CN107562112B - Circuit low-voltage regulator - Google Patents
Circuit low-voltage regulator Download PDFInfo
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- CN107562112B CN107562112B CN201710962667.3A CN201710962667A CN107562112B CN 107562112 B CN107562112 B CN 107562112B CN 201710962667 A CN201710962667 A CN 201710962667A CN 107562112 B CN107562112 B CN 107562112B
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Abstract
Description
技术领域Technical field
本发明涉及一种电路低电压调节器,属于电路低电压调节器技术领域。The invention relates to a circuit low-voltage regulator and belongs to the technical field of circuit low-voltage regulators.
背景技术Background technique
低电压调节器是将生产过程参数的测量值与给定值进行比较,得出偏差后根据一定的调节规律产生输出信号推动执行器消除偏差量,使该参数保持在给定值附近或按预定规律变化的控制器,现有的触点式低电压调节器,由于本身的机械惯性和电磁惯性,很容易导致触点表面不平整,如果不及时发现修复或更换,会给使用带来了很大的不便,拆装也不是很方便。The low-voltage regulator compares the measured value of the production process parameter with the given value. After obtaining the deviation, it generates an output signal according to a certain regulation rule to push the actuator to eliminate the deviation, so that the parameter can be kept near the given value or as scheduled. Regularly changing controllers and existing contact-type low-voltage regulators can easily cause uneven contact surfaces due to their own mechanical inertia and electromagnetic inertia. If they are not repaired or replaced in time, it will bring great consequences to the use. Big inconvenience, disassembly and assembly are not very convenient.
目前,亟待出现一种能解决上述技术问题的电路低电压调节器。At present, there is an urgent need for a circuit low-voltage regulator that can solve the above technical problems.
发明内容Contents of the invention
本发明的目的在于提供一种电路低电压调节器,该电路低电压调节器能对触电平整度进行测量,时刻对触电进行监控,便于维修更换拆装。The object of the present invention is to provide a circuit low-voltage regulator that can measure the flatness of electric shocks, monitor electric shocks at all times, and facilitate maintenance, replacement, disassembly and assembly.
一种电路低电压调节器,其特殊之处在于包括底座1及安装于底座1上可启闭的壳盖,底座1的一侧安装有散热装置,底座1内设有支撑装置,支撑装置上设有用于采集触点平整度信息的电涡流传感器8,电涡流传感器8的一侧设有能上下移动的活动横杆9,活动横杆9的一端设有回位弹簧10,底座1内设有用于分析电涡流传感器8采集到的数据并具有报警功能的控制箱5,控制箱5的上方设有接地线6;A circuit low-voltage regulator, which is special in that it includes a base 1 and an openable and closable shell cover installed on the base 1. A heat dissipation device is installed on one side of the base 1, and a support device is provided inside the base 1. The support device is An eddy current sensor 8 is provided for collecting contact flatness information. One side of the eddy current sensor 8 is provided with a movable crossbar 9 that can move up and down. One end of the movable crossbar 9 is provided with a return spring 10. The base 1 has a There is a control box 5 for analyzing the data collected by the eddy current sensor 8 and having an alarm function. A grounding wire 6 is provided above the control box 5;
作为本发明一种优选的技术方案,所述壳盖包括形状相对称的第一盖壳11、第二盖壳12,第一盖壳11、第二盖壳12的外侧靠下位置处均设有铒块13,铒块13上设有通孔,通孔内插设有转轴14,底座1的顶部设有与铒块13配合使用的带孔铒,壳盖与底座1通过转轴14转动连接;As a preferred technical solution of the present invention, the shell cover includes a first cover shell 11 and a second cover shell 12 with relatively symmetrical shapes. The first cover shell 11 and the second cover shell 12 are provided with There is an erbium block 13. The erbium block 13 is provided with a through hole. A rotating shaft 14 is inserted into the through hole. The top of the base 1 is provided with a holed erbium used in conjunction with the erbium block 13. The shell cover and the base 1 are rotationally connected through the rotating shaft 14. ;
作为本发明一种优选的技术方案,所述铒块13与带孔铒之间设有耐磨层;As a preferred technical solution of the present invention, a wear-resistant layer is provided between the erbium block 13 and the holed erbium;
作为本发明一种优选的技术方案,所述第一盖壳11的顶部设有第一半螺纹柱15,所述第二盖壳12的顶部设有第二半螺纹柱16,第一半螺纹柱15和第二半螺纹柱16直径相同,二者相对接后构成螺纹柱,第一半螺纹柱15和第二半螺纹柱16的外部设有用于将二者紧固为一体的螺母17;As a preferred technical solution of the present invention, a first half-threaded column 15 is provided on the top of the first cover shell 11, and a second half-threaded column 16 is provided on the top of the second cover shell 12. The diameters of the column 15 and the second half-threaded column 16 are the same, and they are connected to form a threaded column. The outside of the first half-threaded column 15 and the second half-threaded column 16 is provided with a nut 17 for fastening them into one body;
作为本发明一种优选的技术方案,所述散热装置为散热板2,散热板2安装于底座1的侧壁上,散热板2的长和宽均小于底座1侧壁的长和宽;As a preferred technical solution of the present invention, the heat dissipation device is a heat dissipation plate 2. The heat dissipation plate 2 is installed on the side wall of the base 1. The length and width of the heat dissipation plate 2 are both smaller than the length and width of the side wall of the base 1;
作为本发明一种优选的技术方案,所述控制箱5内设有与电涡流传感器8电性连接的信号放大器18,信号放大器18电性连接有AT89S51信号处理器19, AT89S51信号处理器19电性连接有控制开关20,控制开关20电性连接有报警器21;As a preferred technical solution of the present invention, the control box 5 is provided with a signal amplifier 18 electrically connected to the eddy current sensor 8. The signal amplifier 18 is electrically connected to an AT89S51 signal processor 19. The AT89S51 signal processor 19 is electrically connected to the AT89S51 signal processor 19. The control switch 20 is electrically connected to the control switch 20 and the alarm 21 is electrically connected to the control switch 20;
作为本发明一种优选的技术方案,所述支撑装置包括安装于底座1内部一侧的安装支架3,安装支架3中部设置有固定螺栓4,安装支架3的顶部设置有支撑架7,电涡流传感器8安装于支撑架7的一侧。As a preferred technical solution of the present invention, the support device includes a mounting bracket 3 installed on one side of the inside of the base 1. A fixing bolt 4 is provided in the middle of the mounting bracket 3, and a support frame 7 is provided on the top of the mounting bracket 3. The eddy current The sensor 8 is installed on one side of the support frame 7 .
与现有技术相比,本发明的有益效果是:本发明具有盖壳方便拆卸的功能,另外还设置有电涡流传感器可对触点平整度进行测量,时刻对触点进行监控,方便触点的维修、更换,拆装方便。Compared with the existing technology, the beneficial effects of the present invention are: the present invention has the function of easy disassembly of the cover shell, and is also provided with an eddy current sensor to measure the flatness of the contacts, monitor the contacts at all times, and facilitate the contact Maintenance, replacement, easy disassembly and assembly.
附图说明Description of the drawings
图1:本发明一种电路低电压调节器的剖视图;Figure 1: A cross-sectional view of a circuit low-voltage regulator of the present invention;
图2:本发明一种电路低电压调节器的俯视图;Figure 2: Top view of a circuit low voltage regulator of the present invention;
图3:本发明一种电路低电压调节器的左视图;Figure 3: Left view of a circuit low-voltage regulator according to the present invention;
图4:本发明控制箱内部示意图。Figure 4: Internal schematic diagram of the control box of the present invention.
图中:1、底座;2、散热板;3、安装支架;4、固定螺栓;5、控制箱;6、接地线;7、支撑架;8、电涡流传感器;9、活动横杆;10、回位弹簧;11、第一盖壳;12、第二盖壳;13、铒块;14、转轴;15、第一半螺纹柱;16、第二半螺纹柱;17、螺母;18、信号放大器;19、AT89S51信号处理器;20、控制开关;21、报警器。In the picture: 1. Base; 2. Heat sink; 3. Mounting bracket; 4. Fixing bolts; 5. Control box; 6. Ground wire; 7. Support frame; 8. Eddy current sensor; 9. Movable crossbar; 10 , return spring; 11. first cover shell; 12. second cover shell; 13. erbium block; 14. rotating shaft; 15. first half-threaded column; 16. second half-threaded column; 17. nut; 18. Signal amplifier; 19. AT89S51 signal processor; 20. Control switch; 21. Alarm.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-4,本发明提供一种电路低电压调节器,包括底座1、散热板2、安装支架3、固定螺栓4、控制箱5、接地线6、支撑架7、电涡流传感器8、活动横杆9、回位弹簧10、第一盖壳11、第二盖壳12、铒块13、转轴14、第一半螺纹柱15、第二半螺纹柱16、螺母17、信号放大器18、AT89S51信号处理器19、控制开关20和报警器21。Please refer to Figures 1-4. The present invention provides a circuit low voltage regulator, including a base 1, a heat sink 2, a mounting bracket 3, a fixing bolt 4, a control box 5, a ground wire 6, a support frame 7, and an eddy current sensor 8 , movable crossbar 9, return spring 10, first cover shell 11, second cover shell 12, erbium block 13, rotating shaft 14, first half-threaded column 15, second half-threaded column 16, nut 17, signal amplifier 18 , AT89S51 signal processor 19, control switch 20 and alarm 21.
其中,底座1的一侧设置有散热板2,底座1内部的一侧设置有安装支架3,安装支架3中部设置有固定螺栓4,底座1内侧的底部设置有控制箱5,控制箱5的顶部设置有接地线6,安装支架3的顶部设置有支撑架7,支撑架7的一侧设置有电涡流传感器8,电涡流传感器8的一侧设置有活动横杆9,活动横杆9的一端设置有回位弹簧10,底座1的顶端分别设置有第一盖壳11和第二盖壳12,第一盖壳11和第二盖壳12底部的外侧均设置有铒块13,铒块13的中部设置有转轴14,底座1的顶部设置有与铒块13相匹配的带孔铒,铒块13与带孔铒的连接处设置有耐磨层,避免转动时的磨损,增加使用寿命,第一盖壳11和第二盖壳12与底座1通过铒块13与转轴14转动连接,第一盖壳11的一端设置有第一半螺纹柱15,第二盖壳12的一端设置有第二半螺纹柱16,第一半螺纹柱15和第二半螺纹柱16的外部设置有螺母17,第一半螺纹柱15和第二半螺纹柱16配合构成螺纹柱,并通过螺母17连接,控制箱5内部的一侧设置有信号放大器18,信号放大器18的一侧设置有AT89S51信号处理器19,AT89S51信号处理器19的一侧设置有控制开关20,控制开关20的一侧设置有报警器21,电涡流传感器8电性连接信号放大器18,信号放大器18电性连接AT89S51信号处理器19,AT89S51信号处理器19电性连接控制开关20,控制开关20电性连接报警器21。Among them, a heat sink 2 is provided on one side of the base 1, a mounting bracket 3 is provided on one side inside the base 1, a fixing bolt 4 is provided in the middle of the mounting bracket 3, a control box 5 is provided on the bottom of the inner side of the base 1, and the control box 5 A grounding wire 6 is provided on the top, a support frame 7 is provided on the top of the mounting bracket 3, an eddy current sensor 8 is provided on one side of the support frame 7, a movable crossbar 9 is provided on one side of the eddy current sensor 8, and the movable crossbar 9 One end is provided with a return spring 10, the top of the base 1 is provided with a first cover shell 11 and a second cover shell 12 respectively, and an erbium block 13 is provided on the outside of the bottom of the first cover shell 11 and the second cover shell 12. A rotating shaft 14 is provided in the middle of 13, and a holed erbium matching the erbium block 13 is provided at the top of the base 1. A wear-resistant layer is provided at the connection between the erbium block 13 and the holed erbium to avoid wear during rotation and increase the service life. , the first cover shell 11 and the second cover shell 12 are rotationally connected to the base 1 through the erbium block 13 and the rotating shaft 14. One end of the first cover shell 11 is provided with a first half-threaded column 15, and one end of the second cover shell 12 is provided with a The second half-threaded column 16, the first half-threaded column 15 and the second half-threaded column 16 are provided with a nut 17 on the outside. The first half-threaded column 15 and the second half-threaded column 16 cooperate to form a threaded column and are connected by the nut 17 , one side inside the control box 5 is provided with a signal amplifier 18, one side of the signal amplifier 18 is provided with an AT89S51 signal processor 19, one side of the AT89S51 signal processor 19 is provided with a control switch 20, and one side of the control switch 20 is provided with a The alarm 21 and the eddy current sensor 8 are electrically connected to the signal amplifier 18. The signal amplifier 18 is electrically connected to the AT89S51 signal processor 19. The AT89S51 signal processor 19 is electrically connected to the control switch 20. The control switch 20 is electrically connected to the alarm 21.
工作原理:本发明底座1的一侧设置有散热板2,用来进行散热,底座1内部的一侧设置有安装支架3,用于元件的安装固定,安装支架3中部设置有固定螺栓4,底座1内侧的底部设置有控制箱5,用来对触点进行监控,控制箱5的顶部设置有接地线6,进行接地,安装支架3的顶部设置有支撑架7,支撑架7的一侧设置有电涡流传感器8,用来采集触点平整度信息,电涡流传感器8的一侧设置有活动横杆9,可进行上下移动,活动横杆9的一端设置有回位弹簧10,断电时将触点回位,底座1的顶端分别设置有第一盖壳11和第二盖壳12,用来对底座1进行密封,第一盖壳11和第二盖壳12底部的外侧均设置有铒块13,铒块13的中部设置有转轴14,底座1的顶部设置有与铒块13相匹配的带孔铒,第一盖壳11和第二盖壳12与底座1通过铒块13与转轴14转动连接,第一盖壳11的一端设置有第一半螺纹柱15,第二盖壳12的一端设置有第二半螺纹柱16,第一半螺纹柱15和第二半螺纹柱16的外部设置有螺母17,第一半螺纹柱15和第二半螺纹柱16配合构成螺纹柱,并通过螺母17连接,控制箱5内部的一侧设置有信号放大器18,对信号进行放大,信号放大器18的一侧设置有AT89S51信号处理器19,对信号进行分析处理,AT89S51信号处理器19的一侧设置有控制开关20,控制报警器的开启和关闭,控制开关20的一侧设置有报警器21,进行警示,电涡流传感器8电性连接信号放大器18,信号放大器18电性连接AT89S51信号处理器19,AT89S51信号处理器19电性连接控制开关20,控制开关20电性连接报警器21,便于信号的传输,本发明通过电涡流传感器8采集触点平整度信息,将采集的信息传递给信号放大器18,放大的信号传递给AT89S51信号处理器19,经过分析处理的信号传递给控制开关20,控制开关20控制报警器的开启和关闭,当触点平整度与预设数据有差异时,报警器21将会进行警示,提醒进行触点维修或更换,避免产生更大的影响,低电压调节器在进行密封时,通过第一盖壳11上的第一半螺纹柱15和第二盖壳12上的第二半螺纹柱16配合形成螺纹圆柱,并通过螺母17进行固定密封,需要拆卸时,取下螺母17,将第一盖壳11和第二盖壳12通过铒块13与转轴14滑像底座两边,便于拆装维护更换。Working principle: One side of the base 1 of the present invention is provided with a heat sink 2 for heat dissipation. One side inside the base 1 is provided with a mounting bracket 3 for installation and fixation of components. The middle part of the mounting bracket 3 is provided with a fixing bolt 4. A control box 5 is provided at the bottom inside the base 1 for monitoring the contacts. A ground wire 6 is provided at the top of the control box 5 for grounding. A support frame 7 is provided at the top of the mounting bracket 3. One side of the support frame 7 An eddy current sensor 8 is provided to collect contact flatness information. One side of the eddy current sensor 8 is provided with a movable crossbar 9 that can move up and down. One end of the movable crossbar 9 is provided with a return spring 10 which can be turned off when the power is turned off. When the contact is returned, a first cover shell 11 and a second cover shell 12 are respectively provided at the top of the base 1 for sealing the base 1. There is an erbium block 13. A rotating shaft 14 is provided in the middle of the erbium block 13. An erbium block with holes matching the erbium block 13 is provided on the top of the base 1. The first cover shell 11 and the second cover shell 12 are connected to the base 1 through the erbium block 13. Rotally connected to the rotating shaft 14, one end of the first cover shell 11 is provided with a first half-threaded column 15, one end of the second cover shell 12 is provided with a second half-threaded column 16, the first half-threaded column 15 and the second half-threaded column A nut 17 is provided on the outside of 16. The first half-threaded column 15 and the second half-threaded column 16 cooperate to form a threaded column and are connected through the nut 17. A signal amplifier 18 is provided on one side inside the control box 5 to amplify the signal. One side of the signal amplifier 18 is provided with an AT89S51 signal processor 19 to analyze and process the signal. One side of the AT89S51 signal processor 19 is provided with a control switch 20 to control the opening and closing of the alarm. One side of the control switch 20 is provided with The alarm 21 is for warning. The eddy current sensor 8 is electrically connected to the signal amplifier 18. The signal amplifier 18 is electrically connected to the AT89S51 signal processor 19. The AT89S51 signal processor 19 is electrically connected to the control switch 20. The control switch 20 is electrically connected to the alarm. 21. To facilitate signal transmission, the present invention collects contact flatness information through the eddy current sensor 8, transfers the collected information to the signal amplifier 18, the amplified signal is transferred to the AT89S51 signal processor 19, and the analyzed and processed signal is transferred to the control Switch 20, the control switch 20 controls the opening and closing of the alarm. When the flatness of the contacts is different from the preset data, the alarm 21 will warn and remind the contacts to be repaired or replaced to avoid greater impact. When the low voltage regulator is sealed, the first half-threaded column 15 on the first cover 11 and the second half-threaded column 16 on the second cover 12 cooperate to form a threaded cylinder, and are fixed and sealed by the nut 17. When disassembly is required, remove the nut 17 and slide the first cover 11 and the second cover 12 through the erbium block 13 and the rotating shaft 14 to both sides of the base to facilitate disassembly, maintenance, and replacement.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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