CN107557871B - Laser annealing apparatus and method - Google Patents
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Abstract
本发明提供了一种激光退火装置及方法,该退火装置包括:所述激光光源分系统,被所述主机控制,生成并输出激光;所述温度监测分系统,监测硅片表面所述激光照射位置处的温度,并反馈至所述主机;所述光学分系统,被所述主机控制,对所述激光光源分系统输出的激光进行整形和传输,得到光强均匀分布的光斑;所述空间光强调制分系统,被所述主机控制对所述光学分系统出射的激光进行调制,使入射至所述硅片表面处的光斑的光强分布与所述硅片表面的反射率相对应,从而使得所述硅片表面各光斑位置处所吸收能量相一致,且该能量能够依据所监测的温度确定;所述主机依据所述温度监测分系统的反馈控制所述激光光源分系统、光学分系统和空间光强调制分系统。
The present invention provides a laser annealing device and method. The annealing device includes: the laser light source subsystem, which is controlled by the host to generate and output laser light; the temperature monitoring subsystem, which monitors the laser irradiation on the silicon wafer surface The temperature at the position is fed back to the host; the optical subsystem is controlled by the host to shape and transmit the laser output from the laser light source subsystem to obtain a light spot with uniform distribution of light intensity; the space The light intensity modulation subsystem is controlled by the host to modulate the laser emitted by the optical subsystem, so that the light intensity distribution of the light spot incident on the surface of the silicon wafer corresponds to the reflectivity of the silicon wafer surface, Thus, the absorbed energy at each light spot position on the surface of the silicon wafer is consistent, and the energy can be determined according to the monitored temperature; the host computer controls the laser light source subsystem and the optical subsystem according to the feedback from the temperature monitoring subsystem And space light intensity modulation subsystem.
Description
技术领域technical field
本发明涉及硅片加工领域,尤其涉及一种硅片光刻后的退火装置及方法。The invention relates to the field of silicon wafer processing, in particular to an annealing device and method after silicon wafer photolithography.
背景技术Background technique
在摩尔定律的推动下,芯片制造业在过去的数十年中经历了快速发展。这种持续的快速发展源自于芯片尺寸的持续缩小。与之相应地,这种更小的尺寸对芯片的加工制造工艺提出了越来越高的困难和挑战。传统的硅片快速热退火方式已经很难满足45nm及更高节点的要求。新的退火技术替代正在被大量研究。Driven by Moore's Law, the chip manufacturing industry has experienced rapid development in the past few decades. This continued rapid development stems from the continued shrinking of chip sizes. Correspondingly, this smaller size poses increasingly higher difficulties and challenges to the chip manufacturing process. Traditional rapid thermal annealing methods for silicon wafers have been difficult to meet the requirements of 45nm and higher nodes. New alternative annealing techniques are being intensively investigated.
近年来由于激光应用技术的发展,激光退火技术已显示出良好的应用前景。激光退火相对传统退火,其热预算小,激活效率高,可以很大程度减小掺杂杂质的热扩散,并降低热应变。Due to the development of laser application technology in recent years, laser annealing technology has shown good application prospects. Compared with traditional annealing, laser annealing has a small thermal budget and high activation efficiency, which can greatly reduce the thermal diffusion of dopant impurities and reduce thermal strain.
当硅片经过光刻工艺之后,表面的不同位置处会形成不同的纳米(nm) 级几何结构以及材料属性,导致表面的不同位置处对入射激光能量的吸收不一致,从而导致激光退火后表面的温度分布均匀性变差,即所谓的图案效应。After the silicon wafer undergoes a photolithography process, different nanometer (nm)-level geometric structures and material properties will be formed at different positions on the surface, resulting in inconsistent absorption of incident laser energy at different positions on the surface, resulting in surface discoloration after laser annealing. The uniformity of the temperature distribution becomes worse, the so-called pattern effect.
如图1所示,对于经过特定光刻工艺处理之后的硅片表面的结构示意图。可以看到,硅片表面有一系列黑色的方框所示的裸芯片构成。对于形成的裸芯片,在表面上具有纳米(nm)级空间尺度的一系列特定的空间结构,并且在内部深度处具有不同的材料成分,如图2所示。基于上述因素,根据电磁波理论,对于具有特定波长λ和入射角θ的入射光,硅片表面处的反射率Rθ,λ(x,y)是位置的函数,其中(x,y)表示待退火的硅片表面处的位置坐标。As shown in FIG. 1 , it is a schematic diagram of the surface structure of a silicon wafer after being processed by a specific photolithography process. It can be seen that there are a series of bare chips shown in black boxes on the surface of the silicon wafer. For the formed bare chip, there are a series of specific spatial structures with a nanometer (nm)-level spatial scale on the surface, and different material compositions at the inner depth, as shown in FIG. 2 . Based on the above factors, according to electromagnetic wave theory, for incident light with a specific wavelength λ and incident angle θ, the reflectivity R θ at the surface of the silicon wafer, λ (x, y) is a function of position, where (x, y) represents the Positional coordinates at the surface of the annealed silicon wafer.
在激光退火过程中,对于上述的目标硅片,利用激光作为能量源,照射待处理硅片的表面,使得硅片达到规定的退火温度T0,实现目标退火。如上所述,由于反射率Rθ,λ(x,y)是位置的函数,因此导致给个位置处吸收的激光能量产生差异,进一步导致待处理硅片不同位置的的温度分布存在一定的范围△T,这种由于表面的反射率或者吸收率不同导致的温度差异,一般称之为“图案效应”。During the laser annealing process, for the target silicon wafer mentioned above, the laser is used as an energy source to irradiate the surface of the silicon wafer to be treated, so that the silicon wafer reaches the specified annealing temperature T0, and the target annealing is realized. As mentioned above, since the reflectivity R θ, λ (x, y) is a function of position, it leads to differences in the laser energy absorbed at each position, which further leads to a certain range of temperature distribution at different positions of the silicon wafer to be processed. △T, this temperature difference caused by the different reflectivity or absorptivity of the surface, is generally called "pattern effect".
这种图案效应所导致的温度非均匀性,将产生差异性的掺杂粒子的扩散动力学行为,最终会对硅片内器件性能的一致性产生重要的影响。因此,在激光退火过程中,避免图案效应,使温度变化△T保持在一个可接受的范围内是一个重要的课题。The temperature non-uniformity caused by this pattern effect will produce different diffusion kinetics of dopant particles, which will ultimately have an important impact on the consistency of device performance in the silicon wafer. Therefore, it is an important issue to avoid the pattern effect and keep the temperature change ΔT within an acceptable range during the laser annealing process.
还需指出:It should also be pointed out that:
图1是经过光刻工艺后的,携带有裸芯片分布的硅片示意图,其中圆形的带有点状图案的部分表示硅片;长方形的带有栅形图案的部分表示裸芯片:Figure 1 is a schematic diagram of a silicon wafer with a distribution of bare chips after the photolithography process, where the circular part with a dot pattern represents the silicon chip; the rectangular part with a grid pattern represents the bare chip:
图2为裸芯片的几何结构和材料属性示意图,左上图表示单个裸芯片,右上图表示硅片表面处裸芯片的周期性空间分布;右下方给出了沿硅片内部方向上,四种不同的材料属性,A表示全硅材料(Si),B表示硅材料上面生长由多晶硅(P-Si),C表示硅材料的上面生长由二氧化硅(SiO2),其上面又覆盖有多晶硅(P-Si),D表示硅材料的上面生长由二氧化硅(SiO2)。Figure 2 is a schematic diagram of the geometric structure and material properties of the bare chip. The upper left figure shows a single bare chip, and the upper right figure shows the periodic spatial distribution of the bare chip on the surface of the silicon wafer; the lower right shows four different The material properties, A means all-silicon material (Si), B means polysilicon (P-Si) grown on the silicon material, C means silicon dioxide (SiO2) grown on the silicon material, which is covered with polysilicon (P-Si) -Si), D indicates that the silicon material is grown on top of silicon dioxide (SiO2).
现有技术中,US2013/0196455A1是利用长波长CO2激光器,以布儒斯特角入射的方式,选择性地仅针对特定方向上的偏振光,使不同位置处的 RBrewsterAngle,λ(x,y)差异降低,从而减轻图案效应。In the prior art, US2013/0196455A1 utilizes a long-wavelength CO 2 laser to selectively target polarized light in a specific direction at the Brewster angle, so that the R BrewsterAngle at different positions, λ (x, y) The variance is reduced, thereby mitigating pattern effects.
在这种方案中,存在如下问题:In this scheme, there are the following problems:
1、无法完全消除图案效应:一方面正交方向上的偏振光部分与待处理硅片表面相互作用时,仍然会被部分地吸收;另一方面,理论上的布儒斯特角只能无限逼近,而对于具有一定空间分布的光斑,必定在布儒斯特角附近具有一定分布,因此上述特定偏振方向上的入射光也存在图案效应;1. The pattern effect cannot be completely eliminated: on the one hand, when the polarized light in the orthogonal direction interacts with the surface of the silicon wafer to be processed, it will still be partially absorbed; on the other hand, the theoretical Brewster angle can only be infinite Approximate, and for a spot with a certain spatial distribution, it must have a certain distribution near the Brewster angle, so the incident light in the above-mentioned specific polarization direction also has a pattern effect;
2、工艺适应性差,控制自由度低:对于复杂多变的硅片表面图案,无法采取相应的消图案效应措施。2. Poor process adaptability and low degree of control freedom: For complex and changeable silicon wafer surface patterns, corresponding measures to eliminate pattern effects cannot be taken.
发明内容Contents of the invention
本发明要解决的技术问题是如何有效处理图案效应。The technical problem to be solved by the present invention is how to effectively deal with the pattern effect.
为了解决这一技术问题,本发明提供了一种激光退火装置,包括主机、激光光源分系统、光学分系统、空间光强调制分系统以及温度监测分系统,In order to solve this technical problem, the present invention provides a laser annealing device, including a host, a laser light source subsystem, an optical subsystem, a spatial light intensity modulation subsystem, and a temperature monitoring subsystem,
所述激光光源分系统,被所述主机控制,生成并输出激光;The laser light source subsystem is controlled by the host to generate and output laser light;
所述温度监测分系统,监测硅片表面所述激光照射位置处的温度,并反馈至所述主机;The temperature monitoring subsystem monitors the temperature at the laser irradiation position on the surface of the silicon wafer and feeds it back to the host computer;
所述光学分系统,被所述主机控制,对所述激光光源分系统输出的激光进行整形和传输,得到光强均匀分布的光斑;The optical subsystem is controlled by the host computer to shape and transmit the laser output from the laser light source subsystem to obtain light spots with uniform distribution of light intensity;
所述空间光强调制分系统,被所述主机控制对所述光学分系统出射的激光进行调制,使得入射至所述硅片表面处的光斑的光强分布与所述硅片表面的反射率相对应,从而使得所述硅片表面各光斑位置处所吸收能量相一致,且该能量能够依据所监测的温度确定;The spatial light intensity modulation subsystem is controlled by the host to modulate the laser light emitted by the optical subsystem, so that the light intensity distribution of the light spot incident on the surface of the silicon wafer is related to the reflectivity of the surface of the silicon wafer Correspondingly, so that the energy absorbed at each light spot position on the surface of the silicon wafer is consistent, and the energy can be determined according to the monitored temperature;
所述主机依据所述温度监测分系统的反馈控制所述激光光源分系统、光学分系统和空间光强调制分系统。The host computer controls the laser light source subsystem, the optical subsystem and the spatial light intensity modulation subsystem according to the feedback from the temperature monitoring subsystem.
可选的,所述激光光源分系统包括一个或者多个激光器,各个激光器被所述主机独立控制。Optionally, the laser light source subsystem includes one or more lasers, and each laser is independently controlled by the host.
可选的,所述光学分系统包括:Optionally, the optical subsystem includes:
光斑探测机构,对所述激光光源分系统输出的激光进行能量及相应的光斑位置的测量并反馈至主机;The light spot detection mechanism measures the energy and corresponding spot position of the laser output by the laser light source subsystem and feeds it back to the host;
能量衰减机构,被所述主机控制,依据所述光斑探测机构的测量结果,对所述激光光源分系统输出的激光的能量进行控制;The energy attenuation mechanism is controlled by the host, and controls the energy of the laser light output by the laser light source subsystem according to the measurement result of the spot detection mechanism;
扩束准直机构,被所述主机控制,对所述能量衰减机构控制后的激光进行光斑形状的控制;The beam expander and collimation mechanism is controlled by the host to control the spot shape of the laser light controlled by the energy attenuation mechanism;
以及匀光机构,被所述主机控制对形状被控制后的激光光斑进行整形,进而得到均匀的光斑。And a uniform light mechanism, which is controlled by the host to shape the laser spot whose shape is controlled, so as to obtain a uniform light spot.
可选的,所述空间光强调制分系统包括空间光强调制器和装载所述空间光强调制器的调制器装载台,其中:Optionally, the spatial light intensity modulation subsystem includes a spatial light intensity modulator and a modulator loading platform for loading the spatial light intensity modulator, wherein:
所述空间光强调制器,被所述主机控制,将经所述光学分系统后出射的均匀的光斑透射或反射至所述硅片表面。The spatial light intensity modulator, controlled by the host, transmits or reflects the uniform light spot emitted by the optical subsystem to the surface of the silicon wafer.
可选的,经所述空间光强调制器后出射的激光的透光率Tθ,λ(x,y)与所述硅片表面的反射率Rθ,λ(x,y)相适应,满足以下关系:Optionally, the light transmittance T θ,λ (x,y) of the laser emitted by the spatial light intensity modulator is adapted to the reflectivity R θ,λ (x,y) of the surface of the silicon wafer, Satisfy the following relationship:
其中,所述激光的透光率Tθ,λ(x,y)指从所述空间光强调制器出射的激光与入射至所述空间光强调制器的激光之比,λ为入射光的波长,θ为入射光的入射角, (x,y)表示所述硅片表面处的位置坐标。Wherein, the light transmittance T θ,λ (x,y) of the laser refers to the ratio of the laser emitted from the spatial light intensity modulator to the laser incident to the spatial light intensity modulator, and λ is the ratio of the incident light wavelength, θ is the incident angle of the incident light, and (x, y) represent the position coordinates at the surface of the silicon wafer.
可选的,退火时所述空间光强调制器和所述硅片均被离散为若干空间格点,所述空间光强调制器上相邻空间格点所对应的反射率进行取值所允许的最大距离max(△x,△y)需满足:Optionally, during annealing, both the spatial light intensity modulator and the silicon wafer are discretized into several spatial grid points, and the reflectance corresponding to the adjacent spatial grid points on the spatial light intensity modulator is selected according to the allowable value The maximum distance max(△x,△y) needs to satisfy:
其中,所述△x为所述硅片上相邻空间格点沿X向的距离,所述△y为所述硅片上相邻空间格点沿Y向的距离,所述为特征热扩散长度,满足 D为热扩散率,τ为所述硅片表面处一点所经历的曝光时间。Wherein, the Δx is the distance between the adjacent spatial grid points on the silicon wafer along the X direction, the Δy is the distance between the adjacent spatial grid points on the silicon wafer along the Y direction, and the is the characteristic thermal diffusion length, satisfying D is the thermal diffusivity, and τ is the exposure time experienced by a point on the surface of the silicon wafer.
可选的,所述主机包括控制所述激光光源分系统的激光光源控制分系统、控制所述光学分系统的光学控制分系统和控制所述空间光强调制分系统的空间光强调制控制分系统。Optionally, the host includes a laser light source control subsystem for controlling the laser light source subsystem, an optical control subsystem for controlling the optical subsystem, and a spatial light intensity modulation control subsystem for controlling the spatial light intensity modulation subsystem. system.
可选的,所述的基于反射率分布改善退火均匀性的退火装置还包括硅片载片台,所述硅片装载于所述硅片载片台,且被所述主机控制驱动所述硅片进行水平移动,从而使得光斑能够遍及所述硅片表面。Optionally, the annealing device for improving annealing uniformity based on reflectivity distribution further includes a silicon wafer stage, the silicon wafer is loaded on the silicon wafer stage, and the silicon wafer is driven by the control of the host computer. The wafer is moved horizontally so that the light spot can spread across the surface of the silicon wafer.
可选的,所述硅片载片台通过硅片载片台控制分系统被所述主机控制。Optionally, the silicon wafer stage is controlled by the host through a silicon wafer stage control subsystem.
可选的,所述硅片载片台还能够被所述主机控制驱动所述硅片进行竖向移动,以满足焦深需求。Optionally, the silicon wafer stage can also be controlled by the host to drive the silicon wafer to move vertically, so as to meet the depth of focus requirement.
可选的,所述空间光强调制分系统还包括空间光强调制成像单元,对经过所述空间光强调制器调制后的光斑进行缩小或放大。Optionally, the spatial light intensity modulation subsystem further includes a spatial light intensity modulation imaging unit, which reduces or enlarges the light spot modulated by the spatial light intensity modulator.
可选的,所述的激光退火装置还包括振镜扫描分系统,控制所述光斑相对所述硅片运动,使得所述光斑能够遍及所述硅片表面。Optionally, the laser annealing device further includes a galvanometer scanning subsystem, which controls the movement of the light spot relative to the silicon wafer, so that the light spot can cover the surface of the silicon wafer.
本发明还提供了一种激光退火方法,包括以下步骤:The present invention also provides a laser annealing method, comprising the following steps:
步骤1、以拟采用的退火波长和激光入射至硅片表面的入射角,对具有表面图案的硅片进行退火,测量出所述硅片表面的反射率;Step 1, annealing the silicon wafer with the surface pattern with the annealing wavelength to be used and the incident angle of the laser incident on the surface of the silicon wafer, and measuring the reflectivity of the silicon wafer surface;
步骤2、制作空间光强调制器,使经过所述空间光调制器调制后的激光入射至所述硅片表面处的光斑的光强分布与所述硅片表面的反射率相对应,使得所述硅片表面各光斑位置处所吸收能量相一致;Step 2, making a spatial light intensity modulator, so that the light intensity distribution of the spot where the laser modulated by the spatial light modulator is incident on the surface of the silicon wafer corresponds to the reflectivity of the surface of the silicon wafer, so that the The energy absorbed at each light spot position on the surface of the silicon wafer is consistent;
步骤3、将一具有相同表面图案的硅片上载至工件台;Step 3, uploading a silicon wafer with the same surface pattern to the workpiece table;
步骤4、控制所述工件台运动,使经过所述空间光强调制器后的光斑遍及整个硅片表面,完成所述硅片的退火;Step 4, controlling the movement of the workpiece table, so that the light spot after passing through the spatial light intensity modulator spreads over the entire surface of the silicon wafer, and completes the annealing of the silicon wafer;
步骤5、重复步骤3,直至完成所有具有相同表面图案的硅片的退火。Step 5. Step 3 is repeated until the annealing of all silicon wafers with the same surface pattern is completed.
可选的,经所述空间光强调制器后出射的激光的透光率Tθ,λ(x,y)与所述硅片表面的反射率Rθ,λ(x,y)相适应,满足以下关系:Optionally, the light transmittance T θ,λ (x,y) of the laser emitted by the spatial light intensity modulator is adapted to the reflectivity R θ,λ (x,y) of the surface of the silicon wafer, Satisfy the following relationship:
其中,所述激光的透光率Tθ,λ(x,y)指从所述空间光强调制器出射的激光与入射至所述空间光强调制器的激光之比,λ为入射光的波长,θ为入射光的入射角, (x,y)表示所述硅片表面处的位置坐标。Wherein, the light transmittance T θ,λ (x,y) of the laser refers to the ratio of the laser emitted from the spatial light intensity modulator to the laser incident to the spatial light intensity modulator, and λ is the ratio of the incident light wavelength, θ is the incident angle of the incident light, and (x, y) represent the position coordinates at the surface of the silicon wafer.
可选的,退火时所述空间光强调制器和所述硅片均被离散为若干空间格点,所述空间光强调制器上相邻空间格点所对应的反射率进行取值所允许的最大距离max(△x,△y)需满足:Optionally, during annealing, both the spatial light intensity modulator and the silicon wafer are discretized into several spatial grid points, and the reflectance corresponding to the adjacent spatial grid points on the spatial light intensity modulator is selected according to the allowable value The maximum distance max(△x,△y) needs to satisfy:
其中,所述△x为所述硅片上相邻空间格点沿X向的距离,所述△y为所述硅片上相邻空间格点沿Y向的距离,所述为特征热扩散长度,满足 D为热扩散率,τ为所述硅片表面处一点所经历的曝光时间。Wherein, the Δx is the distance between the adjacent spatial grid points on the silicon wafer along the X direction, the Δy is the distance between the adjacent spatial grid points on the silicon wafer along the Y direction, and the is the characteristic thermal diffusion length, satisfying D is the thermal diffusivity, and τ is the exposure time experienced by a point on the surface of the silicon wafer.
可选的,所述步骤4还包括,控制所述空间光调制器与所述工件台同步运动,使经过所述空间光调制器后的光斑遍及整个硅片表面。Optionally, the step 4 further includes controlling the spatial light modulator to move synchronously with the workpiece table so that the light spot after passing through the spatial light modulator covers the entire surface of the silicon wafer.
本发明提出一种激光退火设备和激光退火方法,其主要内容为基于目标待退火硅片的反射率分布,采用与之相对应的空间光强调制分系统,使待退火硅片各处吸收的能量均匀一致,从而消除图案效应,保证器件性能的一致性。The present invention proposes a laser annealing device and a laser annealing method, the main content of which is based on the reflectivity distribution of the target silicon wafer to be annealed, using the corresponding spatial light intensity modulation subsystem to make the silicon wafer to be annealed absorb the The energy is uniform, thereby eliminating the pattern effect and ensuring the consistency of device performance.
附图说明Description of drawings
图1是现有技术中光刻工艺后的硅片的示意图;Fig. 1 is the schematic diagram of the silicon wafer after photolithography process in the prior art;
图2是现有技术中光刻工艺后裸芯片材料和结构示意图;Fig. 2 is a schematic diagram of bare chip material and structure after photolithography process in the prior art;
图3是本发明一可选实施例中基于反射率分布改善退火均匀性的退火装置的示意图;3 is a schematic diagram of an annealing device based on reflectivity distribution to improve annealing uniformity in an optional embodiment of the present invention;
图4是本发明一可选实施例中光学分系统的示意图;Figure 4 is a schematic diagram of an optical subsystem in an alternative embodiment of the present invention;
图5(a)是本发明可选实施例中空间光强调制分系统的示意图;Figure 5(a) is a schematic diagram of the spatial light intensity modulation subsystem in an optional embodiment of the present invention;
图5(b)是本发明可选实施例中空间光强调制器的特征示意图;Fig. 5(b) is a characteristic schematic diagram of the spatial light intensity modulator in an optional embodiment of the present invention;
图6是本发明可选实施例中温度随热源距离的变化示意图。Fig. 6 is a schematic diagram of the variation of temperature with the distance from the heat source in an alternative embodiment of the present invention.
具体实施方式Detailed ways
以下将结合图1至图6对本发明提供的基于反射率分布改善退火均匀性的退火装置进行详细的描述,其为本发明可选的实施例,可以认为,本领域技术人员在不改变本发明精神和内容的范围内,能够对其进行修改和润色。The annealing device for improving annealing uniformity based on the reflectance distribution provided by the present invention will be described in detail below in conjunction with FIGS. 1 to 6. It is an optional embodiment of the present invention. It can be modified and polished within the scope of spirit and content.
本发明提供了一种基于反射率分布改善退火均匀性的退火装置,包括主机 000、激光光源分系统100、光学分系统200、空间光强调制分系统300以及温度监测分系统400,其中:The present invention provides an annealing device for improving annealing uniformity based on reflectivity distribution, including a host 000, a laser light source subsystem 100, an optical subsystem 200, a spatial light intensity modulation subsystem 300, and a temperature monitoring subsystem 400, wherein:
所述温度监测分系统400,监测硅片表面激光照射位置处的温度,并反馈至所述主机;换言之,其实时监测待处理硅片(Wafer)表面激光照射区域(Spot) 温度;进一步具体来说,由高温计或者反射率探测器构成,可以实现对光斑位置处的硅片上表面的温度进行实时测量。实时测得温度信号,作为反馈控制的依据反馈到主机000。The temperature monitoring subsystem 400 monitors the temperature at the laser irradiation position on the surface of the silicon wafer and feeds it back to the host; in other words, it monitors the temperature of the laser irradiation area (Spot) on the surface of the silicon wafer (Wafer) to be processed in real time; further specifically Said to be composed of a pyrometer or a reflectivity detector, real-time measurement of the temperature of the upper surface of the silicon wafer at the position of the light spot can be realized. The temperature signal is measured in real time and fed back to the host 000 as the basis for feedback control.
所述激光光源分系统100,被所述主机000控制,生成并输出激光;其可以理解为用于产生和控制激光。所述激光光源分系统100包括一个或多个激光器,各个激光器被所述主机独立控制。同时根据主机000所提供的控制信号,通过激光光源控制分系统C100可以实现对各个激光器所输出激光的功率/能量、波长进行独立调控。在本发明可选的实施例中,激光器的能量/功率可调。The laser light source subsystem 100 is controlled by the host 000 to generate and output laser light; it can be understood as being used to generate and control laser light. The laser light source subsystem 100 includes one or more lasers, and each laser is independently controlled by the host. At the same time, according to the control signal provided by the host 000, the power/energy and wavelength of the laser output by each laser can be independently regulated through the laser light source control subsystem C100. In an optional embodiment of the present invention, the energy/power of the laser is adjustable.
所述光学分系统200,被所述主机000控制,对所述激光光源分系统100 输出的激光进行整形和传输,得到光强均匀的光斑;主要用来对光束进行整形和输运;The optical subsystem 200 is controlled by the host 000 to shape and transmit the laser output from the laser light source subsystem 100 to obtain a spot with uniform light intensity; it is mainly used to shape and transport the light beam;
在本发明可选的实施例中,所述光学分系统200包括:In an optional embodiment of the present invention, the optical subsystem 200 includes:
所述光斑探测机构2001,对所述激光光源分系统100输出的激光进行能量及相应的光斑位置的测量并反馈至主机000;The spot detection mechanism 2001 measures the energy and the corresponding spot position of the laser output by the laser light source subsystem 100 and feeds it back to the host 000;
所述能量衰减机构2002,被所述主机000控制,依据所述光斑探测机构 2001的测量结果,对所述激光光源分系统100输出的激光的能量进行控制;The energy attenuation mechanism 2002 is controlled by the host 000, and controls the energy of the laser light output by the laser light source subsystem 100 according to the measurement result of the spot detection mechanism 2001;
所述扩束准直机构2003,对所述能量衰减机构2002控制后的激光进行光斑形状的控制。The beam expander and collimator mechanism 2003 controls the spot shape of the laser light controlled by the energy attenuation mechanism 2002 .
所述扩束准直机构2003,被所述主机000控制,对激光光斑的形状进行控制;The beam expanding and collimating mechanism 2003 is controlled by the host 000 to control the shape of the laser spot;
所述匀光机构2004,被所述主机000控制对形状被控制后的激光光斑进行整形,进而得到均匀的光斑。The uniform light mechanism 2004 is controlled by the host computer 000 to shape the laser spot whose shape is controlled, so as to obtain a uniform spot.
基于以上可见,每个独立的光学分系统200均包含:光斑探测系统2001,由功率计和CCD等能量检测器件和图像获取器件构成,可以通过实时监测激光的能量/功率和实时测量光斑在硅片内的相对位置,这些数据相互输入到主机000)中,反馈至载片台控制系统C400实现对整个硅片的退火;能量衰减系统2002,由衰减片或者波片加偏振分束棱镜的方式构成,通过改变镜片透过率或者偏振方向的方式,实现对入射到硅片(Wafer)表面的能量进行实时控制;扩束准直系统2003,可采用单透镜或望远镜系统构成,实现对照射到硅片表面的光斑(Spot)形状进行控制;匀光系统2004,可采用微透镜阵列或积分棒构成,使整形之后的光斑具有特定光强分布。传统上,经过光学分系统之后的光斑一般具有线状的光强均匀分布,具有较高的纵横比,即在扫描方向上较窄,非扫描方向上较长。Based on the above, each independent optical subsystem 200 includes: a spot detection system 2001, which is composed of energy detection devices such as a power meter and a CCD, and an image acquisition device. The relative position in the chip, these data are mutually input into the host computer (000), and fed back to the stage control system C400 to realize the annealing of the entire silicon chip; the energy attenuation system 2002 is composed of an attenuation plate or a wave plate plus a polarization beam splitter prism Composition, by changing the transmittance or polarization direction of the lens, real-time control of the energy incident on the surface of the silicon wafer (Wafer) is realized; the beam expander collimation system 2003 can be composed of a single lens or a telescope system to realize the real-time control of the energy incident on the wafer surface The shape of the spot (Spot) on the surface of the silicon wafer is controlled; the uniform light system 2004 can be composed of a microlens array or an integrating rod, so that the spot after shaping has a specific light intensity distribution. Traditionally, the light spot after passing through the optical subsystem generally has a linear uniform distribution of light intensity and a high aspect ratio, that is, it is narrow in the scanning direction and long in the non-scanning direction.
所述空间光强调制分系统300,被所述主机000控制对所述光学分系统200 出射的激光进行调制,使入射至所述硅片表面处的光斑的光强分布与所述硅片表面的反射率相对应,从而使得所述硅片表面各光斑位置处所吸收能量相一致,且该能量能够依据所监测的温度确定;The spatial light intensity modulation subsystem 300 is controlled by the host computer 000 to modulate the laser light emitted by the optical subsystem 200, so that the light intensity distribution of the light spot incident on the surface of the silicon wafer is consistent with that of the surface of the silicon wafer. Corresponding to the reflectivity, so that the energy absorbed at each light spot position on the surface of the silicon wafer is consistent, and the energy can be determined according to the monitored temperature;
进一步来说,本发明可选的实施例中,所述空间光强调制分系统300包括空间光强调制器3001和调制器装载台3002,其中:Further, in an optional embodiment of the present invention, the spatial light intensity modulation subsystem 300 includes a spatial light intensity modulator 3001 and a modulator loading platform 3002, wherein:
所述空间光强调制器3001,被所述主机000控制,将经所述光学分系统后出射的均匀的光斑透射或反射至所述硅片表面;The spatial light intensity modulator 3001 is controlled by the host 000, and transmits or reflects the uniform light spot emitted by the optical subsystem to the surface of the silicon wafer;
所述调制器装载台3002,装载所述空间光强调制器3001,且被所述主机 000控制进行移动。The modulator loading platform 3002 is loaded with the spatial light intensity modulator 3001 and is controlled by the host 000 to move.
当经过光学分系统200整形后的均匀光斑,经过空间光强调制器3001的透射或者反射至待退火硅片表面处,形成空间非均匀的光场分布;通过主机 000对硅片载片台500和空间光强调制器3001的调制器载片台3002进行同步运动,使经过调制后的非均匀光斑遍及待退火硅片表面,完成退火过程。When the uniform light spot shaped by the optical subsystem 200 is transmitted or reflected by the spatial light intensity modulator 3001 to the surface of the silicon wafer to be annealed, a spatially non-uniform light field distribution is formed; It moves synchronously with the modulator carrier stage 3002 of the spatial light intensity modulator 3001, so that the modulated non-uniform light spot spreads over the surface of the silicon wafer to be annealed, and the annealing process is completed.
图5(b)给出了空间光强调制器3001的大体示意图。左侧图片给出空间光强调制器3001的透光率的变化(以灰度数值大小表示);右侧图片给出了大体空间布局和空间格点的关键尺寸。FIG. 5( b ) shows a general schematic diagram of the spatial light intensity modulator 3001 . The picture on the left shows the change of light transmittance of the spatial light intensity modulator 3001 (indicated by the grayscale value); the picture on the right shows the general spatial layout and key dimensions of the spatial grid points.
从功能上讲,空间光强调制器3001位于硅片和光学分系统200之间,目的对经过光学分系统200所形成的均匀光斑,通过空间透光率的变化,在硅片表面处形成与硅片表面的反射率Rθ,λ(x,y)相对应的光强分布光斑,从而保证硅片表面各位置处所吸收的能量是一致的。In terms of function, the spatial light intensity modulator 3001 is located between the silicon wafer and the optical subsystem 200, the purpose of which is to form a uniform light spot on the surface of the silicon wafer through the change of the spatial light transmittance for the uniform light spot formed by the optical subsystem 200. The light intensity distribution spots corresponding to the reflectivity R θ and λ (x, y) on the surface of the silicon wafer ensure that the energy absorbed at each position on the surface of the silicon wafer is consistent.
本发明其他可选的实施例中,空间光强调分系统300,还可以增加具有远心性质的、且具有一定倍率的空间光强调制成像单元3003,用于对经过调制后的光斑进行缩小或者放大,易于空间光强调制器3001的制作。In other optional embodiments of the present invention, the spatial light intensity classification system 300 can also add a spatial light intensity imaging unit 3003 with a telecentric property and a certain magnification to reduce the modulated light spot Or zoom in, which is easy to manufacture the spatial light intensity modulator 3001 .
可见,在本发明可选的实施例中,经所述空间光强调制器后出射的激光的透光率Tθ,λ(x,y)与所述硅片表面的反射率Rθ,λ(x,y)相适应,满足以下关系:It can be seen that, in an optional embodiment of the present invention, the light transmittance T θ,λ (x,y) of the laser emitted by the spatial light intensity modulator is related to the reflectivity R θ,λ of the silicon wafer surface (x, y) fit, satisfy the following relationship:
其中,所述激光的透光率Tθ,λ(x,y)指从所述空间光强调制器3001出射的激光与入射至所述空间光强调制器3001的激光之比,λ为入射光的波长,θ为入射光的入射角,(x,y)表示所述硅片表面处的位置坐标。Wherein, the light transmittance T θ,λ (x,y) of the laser refers to the ratio of the laser light emitted from the spatial light intensity modulator 3001 to the laser light incident to the spatial light intensity modulator 3001, and λ is the incident The wavelength of the light, θ is the incident angle of the incident light, and (x, y) represent the position coordinates on the surface of the silicon wafer.
对于几何形状和尺寸,主要取决于待退火硅片的几何形状和尺寸,更进一步,由于在空间光强调制器后面,可以放置放大或者缩小的光学成像系统,但必须保证硅片上表面和空间光强调制器面具有一一对应的映射关系。For the geometry and size, it mainly depends on the geometry and size of the silicon wafer to be annealed. Furthermore, because behind the spatial light intensity modulator, a zoom-in or zoom-out optical imaging system can be placed, but the upper surface and space of the silicon wafer must be guaranteed. The light intensity modulator surfaces have a one-to-one mapping relationship.
对于空间光强调制器3001的空间格点关键尺寸,定义为在硅片表面处,空间光强调制器内相邻空间格点反射率进行取值的所允许最大距离,即 max(△x,△y)需满足以下关系:For the critical size of the spatial grid point of the spatial light intensity modulator 3001, it is defined as the allowable maximum distance of the reflectance of adjacent spatial grid points in the spatial light intensity modulator at the surface of the silicon wafer, that is, max(△x, Δy) needs to satisfy the following relationship:
其中,所述△x为所述硅片上相邻空间格点沿X向的距离,所述△y为所述硅片上相邻空间格点沿Y向的距离,所述为特征热扩散长度,满足 D为热扩散率,τ为所述硅片表面处一点所经历的曝光时间。理论上,在特征热扩散长度距离内,温度认为是均匀的。如图6所示,在实际应用中,在300ns的脉冲作用下,当温度接近1680K时,特征热扩散长度大约为2um 左右,而在0.2um距离内,温度差异小于10K。所以离散化后的空间分辨率必须保证小于等于0.1-1个特征热扩散长度的距离。Wherein, the Δx is the distance between the adjacent spatial grid points on the silicon wafer along the X direction, the Δy is the distance between the adjacent spatial grid points on the silicon wafer along the Y direction, and the is the characteristic thermal diffusion length, satisfying D is the thermal diffusivity, and τ is the exposure time experienced by a point on the surface of the silicon wafer. Theoretically, at the characteristic thermal diffusion length The temperature is considered to be uniform over a distance. As shown in Figure 6, in practical applications, under the action of a 300ns pulse, when the temperature is close to 1680K, the characteristic thermal diffusion length is about 2um, and within a distance of 0.2um, the temperature difference is less than 10K. Therefore, the spatial resolution after discretization must be guaranteed to be less than or equal to the distance of 0.1-1 characteristic thermal diffusion length.
本发明大多数可选的实施例中,所述主机依据所述温度监测分系统的反馈控制所述激光光源分系统、光学分系统和空间光强调制分系统,尤其控制其中的空间光强调制分系统。In most optional embodiments of the present invention, the host computer controls the laser light source subsystem, the optical subsystem and the spatial light intensity modulation subsystem according to the feedback from the temperature monitoring subsystem, especially the spatial light intensity modulation subsystem. sub-system.
在本发明可选的实施例中,所述的激光退火装置还包括硅片载片台500,所述硅片装载于所述硅片载片台500,且被所述主机00控制驱动所述硅片进行水平移动,从而使得光斑能够遍及所述硅片表面。所述硅片载片台500还能够被所述主机控制驱动所述硅片进行竖向移动,以满足焦深需求。具体来说,载片台500由至少具有水平面内可以自由运动的运动台构成,可以实现承载硅片,使硅片相对于光斑运动,遍及整个硅片实现对整个硅片的退火。同时还应该,满足使硅片保持在光学分系统的焦深之内。In an optional embodiment of the present invention, the laser annealing device further includes a silicon wafer stage 500, the silicon wafer is loaded on the silicon wafer stage 500, and the host machine 00 controls and drives the The silicon wafer is moved horizontally so that the light spot can spread across the surface of the silicon wafer. The silicon wafer stage 500 can also be controlled by the host to drive the silicon wafer to move vertically, so as to meet the depth of focus requirement. Specifically, the wafer loading stage 500 is composed of at least a movable table that can move freely in the horizontal plane, and can carry the silicon wafer, make the silicon wafer move relative to the light spot, and realize annealing of the entire silicon wafer throughout the entire silicon wafer. At the same time, it should also satisfy the need to keep the silicon wafer within the focal depth of the optical subsystem.
在本发明可选的实施例中,退火设备,也可以通过振镜等方式,使光斑相对于硅片运动,遍及整个硅片,实现单个硅片的退火。具体举例来说,激光退火装置还包括振镜扫描分系统,控制所述光斑相对所述硅片运动,使得所述光斑能够遍及所述硅片表面。In an optional embodiment of the present invention, the annealing device can also move the light spot relative to the silicon wafer by means of vibrating mirrors, etc., so as to spread over the entire silicon wafer, so as to realize the annealing of a single silicon wafer. Specifically, for example, the laser annealing device further includes a vibrating mirror scanning subsystem, which controls the movement of the light spot relative to the silicon wafer, so that the light spot can cover the surface of the silicon wafer.
对于以上可选实施例中,所述主机包括控制所述激光光源分系统的激光光源控制分系统、控制所述光学分系统的光学控制分系统和控制所述空间光强调制分系统的空间光强调制控制分系统。For the above optional embodiment, the host computer includes a laser light source control subsystem for controlling the laser light source subsystem, an optical control subsystem for controlling the optical subsystem, and a spatial optical control subsystem for controlling the spatial light intensity modulation subsystem. Emphasis on modulation and control subsystems.
还需要指出的是,作为一种设备,还应该具有其他一些设备应该具有的通用的分系统,比如环境控制分系统、框架分系统、硅片传输分系统等,以及相应的控制分系统,在这里不再一一叙述。It should also be pointed out that as a kind of equipment, it should also have other common subsystems that equipment should have, such as environmental control subsystem, frame subsystem, silicon chip transmission subsystem, etc., and the corresponding control subsystem, in No longer describe them one by one here.
本发明还提供了一种激光退火方法,包括以下步骤:The present invention also provides a laser annealing method, comprising the following steps:
步骤1、以拟采用的退火波长和激光入射至硅片表面的入射角,对具有表面图案的硅片进行退火,测量出所述硅片表面的反射率;Step 1, annealing the silicon wafer with the surface pattern with the annealing wavelength to be used and the incident angle of the laser incident on the surface of the silicon wafer, and measuring the reflectivity of the silicon wafer surface;
步骤2、制作空间光强调制器,使经过所述空间光调制器调制后的激光入射至所述硅片表面处的光斑的光强分布与所述硅片表面的反射率相对应,使得所述硅片表面各光斑位置处所吸收能量相一致;Step 2, making a spatial light intensity modulator, so that the light intensity distribution of the spot where the laser modulated by the spatial light modulator is incident on the surface of the silicon wafer corresponds to the reflectivity of the surface of the silicon wafer, so that the The energy absorbed at each light spot position on the surface of the silicon wafer is consistent;
步骤3、将一具有相同表面图案的硅片上载至工件台;Step 3, uploading a silicon wafer with the same surface pattern to the workpiece table;
步骤4、控制所述工件台运动,使经过所述空间光强调制器后的光斑遍及整个硅片表面,完成所述硅片的退火;Step 4, controlling the movement of the workpiece table, so that the light spot after passing through the spatial light intensity modulator spreads over the entire surface of the silicon wafer, and completes the annealing of the silicon wafer;
步骤5、重复步骤3,直至完成所有具有相同表面图案的硅片的退火。Step 5. Step 3 is repeated until the annealing of all silicon wafers with the same surface pattern is completed.
本发明可选的实施例中,经所述空间光强调制器后出射的激光的透光率 Tθ,λ(x,y)与所述硅片表面的反射率Rθ,λ(x,y)相适应,满足以下关系:In an optional embodiment of the present invention, the light transmittance T θ,λ (x,y) of the laser emitted by the spatial light intensity modulator and the reflectivity R θ,λ (x,y) of the silicon wafer surface y) and satisfy the following relationship:
其中,所述激光的透光率Tθ,λ(x,y)指从所述空间光强调制器出射的激光与入射至所述空间光强调制器的激光之比,λ为入射光的波长,θ为入射光的入射角, (x,y)表示所述硅片表面处的位置坐标。Wherein, the light transmittance T θ,λ (x,y) of the laser refers to the ratio of the laser emitted from the spatial light intensity modulator to the laser incident to the spatial light intensity modulator, and λ is the ratio of the incident light wavelength, θ is the incident angle of the incident light, and (x, y) represent the position coordinates at the surface of the silicon wafer.
本发明可选的实施例中,退火时所述空间光强调制器和所述硅片均被离散为若干空间格点,所述空间光强调制器上相邻空间格点所对应的反射率进行取值所允许的最大距离max(△x,△y)需满足:In an optional embodiment of the present invention, both the spatial light intensity modulator and the silicon wafer are discretized into several spatial grid points during annealing, and the reflectance corresponding to adjacent spatial grid points on the spatial light intensity modulator The maximum distance max(△x,△y) allowed for value selection needs to satisfy:
其中,所述△x为所述硅片上相邻空间格点沿X向的距离,所述△y为所述硅片上相邻空间格点沿Y向的距离,所述为特征热扩散长度,满足 D为热扩散率,τ为所述硅片表面处一点所经历的曝光时间。Wherein, the Δx is the distance between the adjacent spatial grid points on the silicon wafer along the X direction, the Δy is the distance between the adjacent spatial grid points on the silicon wafer along the Y direction, and the is the characteristic thermal diffusion length, satisfying D is the thermal diffusivity, and τ is the exposure time experienced by a point on the surface of the silicon wafer.
本发明可选的实施例中,所述步骤4还包括,控制所述空间光调制器与所述工件台同步运动,使经过所述空间光调制器后的光斑遍及整个硅片表面。In an optional embodiment of the present invention, the step 4 further includes controlling the spatial light modulator to move synchronously with the workpiece table so that the light spot after passing through the spatial light modulator covers the entire surface of the silicon wafer.
综上所述,本发明提出一种激光退火设备和激光退火方法,其主要内容为基于目标待退火硅片的反射率分布,采用与之相对应的空间光强调制分系统,使待退火硅片各处吸收的能量均匀一致,从而消除图案效应,保证器件性能的一致性。In summary, the present invention proposes a laser annealing device and a laser annealing method, the main content of which is based on the reflectivity distribution of the target silicon wafer to be annealed, using the corresponding spatial light intensity modulation subsystem to make the silicon wafer to be annealed The energy absorbed throughout the sheet is uniform, thereby eliminating the pattern effect and ensuring the consistency of device performance.
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