CN107571028A - Bore to expand pinning device and bore and expand pinning all-in-one - Google Patents
Bore to expand pinning device and bore and expand pinning all-in-one Download PDFInfo
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Abstract
本发明公开了一种钻扩锁钉装置和钻扩锁钉一体机。钻扩锁钉装置用于在集装箱的地板上钻孔、扩孔并将地板钉锁紧至孔中,钻扩锁钉装置包括传动单元、钻孔单元、锁钉单元和送钉单元,传动单元驱动钻孔单元沿钻扩锁钉装置的高度方向可移动,并使得钻头旋转,以在地板上钻出容纳地板钉的孔,锁钉单元包括锁钉头和批头,批头与传动单元连接,送钉单元将地板钉输送至锁钉头中,其中,传动单元驱动批头沿钻扩锁钉装置的高度方向可移动,并使得批头旋转,以将锁钉头中的地板钉锁紧至孔中。根据本发明的钻扩锁钉装置,机械化的钻扩锁钉装置替代人工操作,降低了工人的劳动强度,并且多个工序合并成一个工序,节省了生产工位,大大减少了操作人员。
The invention discloses a drilling, expanding and locking nail device and a drilling, expanding and locking nail integrated machine. Drilling and locking nail device is used to drill and expand holes on the floor of the container and lock the floor nails into the holes. The drilling and locking nail device includes a transmission unit, a drilling unit, a nail locking unit and a nail feeding unit. The transmission unit Drive the drilling unit to move along the height direction of the drilling and locking nail device, and make the drill bit rotate to drill holes on the floor for accommodating floor nails. The nail locking unit includes a locking nail head and a bit, and the bit is connected to the transmission unit , the nail feeding unit transports the floor nails to the locking nail head, wherein the transmission unit drives the bit head to move along the height direction of the drilling and locking nail device, and makes the bit head rotate to lock the floor nails in the locking nail head into the hole. According to the drilling and locking device of the present invention, the mechanized drilling and locking device replaces manual operation, which reduces the labor intensity of workers, and multiple processes are combined into one process, which saves production stations and greatly reduces operators.
Description
技术领域technical field
本发明涉及机械技术领域,尤其涉及钻扩锁钉装置和钻扩锁钉一体机。The invention relates to the field of mechanical technology, in particular to a drilling, expanding and locking device and an integrated drilling, expanding and locking machine.
背景技术Background technique
现有的集装箱木地板与底横梁之间采用螺钉连接,通常是人工使用电钻或气动钻进行钻孔及扩孔,然后人工进行布螺钉作业,再人工采用电动或气动扳手将螺钉与底横梁固定连接。这个过程需要较多的人工,劳动强度较大。因此,需要提供一种钻扩锁钉装置和钻扩锁钉一体机,以至少部分地解决上述问题。The existing container wooden floor and the bottom beam are connected by screws. Usually, electric drills or pneumatic drills are used to drill and ream the holes manually, and then the screws are manually laid out, and then the screws are manually fixed to the bottom beam with an electric or pneumatic wrench. connect. This process requires more labor and is labor intensive. Therefore, it is necessary to provide a drilling, expanding and locking device and an integrated drilling, expanding and locking machine to at least partially solve the above problems.
发明内容Contents of the invention
在发明内容部分中引入了一系列简化形式的概念,这将在具体实施方式部分中进一步详细说明。本发明的发明内容部分并不意味着要试图限定出所要求保护的技术方案的关键特征和必要技术特征,更不意味着试图确定所要求保护的技术方案的保护范围。A series of concepts in simplified form are introduced in the Summary of the Invention, which will be further detailed in the Detailed Description. The summary of the invention in the present invention does not mean to limit the key features and essential technical features of the claimed technical solution, nor does it mean to try to determine the protection scope of the claimed technical solution.
为了至少部分地解决上述问题,本发明公开了一种钻扩锁钉装置,用于在集装箱的地板上钻孔、扩孔并将地板钉锁紧至孔中,其特征在于,所述钻扩锁钉装置包括:In order to at least partly solve the above problems, the present invention discloses a drilling and locking nail device, which is used for drilling, reaming and locking floor nails into the holes on the floor of the container. Nail locking devices include:
传动单元;transmission unit;
钻孔单元,所述钻孔单元包括钻头,所述钻孔单元与所述传动单元连接,所述传动单元驱动所述钻孔单元沿所述钻扩锁钉装置的高度方向可移动,并使得所述钻头旋转,以在所述地板上钻出容纳所述地板钉的孔;A drilling unit, the drilling unit includes a drill bit, the drilling unit is connected with the transmission unit, and the transmission unit drives the drilling unit to move along the height direction of the drilling and locking nail device, and makes the drill bit is rotated to drill holes in the floor to receive the floor nails;
锁钉单元,所述锁钉单元包括锁钉头和批头,所述批头与所述传动单元连接;以及A nail locking unit, the nail locking unit includes a nail locking head and a bit, and the bit is connected to the transmission unit; and
送钉单元,所述送钉单元容纳有所述地板钉,所述送钉单元与所述锁钉头连接,以将所述地板钉输送至所述锁钉头中,a nail feeding unit, the nail feeding unit accommodates the floor nails, the nail feeding unit is connected with the locking nail head, so as to transport the floor nails into the locking nail head,
其中,所述传动单元驱动所述批头沿所述钻扩锁钉装置的高度方向可移动,并使得所述批头旋转,以将所述锁钉头中的所述地板钉锁紧至所述孔中。Wherein, the transmission unit drives the bit head to move along the height direction of the drilling and locking device, and makes the bit head rotate, so as to lock the floor nail in the locking nail head to the in the hole.
可选地,所述传动单元包括:Optionally, the transmission unit includes:
电机;motor;
带轮,所述带轮与所述电机连接,以使得所述电机带动所述带轮转动;a pulley, the pulley is connected to the motor, so that the motor drives the pulley to rotate;
花键轴,所述花键轴与所述带轮连接,所述花键轴与所述钻头连接;a spline shaft, the spline shaft is connected with the pulley, and the spline shaft is connected with the drill bit;
气动部件,所述气动部件与所述花键轴连接,以使得所述气动部件带动所述花键轴沿所述钻扩锁钉装置的高度方向移动;a pneumatic component, the pneumatic component is connected to the spline shaft, so that the pneumatic component drives the spline shaft to move along the height direction of the drilling and locking device;
传感器,所述传感器设置在所述气动部件或所述钻孔单元上,以用于感测所述传感器距离所述地板的距离。A sensor is arranged on the pneumatic component or the drilling unit for sensing the distance of the sensor from the floor.
可选地,所述钻孔单元还包括扩孔器,所述扩孔器用于将所述孔扩大,以容纳所述地板钉的头部。Optionally, the drilling unit further includes a hole reamer for enlarging the hole to accommodate the head of the floor nail.
可选地,所述送钉单元还包括:Optionally, the nail feeding unit also includes:
容钉部件,所述容钉部件中容纳有所述地板钉;a nail-accommodating part, the floor nail is accommodated in the nail-accommodating part;
排钉部件,所述排钉部件与所述容钉部件连接,以用于提取所述容钉部件中的所述地板钉;a nail stripping part, the nail stripping part is connected to the nail holding part, for extracting the floor nails in the nail holding part;
送钉部件,所述送钉部件与所述排钉部件连接,以用于输送所述排钉部件中的所述地板钉;以及a nail-feeding part, the nail-feeding part is connected with the nail row part, for conveying the floor nails in the nail row part; and
上钉部件,所述上钉部件与所述送钉部件连接,以用于输送所述送钉部件中的所述地板钉,a nail-on part, the nail-on part is connected to the nail-feeding part for delivering the floor nails in the nail-feeding part,
所述锁钉头与所述上钉部件连接,以用于容纳所述上钉部件输送的所述地板钉。The nail locking head is connected to the nailing part for accommodating the floor nails delivered by the nailing part.
可选地,所述排钉部件包括喂钉器和与所述喂钉器连接的排钉器,其中,Optionally, the nail ejector includes a nail feeder and a nail ejector connected to the nail feeder, wherein,
所述喂钉器与容钉部件连接,以用于提取所述容钉部件中的所述地板钉且使得所述地板钉排列整齐,The nail feeder is connected to the nail-holding part for extracting the floor nails in the nail-holding part and making the floor nails lined up neatly,
所述排钉器与所述送钉部件连接,以用于输送所述喂钉器排列的所述地板钉至所述送钉部件中。The nail ejector is connected with the nail feeding part, so as to transport the floor nails arranged by the nail feeder into the nail feeding part.
本发明还提供一种钻扩锁钉一体机,其特征在于,所述钻扩锁钉一体机包括上述的钻扩锁钉装置。The present invention also provides an integrated drilling, expanding and locking machine, which is characterized in that the integrated drilling, expanding and locking machine includes the above-mentioned drilling, expanding and locking device.
可选地,所述钻扩锁钉一体机还包括可移动装置,所述钻扩锁钉装置设置在所述可移动装置上,所述可移动装置相对于所述集装箱可移动以进入所述集装箱的内部。Optionally, the integrated drilling, expanding and locking machine further includes a movable device, the drilling, expanding and locking device is arranged on the movable device, and the movable device is movable relative to the container to enter the container. The interior of the container.
可选地,所述可移动装置上设置有调节单元,所述钻扩锁钉装置可移动地设置在所述调节单元上,以使得所述钻扩锁钉装置沿所述集装箱的长度方向和/或宽度方向移动。Optionally, an adjustment unit is provided on the movable device, and the drilling and locking device is movably arranged on the adjustment unit, so that the drilling and locking device is arranged along the length direction of the container and / or move in the width direction.
可选地,所述钻孔单元上设置有校准系统,以用于对所述可移动装置进行校准定位。Optionally, a calibration system is provided on the drilling unit for calibration and positioning of the movable device.
可选地,所述钻扩锁钉一体机包括多个所述钻扩锁钉装置,所述多个钻扩锁钉装置均设置在所述调节单元上,每个所述钻扩锁钉装置之间的间距通过所述调节单元调节。Optionally, the all-in-one drilling, expanding and locking machine includes a plurality of the drilling, expanding and locking devices, and the multiple drilling, expanding and locking devices are all arranged on the adjustment unit, and each of the drilling, expanding and locking devices The distance between them is adjusted by the adjustment unit.
基于以上技术方案,本发明相对于现有技术存在着如下有益效果:Based on the above technical scheme, the present invention has the following beneficial effects relative to the prior art:
根据本发明的钻扩锁钉装置,用于在集装箱的地板上钻孔、扩孔并将地板钉锁紧至孔中,传动单元驱动钻孔单元沿钻扩锁钉装置的高度方向移动,以在地板上钻出孔,传动单元驱动批头沿钻扩锁钉装置的高度方向移动,以使得批头将锁钉头中的地板钉锁紧至孔中,机械化的钻扩锁钉装置替代人工操作,降低了工人的劳动强度,并且多个工序合并成一个工序,节省了生产工位,大大减少了操作人员。According to the drilling and locking nail device of the present invention, it is used for drilling and reaming holes on the floor of the container and locking the floor nails into the holes. The transmission unit drives the drilling unit to move along the height direction of the drilling and locking nail device, so as to Drill holes on the floor, the transmission unit drives the bit to move along the height direction of the drilling and locking nail device, so that the bit locks the floor nails in the locking nail head into the hole, and the mechanized drilling and locking nail device replaces manual labor The operation reduces the labor intensity of workers, and multiple processes are combined into one process, which saves production stations and greatly reduces operators.
附图说明Description of drawings
本发明实施方式的下列附图在此作为本发明的一部分用于理解本发明。附图中示出了本发明的实施方式及其描述,用来解释本发明的原理。在附图中,The following drawings of the embodiments of the present invention are hereby included as part of the present invention for understanding the present invention. Embodiments of the present invention and description thereof are shown in the drawings to explain the principles of the present invention. In the attached picture,
图1为根据本发明的优选实施方式的钻扩锁钉一体机的侧视图;以及Fig. 1 is a side view of a drill, expander and nail all-in-one machine according to a preferred embodiment of the present invention; and
图2为根据本发明的优选实施方式的钻扩锁钉装置的主视图;Fig. 2 is the front view of the drilling and locking nail device according to the preferred embodiment of the present invention;
图3为根据本发明的优选实施方式的钻扩锁钉一体机的立体图。Fig. 3 is a perspective view of a drill, expander and nail all-in-one machine according to a preferred embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1、平台车;2、钻扩锁钉装置;1. Platform truck; 2. Drilling and locking device;
3、钻孔单元;4、传动单元;3. Drilling unit; 4. Transmission unit;
5、钻头;6、送钉单元;5. Drill bit; 6. Nail feeding unit;
7、调节单元;8、锁钉头;7. Adjustment unit; 8. Lock nail head;
9、校准系统;10、扩孔器;9. Calibration system; 10. Hole reamer;
11、电机;12、带轮;11. Motor; 12. Pulley;
13、花键轴;14、气动部件;13. Spline shaft; 14. Pneumatic components;
15、传感器;16、夹持设备;15. Sensors; 16. Clamping equipment;
17、容钉部件;18、排钉部件;17. Nail holding parts; 18. Nail row parts;
19、送钉部件;20、上钉部件;19. Nail feeding parts; 20. Nail loading parts;
21、批头;22、锁钉单元;21. Batch head; 22. Lock nail unit;
23、横梁;24、固定孔;23. Beam; 24. Fixing hole;
25、伺服电机;26、摄像头25. Servo motor; 26. Camera
27、操作屏;100钻扩锁钉一体机。27. Operation screen; 100 drilling and locking nail all-in-one machine.
具体实施方式detailed description
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员来说显而易见的是,本发明实施方式可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明实施方式发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are given in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that embodiments of the invention may be practiced without one or more of these details. In other examples, some technical features known in the art are not described in order to avoid confusion with the embodiments of the present invention.
为了彻底了解本发明实施方式,将在下列的描述中提出详细的结构。显然,本发明实施方式的施行并不限定于本领域的技术人员所熟习的特殊细节。In order to thoroughly understand the embodiments of the present invention, a detailed structure will be set forth in the following description. It is evident that practice of the embodiments of the invention is not limited to specific details familiar to those skilled in the art.
本发明提供一种钻扩锁钉装置,用于在集装箱的地板上钻孔、扩孔并将地板钉锁紧至孔中,钻扩锁钉装置包括传动单元、钻孔单元、锁钉单元和送钉单元,钻孔单元包括钻头,钻孔单元与传动单元连接,传动单元驱动钻孔单元沿钻扩锁钉装置的高度方向可移动,并使得钻头旋转,以在地板上钻出容纳地板钉的孔,锁钉单元包括锁钉头和批头,批头与传动单元连接,送钉单元容纳有地板钉,送钉单元与锁钉头连接,以将地板钉输送至锁钉头中,其中,传动单元驱动批头沿钻扩锁钉装置的高度方向可移动,并使得批头旋转,以将锁钉头中的地板钉锁紧至孔中。The invention provides a drilling and locking nail device, which is used for drilling and expanding holes on the floor of a container and locking floor nails into the holes. The drilling and locking nail device includes a transmission unit, a drilling unit, a nail locking unit and The nail feeding unit, the drilling unit includes a drill bit, the drilling unit is connected with the transmission unit, and the transmission unit drives the drilling unit to move along the height direction of the drilling and locking nail device, and makes the drill bit rotate to drill out the floor nails on the floor The locking nail unit includes a locking nail head and a bit head, the bit head is connected with the transmission unit, the nail feeding unit accommodates floor nails, and the nail feeding unit is connected with the locking nail head to deliver the floor nails to the locking nail head, wherein The transmission unit drives the bit head to move along the height direction of the drilling and locking nail device, and makes the bit head rotate to lock the floor nails in the locking nail head into the hole.
这样,传动单元驱动钻孔单元沿钻扩锁钉装置的高度方向移动,以在地板上钻出孔,传动单元驱动批头沿钻扩锁钉装置的高度方向移动,以使得批头将锁钉头中的地板钉锁紧至孔中,机械化的钻扩锁钉装置替代人工操作,降低了工人的劳动强度,并且多个工序合并成一个工序,节省了生产工位,大大减少了操作人员。In this way, the transmission unit drives the drilling unit to move along the height direction of the drilling and locking device to drill holes on the floor. The floor nails in the head are locked into the holes, and the mechanized drilling and locking nail device replaces manual operation, which reduces the labor intensity of workers, and multiple processes are combined into one process, which saves production stations and greatly reduces operators.
当集装箱在生产流水线的轨道上运行到位后,停放在集装箱的箱体外部的钻扩锁钉一体机100可以进入到集装箱中。如图1所示,钻扩锁钉一体机100包括可移动装置和钻扩锁钉装置2。可移动装置可以为平台车1,其可以由工人操作,且相对于集装箱可移动,以进入集装箱的内部。平台车1设置有钻扩锁钉装置2,进一步地,平台车1还设置有调节单元7,钻扩锁钉装置2可移动地设置在调节单元7上,以使得钻扩锁钉装置2可以沿集装箱的长度方向移动,也可以沿集装箱的宽度方向移动,也可以沿着集装箱的长度方向和宽度方向同时移动。After the container runs on the track of the production line, the integrated drilling, expanding and locking machine 100 parked outside the box body of the container can enter into the container. As shown in FIG. 1 , an integrated drilling, expanding and locking machine 100 includes a movable device and a drilling, expanding and locking device 2 . The movable device may be a dolly 1 which can be operated by a worker and is movable relative to the container to gain access to the interior of the container. The platform car 1 is provided with a drilling and expanding locking device 2, and further, the platform vehicle 1 is also provided with an adjustment unit 7, and the drilling and expanding locking device 2 is movably arranged on the adjusting unit 7, so that the drilling and expanding locking device 2 can It can move along the length direction of the container, also can move along the width direction of the container, and can also move along the length direction and the width direction of the container simultaneously.
如图3所示,平台车1安装有多根横梁23,以将平台车1的左右侧连接在一起。横梁23设置有多个等间距的固定孔24,以用于将钻扩锁钉装置2安装固定在横梁23上。每个钻扩锁钉装置2可以通过钻头5和扩孔器10扩出一个孔,再将一个地板钉锁紧至孔中。As shown in FIG. 3 , the platform vehicle 1 is equipped with a plurality of beams 23 to connect the left and right sides of the platform vehicle 1 together. The beam 23 is provided with a plurality of fixing holes 24 at equal intervals, which are used for installing and fixing the drilling and locking nail device 2 on the beam 23 . Each drilling and locking nail device 2 can expand a hole through the drill bit 5 and the reamer 10, and then lock a floor nail into the hole.
不同的集装箱箱型,地板上每排需要安装的地板钉的数量不同,也就意味着不同的箱型的地板钉之间的间距不同。生产时,要改变地板钉间的间距,需要对各钻扩锁钉装置2之间的距离进行调节。先将安装在横梁23的固定孔24的钻扩锁钉装置2松开,并且将该钻扩锁钉装置2移动到需要安装的固定孔24上方的位置。当减少固定孔24的孔位时,比如由每排钻10个孔,变成每排钻8个孔时,在需要钻孔的位置安装好各个钻扩锁钉装置2,另外多出的两个钻扩锁钉装置可安装在横梁23的其他空余的位置。在操作时,这两个钻扩锁钉装置是停止不动的。For different container types, the number of floor nails to be installed in each row on the floor is different, which means that the spacing between the floor nails of different container types is different. During production, to change the spacing between the floor nails, it is necessary to adjust the distance between each drilling and locking nail device 2 . First loosen the drilling and locking device 2 installed in the fixing hole 24 of the beam 23, and move the drilling and locking device 2 to a position above the fixing hole 24 to be installed. When reducing the hole position of fixing hole 24, such as drilling 10 holes by every row, when becoming every row to drill 8 holes, install each drilling and expanding locking nail device 2 at the position that needs to drill, in addition two excess A drilling and locking nail device can be installed in other vacant positions of the crossbeam 23. During operation, these two drilling and locking nail devices are stationary.
平台车1的两侧可以安装有多个伺服电机机组,每两个伺服电机25为一组(左侧和右侧分别具有1个),每组伺服电机组控制一排钻扩锁钉装置2,每一排的钻扩锁钉装置2可沿着平台车1的长度方向进行移动来调节它们各自之间的排间距、移动速度、移动距离、移动方式等,并且可以根据使用要求,提前在程序中设置,由程序直接控制各个钻扩锁钉装置,无需额外的人工操作。The both sides of platform car 1 can be equipped with a plurality of servomotor units, every two servomotors 25 are a group (the left side and the right side respectively have 1), each group of servomotor units controls a row of drilling and expanding locking nail devices 2 , each row of drilling and locking device 2 can move along the length direction of the platform truck 1 to adjust their respective row spacing, moving speed, moving distance, moving mode, etc., and can be set in advance according to the use requirements. It is set in the program, and the program directly controls each drilling and locking device without additional manual operation.
钻扩锁钉一体机100中可以包括有多个钻扩锁钉装置2,多个钻扩锁钉装置2均设置在调节单元7上,每个钻扩锁钉装置2之间的间距均可自动调节,以适应不同产品的所需要的在地板上钻出的孔的间距。每一台钻扩锁钉装置2之间的间距通过调节单元7自动进行数控调节。The all-in-one drilling, expanding and locking nail device 100 may include multiple drilling, expanding and locking nail devices 2, and the multiple drilling, expanding and locking nail devices 2 are all arranged on the adjustment unit 7, and the distance between each drilling and expanding and locking nail devices 2 can be adjusted. Automatic adjustment to suit the spacing of the holes drilled on the floor as required by different products. The spacing between each drilling and locking nail device 2 is automatically regulated by numerical control through the adjustment unit 7 .
钻扩锁钉装置2包括钻孔单元3、传动单元4、锁钉单元22和送钉单元6。如图2所示,钻孔单元3与传动单元4连接,且设置在传动单元4的下方。钻孔单元3包括钻头5和扩孔器10,钻头5设置在扩孔器10的下方。传动单元4驱动钻孔单元3沿钻扩锁钉装置2的高度方向可移动,即传动单元4驱动钻头5和扩孔器10均沿钻扩锁钉装置2的高度方向可移动,并使得钻头5旋转,以在地板上钻出容纳地板钉的孔。在钻孔单元3还可以设置有校准系统9,以用于对平台车1的进行校准定位。The drilling and locking device 2 includes a drilling unit 3 , a transmission unit 4 , a nail locking unit 22 and a nail feeding unit 6 . As shown in FIG. 2 , the drilling unit 3 is connected to the transmission unit 4 and is arranged below the transmission unit 4 . The drilling unit 3 includes a drill bit 5 and a reamer 10 , and the drill bit 5 is arranged below the reamer 10 . The transmission unit 4 drives the drilling unit 3 to move along the height direction of the drilling and locking device 2, that is, the transmission unit 4 drives the drill bit 5 and the reamer 10 to move along the height direction of the drilling and locking device 2, and makes the drill bit 5 Rotate to drill holes in the floor to accommodate floor spikes. A calibration system 9 may also be provided in the drilling unit 3 for calibration and positioning of the platform vehicle 1 .
校准系统9包括一个摄像头26以及信息传递系统。整个钻扩锁钉一体机100,只需要安装一个摄像头即可。摄像头26安装在平台车最前排的其中一个钻扩锁钉装置2。当平台车1进入到集装箱中时,操作人员在操作屏27上微调平台车1的位置,通过摄像头26,来调整摄像头26下方的钻头5需要对准的钻孔的孔的位置。当这个位置对准后,其他的孔位由于位置都是设定好的,也随之对准。当第一排钻孔、扩孔和锁钉动作完成后,平台车1会往后退,后退的距离也提前计算好,并设置在程序里,由程序控制,因此后面无需再进行定位了。The calibration system 9 includes a camera 26 and an information transmission system. The entire drilling, expanding and locking nail integrated machine 100 only needs to be installed with a camera. Camera 26 is installed in one of them drilling and expanding locking nail device 2 in the front row of platform truck. When the platform vehicle 1 enters the container, the operator fine-tunes the position of the platform vehicle 1 on the operation screen 27, and adjusts the position of the hole to be aligned with the drill bit 5 below the camera 26 through the camera 26. When this position is aligned, the other hole positions are also aligned because the positions are all set. After the first row of drilling, reaming and locking nails are completed, the platform truck 1 will move backwards, and the distance of the moving back is also calculated in advance, and set in the program, controlled by the program, so there is no need for positioning later.
传动单元4包括电机11、带轮12、花键轴13、气动部件14、传感器15和夹持装置16。带轮12与电机11连接,花键轴13与带轮12连接,且花键轴13连接至钻头5,气动部件14与花键轴13连接。电机11带动带轮12转动,气动部件14包括气缸和与气缸连接的转动轴(未图示),由于气缸的抬起或压下,从而带动转动轴沿钻扩锁钉装置2的高度方向上升或下降,转动轴与花键轴13连接,进而带动花键轴13沿钻扩锁钉装置2的高度方向移动。传感器15可以设置在气动部件14上,也可以设置在钻孔单元3上,以感测传感器15距离地板的距离。The transmission unit 4 includes a motor 11 , a pulley 12 , a spline shaft 13 , a pneumatic component 14 , a sensor 15 and a clamping device 16 . The pulley 12 is connected to the motor 11 , the spline shaft 13 is connected to the pulley 12 , and the spline shaft 13 is connected to the drill bit 5 , and the pneumatic component 14 is connected to the spline shaft 13 . The motor 11 drives the pulley 12 to rotate, and the pneumatic part 14 includes a cylinder and a rotating shaft (not shown) connected to the cylinder. As the cylinder is lifted or pressed down, the rotating shaft is driven to rise along the height direction of the drilling and locking device 2 Or descend, and the rotating shaft is connected with the spline shaft 13, and then drives the spline shaft 13 to move along the height direction of the drilling and locking nail device 2. The sensor 15 can be arranged on the pneumatic component 14 or on the drilling unit 3 to sense the distance between the sensor 15 and the floor.
锁钉单元22包括锁钉头8和批头21,批头21与传动单元4连接,锁钉头8与送钉单元6连接。The nail locking unit 22 includes a nail locking head 8 and a bit 21 , the bit 21 is connected to the transmission unit 4 , and the locking nail head 8 is connected to the nail feeding unit 6 .
送钉单元6容纳有地板钉,地板钉可以为螺钉。送钉单元6包括容钉部件17、排钉部件18、送钉部件19和上钉部件20。容钉部件17中容纳有地板钉。排钉部件18与容钉部件17连接,以用于提取容钉部件17中的地板钉。送钉部件19与排钉部件18连接,以用于输送排钉部件18中的地板钉。进一步地,排钉部件18包括喂钉器和与喂钉器连接的排钉器(未图示),喂钉器与容钉部件17连接,以用于提取容钉部件17中的地板钉,并且使得地板钉排列整齐。排钉器与送钉部件19连接,以用于输送喂钉器排列的地板钉至送钉部件19中。上钉部件20与送钉部件19连接,以用于输送送钉部件19中的地板钉。锁钉头8与上钉部件20连接,以用于容纳上钉部件20输送的地板钉。The nail feeding unit 6 accommodates floor nails, which can be screws. The nail feeding unit 6 includes a nail receiving unit 17 , a nail ejecting unit 18 , a nail feeding unit 19 and a nail loading unit 20 . Floor nails are accommodated in the nail receiving part 17 . The nail stripping part 18 is connected with the nail holding part 17 for extracting the floor nails in the nail holding part 17 . The nail feeding part 19 is connected with the nail row part 18 for conveying the floor nails in the nail row part 18 . Further, the nail ejector 18 includes a nail feeder and a nail ejector (not shown) connected to the nail feeder, and the nail feeder is connected to the nail container 17 for extracting the floor nails in the nail container 17, And make the floor nails lined up neatly. The nail ejector is connected with the nail feeding part 19 for delivering the floor nails arranged by the nail feeder into the nail feeding part 19 . The nail loading unit 20 is connected with the nail feeding unit 19 for delivering the floor nails in the nail feeding unit 19 . The locking nail head 8 is connected with the nailing unit 20 for accommodating the floor nails delivered by the nailing unit 20 .
具体的说,容钉部件17用于放入地板钉,容钉部件17被传动单元4连接驱动。容钉部件17可包括匣体和推动块,匣体设置在钻扩锁钉装置2的顶部,且匣体中容置有地板钉。Specifically, the nail-holding part 17 is used for putting in floor nails, and the nail-holding part 17 is connected and driven by the transmission unit 4 . The nail receiving part 17 may include a box body and a push block, the box body is arranged on the top of the drilling and locking nail device 2, and floor nails are accommodated in the box body.
推动块与传动单元4的电机11相连且被驱动上移或下移,推动块推动匣体中的地板钉滑入喂钉器中,喂钉器使得地板钉的排列整齐。喂钉器排列好的地板钉被输送至排钉器中,排钉器的尾端作为地板钉出口,地板钉可从该地板钉出口处滑出。The push block is connected with the motor 11 of the transmission unit 4 and is driven to move up or down, the push block pushes the floor nails in the box body to slide into the nail feeder, and the nail feeder makes the arrangement of the floor nails neat. The floor nails arranged by the nail feeder are transported into the nail ejector, and the tail end of the nail ejector is used as the floor nail outlet, and the floor nails can slide out from the floor nail outlet.
送钉部件19连接在排钉器的下方,送钉部件19为一管状通道,单个地板钉可沿管状通道下滑,从而进入上钉部件20中。送钉部件19可为软管、钢管、铝管、铜管或者其他材质的导管。The nail feeding part 19 is connected below the nail ejector, and the nail feeding part 19 is a tubular passage, and a single floor nail can slide down along the tubular passage, thereby entering the nail loading part 20 . The nail feeding part 19 can be a conduit of flexible pipe, steel pipe, aluminum pipe, copper pipe or other materials.
锁钉头8呈圆柱状,上钉部件20的底端伸入锁钉头8中,以使得上钉部件20中的地板钉可滑入锁钉头8中。锁钉头8的底端中心设置有一穿钉孔,穿钉孔对准预先在地板上钻好的孔。围绕穿钉孔,在锁钉头8的内侧壁设置有至少三个弹性支脚,弹性支脚的顶端可设置有向穿钉孔倾斜的斜面。容钉部件17被驱动后,地板钉经过排钉部件18、送钉部件19和上钉部件20进入锁钉头8中,然后再落入穿钉孔中被弹性支脚托住。The locking nail head 8 is cylindrical, and the bottom end of the nailing part 20 extends into the locking nail head 8 , so that the floor nails in the nailing part 20 can slide into the locking nail head 8 . The center of the bottom end of the locking nail head 8 is provided with a nail-piercing hole, and the nail-piercing hole is aligned with the hole drilled on the floor in advance. Surrounding the nail-piercing hole, at least three elastic feet are provided on the inner wall of the locking nail head 8 , and the tops of the elastic feet can be provided with a slope inclined toward the nail-piercing hole. After the nail holding part 17 was driven, the floor nails entered the locking nail head 8 through the nail row part 18, the nail feeding part 19 and the nail upper part 20, and then fell into the nail piercing hole and were supported by the elastic legs.
传动单元4可以驱动批头21沿钻扩锁钉装置2的高度方向移动,并使得批头21旋转,批头21对准锁钉头8,以将锁钉头8中的地板钉锁紧至钻头5所钻出的孔中。The transmission unit 4 can drive the bit 21 to move along the height direction of the drilling and locking nail device 2, and make the bit 21 rotate, and the bit 21 is aligned with the locking nail head 8, so that the floor nails in the locking nail head 8 are locked to the In the hole drilled by the drill bit 5.
钻扩锁钉一体机100在集装箱的地板上钻孔、扩孔并将地板钉锁紧至孔中的具体过程如下:The specific process of drilling, reaming and nailing the integrated machine 100 on the floor of the container to drill, ream and lock the floor nails into the holes is as follows:
平台车1移动到集装箱中的需要进行的第一排钻孔的位置附近时,通过校准系统9对平台车1的位置进行校准定位;使得钻头5对准设置在地板上的孔位标识,从而定位完成。When the platform vehicle 1 moves to the vicinity of the position of the first row of drilling holes that need to be carried out in the container, the position of the platform vehicle 1 is calibrated and positioned by the calibration system 9; the drill bit 5 is aligned with the hole position mark arranged on the floor, thereby Positioning is complete.
当电机11开始运转之后,电机11带动带轮12转动,带轮12带动花键轴13转动,从而使得花键轴13带动钻头5和扩孔器10一同转动。气动部件14带动花键轴13沿钻扩锁钉装置2的高度方向移动,以使得钻头5和扩孔器10也沿钻扩锁钉装置2的高度方向移动,譬如花键轴13带动钻头5沿钻扩锁钉装置2的下方移动,使得钻头5接触到集装箱的地板,对地板进行钻孔。After the motor 11 starts running, the motor 11 drives the pulley 12 to rotate, and the pulley 12 drives the spline shaft 13 to rotate, so that the spline shaft 13 drives the drill bit 5 and the reamer 10 to rotate together. The pneumatic component 14 drives the spline shaft 13 to move along the height direction of the drilling, expanding and locking nail device 2, so that the drill bit 5 and the reamer 10 also move along the height direction of the drilling, expanding and locking nail device 2, for example, the spline shaft 13 drives the drill bit 5 Move along the bottom of the drilling and expanding locking nail device 2, so that the drill bit 5 touches the floor of the container, and the floor is drilled.
传感器15设置在气动部件或钻孔单元3上,传感器15也可以沿钻扩锁钉装置2的高度方向移动。传感器15感应到其与地板之间的距离,这样,在钻头5对地板钻了一定深度后,扩孔器10将地板上的孔扩大,即对钻头5正在钻的孔进行扩孔作业。扩孔器10可扩一定深度的孔,使得地板钉的头部可以容纳在扩孔器10扩出的扩孔中,从而使得地板钉不突出于地板表面。夹持设备夹持住扩孔器10,使得扩孔器10和钻头5停止转动,从而停止对地板的钻孔和扩孔。The sensor 15 is arranged on the pneumatic component or the drilling unit 3 , and the sensor 15 can also move along the height direction of the drilling and locking device 2 . Sensor 15 senses the distance between it and the floor, and like this, after drill bit 5 drilled a certain depth to floor, hole reamer 10 enlarges the hole on the floor, promptly carries out the hole reaming operation to the hole that drill bit 5 is drilling. The hole reamer 10 can ream holes to a certain depth, so that the head of the floor nail can be accommodated in the reamed hole made by the reamer 10, so that the floor nail does not protrude from the floor surface. The clamping device clamps the reamer 10, so that the reamer 10 and the drill bit 5 stop rotating, thereby stopping the drilling and reaming of the floor.
当钻孔以及扩孔作业完成之后,气动部件14带动花键轴13沿钻扩锁钉装置2的高度方向向上方移动,从而带动钻头5和扩孔器10沿钻扩锁钉装置2的高度方向向上移动,使得钻头5和扩孔器10离开地板。调节单元7将钻扩锁钉装置2的钻孔单元3、送钉单元6和锁钉单元22移动,使得锁钉头8对准钻头5钻好的孔。After the drilling and reaming operations are completed, the pneumatic component 14 drives the spline shaft 13 to move upward along the height direction of the drilling and expanding locking nail device 2, thereby driving the drill bit 5 and the reamer 10 along the height of the drilling and expanding locking nail device 2. The direction is moved upwards so that the drill bit 5 and reamer 10 are clear of the floor. The adjustment unit 7 moves the drilling unit 3 , the nail feeding unit 6 and the nail locking unit 22 of the drilling and locking nail device 2 , so that the locking nail head 8 is aligned with the drilled hole of the drill bit 5 .
容钉部件17中可存放大量的地板钉,喂钉器提取容钉部件17中的地板钉,且将地板钉排列好。排钉器与喂钉器连接,以将喂钉器排列好的地板钉输送至送钉部件19中。送钉部件19可以为长管,以用于将排钉器中的地板钉输送至上钉部件20中,从而将地板钉输送至锁钉头8中。A large amount of floor nails can be stored in the nail holding part 17, and the nail feeder extracts the floor nails in the nail holding part 17, and arranges the floor nails. The nail ejector is connected with the nail feeder, so as to transport the floor nails arranged by the nail feeder to the nail feeding part 19 . The nail feeding part 19 can be a long tube, which is used to transport the floor nails in the nail ejector to the nail loading part 20 , so as to transport the floor nails to the locking nail head 8 .
传动单元4带动批头21转动且沿钻扩锁钉装置2的高度方向移动,譬如批头21沿钻扩锁钉装置2的高度方向向下移动,以将锁钉头8中的地板钉锁紧至钻头5已钻好的孔中,以将地板连接至底横梁23。The transmission unit 4 drives the batch head 21 to rotate and move along the height direction of the drilling and locking nail device 2. For example, the batch head 21 moves downward along the height direction of the drilling and locking nail device 2 to lock the floor nails in the locking nail head 8. Tightly into the hole drilled by the drill bit 5 to connect the floor to the bottom beam 23.
气动部件14再带动批头21沿钻扩锁钉装置2的高度方向向上移动,从而使得批头21离开已锁紧的地板钉。钻扩锁钉装置2可移动地设置在调节单元7上,以使得调节装置驱动钻扩锁钉装置2沿集装箱的长度方向和/或宽度方向移动,使得锁钉单元22和送钉单元6离开地板上已锁钉的位置。The pneumatic component 14 then drives the bit 21 to move upward along the height direction of the drilling and locking nail device 2, so that the bit 21 leaves the locked floor nail. The drilling and locking device 2 is movably arranged on the adjusting unit 7, so that the adjusting device drives the drilling and locking device 2 to move along the length direction and/or width direction of the container, so that the locking unit 22 and the sending unit 6 are separated from each other. The location of the locked nails on the floor.
进一步地,夹持装置16可为钻头卡紧件,容钉部件17可为地板钉料仓或钉盒,批头21可为十字批头21,这样,选用常用的零件可以降低钻扩锁钉装置2中材料的消耗。在钻扩锁钉装置2工作时,钻孔单元3自动进行钻孔和扩孔作业,送钉单元6自动进行送钉作业,锁钉单元22自动进行锁钉作业,钻孔单元3、送钉单元6和锁钉单元22可以通过数控调节自动调节各自的位置。钻扩锁钉装置2也可以通过调节单元7沿集装箱的长度方向和/或宽度方向移动,即在钻扩锁钉装置2完成一处的钻孔、扩孔、送钉和锁钉作业后,又通过调节单元7自动变动位置,进行对集装箱的地板的新的钻孔、扩孔、送钉和锁钉作业。Further, the clamping device 16 can be a drill clamping part, the nail-accommodating part 17 can be a floor nail silo or a nail box, and the bit 21 can be a cross bit 21. In this way, selecting commonly used parts can reduce the number of drilling and locking nails. Consumption of material in device 2. When the drilling and locking nail device 2 is working, the drilling unit 3 automatically performs the drilling and reaming operation, the nail feeding unit 6 automatically performs the nail feeding operation, and the nail locking unit 22 automatically performs the nail locking operation, and the drilling unit 3 and the nail feeding unit 22 automatically perform the nail locking operation. The positions of the unit 6 and the locking nail unit 22 can be automatically adjusted through numerical control adjustment. The drilling and locking nail device 2 can also move along the length direction and/or width direction of the container through the adjustment unit 7, that is, after the drilling and locking nail device 2 completes the drilling, reaming, nail feeding and nail locking operations at one place, The position is changed automatically by the adjustment unit 7 to carry out new drilling, reaming, nail sending and nail locking operations on the floor of the container.
进一步的,钻扩锁钉一体机100包括多个钻扩锁钉装置2,在平台车1上设置有多个钻扩锁钉装置2,通过校准系统9对平台车1的位置进行校准定位。每一个钻扩锁钉装置2可以同时对地板进行钻孔、扩孔、送钉和锁钉作业。每一个钻扩锁钉装置2在对地板的一处完成了钻孔、扩孔、送钉和锁钉作业,通过数控调节,自动移动至下一处需要工作的位置,重复上述动作,直至整个集装箱的地板钻孔、扩孔、送钉和锁钉的作业均完成,平台车1开出集装箱,工序流程结束。Further, the drilling, expanding and locking machine 100 includes a plurality of drilling, expanding and locking devices 2, and the platform vehicle 1 is provided with a plurality of drilling, expanding and locking devices 2, and the position of the platform vehicle 1 is calibrated and positioned through the calibration system 9. Each drilling and locking nail device 2 can simultaneously perform drilling, reaming, sending nails and locking nails to the floor. Each drilling, reaming and locking device 2 completes drilling, reaming, nail feeding and nail locking operations at one place on the floor, and through numerical control adjustment, it automatically moves to the next position that needs to be worked, and repeats the above actions until the whole The operations of floor drilling, reaming, nail feeding and nail locking of the container are all completed, and the platform truck 1 drives out the container, and the process flow ends.
这样,钻扩锁钉装置2对地板进行钻孔、扩孔、送钉和锁钉作业,机械化的钻扩锁钉装置2替代人工操作,降低了工人的劳动强度。并且多个工序合并成一个工序,节省了生产工位,大大减少了操作人员。In this way, the drilling, expansion and locking nail device 2 performs drilling, reaming, nail feeding and nail locking operations on the floor, and the mechanized drilling and expansion and locking nail device 2 replaces manual operations, which reduces the labor intensity of workers. And multiple processes are combined into one process, which saves production stations and greatly reduces operators.
除非另有定义,本文中所使用的技术和科学术语与本发明的技术领域的技术人员通常理解的含义相同。本文中使用的术语只是为了描述具体的实施目的,不是旨在限制本发明。本文中出现的诸如“设置”等术语既可以表示一个部件直接附接至另一个部件,也可以表示一个部件通过中间件附接至另一个部件。本文中在一个实施方式中描述的特征可以单独地或与其它特征结合地应用于另一个实施方式,除非该特征在该另一个实施方式中不适用或是另有说明。Unless defined otherwise, technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terminology used herein is only for the purpose of describing a specific implementation, and is not intended to limit the present invention. Terms such as "disposed" appearing herein may mean that one component is directly attached to another component or that one component is attached to another component through an intermediary. Features described herein in one embodiment may be applied to another embodiment alone or in combination with other features, unless the feature is not applicable in that other embodiment or stated otherwise.
本发明已经通过上述实施方式进行了说明,但应当理解的是,上述实施方式只是用于举例和说明的目的,而非意在将本发明限制于所描述的实施方式范围内。本领域技术人员可以理解的是,根据本发明的教导还可以做出更多种的变型和修改,这些变型和修改均落在本发明所要求保护的范围以内。The present invention has been described through the above-mentioned embodiments, but it should be understood that the above-mentioned embodiments are only for the purpose of illustration and description, and are not intended to limit the present invention within the scope of the described embodiments. Those skilled in the art can understand that more variations and modifications can be made according to the teaching of the present invention, and these variations and modifications all fall within the scope of protection claimed by the present invention.
Claims (10)
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