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CN107855941A - Plate surface processing equipment and processing method - Google Patents

Plate surface processing equipment and processing method Download PDF

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Publication number
CN107855941A
CN107855941A CN201711305423.4A CN201711305423A CN107855941A CN 107855941 A CN107855941 A CN 107855941A CN 201711305423 A CN201711305423 A CN 201711305423A CN 107855941 A CN107855941 A CN 107855941A
Authority
CN
China
Prior art keywords
equipment
plate surface
surface processing
sprinkler
workbench
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711305423.4A
Other languages
Chinese (zh)
Inventor
肖文泽
屈和平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xi'an Blue Want New Mstar Technology Ltd
Original Assignee
Xi'an Blue Want New Mstar Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xi'an Blue Want New Mstar Technology Ltd filed Critical Xi'an Blue Want New Mstar Technology Ltd
Priority to CN201711305423.4A priority Critical patent/CN107855941A/en
Publication of CN107855941A publication Critical patent/CN107855941A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/003Removing abrasive powder out of the blasting machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/006Treatment of used abrasive material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention relates to field of metal surface treatment, and in particular to a kind of plate surface processing equipment, further to the method being surface-treated using the equipment to sheet material.The plate surface processing equipment has workbench and removable gantry mechanical arm across workbench, further comprise two groups of power sprinkler equipments, the equipment dynamic sprinkler equipment is flexibly connected with the crossbeam of gantry mechanical arm and can moved along crossbeam direction, and two groups of equipment dynamic sprinkler equipments can individually or simultaneously work.The automation degree of equipment is high, and processing time can be greatly shortened, and improves the efficiency of plate surface processing.The present invention is with high pressure gas water under high pressure mixing blasting treatment sheet material, particularly titanium plate surface scale, substitute existing sandblasting shot-peening/polishing, pickling mode, reduce the injury for metal substrate, and can further avoid chemical contamination, reduce dust pollution, it is a kind of surface treatment method of green high-efficient.

Description

Plate surface processing equipment and processing method
Technical field
The present invention relates to field of metal surface treatment, and in particular to a kind of plate surface processing equipment, further to making The method being surface-treated with the equipment to sheet material.
Background technology
Plate surface processing be in sheet fabrication manufacturing process must be through process.Sheet material, particularly all kinds of sheet metals, All kinds of surface defects often be present in manufacturing process, it is necessary to eliminate these defects, following process manufacture can be carried out.
Traditional plate surface is handled, especially for the processing of metal sheet surface oxide layer, uses shot-peening and pickling more Technique, or the method that the polishing of artificial and semi-mechanization is carried out (containing polishing wheel, abrasive band, angle grinding etc.) using emery wheel.It is above-mentioned Process is not only time-consuming during removing oxide layer is removed, and metal sheet surface polishing scratch is deep, causes waste of material; In addition, chemical contamination, dust pollution etc. caused by the above method, not only have a strong impact on environment, also to the health of operator Damage.As country increases increasingly for the dynamics of environmental protection and labour protection, standby spy is for chemical hazard and dust danger Evil operation carries out the strike of more great dynamicses, and existing plate surface processing method can not meet need of social production.
The content of the invention
To solve problems of the prior art, the present invention proposes plate surface processing equipment and processing method.
On the one hand, there is provided plate surface processing equipment, the equipment can shorten processing time, reduce for sheet material matrix The injury of substrate, and can further avoid chemical contamination, reduce dust pollution.
Specifically, the plate surface processing equipment has workbench and removable gantry machinery across workbench Arm, it is characterised in that also lived including two groups of power sprinkler equipments, the equipment dynamic sprinkler equipment and the crossbeam of gantry mechanical arm Dynamic to connect and be moved along crossbeam direction, two groups of equipment dynamic sprinkler equipments can individually or simultaneously work.
Further, the equipment dynamic sprinkler equipment includes base, guide rail and shower nozzle, the base and gantry mechanical arm Crossbeam be flexibly connected, the guide rail is arranged at base and is flexibly connected perpendicular to table plane, the shower nozzle with guide rail And it can be moved up and down along guide rail.
Further, the equipment dynamic sprinkler equipment also includes steam collecting hood, and the steam collecting hood is connected to institute State base and shower nozzle described in portion envelops.Steam collecting hood, which can reduce, is sprayed onto splashing for the current to be rebounded after sheet material table and abrasive material Penetrate, resource can be collected, and can improves construction operation environment.
Further, the workbench has lattice-shaped working face, is set gradually below the lattice-shaped working face Filter plant and collecting box.By filter plant, such as screen pack etc., the abrasive material that shower nozzle sprays and entrainment grinding can be obtained Oxidation titanium slag water separation, abrasive material reclaimed, and water is flowed into collecting box, through precipitation, filters again, titanium oxide is separately recovered Slag and water.
Further, the plate surface processing equipment also includes water pressurized equipment, gas pressurized equipment, sand feeding equipment and mill Expect even mixing device, the even mixing device of abrasive material mixes the pressure (hydraulic) water that water pressurized equipment is sent out with the abrasive material that sand feeding equipment is sent out It is even after be sent into sand water loop, and with gas pressurized equipment send out forced air converge after be sent into connected with power sprinkler equipment add Press jet hose.
The plate surface processing equipment of the present invention, can by setting removable straddle truck mechanical arm and power sprinkler equipment Shower nozzle movement locus is controlled on three directions of x, y, z, realizes accurate and efficient polishing.Two sets of power sprinkler equipments are prepared, The power sprinkler equipment quantity of work can according to circumstances be selected, it is possible to increase grinding efficiency, steam collecting hood also can effectively drop Dirt, it is easy to resource reclaim.The processing unit of the present invention also has the collecting box with installation filter plant, can not only recycle-water And abrasive material, additionally it is possible to which the titanium oxide skin that recovery polishing is dropped, resource recycling, which reaches, does big degree.
Plate surface processing equipment provided by the present invention is applied to the surface treatment of all kinds of sheet materials, including metal, inorganic Nonmetallic and organic board, especially suitable for the processing for sheet metal surface defect, it is further adapted to oxide layer Titanium plate surface treatment, such as the removal of oxide layer and surface polishing etc..
Another aspect of the present invention is directed to use with the surface that aforementioned device carries out sheet material, the particularly titanium plate with oxide layer The method of processing, methods described have higher automaticity, can reduce manual labor amount, improve sheet material treatment effeciency and matter Amount.
The plate surface processing method comprises the following steps:
S01, stock:To water, air pressurized, prepare abrasive material;
S02, pending sheet material is positioned over workbench;
S03, by the position coordinates of pending sheet material, need the defects of processing region type and its position, size, and spray Head translational speed and spray angle, input control apparatus;
S04, the parameter according to step S03, whether two groups of power sprinkler equipments of control work, its movement locus, Yi Jishui Atmospheric pressure, starting device carry out plate surface processing.
Further, in step S01, the pressure of pressure (hydraulic) water in 2~30MPa, the pressure of forced air 0.6~ 1.5MPa。
Further, in step S01, one kind in garnet, white fused alumina, quartz sand, washed-out sand of the abrasive material or Two or more combinations., the particle diameter of the abrasive material is 80~180 mesh.
Further, in step S03, a kind of mode in online programming or off-line programing or two kinds of modes combined are passed through Parameter is inputted into the control device.
The beneficial effect of said one or multiple technical schemes is:
1st, plate surface treatment effeciency is high.Plate surface processing equipment is carried out by numerical control device to three axle gantry mechanical arms It is precisely controlled, realizes the automation of plate surface processing, particularly had the advantage that in terms of scale removal, double workhead Use, save it is artificial, far above the efficiency of currently available technology equipment.It is whole that the equipment of the present invention can handle one in 2 hours Open titanium plate.
2nd, good environmental protection.Using double high-pressure sand blast descale equipment, compared to grinder buffing, it can reduce by more than 95% powder Pollution of the dirt to environment, waste water and dregs after filtering precipitates, after abrasive material and metal (oxide) slag of solid-state can reclaim Recycle.
3rd, save material and reduce waste.Compared with grinder buffing, the equipment by control device adjust automatically various parameters, Movement locus and aqueous vapor sand ratio are precisely controlled, base material is not injured while surface defect is removed and (removes base material thickness control In 10um), reduce substrate material and waste more than 70%, greatly reduce the removal amount to sheet material, material has been saved from source Material, reduces cost, improves economic benefit.
4th, automaticity is high.Using three-dimension numerical controlled equipment, on-line/off-line programming, line program control is entered to gantry mechanical arm System, realize the automation of plate surface processing operation overall process.
5th, surface quality is good.Using double high-pressure sand blast descale equipment, compared with grinder buffing technique, plate surface matter Amount greatly improves, and ensures that the quality of sheet material subsequent handling.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below to embodiment or existing The required accompanying drawing used is briefly described in technology.It should be evident that drawings in the following description are only the present invention's Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this A little accompanying drawings obtain other accompanying drawings.
Fig. 1 is the schematic diagram of one embodiment of plate surface processing equipment.
Fig. 2 is the schematic diagram of power sprinkler equipment in one embodiment that plate surface is handled.
Fig. 3 is the schematic diagram that steam sandpipe road connects in one embodiment that plate surface is handled.
Embodiment
Below in conjunction with the drawings and examples of the present invention, technical scheme is clearly and completely described. Based on the embodiment in the present invention, those of ordinary skill in the art are obtained all under the premise of creative work is not made Other embodiment, belong to the scope of protection of the invention.
Embodiment 1
Referring to Fig. 1.Plate surface processing equipment has workbench 1 and crosses over workbench and moveable gantry mechanical arm 2, Two groups of equipment dynamic sprinkler equipments 3 are movably connected on the crossbeam of gantry mechanical arm, and can be moved along crossbeam direction.Workbench 1 has There is lattice-shaped working face, screen pack 4 and collecting box 5 successively are set below lattice-shaped working face.
With further reference to Fig. 2, equipment dynamic sprinkler equipment includes base 301, guide rail 302 and shower nozzle 303, base 301 with The crossbeam 201 of gantry mechanical arm is flexibly connected, and guide rail 302 is arranged at base 301 and perpendicular to the plane of workbench 1, shower nozzle 3 Moved with guide rail work 302 and connect and can be moved up and down along guide rail 302.Equipment dynamic sprinkler equipment also includes steam collecting hood 304, water Vapour collecting hood 304 is fixedly connected on the lower end of base 301 into semi-circular cylindrical, its top, and semicircular cylinder wraps showerhead subpackage, with Obstruct water sand splashed etc..Steam collecting hood 304 can also be that the round table-like, arc surfaced of tabular, part hollow etc. is any Form, as long as it can realize the effect that foregoing barrier water sand is splashed.
Embodiment 2
It is to provide abrasive material to power sprinkler equipment 3, plate surface processing equipment of the invention also adds including water referring to Fig. 3 Pressure equipment 6, gas pressurized equipment 7, sand feeding equipment 8 and the even mixing device 9 of abrasive material, the even mixing device 9 of abrasive material send water pressurized equipment 6 The pressure (hydraulic) water gone out is sent into sand water loop 10 after being well mixed with the abrasive material that sand feeding equipment 8 is sent out, and sent out with gas pressurized equipment 7 Forced air is sent into the pressurized jet flexible pipe 11 connected with power sprinkler equipment after converging.
Embodiment 3
The technological process that the surface treatment of titanium plate is carried out using the equipment shown in embodiment 1 is as follows.
2 × 8m whole head is pricked into titanium plate to lie against between two parties on the raster plane of workbench 1, by titanium plate corner location coordinate Control device is input to offline, cleaning area is selected and is width 20mm titanium oxide skin, and further set cleaning speed 0.13m/s, incidence angle are 65 °;Control device generates the movement locus of shower nozzle according to input parameter, provides estimated one side cleaning Time is 65min.
120 mesh quartz sands are chosen as abrasive material;It is gentle to water to be forced into 1.0MPa and 25MPa respectively.Start surface treatment Equipment, single shower nozzle work 5s is controlled first, and parameter is finely adjusted when necessary according to surface treatment effect;Then, open Dynamic double shower nozzles work until titanium plate one side is disposed simultaneously.The titanium plate back side is handled in the same fashion after turn-over.Processing procedure Time-consuming about 2h.
After being disposed, the abrasive material of filter screen 4 is collected, by collecting box 5.Stand, after titanium slag precipitation to be oxidized, carry out solid-liquid point From, will oxidation titanium slag dry after recycle.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all be contained Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.

Claims (10)

1. plate surface processing equipment, there is workbench and removable gantry mechanical arm across workbench, it is characterised in that:Also Including two groups of power sprinkler equipments, the equipment dynamic sprinkler equipment is flexibly connected with the crossbeam of gantry mechanical arm and can be along crossbeam Direction is moved, and two groups of equipment dynamic sprinkler equipments can individually or simultaneously work.
2. plate surface processing equipment according to claim 1, it is characterised in that the equipment dynamic sprinkler equipment includes Base, guide rail and shower nozzle, the base are flexibly connected with the crossbeam of gantry mechanical arm, and the guide rail is arranged at base and vertical In table plane, the shower nozzle is flexibly connected with guide rail and can moved up and down along guide rail.
3. plate surface processing equipment according to claim 1, it is characterised in that the equipment dynamic sprinkler equipment is also wrapped Steam collecting hood is included, the steam collecting hood is connected to the base and shower nozzle described in portion envelops.
4. plate surface processing equipment according to claim 1, it is characterised in that the workbench has lattice-shaped work Plane, the lattice-shaped working face lower section set gradually filter plant and collecting box.
5. plate surface processing equipment according to claim 1, it is characterised in that the plate surface processing equipment is also wrapped Water pressurized equipment, gas pressurized equipment, sand feeding equipment and the even mixing device of abrasive material are included, the even mixing device of abrasive material send water pressurized equipment The pressure (hydraulic) water gone out is sent into sand water loop, and the pressurization sent out with gas pressurized equipment after being well mixed with the abrasive material that sand feeding equipment is sent out Air is sent into the pressurized jet flexible pipe connected with power sprinkler equipment after converging.
6. usage right requires the method that the plate surface processing equipment described in 1~5 any one carries out plate surface processing, it is special Sign is, comprises the following steps:
S01, stock:To water, air pressurized, prepare abrasive material;
S02, pending sheet material is positioned over workbench;
S03, by the position coordinates of pending sheet material, need the defects of processing region type and its position, size, and shower nozzle moves Dynamic speed and spray angle, input control apparatus;
S04, the parameter according to step S03, whether two groups of power sprinkler equipments of control work, its movement locus, and vapour pressure Power, starting device carry out plate surface processing.
7. according to the method for claim 6, it is characterised in that in step S01, the pressure of pressure (hydraulic) water adds in 2~30MPa The pressure of air is pressed in 0.6~1.5MPa.
8. according to the method for claim 6, it is characterised in that in step S01, the abrasive material be selected from garnet, white fused alumina, Combination more than one or both of quartz sand, washed-out sand.
9. according to the method for claim 8, it is characterised in that the particle diameter of the abrasive material is 80~180 mesh.
10. according to the method for claim 6, it is characterised in that in step S03, by online programming or off-line programing A kind of mode or two kinds combination modes parameter is inputted into the control device.
CN201711305423.4A 2017-12-11 2017-12-11 Plate surface processing equipment and processing method Pending CN107855941A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711305423.4A CN107855941A (en) 2017-12-11 2017-12-11 Plate surface processing equipment and processing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711305423.4A CN107855941A (en) 2017-12-11 2017-12-11 Plate surface processing equipment and processing method

Publications (1)

Publication Number Publication Date
CN107855941A true CN107855941A (en) 2018-03-30

Family

ID=61705414

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711305423.4A Pending CN107855941A (en) 2017-12-11 2017-12-11 Plate surface processing equipment and processing method

Country Status (1)

Country Link
CN (1) CN107855941A (en)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006088807A2 (en) * 2005-02-14 2006-08-24 Nucor Corporation Blast head for loosening or removing scale on a metal surface
TW201016390A (en) * 2008-08-07 2010-05-01 Fuji Mfg Co Ltd Blasting method and apparatus having abrasive recovery system, processing method of thin-film solar cell panel, and thin-film solar cell panel processed by the method
CN101774157A (en) * 2010-01-19 2010-07-14 湖南有色重型机器有限责任公司 Method and equipment for removing scale on metal wires or metal bars by grinding material water jet
CN102267101A (en) * 2010-06-04 2011-12-07 新东工业株式会社 Apparatus for treating a plate-like member and method of treating the same
CN103170918A (en) * 2013-04-10 2013-06-26 长沙矿冶研究院有限责任公司 High-pressure water jet sand-blast cleaning production line for inner surface of tubing
CN105196184A (en) * 2015-08-21 2015-12-30 安徽理工大学 High-pressure water jet cutting device and control method
CN106002641A (en) * 2016-06-13 2016-10-12 无锡强工机械工业有限公司 Water saving type oil and rust removal device
CN106670976A (en) * 2016-12-09 2017-05-17 昆山纳诺新材料科技有限公司 Method of high-pressure abrasive water flow-jetting workpiece polishing
CN207710572U (en) * 2017-12-11 2018-08-10 西安蓝想新材料科技有限公司 Plate surface processing equipment

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006088807A2 (en) * 2005-02-14 2006-08-24 Nucor Corporation Blast head for loosening or removing scale on a metal surface
TW201016390A (en) * 2008-08-07 2010-05-01 Fuji Mfg Co Ltd Blasting method and apparatus having abrasive recovery system, processing method of thin-film solar cell panel, and thin-film solar cell panel processed by the method
CN101774157A (en) * 2010-01-19 2010-07-14 湖南有色重型机器有限责任公司 Method and equipment for removing scale on metal wires or metal bars by grinding material water jet
CN102267101A (en) * 2010-06-04 2011-12-07 新东工业株式会社 Apparatus for treating a plate-like member and method of treating the same
CN103170918A (en) * 2013-04-10 2013-06-26 长沙矿冶研究院有限责任公司 High-pressure water jet sand-blast cleaning production line for inner surface of tubing
CN105196184A (en) * 2015-08-21 2015-12-30 安徽理工大学 High-pressure water jet cutting device and control method
CN106002641A (en) * 2016-06-13 2016-10-12 无锡强工机械工业有限公司 Water saving type oil and rust removal device
CN106670976A (en) * 2016-12-09 2017-05-17 昆山纳诺新材料科技有限公司 Method of high-pressure abrasive water flow-jetting workpiece polishing
CN207710572U (en) * 2017-12-11 2018-08-10 西安蓝想新材料科技有限公司 Plate surface processing equipment

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Application publication date: 20180330