings, and reduce the temperature rise of bearings, and the bearing has a large effective bearing area and is suitable for high-speed and heavy-load applications.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种阿基米德螺旋面动压滑动轴承,其特征是,包括轴承体,沿轴承体内壁的圆周方向上设有至少一个凹陷形成的阿基米德螺旋面,用于形成轴承润滑油腔,在每个阿基米德螺旋面顶部最大切深处设有进油口,在阿基米德螺旋面底部靠近轴承端面的最大切深处,设有出油口。An Archimedes helicoid dynamic pressure sliding bearing is characterized in that it includes a bearing body, at least one Archimedes helicoid formed by depressions is arranged along the circumferential direction of the inner wall of the bearing to form a lubricating oil chamber for the bearing, an oil inlet is provided at the maximum depth of cut at the top of each Archimedes helix, and an oil outlet is provided at the maximum depth of cut near the end surface of the bearing at the bottom of the Archimedes helix.
进一步的,当阿基米德螺旋面设置多个时,多个阿基米德螺旋面在轴承体内壁上沿轴承体的圆周方向均匀设置。Further, when there are multiple Archimedes helicoids, the multiple Archimedes helicoids are uniformly arranged on the inner wall of the bearing along the circumferential direction of the bearing body.
进一步的,所述的多个阿基米德螺旋面的进油口位于同一个圆环上。Further, the oil inlets of the multiple Archimedes helicoids are located on the same ring.
进一步的,所述的多个阿基米德螺旋面的出油口位于同一个圆环上。Further, the oil outlets of the multiple Archimedes helicoids are located on the same ring.
进一步的,新型高速动压滑动轴承应用在高速机床主轴系统上。Further, the new high-speed dynamic pressure sliding bearing is applied to the spindle system of high-speed machine tools.
进一步的,新型高速动压滑动轴承应用在高速转子系统上。Furthermore, the new high-speed dynamic pressure sliding bearing is applied to the high-speed rotor system.
轴承具体工作过程如下:The specific working process of the bearing is as follows:
轴承工作时,从进油口进入轴承体的润滑油在转轴的带动下,沿圆周方向流动的同时,沿阿基米德螺旋面流向轴承另一端;在收敛的阿基米德螺旋面上形成油膜压力,实现承载;阿基米德螺旋面的存在,加速了润滑油的轴向流动,使润滑油循环加快,这是降低轴承温升的一个原因。由于出油口的设置,使进油口到出油口形成一条压力带,上个油楔下来的热油进入阿基米德螺旋面时,油膜间隙突然增大,压力迅速降低,它们很难通过进、出油口之间的压力带进入下一个油楔,这就避免了热油的重复加热,这是这种轴承温升低的另一个原因。这种轴承具有很好的高速特性。这种轴承加工出的阿基米德螺旋面,在周的转动方向,是收敛的,没有发散部分,所以承载面积大。When the bearing is in operation, the lubricating oil entering the bearing body from the oil inlet is driven by the rotating shaft, flows along the circumferential direction while flowing along the Archimedes helical surface to the other end of the bearing; an oil film pressure is formed on the converging Archimedes helical surface to realize load bearing; the existence of the Archimedes helical surface accelerates the axial flow of the lubricating oil and accelerates the circulation of the lubricating oil, which is one of the reasons for reducing the temperature rise of the bearing. Due to the setting of the oil outlet, a pressure band is formed from the oil inlet to the oil outlet. When the hot oil from the previous oil wedge enters the Archimedes spiral surface, the oil film gap suddenly increases and the pressure drops rapidly. This bearing has very good high-speed characteristics. The Archimedes spiral surface processed by this kind of bearing is convergent in the direction of rotation of the circumference, and there is no divergent part, so the bearing area is large.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明参照现有的滑动轴承结构,结合实际应用背景,发明出一种全新的油腔结构――阿基米德螺旋面形成的油腔,可有效加快润滑油的循环,减少轴承的发热,降低轴承温升,并且这种轴承的有效承载面积大,适合于高速重载场合。The present invention refers to the existing sliding bearing structure and combines it with the actual application background to invent a brand-new oil cavity structure—the oil cavity formed by the Archimedes spiral surface, which can effectively accelerate the circulation of lubricating oil, reduce the heat generation of the bearing, and reduce the temperature rise of the bearing. Moreover, the bearing has a large effective bearing area and is suitable for high-speed and heavy-load applications.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application, and do not constitute an improper limitation of the present application.
图1、图2为本发明结构示意图;Fig. 1, Fig. 2 are structural representations of the present invention;
图3为本发明的工作原理图;Fig. 3 is a working principle diagram of the present invention;
其中,1.轴承体,2.阿基米德螺旋面,3.出油口,4.进油口。Wherein, 1. bearing body, 2. Archimedes spiral surface, 3. oil outlet, 4. oil inlet.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. In addition, it should also be understood that when the terms "comprising" and/or "comprises" are used in this specification, it indicates the presence of features, steps, operations, means, components and/or their combination.
下面结合附图与实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1中,新型高速动压滑动轴承,包括轴承体1,在轴承体1内圆表面上设有至少一个阿基米德螺旋面2,在每个阿基米德螺旋面2顶部最大切深处设有进油口4,在阿基米德螺旋面2底部靠近轴承端面的最大切深处,设有出油口3。In Fig. 1, the new high-speed dynamic pressure sliding bearing includes a bearing body 1, at least one Archimedes helicoid 2 is provided on the inner surface of the bearing body 1, an oil inlet 4 is provided at the top of each Archimedes helix 2 at the maximum depth of cut, and an oil outlet 3 is provided at the bottom of the Archimedes helix 2 near the maximum depth of cut of the bearing end face.
本发明在轴承内圆表面上,加工有多个阿基米德螺旋面,多个阿基米德螺旋面在轴承体内壁上沿轴承体的圆周方向均匀设置。在每个螺旋面顶部最大切深处设有进油口4,在底部靠近轴承端面的最大切深处,设有出油口3;多个阿基米德螺旋面的进油口位于同一个圆环上;多个阿基米德螺旋面的出油口位于同一个圆环上。In the present invention, a plurality of Archimedes spiral surfaces are processed on the inner surface of the bearing, and the plurality of Archimedes spiral surfaces are evenly arranged on the inner wall of the bearing body along the circumferential direction of the bearing body. An oil inlet 4 is provided at the maximum depth of cut at the top of each helicoid, and an oil outlet 3 is provided at the maximum depth of cut near the end surface of the bearing at the bottom; the oil inlets of multiple Archimedes helicoids are located on the same ring; the oil outlets of multiple Archimedes helicoids are located on the same ring.
轴承工作时,从进油口4进入轴承体的润滑油在转轴的带动下,沿圆周方向流动的同时,沿阿基米德螺旋面流向轴承另一端,如下图3所示;图3为假设轴承体展开成一个矩形体后阿基米德螺旋面在轴承体内侧的分布图以及工作的原理示意图;When the bearing is in operation, the lubricating oil entering the bearing body from the oil inlet 4 is driven by the rotating shaft, flows along the circumferential direction, and at the same time flows along the Archimedes spiral surface to the other end of the bearing, as shown in Figure 3 below; Figure 3 is a distribution diagram of the Archimedes spiral surface inside the bearing body and a schematic diagram of the working principle after assuming that the bearing body is unfolded into a rectangular body;
在收敛的阿基米德螺旋面上形成油膜压力,实现承载。阿基米德螺旋面的存在,加速了润滑油的轴向流动,使润滑油循环加快,这是降低轴承温升的一个原因。由于出油口3的设置,使进油口4到出油口3形成一条压力带,上个油楔下来的热油进入阿基米德螺旋面时,油膜间隙突然增大,压力迅速降低,它们很难通过进、出油口之间的压力带进入下一个油楔,这就避免了热油的重复加热,这是这种轴承温升低的另一个原因。这种轴承具有很好的高速特性。这种轴承加工出的阿基米德螺旋面,在周的转动方向,是收敛的,没有发散部分,所以承载面积大。Oil film pressure is formed on the convergent Archimedes helicoid to realize load bearing. The existence of the Archimedes spiral surface accelerates the axial flow of lubricating oil and accelerates the circulation of lubricating oil, which is one of the reasons for reducing the temperature rise of the bearing. Due to the setting of the oil outlet 3, a pressure band is formed from the oil inlet 4 to the oil outlet 3. When the hot oil from the previous oil wedge enters the Archimedes spiral surface, the oil film gap suddenly increases and the pressure drops rapidly. This bearing has very good high-speed characteristics. The Archimedes spiral surface processed by this kind of bearing is convergent in the direction of rotation of the circumference, and there is no divergent part, so the bearing area is large.
这种轴承的制作关键是内腔阿基米德螺旋面的加工,可在加工中心上完成。其他部分的制作与普通滑动轴承一样。The key to the manufacture of this kind of bearing is the processing of the Archimedes spiral surface in the inner cavity, which can be completed on the machining center. The production of other parts is the same as that of ordinary sliding bearings.
此外,本发明还保护所述新型高速动压滑动轴承应用在高速机床主轴系统上。In addition, the present invention also protects the application of the novel high-speed dynamic pressure sliding bearing on the high-speed machine tool spindle system.
本发明还保护所述的新型高速动压滑动轴承应用在高速转子系统上。The invention also protects the application of the novel high-speed dynamic pressure sliding bearing on a high-speed rotor system.
本发明公开的新型高速动压滑动轴承还应用在高抗振旋转机械上。The novel high-speed dynamic pressure sliding bearing disclosed by the invention is also applied to high-vibration-resistant rotating machines.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, various modifications or deformations that those skilled in the art can make without creative labor are still within the protection scope of the present invention.
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| CN105508426A (en) * | 2015-12-29 | 2016-04-20 | 上海机床厂有限公司 | Oil film rigidity-adjustable fluid dynamic and static pressure slide bearing |
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2017
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| CN204366701U (en) * | 2014-10-10 | 2015-06-03 | 许兆丰 | A kind of hydrostatic and hydrodynamic bearing of grinding machine superhigh precision main shaft of grinding carriage |
| CN105508426A (en) * | 2015-12-29 | 2016-04-20 | 上海机床厂有限公司 | Oil film rigidity-adjustable fluid dynamic and static pressure slide bearing |
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