CN107985420B - Car truss-like latent beam structure of preventing and connection structure thereof - Google Patents
Car truss-like latent beam structure of preventing and connection structure thereof Download PDFInfo
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- CN107985420B CN107985420B CN201711160078.XA CN201711160078A CN107985420B CN 107985420 B CN107985420 B CN 107985420B CN 201711160078 A CN201711160078 A CN 201711160078A CN 107985420 B CN107985420 B CN 107985420B
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- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
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Abstract
本发明公开了一种汽车桁架式防潜梁结构,包括支撑管、锁扣结构和固定基座,支撑管的两端分别与锁扣结构固定连接,锁扣结构与固定基座螺栓连接;锁扣结构横向设有连通孔,支撑管的两端分别固定在一个锁扣结构的连通孔中。本发明还公开了一种汽车桁架式防潜梁结构的连接结构。本发明支撑管代替传统的具有复杂梁系的防潜梁,支撑管的刚性好且质量轻,制造成本低;支撑管的上部与后排座椅的下部泡沫板相接触,可有效降低汽车发生碰撞时,后排座椅的坐垫下潜而导致的后排乘员身体下移前移受到的伤害;地毯铺在地板和固定基座上表面,无需铺在支撑管上,避免了地毯铺在传统的防潜梁上表面而无法填充防潜梁内部的空腔而产生的空腔回声。
The invention discloses an automobile truss type anti-submersible beam structure, comprising a support pipe, a locking structure and a fixing base, two ends of the supporting pipe are respectively fixedly connected with the locking structure, and the locking structure is bolted to the fixing base; The buckle structure is provided with a communication hole in the transverse direction, and the two ends of the support pipe are respectively fixed in the communication hole of a lock structure. The invention also discloses a connection structure of an automobile truss type anti-submersible beam structure. The support tube of the invention replaces the traditional anti-submerged beam with complex beam system, the support tube has good rigidity, light weight and low manufacturing cost; the upper part of the support tube is in contact with the lower foam board of the rear seat, which can effectively reduce the occurrence of automobile accidents. In the event of a collision, the rear occupant's body moves down and moves forward due to the cushion of the rear seat diving. Cavity echoes generated by the upper surface of the anti-submersible beam and unable to fill the cavity inside the anti-submersible beam.
Description
技术领域technical field
本发明属于汽车后地板安装技术领域,具体是一种汽车桁架式防潜梁结构及其连接结构。The invention belongs to the technical field of automobile rear floor installation, in particular to an automobile truss type anti-submerged beam structure and a connection structure thereof.
背景技术Background technique
目前车辆的后地板通常设计较为平坦,且大多缺少后排座椅防潜梁,当汽车在发生碰撞时,容易发生后排乘员下潜和前移现象,使得后排乘员的身体受到伤害。At present, the rear floor of the vehicle is usually designed to be relatively flat, and most of the rear seats lack anti-submersible beams. When the car is in a collision, the rear occupants are prone to dive and move forward, causing the body of the rear occupants to be injured.
为了提高后排乘员的乘坐安全系数,已有多种防潜梁结构相继制造并使用。如申请号为201520861810.6的中国专利,公告了一种“座椅防潜梁”,其由防潜梁本体、左安装板、右安装板和两个支撑板组成;两个支撑板焊接在防潜梁本体内;左安装板和右安装板分别安装在防潜梁本体的左端和右端,并分别通过翻边焊接在防潜梁本体上,防潜梁本体整体是连续折弯的形式,座椅防潜梁通过8个螺栓固定在后座椅横梁上板和后地板上,质量大,安装螺栓多,通用性差,且防潜梁本体内部形成的空腔,容易产生空腔回声;又如申请号为201220356528.9的中国专利,公告了一种“具有后座椅防下潜梁结构的汽车后地板”,包括后地板本体,后地板本体的前端上方和后座椅的正下方设有后座椅防下潜梁,后座椅防下潜梁横截面呈“几”字型,后座椅防下潜梁的底边和两端部均与后地板本体焊接形成第一封闭空腔,后座椅防下潜梁的顶面设有安装后座椅的安装孔,该几字型的后座椅防下横梁也存在质量大,NHV性能差的问题。In order to improve the riding safety factor of the rear occupants, various anti-submersible beam structures have been manufactured and used successively. For example, the Chinese patent with the application number of 201520861810.6 announces a "seat anti-submersible beam", which consists of an anti-submersible beam body, a left mounting plate, a right mounting plate and two support plates; the two support plates are welded on the anti-submersible beam. In the beam body; the left mounting plate and the right mounting plate are respectively installed on the left and right ends of the anti-submerged beam body, and are respectively welded on the anti-submerged beam body by flanging. The anti-submersible beam is fixed on the upper plate of the rear seat beam and the rear floor by 8 bolts. The mass is large, the installation bolts are many, and the versatility is poor. Moreover, the cavity formed in the body of the anti-submersible beam is prone to cavity echo; Chinese Patent No. 201220356528.9, announcing an "automobile rear floor with rear seat anti-submersion beam structure", including a rear floor body, and rear seats are provided above the front end of the rear floor body and directly below the rear seats Anti-submersion beam, the cross-section of the rear seat anti-submergence beam is in the shape of a "ji", and the bottom edge and both ends of the rear seat anti-submergence beam are welded with the rear floor body to form a first closed cavity. The top surface of the anti-submersion beam of the seat is provided with mounting holes for installing the rear seat, and the several-shaped rear seat anti-submersion beam also has the problems of large mass and poor NHV performance.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种汽车桁架式防潜梁结构及其连接结构,结构轻巧,安装便利,通用性高,NHV性能好。The purpose of the present invention is to provide an automobile truss type anti-submersible beam structure and its connecting structure, which are light in structure, convenient in installation, high in versatility and good in NHV performance.
为实现上述目的,本发明采用的技术方案是:一种汽车桁架式防潜梁结构,包括支撑管、锁扣结构和固定基座,所述支撑管的两端分别与锁扣结构固定连接,所述锁扣结构与固定基座螺栓连接。In order to achieve the above purpose, the technical scheme adopted in the present invention is: an automobile truss type anti-submersible beam structure, comprising a support pipe, a locking structure and a fixed base, and the two ends of the support pipe are respectively fixedly connected with the locking structure, The locking structure is bolted to the fixing base.
本发明1)支撑管代替传统的具有复杂梁系的防潜梁,支撑管的刚性好且质量轻,制造成本低;2)支撑管的上部支撑后排座椅的骨架结构,可有效降低汽车发生碰撞时,后排座椅的坐垫下潜而导致的后排乘员身体下移前移受到的伤害;3)地毯铺在地板和固定基座上表面,无需铺在支撑管上,消除了传统的复杂梁系的防潜梁安装在地板之后与地板之间形成的大范围的空腔,避免了地毯铺在传统的防潜梁上表面而无法填充防潜梁内部的空腔而产生的空腔回声;4)固定基座可根据不同车型设计成相应的尺寸规格,而上部的锁扣结构和支撑管通过螺栓安装在固定基座上即可完成整个汽车桁架式防潜梁结构的安装,满足不同的车型座椅布置要求,通用性高;5)采用锁扣结构与固定基座螺栓连接的方式,方便在需要更换防潜梁结构时及时拆卸。In the present invention, 1) the support tube replaces the traditional anti-submerged beam with complex beam system, the support tube has good rigidity, light weight, and low manufacturing cost; 2) the upper part of the support tube supports the skeleton structure of the rear seat, which can effectively reduce the cost of automobiles In the event of a collision, the rear seat cushion is submerged and the rear occupant's body moves down and forward; 3) The carpet is laid on the floor and the upper surface of the fixed base, and does not need to be laid on the support tube, eliminating the traditional The anti-submersible beam of the complex beam system is installed behind the floor and forms a large-scale cavity between the floor, avoiding the void caused by the carpet being laid on the upper surface of the traditional anti-submerging beam and unable to fill the cavity inside the anti-submerging beam. 4) The fixed base can be designed into corresponding size specifications according to different models, and the upper locking structure and support tube can be installed on the fixed base through bolts to complete the installation of the entire automobile truss-type anti-submersible beam structure. It can meet the seat layout requirements of different models, and has high versatility; 5) The locking structure is used to connect the fixed base with bolts, which is convenient for timely disassembly when the anti-submerged beam structure needs to be replaced.
进一步地,所述锁扣结构横向设有连通孔,所述支撑管的两端分别固定在一个锁扣结构的连通孔中。锁扣结构和支撑管形成固定连接,作为整体无需更换,可适应不同车型的后排座椅。Further, the lock structure is provided with a communication hole in the transverse direction, and both ends of the support tube are respectively fixed in the communication hole of a lock structure. The locking structure and the support tube form a fixed connection, which does not need to be replaced as a whole, and can be adapted to the rear seats of different models.
再一步地,所述锁扣结构包括上部扣合结构和下部承接结构,下部承接结构的一端设有螺栓安装孔,上部扣合结构对应设有避让槽。通过螺栓安装孔可将锁扣结构安装在固定支座上,避让槽则方便安装螺栓。Furthermore, the locking structure includes an upper locking structure and a lower receiving structure, one end of the lower receiving structure is provided with a bolt mounting hole, and the upper locking structure is correspondingly provided with an escape groove. The locking structure can be installed on the fixed support through the bolt installation hole, and the avoidance groove is convenient for installing the bolt.
又一步地,所述上部扣合结构远离避让槽的一端设有上半圆通孔,所述下部承接结构对应设有下半圆通孔,上半圆通孔和下半圆通孔接合形成连通孔。连通孔与支撑管的外部轮廓要相契合,使得支撑管全部落入锁扣结构中。Still further, an upper semicircular through hole is provided at one end of the upper fastening structure away from the avoidance groove, and a lower semicircular through hole is correspondingly provided on the lower receiving structure, and the upper and lower semicircular through holes are joined to form a communication hole. The communication hole and the outer contour of the support tube should be matched, so that the support tube all falls into the locking structure.
优选地,所述上部扣合结构和所述下部承接结构为分体式结构,所述上部扣合结构和所述下部承接结构扣合。分体式结构方便和支撑管安装。Preferably, the upper fastening structure and the lower receiving structure are separate structures, and the upper fastening structure and the lower receiving structure are fastened together. The split structure facilitates and supports pipe installation.
进一步优选地,所述上部扣合结构的避让槽的两侧壁分别设有双层下翻边,所述下部承接结构的两侧壁设有上翻边,上翻边扣入双层下翻边之间。相互扣合之后的上翻边和下翻边,还可以继续烧焊形成更加稳定的结构。Further preferably, the two side walls of the avoidance groove of the upper buckle structure are respectively provided with double-layer lower flanging, the two side walls of the lower receiving structure are provided with upper flanging, and the upper flanging is buckled into the double-layer down flanging. between the edges. The upper and lower flanges after being fastened to each other can also be continuously welded to form a more stable structure.
优选地,所述上部扣合结构和所述下部承接结构的一端铰接,所述上部扣合结构和所述下部承接结构的另一端通过卡扣卡接。锁扣结构可以有多种结构形式,只要将支撑管固定,且可螺栓安装在固定支座上的结构均可以使用,当采用塑料材质或组合式材质时,要选择强度足够高的材料满足制成后的锁扣结构的强度要求。Preferably, one end of the upper buckling structure and the lower receiving structure are hinged, and the other end of the upper buckling structure and the lower receiving structure are connected by a buckle. The lock structure can have various structural forms, as long as the support tube is fixed, and the structure that can be bolted on the fixed support can be used. The strength requirements of the finished lock structure.
进一步地,所述固定基座呈盒状,固定基座的侧壁底部设有水平翻边,水平翻边与侧壁之间设有加强筋,所述固定基座的上端面设有螺栓安装孔和地毯安装孔。水平翻边焊接在汽车后地板上,加强筋增大水平翻边与侧壁之间的强度;螺栓安装孔可安装锁扣结构,地毯安装孔可将铺在固定基座上表面的地毯固定,不易移位。Further, the fixing base is in the shape of a box, the bottom of the side wall of the fixing base is provided with a horizontal flange, a reinforcing rib is arranged between the horizontal flange and the side wall, and the upper end surface of the fixing base is provided with bolts for installation. holes and carpet mounting holes. The horizontal flanging is welded on the rear floor of the car, and the reinforcing rib increases the strength between the horizontal flanging and the side wall; the bolt mounting hole can be installed with a locking structure, and the carpet mounting hole can fix the carpet laid on the upper surface of the fixed base. Not easy to move.
一种基于上述的汽车桁架式防潜梁结构的连接结构,包括汽车后地板、地毯和汽车桁架式防潜梁结构,汽车桁架式防潜梁结构的固定基座与汽车后地板固定连接,地毯连接在汽车后地板和固定基座上表面,汽车桁架式防潜梁结构的支撑管与汽车后地板之间的空间与周围安装空间连通。A connection structure based on the above-mentioned automobile truss-type anti-submersible beam structure, comprising an automobile rear floor, a carpet and an automobile truss-type anti-submarine beam structure, the fixed base of the automobile truss-type anti-submersible beam structure is fixedly connected to the automobile rear floor, and the carpet Connected to the rear floor of the vehicle and the upper surface of the fixed base, the space between the support pipe of the truss-type anti-submersible beam structure of the vehicle and the rear floor of the vehicle communicates with the surrounding installation space.
进一步地,还包括后座椅骨架,所述汽车桁架式防潜梁结构的支撑管支撑在后座椅骨架上。Further, a rear seat frame is also included, and the support tube of the automobile truss-type anti-submersible beam structure is supported on the rear seat frame.
附图说明Description of drawings
图1为本发明总体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为支撑管和锁扣结构固定连接后的结构示意图。FIG. 2 is a schematic structural diagram of the support tube and the locking structure after being fixedly connected.
图3为支撑管和锁扣结构一端连接前的结构示意图FIG. 3 is a schematic structural diagram of the support tube before one end of the locking structure is connected
图4为图2中锁扣结构与支撑管连接处的局部结构示意图。FIG. 4 is a partial structural schematic diagram of the connection between the locking structure and the support tube in FIG. 2 .
图5为本发明整体安装到汽车后地板上的结构示意图。FIG. 5 is a schematic structural diagram of the present invention being integrally installed on the rear floor of an automobile.
图6为图5沿支撑管中部区域的纵向剖面结构示意图。FIG. 6 is a schematic view of the longitudinal cross-sectional structure of FIG. 5 along the middle region of the support tube.
图7为传统的复杂梁系的防潜梁的结构示意图。FIG. 7 is a schematic structural diagram of a conventional anti-submerged beam of a complex beam system.
图8为传统的复杂梁系的防潜梁安装到汽车后地板的纵向剖面结构示意图。FIG. 8 is a schematic longitudinal cross-sectional structural diagram of a traditional complex beam system anti-submerged beam installed on the rear floor of an automobile.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细说明,便于更清楚地了解本发明,但本发明不局限于下述具体实施方式。The present invention will be further described in detail below with reference to the accompanying drawings, so as to facilitate a clearer understanding of the present invention, but the present invention is not limited to the following specific embodiments.
如图1所示,本发明一种汽车桁架式防潜梁结构,包括支撑管200、锁扣结构100和固定基座300,支撑管200的两端分别与锁扣结构100固定连接,锁扣结构100与固定基座300螺栓连接。其中,为了使得支撑管200的制造成本降低,选用轻质且强度较高的空心钢管,加工时只需将空心钢管切断到合适的长度即可进行后续安装和连接。As shown in FIG. 1, an automobile truss type anti-submersible beam structure of the present invention includes a
结合上述方案,如图1、图2、图3和图4所示,本发明锁扣结构100横向设有连通孔130,支撑管200的两端分别固定在一个锁扣结构100的连通孔130中。为了使锁扣结构100便于与支撑钢管200配合连接,且便于与下部的固定基座300配合连接,锁扣结构100包括上部扣合结构110和下部承接结构120,下部承接结构120的一端设有螺栓安装孔121,上部扣合结构110对应设有避让槽111,避让槽111为梯形槽(避让槽111的具体结构如图4中所示);上部扣合结构110远离避让槽111的一端设有上半圆通孔,下部承接结构120对应设有下半圆通孔,上半圆通孔和下半圆通孔接合形成连通孔130,连通孔130的尺寸要与连接管200的外形相契合。为了方便安装和连接,优选的设计结构,上部扣合结构110和下部承接结构120为分体式结构,上部扣合结构110和下部承接结构120扣合,扣合后支撑管200正好置入连通孔130中;上部扣合结构110的避让槽111的两侧壁分别设有双层下翻边,下部承接结构120的两侧壁设有上翻边,上翻边扣入双层下翻边之间,之后为了加强稳定性,在上翻边和下翻边之间进行焊接,上翻边和支撑管200之间也进行焊接。另一种优选的设计结构,上部扣合结构110和下部承接结构120的一端形成铰接,上部扣合结构110和下部承接结构120的另一端通过卡扣卡接(图中未显示)。另外,只要是可将支撑管200置入锁扣结构100中,且与锁扣结构稳定连接的结构形式均可应用在本发明的锁扣结构100中,包括支撑管200与锁扣结构100一体成型的设计;以及套在支撑管200上的锁扣,锁扣延伸具有安装翻边的结构。In combination with the above solutions, as shown in FIG. 1 , FIG. 2 , FIG. 3 and FIG. 4 , the
如图1和图5所示,固定基座300呈盒状,固定基座300的侧壁底部设有水平翻边310,水平翻边310可焊接在汽车后地板400上;水平翻边310与侧壁之间设有加强筋320以增加连接强度,固定基座300的上端面设有螺栓安装孔330供锁定结构100安装,还设有地毯安装孔340供地毯500在固定基座300上的连接。As shown in FIG. 1 and FIG. 5 , the
如图5和图6所示,本发明汽车桁架式防潜梁结构的连接结构,当本发明汽车桁架式防潜梁结构安装到汽车后地板400上时,固定基座300和汽车后地板400之间虽然会形成部分空腔700,但该空腔700相比于传统的复杂梁系的防潜梁600与汽车后地板400之间产生的空腔700是相当小的,因此本发明固定基座300与汽车后地板400之间的空腔700产生的噪音可忽略不计;而更多的是支撑管200与汽车后地板之间形成通透的空间,地毯500可直接铺设在汽车后地板400上,不会产生复杂梁系的防潜梁600与汽车后地板400之间的较大的空腔700,汽车桁架式防潜梁结构的支撑管200支撑在后座椅骨架上,防止汽车在发生碰撞时后排座椅发生前移下移;如图7和图8所示,复杂梁系的防潜梁600包括折弯的防潜梁主体和多个螺栓安装孔610,复杂梁系的防潜梁600与汽车后地板400之间产生空腔700,复杂梁系的防潜梁600的上表面铺有地毯500,容易形成较大的噪音,影响汽车的NHV性能。本发明将固定基座300的高度等尺寸调节后,可适应各种汽车不同型号的后座椅的要求。As shown in FIG. 5 and FIG. 6 , in the connection structure of the automobile truss type anti-submersible beam structure of the present invention, when the automobile truss type anti-submersible beam structure of the present invention is installed on the
本说明书中未详细说明的内容为本领域普通技术人员公知的现有技术。The content not described in detail in this specification is the prior art known to those of ordinary skill in the art.
以上所述的具体实施方式仅仅是示意性的,本发明中所用到的技术术语的限定性修饰词仅为方便本发明的描述,本领域的普通技术人员在本发明汽车桁架式防潜梁结构及其连接结构的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可衍生出很多形式,这些均在本发明的保护范围之内。The specific embodiments described above are only illustrative, and the limited modifiers of the technical terms used in the present invention are only for the convenience of the description of the present invention. Under the inspiration of its connection structure, many forms can be derived without departing from the scope of the present invention and the protection scope of the claims, which are all within the protection scope of the present invention.
Claims (5)
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