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CN107461428B - Automobile brake-by-wire and control method - Google Patents

Automobile brake-by-wire and control method Download PDF

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Publication number
CN107461428B
CN107461428B CN201710505844.5A CN201710505844A CN107461428B CN 107461428 B CN107461428 B CN 107461428B CN 201710505844 A CN201710505844 A CN 201710505844A CN 107461428 B CN107461428 B CN 107461428B
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China
Prior art keywords
brake
piston
way clutch
friction
caliper body
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Expired - Fee Related
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CN201710505844.5A
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Chinese (zh)
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CN107461428A (en
Inventor
董颖
常占辉
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Zhejiang Normal University CJNU
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Zhejiang Normal University CJNU
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • F16D55/224Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
    • F16D55/225Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads
    • F16D55/226Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes
    • F16D55/2262Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes the axial movement being guided by open sliding surfaces, e.g. grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T1/00Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
    • B60T1/02Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
    • B60T1/06Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels
    • B60T1/062Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels acting on transmission parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T1/00Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
    • B60T1/02Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
    • B60T1/06Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels
    • B60T1/065Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels employing disc
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • F16D65/16Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
    • F16D65/18Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake adapted for drawing members together, e.g. for disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/38Slack adjusters
    • F16D65/40Slack adjusters mechanical
    • F16D65/52Slack adjusters mechanical self-acting in one direction for adjusting excessive play
    • F16D65/54Slack adjusters mechanical self-acting in one direction for adjusting excessive play by means of direct linear adjustment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/14Mechanical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/18Electric or magnetic
    • F16D2121/24Electric or magnetic using motors

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Braking Arrangements (AREA)

Abstract

本发明涉及一种汽车线控制动器及控制方法,包括电机,传动机构,单向离合器,螺杆,活塞,摩擦限位装置等。电机通过传动机构驱动单向离合器的外圈旋转,单向离合器带动螺杆转动,通过螺纹传动机构分别驱动活塞和制动钳体向相反的方向移动,从制动盘两侧以相同的力将摩擦片压紧,实现高效的制动效果。本发明结构简单,工作可靠,制动效率高,能自动调节制动间隙,并补偿由于摩擦片磨损造成的影响,简化控制系统的设计,可用于行车制动及驻车制动。

The invention relates to an automobile wire-controlled brake and a control method, including a motor, a transmission mechanism, a one-way clutch, a screw rod, a piston, a friction limiting device and the like. The motor drives the outer ring of the one-way clutch to rotate through the transmission mechanism, and the one-way clutch drives the screw to rotate, and the piston and the brake caliper body are respectively driven to move in opposite directions through the threaded transmission mechanism, and the friction is driven by the same force from both sides of the brake disc. The disc is pressed tightly to achieve efficient braking effect. The invention has the advantages of simple structure, reliable operation, high braking efficiency, automatic adjustment of the braking gap, compensation for the influence caused by friction plate wear, simplified design of the control system, and can be used for driving and parking braking.

Description

一种汽车线控制动器及控制方法Automobile brake-by-wire and control method

技术领域technical field

本发明涉及制动器领域,具体是能够代替现有的浮钳盘式液压制动器,以电控机械的方式实现摩擦片从两侧以相同的压力夹紧制动盘,同时可以实现制动间隙可调,制动强度可调的线控机械制动器,特指一种汽车线控制动器及控制方法。The invention relates to the field of brakes, in particular, it can replace the existing floating caliper disc hydraulic brakes, realize friction discs clamping the brake discs from both sides with the same pressure in an electronically controlled manner, and at the same time realize adjustable brake clearances The invention relates to a wire-controlled mechanical brake with adjustable braking strength, in particular to an automobile brake-by-wire brake and a control method thereof.

背景技术Background technique

线控制动技术是近年来出现的一种新型的制动技术,在制动器和制动踏板之间不依靠机械的或是液力的连接,由控制系统接收传感器的信息控制电机工作,实现对于汽车的稳定可靠的制动控制。目前主要有电子液压式制动系统(EHB)和电子机械式制动系统(EMB)两种。线控制动系统有利于整车制动性能的优化,能够方便的与ABS、ASR、ESP等其它电子控制系统整合在一起,因此具有广阔的发展空间。Brake-by-wire technology is a new type of braking technology that has emerged in recent years. It does not rely on mechanical or hydraulic connections between the brake and the brake pedal. The control system receives the information from the sensor to control the motor to work. Stable and reliable brake control. At present, there are mainly two types of electronic hydraulic braking system (EHB) and electromechanical braking system (EMB). The brake-by-wire system is conducive to the optimization of the braking performance of the whole vehicle, and can be easily integrated with other electronic control systems such as ABS, ASR, ESP, etc., so it has a broad development space.

电子液压式制动系统(EHB)由传统的液压制动系统改造而来,制动过程更加迅速,稳定,提高了汽车的制动安全性和舒适性,但由于保留了液压部件,不具备完全线控制动系统的全部优点,通常被看作是电子机械式制动系统(EMB)的一种先期的产品。The electronic hydraulic brake system (EHB) is transformed from the traditional hydraulic brake system. The braking process is more rapid and stable, which improves the braking safety and comfort of the car. However, due to the retention of hydraulic components, it does not have complete All the benefits of brake-by-wire systems are often seen as a precursor to electromechanical brakes (EMB).

电子机械式制动系统(EMB)通过电机驱动机械机构实现制动过程,大大简化了制动系统的结构,使制动器更加易于布置、装配和检修。但现有的电子机械式制动系统由于在制动器部分往往缺少制动间隙自动调节的功能,使制动器在外部环境变化以及摩擦片磨损的情况下引起制动执行器效率变化不定的问题,从而给制动效能控制带来一定的困难。同时,大部分制动器存在结构比较复杂,安装尺寸较大等问题。The electromechanical braking system (EMB) realizes the braking process through the motor-driven mechanical mechanism, which greatly simplifies the structure of the braking system and makes the brake easier to arrange, assemble and overhaul. However, the existing electromechanical braking system often lacks the function of automatic adjustment of the brake gap in the brake part, which causes the problem that the efficiency of the brake actuator changes indeterminately when the external environment changes and the friction lining is worn. Braking efficiency control brings certain difficulties. At the same time, most of the brakes have problems such as relatively complicated structure and large installation size.

发明内容Contents of the invention

本发明的目的在于提出一种汽车线控制动器及控制方法。本发明具有结构简单,工作可靠等优点,能够实现制动间隙的自动调节,通过检测摩擦片驱动机构的位移或转角,即可换算得出制动夹紧力大小,从而使控制系统得以相应的简化。The purpose of the present invention is to propose a car brake by wire and a control method. The invention has the advantages of simple structure, reliable operation, etc., and can realize the automatic adjustment of the brake gap. By detecting the displacement or rotation angle of the friction plate driving mechanism, the brake clamping force can be converted and obtained, so that the control system can be adjusted accordingly. simplify.

实现本发明目的的技术方案如下:The technical scheme that realizes the object of the present invention is as follows:

设有一种汽车线控制动器,包含电机,传动机构,单向离合器,螺杆,活塞,摩擦限位装置,活塞定位装置,制动钳体,制动盘,摩擦片;所述的螺杆包括螺纹段和圆柱段,所述的螺杆支承在所述的制动钳体上,所述的螺杆在轴线方向上与所述的制动钳体之间无相对运动;所述的摩擦片有两片,对称布置在所述的制动盘两侧,一个安装在所述的活塞上,一个安装在所述的制动钳体上;所述的活塞经由所述的摩擦限位装置安装在所述的制动钳体上,所述的活塞定位装置使活塞只能在轴线方向往复运动,无法转动;所述的活塞内部有内螺纹,与所述的螺杆的螺纹段相配合;所述的螺杆的圆柱段外表面作为所述的单向离合器的内圈,所述的单向离合器的外圈与所述的传动机构的终端元件固定连接;所述的传动机构的终端元件运动,带动所述的单向离合器外圈旋转,单向离合器结合,带动所述的螺杆旋转时,所述的活塞移动,所述的制动钳体和所述的螺杆向与所述的活塞相反的方向移动,带动所述的摩擦片从两侧压紧所述的制动盘;所述的电机连接所述的传动机构的输入元件;所述的摩擦限位装置一部分固定安装在所述的制动钳体上,另一部分与所述的活塞外表面间有较大的摩擦力,当所述的活塞与所述的制动钳体之间有相对位移时,由于摩擦力作用使所述的摩擦限位装置内产生弹性势能;A car brake by wire is provided, including a motor, a transmission mechanism, a one-way clutch, a screw rod, a piston, a friction limiting device, a piston positioning device, a brake caliper body, a brake disc, and a friction plate; the screw rod includes a threaded segment and a cylindrical section, the screw rod is supported on the brake caliper body, and there is no relative movement between the screw rod and the brake caliper body in the axial direction; the friction plate has two pieces, Symmetrically arranged on both sides of the brake disc, one is installed on the piston, and the other is installed on the brake caliper body; the piston is installed on the On the body of the brake caliper, the piston positioning device can only reciprocate the piston in the axial direction and cannot rotate; the piston has an internal thread, which is matched with the threaded section of the screw rod; the screw rod The outer surface of the cylindrical section is used as the inner ring of the one-way clutch, and the outer ring of the one-way clutch is fixedly connected with the terminal element of the transmission mechanism; the movement of the terminal element of the transmission mechanism drives the When the outer ring of the one-way clutch rotates and the one-way clutch is combined to drive the screw to rotate, the piston moves, and the brake caliper body and the screw move in the opposite direction to the piston, driving The friction plate presses the brake disc from both sides; the motor is connected to the input element of the transmission mechanism; a part of the friction limiting device is fixedly installed on the brake caliper body , the other part has a relatively large friction force with the outer surface of the piston. When there is a relative displacement between the piston and the brake caliper body, the friction limiting device will Generate elastic potential energy inside;

制动时,所述的电机经由所述的传动机构驱动所述的单向离合器外圈运动,单向离合器结合,带动所述的螺杆转动,带动所述的活塞和所述的制动钳体分别向相反的方向运动,使所述的摩擦片压紧在所述的制动盘两侧,得到高效可靠的制动效果,此时,所述的活塞和所述的制动钳体之间有相对位移,在所述的摩擦限位装置内产生弹性势能;当解除制动时,所述的电机经由所述的传动机构驱动所述的单向离合器外圈反向运动,单向离合器分离,所述的摩擦限位装置内部的弹性势能作用,使所述的活塞和所述的制动钳体相对运动,恢复初始位置,此时所述的螺杆旋转以适应所述的活塞和所述的制动钳体的相对运动;When braking, the motor drives the outer ring of the one-way clutch to move through the transmission mechanism, and the one-way clutch is combined to drive the screw to rotate, driving the piston and the brake caliper body respectively move in opposite directions, so that the friction plates are pressed against both sides of the brake disc to obtain an efficient and reliable braking effect. At this time, the gap between the piston and the brake caliper body There is a relative displacement, and elastic potential energy is generated in the friction limiting device; when the brake is released, the motor drives the outer ring of the one-way clutch to move backward through the transmission mechanism, and the one-way clutch is separated. , the elastic potential energy inside the friction limiting device causes the piston and the brake caliper to move relative to each other and return to the original position. At this time, the screw rotates to accommodate the piston and the brake caliper. The relative movement of the brake caliper body;

当所述的摩擦片有磨损,厚度变薄后,制动工作时,所述的电机经由所述的传动机构驱动所述的单向离合器结合,带动所述的螺杆转动,使所述的活塞和所述的制动钳体相对移动,所述的摩擦限位装置内弹性势能达到最大,由于摩擦片变薄,制动效果不佳,此时所述的电机继续工作,带动所述的螺杆继续转动,克服所述的活塞的外表面与所述的摩擦限位装置之间的摩擦力,使所述的活塞和所述的制动钳体继续相对移动,压紧制动盘,得到可靠高效的制动效果;解除制动时,所述的摩擦限位装置内的弹性势能作用,使所述的活塞和所述的制动钳体相对运动,此时所述的活塞与所述的摩擦限位装置以新的接触位置相对固定,实现制动间隙的自动调整。When the friction plate is worn and the thickness becomes thinner, when the brake works, the motor drives the one-way clutch through the transmission mechanism to combine, drives the screw to rotate, and makes the piston Relatively moving with the brake caliper body, the elastic potential energy in the friction limiting device reaches the maximum, and the braking effect is not good due to the thinning of the friction plate. At this time, the motor continues to work, driving the screw rod Continue to rotate to overcome the friction between the outer surface of the piston and the friction limiting device, so that the piston and the brake caliper body continue to move relative to each other, and press the brake disc to obtain a reliable Efficient braking effect; when the brake is released, the elastic potential energy in the friction limiting device acts to make the piston and the brake caliper move relative to each other. At this time, the piston and the The friction limit device is relatively fixed with a new contact position, realizing the automatic adjustment of the brake clearance.

还包括在所述的螺杆和所述的活塞的内螺纹之间采用循环球结构,以减小摩擦阻力,提高系统工作效率。It also includes adopting a recirculating ball structure between the screw rod and the internal thread of the piston to reduce frictional resistance and improve system working efficiency.

还包括在所述的单向离合器和所述的螺杆之间增加传动系统。It also includes adding a transmission system between the one-way clutch and the screw rod.

还包括将所述的传动机构的终端元件连接所述的单向离合器的内圈,所述的螺杆连接所述的单向离合器的外圈,制动工作时,所述的单向离合器结合,解除制动时,所述的单向离合器分离。It also includes connecting the terminal element of the transmission mechanism to the inner ring of the one-way clutch, the screw rod to the outer ring of the one-way clutch, and when the brake is working, the one-way clutch is engaged, When the brake is released, the one-way clutch is disengaged.

当所述的传动机构或所述的传动系统中无逆效率为零的传动环节时,采用锁止机构实现所述的电机断电情况下的驻车制动,所述的锁止机构采用电磁制动器或电控机械制动装置,能够在通电时断开,断电时固定传动环节中的传动元件,保持所述的摩擦片和所述的制动盘间压力的大小,实现驻车制动功能;当所述的传动机构或所述的传动系统中设置有逆效率为零的传动环节时,可以利用所述的锁止机构实现驻车制动,也可以利用逆效率为零,动力和运动无法反向传递,实现所述的电机断电情况下的驻车制动。When there is no transmission link with zero inverse efficiency in the transmission mechanism or the transmission system, a locking mechanism is used to realize the parking brake when the motor is powered off, and the locking mechanism adopts an electromagnetic The brake or the electronically controlled mechanical braking device can be disconnected when the power is turned on, and the transmission element in the transmission link can be fixed when the power is cut off, so as to maintain the pressure between the friction plate and the brake disc to realize the parking brake Function; when the transmission link with zero inverse efficiency is set in the transmission mechanism or the transmission system, the locking mechanism can be used to realize parking brake, or the inverse efficiency is zero, and the power and Movement cannot be transferred in reverse, enabling the described parking brake in the event of a power outage to the motor.

一种汽车线控制动器控制方法,其特征在于,包含以下步骤:制动工作时,所述的电机带动所述的传动机构工作,所述的单向离合器结合,驱动所述的螺杆转动,带动所述的活塞和所述的制动钳体移动,使所述的摩擦片压紧所述的制动盘两侧,电控单元检测所述的螺杆的转动信息,结合所述的电机的电流大小,计算制动夹紧力;当所述的摩擦片磨损时,电控单元控制所述的电机旋转以补偿磨损造成的影响。A control method for an automobile brake-by-wire, which is characterized in that it includes the following steps: when the brake is working, the motor drives the transmission mechanism to work, the one-way clutch is combined to drive the screw to rotate, and the The piston and the brake caliper body move to make the friction plate press against both sides of the brake disc, the electronic control unit detects the rotation information of the screw, and combines the current of the motor Calculate the brake clamping force; when the friction lining is worn, the electronic control unit controls the rotation of the motor to compensate for the impact caused by the wear.

附图说明Description of drawings

图1是本发明的一种汽车线控制动器的实施例一的主视图。Fig. 1 is a front view of Embodiment 1 of an automobile brake-by-wire of the present invention.

图2是本发明的一种汽车线控制动器的实施例一的A向视图。Fig. 2 is an A-direction view of Embodiment 1 of an automobile brake-by-wire according to the present invention.

图3是本发明的一种汽车线控制动器的实施例二的主视图。Fig. 3 is a front view of Embodiment 2 of an automobile brake-by-wire of the present invention.

图4是本发明的一种汽车线控制动器的实施例三的主视图。Fig. 4 is a front view of Embodiment 3 of an automobile brake by wire of the present invention.

附图中标注说明:1-制动钳支架 2-导向销 3-制动钳体 4-靶盘 5-螺杆(5A:圆柱段,5B:螺纹段) 6-蜗轮 7-单向离合器 8-蜗杆 9-密封圈 10-导向平键 11-活塞 12-摩擦片 13-制动盘 14-电机 15-传感器 16-圆柱滚子 17-弹簧 18-卡环 19-电机轴 20-电磁制动器 21-初级主动齿轮 22-初级从动齿轮 23-次级主动齿轮 24-次级从动齿轮 25-电磁线圈 26-回位弹簧 27-锁止销 28-圆锥滚子轴承Notes in the drawings: 1-brake caliper bracket 2-guide pin 3-brake caliper body 4-target plate 5-screw (5A: cylindrical section, 5B: threaded section) 6-worm gear 7-one-way clutch 8- Worm 9-sealing ring 10-guiding flat key 11-piston 12-friction plate 13-brake disc 14-motor 15-sensor 16-cylindrical roller 17-spring 18-clip 19-motor shaft 20-electromagnetic brake 21- Primary driving gear 22-primary driven gear 23-secondary driving gear 24-secondary driven gear 25-electromagnetic coil 26-return spring 27-lock pin 28-tapered roller bearing

具体实施方式Detailed ways

参考附图1和附图2,对本发明的一个实施例进行详细描述。Referring to accompanying drawing 1 and accompanying drawing 2, an embodiment of the present invention is described in detail.

如图1和图2所示,一种汽车线控制动器包含一个可以在导向销(2)上移动的制动钳体(3),导向销(2)固定在制动钳支架(1)上。制动钳体(3)的钳口内有制动盘(13),制动盘(13)的两侧有摩擦片(12),一个装在制动钳体(3)上,一个装在活塞(11)上,活塞(11)通过导向平键(10)和密封圈(9)装在制动钳体(3)上,导向平键(10)使活塞(11)只能沿轴线方向移动,不能转动,密封圈(9)和活塞(11)的接触面间有较大的摩擦力,当活塞(11)的位移在密封圈(9)的弹性变形范围内时,密封圈(9)和活塞(11)的接触面间无相对运动。螺杆(5)通过圆锥滚子轴承(28)支承在制动钳体(3)上,螺杆(5)包括两段,一段为螺纹段(5B),一段为圆柱段(5A)。活塞(11)的一端安装摩擦片(12),另一端有内螺纹,与螺杆(5)的螺纹段(5B)配合。螺杆(5)的圆柱段(5A)作为单向离合器(7)的内圈,单向离合器(7)的外圈与蜗轮蜗杆传动机构中的蜗轮(6)固定连接,蜗杆(8)与电机(14)的输出轴相连。As shown in Figures 1 and 2, an automobile brake-by-wire includes a brake caliper body (3) that can move on a guide pin (2), and the guide pin (2) is fixed on the brake caliper bracket (1) . There is a brake disc (13) in the jaw of the brake caliper body (3), and there are friction discs (12) on both sides of the brake disc (13), one is mounted on the brake caliper body (3), and the other is mounted on the piston (11), the piston (11) is installed on the brake caliper body (3) through the guide flat key (10) and the sealing ring (9), and the guide flat key (10) makes the piston (11) only move along the axial direction , cannot rotate, there is a relatively large friction force between the contact surface of the sealing ring (9) and the piston (11), when the displacement of the piston (11) is within the elastic deformation range of the sealing ring (9), the sealing ring (9) There is no relative movement between the contact surfaces with the piston (11). The screw rod (5) is supported on the brake caliper body (3) through a tapered roller bearing (28). The screw rod (5) includes two sections, one section is a threaded section (5B) and the other section is a cylindrical section (5A). One end of the piston (11) is equipped with a friction plate (12), and the other end has an internal thread to cooperate with the threaded section (5B) of the screw rod (5). The cylindrical section (5A) of the screw (5) is used as the inner ring of the one-way clutch (7), and the outer ring of the one-way clutch (7) is fixedly connected with the worm wheel (6) in the worm gear transmission mechanism, and the worm (8) is connected with the motor (14) output shaft links to each other.

制动工作时,电机(14)带动蜗杆(8)转动,驱动蜗轮(6)减速转动,此时单向离合器(7)结合,带动螺杆(5)转动,由于活塞(11)无法转动,因此当单向离合器(7)结合带动螺杆(5)转动时,活塞(11)和制动钳体(3)向相反的方向移动,带动对应的摩擦片(12)从两侧以相同的力压向制动盘(13),实现高效可靠的制动效果。此时,密封圈(9)发生弹性变形,储存弹性势能,密封圈(9)和活塞(11)的接触面间无相对运动。解除制动工作时,电机(14)带动蜗杆(8)反向转动,驱动蜗轮(6)也反向转动,此时,单向离合器(7)分离,螺杆(5)处于自由状态,密封圈(9)储存的弹性势能释放,使活塞(11)和制动钳体(3)相对运动,带动螺杆(5)在密封圈(9)中的弹性势能作用下反向旋转,所有元件恢复初始位置。When the brake is working, the motor (14) drives the worm (8) to rotate, and drives the worm gear (6) to rotate at a reduced speed. At this time, the one-way clutch (7) is combined to drive the screw (5) to rotate. Since the piston (11) cannot rotate, the When the one-way clutch (7) is combined to drive the screw (5) to rotate, the piston (11) and the brake caliper body (3) move in the opposite direction, driving the corresponding friction plate (12) to press from both sides with the same force to the brake disc (13) to achieve efficient and reliable braking effect. At this time, the sealing ring (9) undergoes elastic deformation to store elastic potential energy, and there is no relative movement between the contact surfaces of the sealing ring (9) and the piston (11). When the brake is released, the motor (14) drives the worm (8) to rotate in the reverse direction, and the driving worm (6) also rotates in the reverse direction. At this time, the one-way clutch (7) is separated, the screw (5) is in a free state, and the sealing ring (9) The stored elastic potential energy is released, so that the piston (11) and the brake caliper body (3) move relative to each other, driving the screw (5) to reversely rotate under the action of the elastic potential energy in the sealing ring (9), and all components return to the original state Location.

当摩擦片(12)磨损,厚度变薄后,制动工作时,电机(14)通过蜗杆(8)、蜗轮(6)带动单向离合器(7)结合,驱动螺杆(5)转动,推动活塞(11)和制动钳体(3)相对运动,密封圈(9)的弹性变形量达到最大时,由于摩擦片(12)磨损,制动效果不佳,此时电机(14)继续通过结合的单向离合器(7)驱动螺杆(5)转动,即活塞(11)和制动钳体(3)继续相对运动,因此,密封圈(9)保持最大弹性变形量,而活塞(11)克服与密封圈(9)之间的摩擦力,以新的接触面与密封圈(9)相配合,即活塞(11)相对于制动钳体(3)的位移大于密封圈(9)的最大弹性变形量。解除制动时,电机(14)带动蜗轮蜗杆机构反转,单向离合器(7)分离,密封圈(9)的弹性势能释放,使活塞(11)和制动钳体(3)相对运动,带动螺杆(5)旋转,此时密封圈(9)和活塞(11)以新的接触面配合定位,回位位移量仍然是密封圈(9)的最大弹性变形量,因此保持了制动间隙与磨损前相同,实现了制动间隙的自动调整。When the friction plate (12) wears out and the thickness becomes thinner, when the brake works, the motor (14) drives the one-way clutch (7) through the worm (8) and the worm wheel (6) to combine, drives the screw (5) to rotate, and pushes the piston (11) and the brake caliper body (3) are relatively moving, and when the elastic deformation of the seal ring (9) reaches the maximum, the braking effect is not good due to the wear of the friction plate (12), and the motor (14) continues to pass through the joint The one-way clutch (7) drives the screw rod (5) to rotate, that is, the piston (11) and the brake caliper body (3) continue to move relative to each other. Therefore, the sealing ring (9) maintains the maximum amount of elastic deformation, and the piston (11) overcomes the The friction between the sealing ring (9) and the sealing ring (9) match with the new contact surface, that is, the displacement of the piston (11) relative to the brake caliper body (3) is greater than the maximum of the sealing ring (9) amount of elastic deformation. When the brake is released, the motor (14) drives the worm gear mechanism to reverse, the one-way clutch (7) is separated, and the elastic potential energy of the sealing ring (9) is released, so that the piston (11) and the brake caliper body (3) move relatively, Drive the screw (5) to rotate. At this time, the sealing ring (9) and the piston (11) are positioned with the new contact surface, and the return displacement is still the maximum elastic deformation of the sealing ring (9), so the braking clearance is maintained. Same as before wear, the automatic adjustment of the brake clearance is realized.

当蜗杆(8)和蜗轮(6)的逆效率为零时,可以在电机(14)通电达到驻车制动效果后断电,利用蜗轮蜗杆机构的自锁功能实现电机(14)断电情况下的驻车制动。When the inverse efficiency of the worm (8) and the worm gear (6) is zero, the power can be cut off after the motor (14) is energized to achieve the effect of parking brake, and the self-locking function of the worm gear mechanism can be used to realize the power failure of the motor (14) down the parking brake.

参考附图3,对本发明的另一个实施例进行描述。Referring to Fig. 3, another embodiment of the present invention will be described.

附图3的实施例与附图1的实施例主要区别如下:The main difference between the embodiment of accompanying drawing 3 and the embodiment of accompanying drawing 1 is as follows:

传动机构不同,附图1中采用蜗轮蜗杆机构传动,蜗轮(6)为传动机构的终端元件,单向离合器(7)安装在蜗轮(6)和螺杆(5)之间;附图3中采用两级齿轮传动,次级从动齿轮(24)为传动机构的终端元件,单向离合器(7)安装在次级从动齿轮(24)和螺杆(5)之间。Transmission mechanism is different, adopts worm gear mechanism transmission in accompanying drawing 1, and worm wheel (6) is the terminal element of transmission mechanism, and one-way clutch (7) is installed between worm wheel (6) and screw rod (5); Adopts in accompanying drawing 3 Two-stage gear transmission, the secondary driven gear (24) is the terminal element of the transmission mechanism, and the one-way clutch (7) is installed between the secondary driven gear (24) and the screw rod (5).

摩擦限位装置不同,附图1中采用密封圈(9)实现摩擦限位功能,利用密封圈(9)的弹性变形储存弹性势能;附图3中采用弹簧(17)和卡环(18)实现摩擦限位功能,利用弹簧(17)产生弹性变形储存弹性势能。The friction limiting device is different. In the accompanying drawing 1, the sealing ring (9) is used to realize the friction limiting function, and the elastic deformation of the sealing ring (9) is used to store the elastic potential energy; in the accompanying drawing 3, a spring (17) and a snap ring (18) are used. Realize the friction limit function, utilize spring (17) to generate elastic deformation and store elastic potential energy.

活塞定位装置不同,附图1中采用导向平键(10)使活塞(11)只能沿轴向移动,无法转动;附图3中采用圆柱滚子(16)使活塞(11)只能沿轴向移动,无法转动。The piston positioning device is different. In the accompanying drawing 1, the guide flat key (10) is used so that the piston (11) can only move axially and cannot rotate; in the accompanying drawing 3, the cylindrical roller (16) is used to make the piston (11) only Axial movement, unable to rotate.

驻车制动功能实现的方式不同,附图1中,利用蜗轮蜗杆机构的逆效率为零,直接可以实现电机(14)断电情况下的驻车制动;附图3中,采用电磁制动器(20)通电时释放电机轴(19),断电时锁止电机轴(19)实现电机(14)断电情况下的驻车制动。The parking brake function is realized in different ways. In the accompanying drawing 1, the inverse efficiency of the worm gear mechanism is zero, and the parking braking under the power failure situation of the motor (14) can be directly realized; in the accompanying drawing 3, an electromagnetic brake is used. (20) Release the motor shaft (19) during power-on, and lock the motor shaft (19) to realize the parking brake under the power-off situation of the motor (14) during power-off.

如图3所示,一种汽车线控制动器包含一个可以在导向销(2)上移动的制动钳体(3),导向销(2)固定在制动钳支架(1)上。制动钳体(3)的钳口内有制动盘(13),制动盘(13)的两侧有摩擦片(12),一个装在制动钳体(3)上,一个装在活塞(11)上,活塞(11)通过圆柱滚子(16)和卡环(18)装在制动钳体(3)上,卡环(18)被弹簧(17)推向远离制动盘(13)的一侧,弹簧(17)安装在制动钳体(3)上。圆柱滚子(16)使活塞(11)只能沿轴线方向移动,不能转动,卡环(18)和活塞(11)的接触面间有较大的摩擦力,当活塞(11)的位移在弹簧(17)的弹性变形范围内时,卡环(18)和活塞(11)的接触面间无相对运动。螺杆(5)通过圆锥滚子轴承(28)支承在制动钳体(3)上,螺杆(5)包括两段,一段为螺纹段(5B),一段为圆柱段(5A)。活塞(11)的一端安装摩擦片(12),另一端有内螺纹与螺杆(5)的螺纹段(5B)配合安装。螺杆(5)的圆柱段(5A)作为单向离合器(7)的内圈,单向离合器(7)的外圈与次级从动齿轮(24)固定连接,次级从动齿轮(24)、次级主动齿轮(23)、初级从动齿轮(22)与初级主动齿轮(21)构成两级齿轮减速机构,初级主动齿轮(21)与电机(14)的电机轴(19)固定连接。As shown in Fig. 3, an automobile brake-by-wire includes a brake caliper body (3) movable on a guide pin (2), and the guide pin (2) is fixed on a brake caliper bracket (1). There is a brake disc (13) in the jaw of the brake caliper body (3), and there are friction discs (12) on both sides of the brake disc (13), one is mounted on the brake caliper body (3), and the other is mounted on the piston (11), the piston (11) is installed on the brake caliper body (3) through the cylindrical roller (16) and the snap ring (18), and the snap ring (18) is pushed away from the brake disc ( 13) on one side, the spring (17) is installed on the brake caliper body (3). Cylindrical rollers (16) make the piston (11) move only along the axial direction and cannot rotate. There is a relatively large friction force between the contact surface of the snap ring (18) and the piston (11). When the displacement of the piston (11) is When within the elastic deformation range of the spring (17), there is no relative movement between the contact surfaces of the snap ring (18) and the piston (11). The screw rod (5) is supported on the brake caliper body (3) through a tapered roller bearing (28). The screw rod (5) includes two sections, one section is a threaded section (5B) and the other section is a cylindrical section (5A). One end of the piston (11) is equipped with a friction plate (12), and the other end has an internal thread to cooperate with the threaded section (5B) of the screw rod (5) for installation. The cylindrical section (5A) of the screw rod (5) is used as the inner ring of the one-way clutch (7), and the outer ring of the one-way clutch (7) is fixedly connected with the secondary driven gear (24), and the secondary driven gear (24) , secondary driving gear (23), primary driven gear (22) and primary driving gear (21) constitute a two-stage gear reduction mechanism, and primary driving gear (21) is fixedly connected with the motor shaft (19) of motor (14).

制动工作时,电机(14)通过两级齿轮减速机构带动单向离合器(7)结合,带动螺杆(5)转动,推动活塞(11)和制动钳体(3)向相反的方向移动,带动对应的摩擦片(12)从两侧以相同的力压向制动盘(13),实现高效可靠的制动效果。此时,卡环(18)和活塞(11)一起移动,压缩弹簧(17),弹簧(17)发生弹性变形,储存弹性势能,卡环(18)和活塞(11)的接触面间无相对运动。解除制动工作时,电机(14)带动两级齿轮减速机构反向转动,此时,单向离合器(7)分离,螺杆(5)处于自由状态,弹簧(17)储存的弹性势能释放,使活塞(11)和制动钳体(3)相对运动,带动螺杆(5)在弹簧(17)中的弹性势能作用下反向旋转,所有元件恢复初始位置。When the brake is working, the motor (14) drives the one-way clutch (7) through the two-stage gear reduction mechanism to combine, drives the screw rod (5) to rotate, and pushes the piston (11) and the brake caliper body (3) to move in the opposite direction. The corresponding friction plates (12) are driven to press against the brake disc (13) with the same force from both sides, so as to realize efficient and reliable braking effect. At this time, the snap ring (18) and the piston (11) move together, the spring (17) is compressed, and the spring (17) undergoes elastic deformation, storing elastic potential energy, and there is no relative contact surface between the snap ring (18) and the piston (11). sports. When the brake is released, the motor (14) drives the two-stage gear reduction mechanism to rotate reversely. At this time, the one-way clutch (7) is separated, the screw rod (5) is in a free state, and the elastic potential energy stored in the spring (17) is released, so that The relative movement of the piston (11) and the brake caliper body (3) drives the screw rod (5) to reversely rotate under the action of the elastic potential energy in the spring (17), and all components return to their original positions.

当摩擦片(12)磨损,厚度变薄后,制动工作时,电机(14)通过两级齿轮减速机构带动单向离合器(7)结合,驱动螺杆(5)转动,推动活塞(11)和制动钳体(3)相对运动,弹簧(17)的弹性变形量达到最大,卡环(18)靠紧在左侧台阶面上时,由于摩擦片(12)磨损,制动效果不佳,此时电机(14)继续通过结合的单向离合器(7)驱动螺杆(5)转动,即活塞(11)和制动钳体(3)继续相对运动,因此,弹簧(17)保持最大弹性变形量,而活塞(11)克服与卡环(18)之间的摩擦力,以新的接触面与卡环(18)相配合。解除制动时,电机(14)带动两级齿轮减速机构反转,单向离合器(7)分离,弹簧(17)的弹性势能释放,使活塞(11)和制动钳体(3)相对运动,带动螺杆(5)旋转,此时卡环(18)和活塞(11)以新的接触面配合定位,回位位移量仍然是弹簧(17)的最大弹性变形量,因此保持了制动间隙与磨损前相同,实现了制动间隙的自动调整。When the friction plate (12) wears out and the thickness becomes thinner, when the brake works, the motor (14) drives the one-way clutch (7) through the two-stage gear reduction mechanism to combine, and drives the screw (5) to rotate, pushing the piston (11) and The brake caliper body (3) moves relatively, and the elastic deformation of the spring (17) reaches the maximum. When the snap ring (18) is close to the left step surface, the braking effect is not good due to the wear of the friction plate (12). At this time, the motor (14) continues to drive the screw rod (5) to rotate through the combined one-way clutch (7), that is, the piston (11) and the brake caliper body (3) continue to move relative to each other, so the spring (17) maintains the maximum elastic deformation amount, and the piston (11) overcomes the frictional force between the snap ring (18) and cooperates with the snap ring (18) with a new contact surface. When the brake is released, the motor (14) drives the two-stage gear reduction mechanism to reverse, the one-way clutch (7) is separated, and the elastic potential energy of the spring (17) is released, so that the piston (11) and the brake caliper body (3) move relatively , to drive the screw (5) to rotate. At this time, the snap ring (18) and the piston (11) are positioned with the new contact surface, and the return displacement is still the maximum elastic deformation of the spring (17), so the braking clearance is maintained. Same as before wear, the automatic adjustment of the brake clearance is realized.

当需要驻车制动时,使电机(14)驱动摩擦片(12)压紧制动盘(13),达到驻车制动要求,然后电磁制动器(20)断电,锁止电机轴(19),保持制动效能不变,此时即可实现电机(14)断电情况下的驻车制动功能。电磁制动器(20)通电时,释放电机轴(19),此时制动转矩大小可由电机(14)自由控制。When the parking brake is required, the motor (14) drives the friction plate (12) to press the brake disc (13) to meet the parking brake requirement, and then the electromagnetic brake (20) is powered off to lock the motor shaft (19 ), keep the braking performance constant, and now the parking brake function under the power failure situation of the motor (14) can be realized. When the electromagnetic brake (20) is energized, the motor shaft (19) is released, and now the magnitude of the braking torque can be freely controlled by the motor (14).

附图3的实施例中,单向离合器(7)还可以设置在初级主动齿轮(21)中,或初级从动齿轮(22)中,或次级主动齿轮(23)中,则传动机构包括从电机输出轴到单向离合器的部分,传动系统包括从单向离合器到螺杆的部分。In the embodiment of accompanying drawing 3, one-way clutch (7) can also be arranged in the primary driving gear (21), or in the primary driven gear (22), or in the secondary driving gear (23), then transmission mechanism comprises From the output shaft of the motor to the one-way clutch, the transmission system includes the part from the one-way clutch to the screw.

附图4所示的第三种实施例与附图3所示的第二种实施例基本相同,区别在于:附图3中采用电磁制动器(20)实现电机(14)断电情况下的驻车制动功能;附图4中采用电控机械制动装置实现电机(14)断电情况下的驻车制动功能,具体工作过程如下:The third embodiment shown in accompanying drawing 4 is basically the same as the second embodiment shown in accompanying drawing 3, and the difference is that an electromagnetic brake (20) is used in the accompanying drawing 3 to realize the parking when the motor (14) is powered off. Car braking function; among accompanying drawing 4, adopt electromechanical braking device to realize the parking brake function under the situation of motor (14) power failure, concrete work process is as follows:

电磁线圈(25)通电时,锁止销(27)受电磁力作用,压缩回位弹簧(26),使锁止销(27)与次级从动齿轮(24)互不接触,对制动器的制动或释放没有任何影响;当需要驻车制动时,电机(14)驱动摩擦片(12)压紧制动盘(13),达到驻车制动要求,然后电磁线圈(25)断电,锁止销(27)在回位弹簧(26)的弹力作用下插入次级从动齿轮(24)的齿中,保持驻车制动效果,即可实现电机(14)断电情况下的驻车制动功能。When the electromagnetic coil (25) is energized, the locking pin (27) is subjected to electromagnetic force to compress the return spring (26), so that the locking pin (27) and the secondary driven gear (24) are not in contact with each other. Braking or release has no effect; when the parking brake is required, the motor (14) drives the friction plate (12) to press the brake disc (13) to meet the parking brake requirement, and then the electromagnetic coil (25) is de-energized , the locking pin (27) is inserted into the teeth of the secondary driven gear (24) under the elastic force of the return spring (26) to maintain the parking brake effect, and the motor (14) can be turned off when the power is turned off. Parking brake function.

附图4所示的第三种实施例其他部分的结构与工作过程都与附图3中的实施例相同,这里不再叙述。The structure and working process of the third kind of embodiment shown in accompanying drawing 4 other parts are all identical with the embodiment in accompanying drawing 3, no longer describe here.

参考附图1和附图2,对本发明中一种汽车线控制动器控制方法的实施例进行描述。Referring to accompanying drawings 1 and 2, an embodiment of an automobile brake-by-wire control method in the present invention will be described.

如图1所示,一种汽车线控制动器控制方法包含本发明的汽车线控制动器,靶盘(4),传感器(15),电控单元(图中未示出)。靶盘(4)固定安装在螺杆(5)的圆柱段(5A)的外表面上,传感器(15)安装在制动钳体(3)上,与靶盘(4)对应安装,用于检测靶盘(4)的运动状态。制动工作时,电机(14)带动螺杆(5)转动,靶盘(4)随螺杆(5)一起转动,传感器(15)接收靶盘(4)的转动信息,并传递到电控单元,电控单元结合电机(14)的电流大小,可计算得到制动器的夹紧力大小,并对制动强度进行调整。As shown in Fig. 1, a kind of automobile brake by wire control method comprises the automobile brake by wire of the present invention, target disk (4), sensor (15), electronic control unit (not shown in the figure). The target disc (4) is fixedly installed on the outer surface of the cylindrical section (5A) of the screw rod (5), and the sensor (15) is installed on the brake caliper body (3) corresponding to the target disc (4) for detecting The state of motion of the target disc (4). When the brake works, the motor (14) drives the screw rod (5) to rotate, and the target disc (4) rotates together with the screw rod (5), and the sensor (15) receives the rotation information of the target disc (4) and transmits it to the electronic control unit, The electronic control unit can calculate the clamping force of the brake in combination with the current of the motor (14), and adjust the braking strength.

传动机构除采用蜗轮蜗杆机构、齿轮机构外还可以采用链传动、带传动、行星齿轮传动等其他传动方式,摩擦限位装置除采用密封圈、弹簧/卡环外也可以采用其他的结构得以实现类似的功能,活塞定位装置除采用导向平键、圆柱滚子外也可以采用花键、销、活塞外表面非圆等多种方式,锁止机构也可以将锁止销作用于其他齿轮上或与齿轮一体的专用锁止棘轮上,或在电机轴上安装棘轮棘爪机构等方式实现锁止功能。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域内的普通技术人员在没有进行创造性劳动的前提下所获得的其他所有实施例,都属于本发明的保护范围。In addition to the worm gear mechanism and the gear mechanism, the transmission mechanism can also adopt other transmission methods such as chain drive, belt drive, planetary gear drive, etc. The friction limit device can also be realized by using other structures besides the seal ring, spring/clip ring Similar functions, the piston positioning device can also use various methods such as splines, pins, and non-circular outer surfaces of the piston in addition to the guide flat key and cylindrical roller. The locking mechanism can also use the locking pin to act on other gears or The locking function is realized by means of a special locking ratchet integrated with the gear, or by installing a ratchet pawl mechanism on the motor shaft. Apparently, the described embodiments are only some of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, those of ordinary skill in the art can obtain other All embodiments belong to the protection scope of the present invention.

上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进直接应用于其他场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings, and it is obvious that the specific implementation of the present invention is not limited by the above-mentioned manner, as long as various improvements of the method concept and technical solutions of the present invention are adopted, or directly applied to other Occasions, all within the protection scope of the present invention.

Claims (6)

1.一种汽车线控制动器,包含电机,传动机构,单向离合器,螺杆,活塞,摩擦限位装置,活塞定位装置,制动钳体,制动盘,摩擦片;所述的螺杆包括螺纹段和圆柱段,所述的螺杆支承在所述的制动钳体上,所述的螺杆在轴线方向上与所述的制动钳体之间无相对运动;所述的摩擦片有两片,对称布置在所述的制动盘两侧,一个安装在所述的活塞上,一个安装在所述的制动钳体上;所述的活塞经由所述的摩擦限位装置安装在所述的制动钳体上,所述的活塞定位装置使活塞只能在轴线方向往复运动,无法转动;所述的活塞内部有内螺纹,与所述的螺杆的螺纹段相配合;所述的螺杆的圆柱段外表面作为所述的单向离合器的内圈,所述的单向离合器的外圈与所述的传动机构的终端元件固定连接;所述的传动机构的终端元件运动,带动所述的单向离合器外圈旋转,单向离合器结合,带动所述的螺杆旋转时,所述的活塞移动,所述的制动钳体和所述的螺杆向与所述的活塞相反的方向移动,带动所述的摩擦片从两侧压紧所述的制动盘;所述的电机连接所述的传动机构的输入元件;所述的摩擦限位装置一部分固定安装在所述的制动钳体上,另一部分与所述的活塞外表面间有较大的摩擦力,当所述的活塞与所述的制动钳体之间有相对位移时,由于摩擦力作用使所述的摩擦限位装置内产生弹性势能;1. An automobile brake by wire, comprising a motor, a transmission mechanism, a one-way clutch, a screw rod, a piston, a friction limiting device, a piston positioning device, a brake caliper body, a brake disc, and a friction plate; segment and cylindrical segment, the screw rod is supported on the brake caliper body, and there is no relative movement between the screw rod and the brake caliper body in the axial direction; the friction plate has two , symmetrically arranged on both sides of the brake disc, one is installed on the piston, and the other is installed on the brake caliper body; the piston is installed on the On the body of the brake caliper, the piston positioning device can only reciprocate the piston in the axial direction, and cannot rotate; the piston has internal threads, which are matched with the threaded section of the screw; the screw The outer surface of the cylindrical section is used as the inner ring of the one-way clutch, and the outer ring of the one-way clutch is fixedly connected with the terminal element of the transmission mechanism; the movement of the terminal element of the transmission mechanism drives the When the outer ring of the one-way clutch rotates, the one-way clutch is combined to drive the screw to rotate, the piston moves, the brake caliper body and the screw move in the opposite direction to the piston, Drive the friction plate to press the brake disc from both sides; the motor is connected to the input element of the transmission mechanism; a part of the friction limiting device is fixedly installed on the brake caliper body On the other hand, there is a relatively large friction force between the other part and the outer surface of the piston. When there is a relative displacement between the piston and the brake caliper body, the friction limit will be caused by the friction force. Elastic potential energy is generated in the device; 制动时,所述的电机经由所述的传动机构驱动所述的单向离合器外圈运动,单向离合器结合,带动所述的螺杆转动,带动所述的活塞和所述的制动钳体分别向相反的方向运动,使所述的摩擦片压紧在所述的制动盘两侧,得到高效可靠的制动效果,此时,所述的活塞和所述的制动钳体之间有相对位移,在所述的摩擦限位装置内产生弹性势能;当解除制动时,所述的电机经由所述的传动机构驱动所述的单向离合器外圈反向运动,单向离合器分离,所述的摩擦限位装置内部的弹性势能作用,使所述的活塞和所述的制动钳体相对运动,恢复初始位置,此时所述的螺杆旋转以适应所述的活塞和所述的制动钳体的相对运动;When braking, the motor drives the outer ring of the one-way clutch to move through the transmission mechanism, and the one-way clutch is combined to drive the screw to rotate, driving the piston and the brake caliper body respectively move in opposite directions, so that the friction plates are pressed against both sides of the brake disc to obtain an efficient and reliable braking effect. At this time, the gap between the piston and the brake caliper body There is a relative displacement, and elastic potential energy is generated in the friction limiting device; when the brake is released, the motor drives the outer ring of the one-way clutch to move backward through the transmission mechanism, and the one-way clutch is separated. , the elastic potential energy inside the friction limiting device causes the piston and the brake caliper to move relative to each other and return to the original position. At this time, the screw rotates to accommodate the piston and the brake caliper. The relative movement of the brake caliper body; 当所述的摩擦片有磨损,厚度变薄后,制动工作时,所述的电机经由所述的传动机构驱动所述的单向离合器结合,带动所述的螺杆转动,使所述的活塞和所述的制动钳体相对移动,所述的摩擦限位装置内弹性势能达到最大,由于摩擦片变薄,制动效果不佳,此时所述的电机继续工作,带动所述的螺杆继续转动,克服所述的活塞的外表面与所述的摩擦限位装置之间的摩擦力,使所述的活塞和所述的制动钳体继续相对移动,压紧制动盘,得到可靠高效的制动效果;解除制动时,所述的摩擦限位装置内的弹性势能作用,使所述的活塞和所述的制动钳体相对运动,此时所述的活塞与所述的摩擦限位装置以新的接触位置相对固定,实现制动间隙的自动调整。When the friction plate is worn and the thickness becomes thinner, when the brake works, the motor drives the one-way clutch through the transmission mechanism to combine, drives the screw to rotate, and makes the piston Relatively moving with the brake caliper body, the elastic potential energy in the friction limiting device reaches the maximum, and the braking effect is not good due to the thinning of the friction plate. At this time, the motor continues to work, driving the screw rod Continue to rotate to overcome the friction between the outer surface of the piston and the friction limiting device, so that the piston and the brake caliper body continue to move relative to each other, and press the brake disc to obtain a reliable Efficient braking effect; when the brake is released, the elastic potential energy in the friction limiting device acts to make the piston and the brake caliper move relative to each other. At this time, the piston and the The friction limit device is relatively fixed with a new contact position, realizing the automatic adjustment of the brake clearance. 2.根据权利要求1所述的一种汽车线控制动器,其特征在于还包括在所述的螺杆和所述的活塞的内螺纹之间采用循环球结构,以减小摩擦阻力,提高系统工作效率。2. The automobile brake-by-wire according to claim 1, characterized in that it also includes a recirculating ball structure between the screw and the internal thread of the piston to reduce frictional resistance and improve system operation. efficiency. 3.根据权利要求1所述的一种汽车线控制动器,其特征在于还包括在所述的单向离合器和所述的螺杆之间增加传动系统。3. The brake-by-wire vehicle according to claim 1, further comprising adding a transmission system between said one-way clutch and said screw rod. 4.根据权利要求1所述的一种汽车线控制动器,其特征在于还包括将所述的传动机构的终端元件连接所述的单向离合器的内圈,所述的螺杆连接所述的单向离合器的外圈,制动工作时,所述的单向离合器结合,解除制动时,所述的单向离合器分离。4. The brake-by-wire vehicle according to claim 1, further comprising connecting the terminal element of the transmission mechanism with the inner ring of the one-way clutch, and the screw connecting the one-way clutch. To the outer ring of the clutch, when the brake works, the one-way clutch is combined, and when the brake is released, the one-way clutch is disengaged. 5.根据权利要求3所述的一种汽车线控制动器,其特征在于当所述的传动机构或所述的传动系统中无逆效率为零的传动环节时,采用锁止机构实现所述的电机断电情况下的驻车制动,所述的锁止机构采用电磁制动器或电控机械制动装置,能够在通电时断开,断电时固定传动环节中的传动元件,保持所述的摩擦片和所述的制动盘间压力的大小,实现驻车制动功能;当所述的传动机构或所述的传动系统中设置有逆效率为零的传动环节时,可以利用所述的锁止机构实现驻车制动,也可以利用逆效率为零,动力和运动无法反向传递,实现所述的电机断电情况下的驻车制动。5. A brake-by-wire vehicle according to claim 3, characterized in that when there is no transmission link with zero inverse efficiency in the transmission mechanism or the transmission system, the locking mechanism is used to realize the Parking brake when the motor is powered off, the locking mechanism adopts an electromagnetic brake or an electronically controlled mechanical brake device, which can be disconnected when the power is turned on, and the transmission element in the transmission link is fixed when the power is turned off, so as to maintain the The size of the pressure between the friction plate and the brake disc realizes the parking brake function; when the transmission mechanism or the transmission system is provided with a transmission link with zero inverse efficiency, the The locking mechanism realizes the parking brake, and can also use the inverse efficiency to be zero, and the power and motion cannot be transmitted in reverse, so as to realize the parking brake when the motor is powered off. 6.一种汽车线控制动器控制方法,其特征在于,采用权利要求1-5之一所述的汽车线控制动器,控制方法包含以下步骤:制动工作时,所述的电机带动所述的传动机构工作,所述的单向离合器结合,驱动所述的螺杆转动,带动所述的活塞和所述的制动钳体移动,使所述的摩擦片压紧所述的制动盘两侧,电控单元检测所述的螺杆的转动信息,结合所述的电机的电流大小,计算制动夹紧力;当所述的摩擦片磨损时,电控单元控制所述的电机旋转以补偿磨损造成的影响。6. A control method for an automobile brake-by-wire, characterized in that the automobile brake-by-wire described in any one of claims 1-5 is used, and the control method comprises the following steps: when the brake is working, the motor drives the When the transmission mechanism works, the one-way clutch is combined to drive the screw to rotate, drive the piston and the brake caliper body to move, and make the friction plate press the two sides of the brake disc , the electronic control unit detects the rotation information of the screw, and calculates the brake clamping force in combination with the current of the motor; when the friction plate is worn, the electronic control unit controls the rotation of the motor to compensate for the wear impact.
CN201710505844.5A 2017-06-20 2017-06-20 Automobile brake-by-wire and control method Expired - Fee Related CN107461428B (en)

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CN109720325A (en) * 2019-01-21 2019-05-07 南京经纬达汽车科技有限公司 Electric booster braking device with one-way clutch
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