CN107897954B - Automatic peeler of sunflower seed - Google Patents
Automatic peeler of sunflower seed Download PDFInfo
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- CN107897954B CN107897954B CN201711203268.5A CN201711203268A CN107897954B CN 107897954 B CN107897954 B CN 107897954B CN 201711203268 A CN201711203268 A CN 201711203268A CN 107897954 B CN107897954 B CN 107897954B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
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Abstract
本发明的一种葵花籽自动剥皮机,包括料仓、给料辊、皮带、分流辊、分流螺旋、空压机、压缩空气罐、上料弯管、切割片、转杆、振动筛等,料仓布置在给料辊正上方且固定安装在料仓支架顶部,分流辊平行布置在皮带出料端,每个分流辊上均设置有分流螺旋,转杆上固定安装有直径不同切割片。本发明通过设置有分流辊和切割片,从而实现了快速、有序给料,高效、准确破壳剥皮的目的。
The sunflower seed automatic peeling machine of the present invention includes a silo, a feeding roller, a belt, a diverter roller, a diverter screw, an air compressor, a compressed air tank, a feeding elbow, a cutting sheet, a rotating rod, a vibrating screen, etc., The silo is arranged just above the feeding roller and is fixedly installed on the top of the silo bracket, the diverting roller is arranged in parallel at the discharge end of the belt, each diverting roller is provided with a diverting screw, and the rotating rod is fixedly installed with different diameters. The invention realizes the purpose of fast and orderly feeding, efficient and accurate shell breaking and peeling by being provided with a diverting roller and a cutting sheet.
Description
技术领域technical field
本发明涉及一种农副产品加工设备,尤其涉及一种葵花籽无损剥皮机,属于食品加工设备技术领域。The invention relates to agricultural and sideline products processing equipment, in particular to a sunflower seed nondestructive peeling machine, which belongs to the technical field of food processing equipment.
背景技术Background technique
葵花籽是一种营养丰富的休闲食品,但是因其颗粒小,且需要破壳剥皮,给食用者带来极大困扰。目前市场上针对葵花籽的专业去壳设备并不多,普遍采用挤压的方式取仁,虽能达到破壳效果,但不易取仁,应用效果不佳,普遍存在生产效率低、果壳分离效果差等问题。Sunflower seeds are a kind of nutrient-rich snack food, but because of their small particles and the need to be peeled and peeled, it brings great trouble to consumers. At present, there are not many professional dehulling equipment for sunflower seeds on the market. Generally, the method of extruding is used to extract the kernels. Although it can achieve the effect of breaking the shell, it is not easy to remove the kernels, and the application effect is not good. Poor performance, etc.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提供一种葵花籽自动剥皮机,其结构合理、针对性强,生产效率高。In view of the above problems, the present invention provides an automatic sunflower seed peeling machine, which has a reasonable structure, strong pertinence and high production efficiency.
本发明采取的技术方案为:一种葵花籽自动剥皮机,包括料仓、料仓支架、给料辊、给料凹坑、皮带、皮带头轮、皮带尾轮、皮带隔流板、分流辊、分流板、分流螺旋、分流盖板、分流支架、空压机、空压机支腿、空压机出口管、压缩空气罐、压缩空气罐出口管、分风管、接料溜槽、槽堵、上料弯管、反吹弯管、调压管、调压控制阀、弯管夹、切割片支座、滑槽、切割片支座固定板、切割片、切割槽、转杆、转杆滑座、顶紧螺杆、弯管支架、振动筛、圆筛孔、振动筛滑道、滑道支架、集灰箱、集灰箱支架、成品箱、成品箱支架、压缩空气罐支架、上料弯管割孔。The technical scheme adopted by the present invention is: an automatic sunflower seed peeling machine, comprising a silo, a silo bracket, a feeding roller, a feeding pit, a belt, a belt head pulley, a belt tail pulley, a belt baffle, and a diverter roller , Diverter plate, Diverter screw, Diverter cover, Diverter bracket, Air compressor, Air compressor legs, Air compressor outlet pipe, Compressed air tank, Compressed air tank outlet pipe, Air distribution pipe, Receiving chute, Slot plug , feeding elbow, blowback elbow, pressure regulating tube, pressure regulating control valve, elbow clamp, cutting piece support, chute, cutting piece support fixing plate, cutting piece, cutting groove, rotating rod, rotating rod Slide seat, top tightening screw, elbow bracket, vibrating screen, round screen hole, vibrating screen slideway, slideway support, ash collecting box, ash collecting box support, finished box, finished box support, compressed air tank support, feeding Pipe bends and holes.
所述的给料辊、皮带头轮、皮带尾轮、分流辊均转动安装在分流支架上,料仓布置在给料辊正上方且固定安装在料仓支架顶部,皮带摩擦配合安装在皮带头轮和皮带尾轮上;所述的皮带隔流板对应布置在给料凹坑两侧,并在皮带两侧也设置皮带隔流板,五个分流辊平行布置在皮带出料端,每个分流辊上均设置有分流螺旋,且相邻两个分流辊上的分流螺旋呈阶梯错缝布置,每两个分流螺旋的错缝两侧置有分流板;所述的分流板和皮带隔流板均固定安装在分流盖板底部,分流盖板固定安装在分流支架上;所述的接料溜槽布置在分流辊出料端,接料溜槽端部固定安装有槽堵,接料溜槽底部布置有分风管,上料弯管与分风管固定连接并与接料溜槽相贯通,弯管夹固定安装在上料弯管上;所述的空压机、压缩空气罐布置在分风管一侧,空压机与压缩空气罐通过空压机出口管相连接,压缩空气罐通过压缩空气罐出口管与分风管相连接,空压机固定安装在空压机支腿顶部,压缩空气罐固定安装在压缩空气罐支架顶部;所述的反吹弯管固定安装在上料弯管弯曲处下部,调压管固定安装在反吹弯管上;所述的切割片支座两两一组倾斜布置在上料弯管出口两侧,切割片支座一侧加工有滑槽,转杆穿过滑槽转动安装在转杆滑座上,转杆上固定安装有直径不同切割片,切割片支座固定安装在切割片支座固定板上;两个所述的弯管支架对称布置在上料弯管两侧,弯管夹、切割片支座固定板均固定安装在弯管支架上;所述的振动筛布置在上料弯管出口下部,振动筛滑动安装在振动筛滑道上,振动筛滑道固定安装在滑道支架上;所述的集灰箱布置在振动筛底部,成品箱布置在振动筛出料端,集灰箱和成品箱分别固定安装在集灰箱支架和成品箱支架顶部。The feeding roller, the belt head pulley, the belt tail pulley and the diverting roller are all installed on the diverting bracket, the silo is arranged directly above the feeding roller and is fixedly installed on the top of the silo bracket, and the belt friction fit is installed on the belt head. On the pulley and the belt tail pulley; the belt baffles are correspondingly arranged on both sides of the feeding pit, and the belt baffles are also set on both sides of the belt. The diverting rollers are all provided with diverting spirals, and the diverting spirals on two adjacent diverting rollers are arranged in a stepped staggered slot, and diverting plates are arranged on both sides of the staggered gap of each two diverting spirals; the diverting plate and the belt are separated from the flow. The plates are fixedly installed at the bottom of the diverter cover, and the diverter cover is fixedly installed on the diverter bracket; the receiving chute is arranged at the discharge end of the diverting roller, and the end of the material receiving chute is fixedly installed with a groove block, and the bottom of the material receiving chute is arranged There is an air distribution pipe, the feeding elbow is fixedly connected with the air distribution pipe and communicates with the material receiving chute, and the elbow clamp is fixedly installed on the feeding elbow; the air compressor and the compressed air tank are arranged in the air distribution pipe On one side, the air compressor and the compressed air tank are connected through the air compressor outlet pipe, the compressed air tank is connected with the air distribution pipe through the compressed air tank outlet pipe, the air compressor is fixedly installed on the top of the air compressor leg, and the compressed air The tank is fixedly installed on the top of the compressed air tank bracket; the backflushing elbow is fixedly installed at the lower part of the bend of the feeding elbow, and the pressure regulating pipe is fixedly installed on the backflushing elbow; the cutting piece supports are two by two. The group is arranged obliquely on both sides of the outlet of the feeding elbow, a chute is machined on one side of the cutting piece support, the rotating rod is rotated and installed on the rotating rod sliding seat through the chute, and the cutting pieces of different diameters are fixedly installed on the rotating rod. The sheet support is fixedly installed on the cutting sheet support fixing plate; the two elbow brackets are symmetrically arranged on both sides of the feeding elbow, and the elbow clamp and the cutting sheet support fixing plate are fixedly installed on the elbow support The vibrating screen is arranged at the lower part of the outlet of the feeding elbow, the vibrating screen is slidably installed on the vibrating screen slideway, and the vibrating screen slideway is fixedly installed on the slideway bracket; the ash collecting box is arranged at the bottom of the vibrating screen, and the finished product is The box is arranged at the discharge end of the vibrating screen, and the ash collecting box and the finished product box are fixedly installed on the top of the ash collecting box bracket and the finished product box bracket respectively.
进一步的,为了更好地实现给料效果,所述的料仓底部为凹弧形。Further, in order to better realize the feeding effect, the bottom of the silo is in a concave arc shape.
进一步的,为了更好地实现间断性给料,所述的给料辊上加工有沿周向均匀布置的给料凹坑。Further, in order to better realize the intermittent feeding, the feeding dimples evenly arranged along the circumferential direction are processed on the feeding roller.
进一步的,为了更好地实现分流效果,所述的分流辊设置分流螺旋处为光面,其余部分为胶面。Further, in order to better realize the diversion effect, the part where the diversion helix is set on the diversion roller is a smooth surface, and the rest part is a glue surface.
进一步的,为了更好地实现筛分效果,所述的振动筛上加工有圆筛孔。Further, in order to better realize the screening effect, the vibrating screen is processed with circular screen holes.
进一步的,为了更好地实现切割破壳效果,所述的上料弯管出料端加工有上料弯管割孔、切割片上加工有均匀布置的切割槽。Further, in order to better achieve the effect of cutting and breaking the shell, the discharge end of the feeding elbow is processed with cutting holes of the feeding elbow, and the cutting blades are processed with evenly arranged cutting grooves.
进一步的,为了更好地气动送料,所述的调压管上设置有调压阀。Further, for better pneumatic feeding, the pressure regulating pipe is provided with a pressure regulating valve.
进一步的,为了更好地保护葵花籽果仁,所述转杆中间部位的切割片直径小,转杆两侧部位的切割片直径大。Further, in order to better protect the sunflower seed kernels, the diameter of the cutting piece in the middle of the rotating rod is small, and the diameter of the cutting piece on both sides of the rotating rod is large.
进一步的,为了更好地调整转杆位置,所述的转杆滑座上设置有四个均匀布置的顶紧螺杆。Further, in order to better adjust the position of the rotating rod, the said rotating rod sliding seat is provided with four evenly arranged top tightening screws.
由于本发明采用了上述技术方案,本发明具有以下优点:(1)通过设置有分流辊和分流螺旋,从而实现了快速、有序定量给料的目的;(2)通过设置有转杆和切割片,从而实现了高效、快速、准确破壳剥皮的目的。Because the present invention adopts the above-mentioned technical solutions, the present invention has the following advantages: (1) the purpose of fast and orderly quantitative feeding is achieved by being provided with a diverter roller and a diverter screw; (2) by being provided with a rotating rod and a cutting The purpose of peeling the shell is achieved efficiently, quickly and accurately.
附图说明Description of drawings
图1为本发明的整体装配立体结构示意图。FIG. 1 is a schematic diagram of the overall assembly three-dimensional structure of the present invention.
图2为本发明的另一角度的局部装配立体结构示意图。FIG. 2 is a schematic diagram of a partially assembled three-dimensional structure from another angle of the present invention.
图3为本发明的分料破碎机构整体装配立体结构示意图。FIG. 3 is a schematic diagram of the overall assembly three-dimensional structure of the material distributing and crushing mechanism of the present invention.
图4为本发明的分料机构整体装配立体结构示意图。FIG. 4 is a schematic diagram of a three-dimensional structure of the overall assembly of the material distribution mechanism of the present invention.
图5为本发明的破碎机构整体装配立体结构示意图。FIG. 5 is a schematic diagram of the overall assembly three-dimensional structure of the crushing mechanism of the present invention.
图6为本发明的破碎机构管路装配立体结构示意图。6 is a schematic diagram of the three-dimensional structure of the pipeline assembly of the crushing mechanism of the present invention.
图7为本发明的破碎机构管路装配局部放大立体结构示意图。FIG. 7 is a schematic diagram of a partially enlarged three-dimensional structure of the pipeline assembly of the crushing mechanism of the present invention.
图8为本发明的破碎机构切割装配局部放大立体结构示意图。FIG. 8 is a schematic diagram of a partially enlarged three-dimensional structure of the cutting and assembling of the crushing mechanism of the present invention.
图9为本发明的切片整体装配立体结构示意图。FIG. 9 is a schematic diagram of the three-dimensional structure of the overall assembly of the slice of the present invention.
附图标号:1-料仓;2-料仓支架;3-给料辊;4-给料凹坑;5-皮带;6-皮带头轮;7-皮带尾轮;8-皮带隔流板;9-分流辊;10-分流板;11-分流螺旋;12-分流盖板;13-分流支架;14-空压机;15-空压机支腿;16-空压机出口管;17-压缩空气罐;18-压缩空气罐出口管;19-分风管;20-接料溜槽;21-槽堵;22-上料弯管;23-反吹弯管;24-调压管;25-调压控制阀;26-弯管夹;27-切割片支座;28-滑槽;29-切割片支座固定板;30-切割片;31-切割槽;32-转杆;33-转杆滑座;34-顶紧螺杆;35-弯管支架;36-振动筛;37-圆筛孔;38-振动筛滑道;39-滑道支架;40-集灰箱;41-集灰箱支架;42-成品箱;43-成品箱支架;171-压缩空气罐支架;221-上料弯管割孔。Reference number: 1-silo; 2-silo bracket; 3-feeding roller; 4-feeding pit; 5-belt; 6-belt head pulley; 7-belt tail pulley; 8-belt baffle ;9-split roller;10-split plate;11-split screw;12-split cover plate;13-split bracket;14-air compressor;15-air compressor leg;16-air compressor outlet pipe;17 - Compressed air tank; 18- Compressed air tank outlet pipe; 19- Air distribution pipe; 20- Receiving chute; 21- Groove plug; 22- Feeding elbow; 23- Back blowing elbow; 24- Pressure regulating pipe; 25-pressure regulating control valve; 26-elbow clamp; 27-cutting piece support; 28-chute; 29-cutting piece support fixing plate; 30-cutting piece; 31-cutting groove; 32-rotating rod; 33 - Rod slide; 34- Top tightening screw; 35- Elbow bracket; 36- Vibrating screen; 37- Round screen hole; 38- Vibrating screen slideway; 39- Slide way bracket; 40- Ash collection box; Ash box bracket; 42-finished box; 43-finished box bracket; 171-compressed air tank bracket; 221-cutting hole for feeding elbow.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步描述,在此发明的示意性实施例以及说明用来解释本发明,但并不作为对本发明的限定。The present invention will be further described below with reference to specific embodiments. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.
如图1、图2、图3、图4、图5、图6、图7、图8、图9所示,一种葵花籽自动剥皮机,包括料仓1、料仓支架2、给料辊3、给料凹坑4、皮带5、皮带头轮6、皮带尾轮7、皮带隔流板8、分流辊9、分流板10、分流螺旋11、分流盖板12、分流支架13、空压机14、空压机支腿15、空压机出口管16、压缩空气罐17、压缩空气罐出口管18、分风管19、接料溜槽20、槽堵21、上料弯管22、反吹弯管23、调压管24、调压控制阀25、弯管夹26、切割片支座27、滑槽28、切割片支座固定板29、切割片30、切割槽31、转杆32、转杆滑座33、顶紧螺杆34、弯管支架35、振动筛36、圆筛孔37、振动筛滑道38、滑道支架39、集灰箱40、集灰箱支架41、成品箱42、成品箱支架43、压缩空气罐支架171、上料弯管割孔221。As shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8, Figure 9, an automatic sunflower seed peeling machine includes a silo 1, a
给料辊3、皮带头轮6、皮带尾轮7、分流辊9均转动安装在分流支架13上,料仓1布置在给料辊3正上方且固定安装在料仓支架2顶部,皮带5摩擦配合安装在皮带头轮6和皮带尾轮7上。皮带隔流板8对应布置在给料凹坑4两侧,并在皮带5两侧也设置皮带隔流板8,五个分流辊9平行布置在皮带5出料端,每个分流辊9上均设置有分流螺旋11,且相邻两个分流辊9上的分流螺旋11呈阶梯错缝布置,每两个分流螺旋11的错缝两侧置有分流板10。分流板10和皮带隔流板8均固定安装在分流盖板12底部,分流盖板12固定安装在分流支架13上。接料溜槽20布置在分流辊9出料端,接料溜槽20端部固定安装有槽堵21,接料溜槽20底部布置有分风管19,上料弯管22与分风管19固定连接并与接料溜槽20相贯通,弯管夹26固定安装在上料弯管22上。空压机14、压缩空气罐17布置在分风管19一侧,空压机14与压缩空气罐17通过空压机出口管16相连接,压缩空气罐17通过压缩空气罐出口管18与分风管19相连接,空压机14固定安装在空压机支腿15顶部,压缩空气罐17固定安装在压缩空气罐支架171顶部。反吹弯管23固定安装在上料弯管22弯曲处下部,调压管24固定安装在反吹弯管23上。切割片支座27两两一组倾斜布置在上料弯管22出口两侧,切割片支座27一侧加工有滑槽28,转杆32穿过滑槽28转动安装在转杆滑座33上,转杆32上固定安装有直径不同切割片30,切割片支座27固定安装在切割片支座固定板29上。两个弯管支架35对称布置在上料弯管22两侧,弯管夹26、切割片支座固定板29均固定安装在弯管支架35上。振动筛36布置在上料弯管22出口下部,振动筛36滑动安装在振动筛滑道38上,振动筛滑道38固定安装在滑道支架39上。集灰箱40布置在振动筛36底部,成品箱42布置在振动筛36出料端,集灰箱40和成品箱42分别固定安装在集灰箱支架41和成品箱支架43顶部。The
为了更好地实现给料效果,料仓1底部为凹弧形。为了更好地实现间断性给料,给料辊3上加工有沿周向均匀布置的给料凹坑4。为了更好地实现分流效果,分流辊9设置分流螺旋11处为光面,其余部分为胶面。为了更好地实现筛分效果,振动筛36上加工有圆筛孔37。为了更好地实现切割破壳效果,上料弯管22出料端加工有上料弯管割孔221、切割片30上加工有均匀布置的切割槽31。为了更好地气动送料,调压管24上设置有调压阀25。为了更好地保护葵花籽果仁,转杆32中间部位的切割片30直径小,转杆32两侧部位的切割片30直径大。为了更好地调整转杆32位置,转杆滑座33上设置有四个均匀布置的顶紧螺杆34。In order to better realize the feeding effect, the bottom of the silo 1 is concave arc. In order to better realize intermittent feeding, feeding
本发明的工作原理为:原料通过料仓1底部的给料辊3间断被送至皮带5上,通过皮带5出料端的分流辊9和分流螺旋11将一小批原料分别送至不同的接料溜槽20内,压缩空气罐17将接料溜槽20内的物料通过上料弯管22吹送至成对的切割片30之间进行破壳。破壳后的物料通过反吹弯管23和振动筛36将破碎的果壳送至集灰箱40,将成品果仁送至成品箱42内。The working principle of the present invention is as follows: the raw materials are intermittently sent to the
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