CN108010984A - For handling the equipment, the system for manufacturing solar cell and the method for testing solar cell of solar cell - Google Patents
For handling the equipment, the system for manufacturing solar cell and the method for testing solar cell of solar cell Download PDFInfo
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- H—ELECTRICITY
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Abstract
提供了一种用于处理太阳能电池(10)的设备(100)。所述设备(100)包括:双线运输布置(110),所述双线运输布置具有第一运输线路(112)和第二运输线路(114)且配置为用于运输所述太阳能电池(10);至少一个第一工艺站(120),所述至少一个第一工艺站在所述双线运输布置(110)处;单线运输布置(130),所述单线运输布置具有第三运输线路(132)且配置为用于运输所述太阳能电池(10);至少一个第二工艺站(122),所述至少一个第二工艺站在所述单线运输布置(130)处;以及传送模块(140),所述传送模块在所述至少一个第一工艺站(120)与所述至少一个第二工艺站(122)之间。所述传送模块(140)被配置为用于将太阳能电池(10)从所述第一运输线路(112)和所述第二运输线路(114)传送至第三运输线路(132)。
An apparatus (100) for processing solar cells (10) is provided. The apparatus (100) comprises a two-lane transport arrangement (110) having a first transport line (112) and a second transport line (114) and configured for transporting the solar cells (10 ); at least one first process station (120), said at least one first process station at said two-line transport arrangement (110); a single-line transport arrangement (130), said single-line transport arrangement having a third transport line ( 132) and configured for transporting said solar cells (10); at least one second process station (122) at said single-line transport arrangement (130); and a transfer module (140 ), the transfer module is between the at least one first process station (120) and the at least one second process station (122). The transfer module (140) is configured for transferring solar cells (10) from the first transport link (112) and the second transport link (114) to a third transport link (132).
Description
技术领域technical field
本公开的实施方式涉及一种用于处理太阳能电池的设备、一种用于制造太阳能电池的系统和一种用于测试太阳能电池的方法。具体来说,本公开的实施方式涉及一种设备、一种系统和一种用于太阳能电池的电气测试和光学检查的方法。Embodiments of the present disclosure relate to an apparatus for processing a solar cell, a system for manufacturing a solar cell, and a method for testing a solar cell. In particular, embodiments of the present disclosure relate to an apparatus, a system, and a method for electrical testing and optical inspection of solar cells.
背景技术Background technique
太阳能电池是将阳光直接转换为电力的光伏(PV)装置。一种用于处理太阳能电池的设备可以具有线性配置,所述线性配置具有多个运输线路,其中多个工艺站可沿运输线路提供。为了增加设备产量,多个运输线路平行地布置,每个运输线路具有相应的工艺站。这种设备耗费相当大的安装空间。另外,产生例如关于操作和维护的成本。Solar cells are photovoltaic (PV) devices that convert sunlight directly into electricity. An apparatus for processing solar cells may have a linear configuration with multiple transport lanes, wherein multiple process stations may be provided along the transport lanes. In order to increase the output of the equipment, multiple transport lines are arranged in parallel, each transport line has a corresponding process station. Such a device consumes a considerable amount of installation space. In addition, costs are incurred eg regarding operation and maintenance.
鉴于上述,克服本领域的至少一些问题的用于处理太阳能电池的新的设备、用于制造太阳能电池的系统和用于测试太阳能电池的方法是有益的。本公开具体地旨在提供一种可实现占地面积减小以及提供高产量中的至少一者的设备、系统和方法。In view of the foregoing, new apparatus for processing solar cells, systems for manufacturing solar cells, and methods for testing solar cells that overcome at least some of the problems in the art would be beneficial. The present disclosure is specifically aimed at providing an apparatus, system and method that at least one of achieves a reduced footprint and provides high throughput.
发明内容Contents of the invention
鉴于上述,本公开提供了一种用于处理太阳能电池的设备、一种用于制造太阳能电池的系统和一种用于测试太阳能电池的方法。本公开的进一步的方面、优点和特征从权利要求书、具体实施方式和附图显而易见。In view of the foregoing, the present disclosure provides an apparatus for processing solar cells, a system for manufacturing solar cells, and a method for testing solar cells. Further aspects, advantages and features of the present disclosure are apparent from the claims, detailed description and drawings.
根据本公开的一个方面,提供一种用于处理太阳能电池的设备。所述设备包括:双线运输布置,所述双线运输布置具有第一运输线路和第二运输线路且配置为用于运输所述太阳能电池;至少一个第一工艺站,所述至少一个第一工艺站在所述双线运输布置处;单线运输布置,所述单线运输布置具有第三运输线路且配置为用于运输所述太阳能电池;至少一个第二工艺站,所述至少一个第二工艺站在所述单线运输布置处;以及传送模块,所述传送模块在所述至少一个第一工艺站与所述至少一个第二工艺站之间。所述传送模块被配置为用于将所述太阳能电池从所述第一运输线路和所述第二运输线路传送至所述第三运输线路,或反之亦然。According to one aspect of the present disclosure, an apparatus for processing solar cells is provided. The apparatus comprises: a two-lane transport arrangement having a first transport line and a second transport line configured for transporting the solar cells; at least one first process station, the at least one first a process station at said two-lane transport arrangement; a single-lane transport arrangement having a third transport line and configured for transporting said solar cells; at least one second process station at which said at least one second process a station at the single-line transport arrangement; and a transfer module between the at least one first process station and the at least one second process station. The transport module is configured for transporting the solar cells from the first transport line and the second transport line to the third transport line, or vice versa.
根据本公开的进一步的方面,提供一种用于制造太阳能电池的系统。所述系统包括:一或多个生产站,所述一或多个生产站用于生产太阳能电池;以及根据本文所述实施方式的用于处理太阳能电池的设备。所述设备被配置为用于测试和/或检查由一或多个生产站生产的太阳能电池。According to a further aspect of the present disclosure, a system for manufacturing a solar cell is provided. The system includes: one or more production stations for producing solar cells; and an apparatus for processing solar cells according to embodiments described herein. The apparatus is configured for testing and/or inspecting solar cells produced by one or more production stations.
根据本公开的另一方面,提供一种用于测试太阳能电池的方法。所述方法包括:对布置于双线运输布置的第一运输线路上和第二运输线路上的太阳能电池执行第一测试程序;将定位于第一运输线路和第二运输线路上的太阳能电池移动至单线运输布置的第三运输线路;以及对布置于第三运输线路上的太阳能电池执行第二测试程序。According to another aspect of the present disclosure, a method for testing a solar cell is provided. The method includes: performing a first test procedure on solar cells positioned on a first shipping lane and a second shipping lane of a two-lane shipping arrangement; moving the solar cells positioned on the first shipping lane and the second shipping lane to a third shipping lane of the single-lane shipping arrangement; and performing a second test procedure on the solar cells arranged on the third shipping lane.
实施方式还涉及了用于执行所公开的方法的设备,并且包括用于执行各描述的方法方面的设备部分。这些方法方面可借助硬件组件、由适当软件编程的计算机、这两者的任何组合、或以任何其他方式来执行。此外,根据本公开的实施方法还涉及了用于操作所描述的设备的方法。用于操作所描述的设备的方法包括用于执行所述设备的每个功能的方法方面。Embodiments are also directed to apparatus for performing the disclosed methods, and include apparatus portions for performing each described method aspect. These method aspects may be performed by means of hardware components, a computer programmed with appropriate software, any combination of the two, or in any other manner. Furthermore, implementation methods according to the present disclosure also relate to methods for operating the described apparatus. The method for operating the described device includes method aspects for performing each function of the device.
附图说明Description of drawings
因此,为了能够详细理解本公开的上述特征结构所用方式,上文所简要概述的本公开的更具体的描述可以参考各个实施方式得出。附图涉及本公开的实施方式,并且如下描述:Therefore, in order to enable a detailed understanding of the manner in which the above described characterizing structures of the present disclosure are employed, a more particular description of the present disclosure, briefly summarized above, can be had by reference to various embodiments. The drawings relate to embodiments of the present disclosure and are described as follows:
图1A示出根据本文所述实施方式的用于处理太阳能电池的设备的示意性俯视图;Figure 1A shows a schematic top view of an apparatus for processing solar cells according to embodiments described herein;
图1B和图1C示出根据本文所述实施方式的将太阳能电池从第一运输线路和第二运输线路传送至第三运输线路的示意图;1B and 1C show schematic diagrams of transferring solar cells from a first shipping lane and a second shipping lane to a third shipping lane according to embodiments described herein;
图2示出根据本文所述实施方式的用于在运输线路之间传送太阳能电池的传送模块的示意性侧视图;Figure 2 shows a schematic side view of a transport module for transporting solar cells between transport lines according to embodiments described herein;
图3示出根据本文所述进一步的实施方式的用于处理太阳能电池的设备的示意性俯视图;Figure 3 shows a schematic top view of an apparatus for processing solar cells according to a further embodiment described herein;
图4示出根据本文所述的进一步的实施方式的用于处理太阳能电池的设备的示意性俯视图;Figure 4 shows a schematic top view of an apparatus for processing solar cells according to further embodiments described herein;
图5示出根据本文所述实施方式的用于制造太阳能电池的系统的示意性俯视图;以及Figure 5 shows a schematic top view of a system for manufacturing solar cells according to embodiments described herein; and
图6示出根据本文所述实施方式的用于测试太阳能电池的方法的流程图。FIG. 6 shows a flowchart of a method for testing a solar cell according to embodiments described herein.
具体实施方式Detailed ways
现将详细参考本公开的各种实施方式,它们的一或多个实例在附图中示出。在对附图的以下描述中,相同参考标号是指相同组件。一般来说,仅描述了相对于单独实施方式的差异。每个实例作为本公开的说明提供,而非意欲作为本公开的限制。此外,示出或描述为一个实施方式的部分的特征可用于其他实施方式或与其他实施方式结合以产生进一步的实施方式。描述意欲包括这样的修改和变化。Reference will now be made in detail to various embodiments of the present disclosure, one or more examples of which are illustrated in the accompanying drawings. In the following description of the drawings, the same reference numerals refer to the same components. In general, only differences with respect to individual implementations are described. Each example is provided by way of illustration of the disclosure, not intended as a limitation of the disclosure. Furthermore, features illustrated or described as part of one embodiment can be used on or in combination with other embodiments to yield a further embodiment. The description is intended to cover such modifications and variations.
在用于处理太阳能电池的设备中,两个运输线路可提供来用于平行处理多个太阳能电池。沿每个运输线路提供多个工艺站。每一个工艺站可以提供两次,即,两个运输线路中的每者各被提供一个工艺站。为每个运输线路提供相应的工艺站使设备占地面积增加,并且耗费相当大的安装空间。另外,由于各工艺站出现两次,因此产生例如关于操作和维护的成本。In a plant for processing solar cells, two transport lines can be provided for parallel processing of a plurality of solar cells. Multiple crafting stations are provided along each transport lane. Each process station can be provided twice, ie each of the two transport lines is provided with one process station. Providing a corresponding process station for each transport line increases the footprint of the plant and consumes considerable installation space. In addition, since each process station occurs twice, costs arise, for example with regard to operation and maintenance.
本公开使用了双线运输布置与单线运输布置的组合,传送模块布置在这两者之间。双线运输布置和单线运输布置可顺序地布置,其中传送模块将太阳能电池从双线运输布置移动至单线运输布置。设备占地面积、安装空间和/或成本可以减少。另外,可沿单线运输布置布置具有较高生产率的一或多个工艺站和/或可沿双线运输布置布置具有较低生产率的一或多个工艺站。由此,设备的总产量可为高的。The present disclosure uses a combination of a two-lane transport arrangement and a single-lane transport arrangement, with the transfer module disposed between the two. The two-lane transport arrangement and the single-lane transport arrangement may be arranged sequentially, wherein the transfer module moves the solar cells from the two-lane transport arrangement to the single-lane transport arrangement. Equipment footprint, installation space and/or costs can be reduced. Additionally, one or more process stations with a higher production rate may be arranged along a single-line transport arrangement and/or one or more process stations with a lower production rate may be arranged along a two-line transport arrangement. Thereby, the overall throughput of the plant can be high.
图1A示出根据本文所述实施方式的用于处理太阳能电池10的设备100的示意图。FIG. 1A shows a schematic diagram of an apparatus 100 for processing solar cells 10 according to embodiments described herein.
设备100包括:双线运输布置110,所述双线运输布置具有第一运输线路112和第二运输线路114且配置为用于运输太阳能电池10;至少一个第一工艺站120,所述至少一个第一工艺站在双线运输布置110处;单线运输布置130,所述单线运输布置具有第三运输线路132且配置为用于运输太阳能电池10;至少一个第二工艺站122,所述至少一个第二工艺站在单线运输布置130处;以及传送模块140,所述传送模块在至少一个第一工艺站120与至少一个第二工艺站122之间。传送模块140被配置为用于将太阳能电池10从第一运输线路112和第二运输线路114传送或移动至第三运输线路132,和/或反之亦然。The apparatus 100 comprises: a two-lane transport arrangement 110 having a first transport line 112 and a second transport line 114 and configured for transporting solar cells 10; at least one first process station 120, the at least one A first process station at a two-lane transport arrangement 110; a single-lane transport arrangement 130 having a third transport line 132 and configured for transporting solar cells 10; at least one second process station 122, the at least one A second process station at the single line transport arrangement 130 ; and a transfer module 140 between the at least one first process station 120 and the at least one second process station 122 . The transfer module 140 is configured for transferring or moving the solar cells 10 from the first shipping lane 112 and the second shipping lane 114 to the third shipping lane 132, and/or vice versa.
根据一些实施方式,第一运输线路112和第二运输线路114至少部分地(例如,完全地)延伸穿过至少一个第一工艺站120。同样,第三运输线路132至少部分地(例如,完全地)延伸穿过至少一个第二工艺站122。举例来说,第一运输线路112、第二运输线路114和/或第三运输线路132可为输送装置,诸如带式输送装置。第一运输线路112和第二运输线路114可以彼此相继和/或基本彼此平行地延伸。在一些实施方式中,第一运输线路112和第二运输线路114中的至少一者与第三运输线路132可以基本彼此平行地延伸。举例来说,用于由至少一些运输线路提供的太阳能电池10的运输方向是基本平行的。第一运输线路112、第二运输线路114和/或第三运输线路132可为线性运输线路。According to some embodiments, the first transport line 112 and the second transport line 114 extend at least partially (eg, completely) through the at least one first process station 120 . Likewise, the third transport line 132 extends at least partially (eg, completely) through the at least one second process station 122 . For example, the first transport line 112, the second transport line 114, and/or the third transport line 132 may be conveyors, such as belt conveyors. The first transport line 112 and the second transport line 114 may extend successively and/or substantially parallel to each other. In some implementations, at least one of the first transportation lane 112 and the second transportation lane 114 and the third transportation lane 132 may extend substantially parallel to each other. For example, the directions of transport for solar cells 10 provided by at least some of the transport lines are substantially parallel. The first transportation lane 112, the second transportation lane 114, and/or the third transportation lane 132 may be linear transportation lanes.
术语“基本平行”涉及例如运输线路和/或运输方向的基本平行取向,其中与准确平行取向的几度偏差(例如,多达1°或甚至多达5°)仍被视为“基本平行”。举例来说,所述偏差可由设备制造公差造成。The term "substantially parallel" relates to substantially parallel orientations such as transport lines and/or directions of transport, where deviations of a few degrees (e.g., as much as 1° or even as much as 5°) from the exact parallel orientation are still considered "substantially parallel" . For example, the deviations may be caused by device manufacturing tolerances.
根据可与本文所述其他实施方式相结合的一些实施方式,至少一个第一工艺站120可以选自由以下项组成的组:电气测试站、光学检查站、印刷站、干燥站、分类站和它们的任何组合。同样,至少一个第二工艺站122可以选自由以下项组成的组:电气测试站、光学检查站、印刷站、干燥站、分类站和它们的任何组合。举例来说,至少一个第一工艺站120可以包括电气测试站,并且至少一个第二工艺站122可以包括光学检查站,诸如自动化光学检查(AOI)站。至少一个第一工艺站120可为一或多个第一工艺站。至少一个第二工艺站122可为一或多个第二工艺站。特别地,在双线运输布置110上可布置有多于一个的第一工艺站。同样,在单线运输布置130上可提供有多于一个的第二工艺站。According to some embodiments, which may be combined with other embodiments described herein, the at least one first process station 120 may be selected from the group consisting of: electrical testing station, optical inspection station, printing station, drying station, sorting station and their any combination of . Likewise, at least one second process station 122 may be selected from the group consisting of: electrical testing station, optical inspection station, printing station, drying station, sorting station, and any combination thereof. For example, at least one first process station 120 may include an electrical testing station, and at least one second process station 122 may include an optical inspection station, such as an automated optical inspection (AOI) station. The at least one first process station 120 may be one or more first process stations. The at least one second process station 122 may be one or more second process stations. In particular, more than one first process station may be arranged on the two-lane transport arrangement 110 . Likewise, more than one second process station may be provided on the single line transport arrangement 130 .
电气测试站可配置为执行对太阳能电池10的测试和/或检查。根据一些实施方式,电气测试站可配置为确定太阳能参数,包括但不限于:太阳能电池10的开路电压(Voc)、短路电流(Isc)、最大功率(Pmax)、效率和填充因子中的至少一者。The electrical test station may be configured to perform tests and/or inspections of solar cells 10 . According to some embodiments, the electrical test station may be configured to determine solar parameters including, but not limited to: at least one of the open circuit voltage (Voc), short circuit current (Isc), maximum power (Pmax), efficiency, and fill factor of the solar cell 10 By.
电气测试站可以包括光源,诸如太阳能模拟器,所述光源被配置为将电磁辐射朝向太阳能电池10发射。光源包括分为多个单元的辐射板,并且每个单元包括多个发光元件,例如LED,所述发光元件发射不同波长以提供模拟太阳辐射光谱的输出光谱。光源控制器可连接至光源。根据一些实施方式,光源控制器被配置为例如基于预设条件或参数(诸如待测试的太阳能电池的种类、测试条件等等)来控制光源。The electrical test station may include a light source, such as a solar simulator, configured to emit electromagnetic radiation towards the solar cell 10 . The light source comprises a radiant panel divided into a plurality of units, and each unit comprises a plurality of light emitting elements, such as LEDs, which emit at different wavelengths to provide an output spectrum simulating the spectrum of solar radiation. A light source controller is connectable to the light source. According to some embodiments, the light source controller is configured to control the light source eg based on preset conditions or parameters such as the type of solar cell to be tested, test conditions, etc.
根据一些实施方式,电气测试站包括接触元件,用以提供至太阳能电池10的电气连接。例如,可以提供两对接触元件250,其中每对可以包括用于分别接触太阳能电池10的前面和背面的前触点和后触点。第一对可配置为测量电压或电压降,并且第二对可配置为测量电流,以便实现例如电子负载I-V测量。According to some embodiments, the electrical test station includes contact elements to provide electrical connections to the solar cells 10 . For example, two pairs of contact elements 250 may be provided, where each pair may include front and rear contacts for contacting the front and back of the solar cell 10, respectively. The first pair can be configured to measure voltage or voltage drop, and the second pair can be configured to measure current, to enable eg electronic load I-V measurements.
在一些实施方式中,光学检查站可为AOI站,配置为执行对太阳能电池的光学检查。例如,光学检查站包括一或多个相机,诸如高分辨率相机,这些相机被配置为获得用于光学检查的太阳能电池的图像。光学检查站可配置为用于检查太阳能电池的导电线路的定位、导电线路的印刷质量、导电线路的几何形状、太阳能电池的结构状况中的至少一者,所述结构状况包括但不限于,太阳能电池或太阳能电池晶片的裂痕或微裂、以及太阳能电池的颜色。In some embodiments, the optical inspection station may be an AOI station configured to perform optical inspection of solar cells. For example, an optical inspection station includes one or more cameras, such as high resolution cameras, configured to obtain images of solar cells for optical inspection. The optical inspection station may be configured to inspect at least one of the positioning of the conductive traces of the solar cell, the print quality of the conductive traces, the geometry of the conductive traces, the structural condition of the solar cell including, but not limited to, solar Cracks or microcracks in batteries or solar cell wafers, and solar cell color.
印刷站可配置为用于在太阳能电池基板上印刷(诸如丝网印刷)导电图案,所述太阳能电池基板用于制造太阳能电池。导电图案可以选自由以下项组成的组:指状物、汇流条和它们的任何组合。举例来说,印刷站可配置为用于双重印刷。干燥站可配置为用于干燥在印刷站中沉积在太阳能电池基板上的材料。举例来说,干燥站可为烘箱。分类站可配置为用于基于例如通过电气测试站和/或光学检查站所获得的测试结果来对太阳能电池分类。The printing station may be configured for printing (such as screen printing) a conductive pattern on a solar cell substrate used in the manufacture of a solar cell. The conductive pattern may be selected from the group consisting of fingers, bus bars, and any combination thereof. For example, a printing station can be configured for double printing. The drying station may be configured to dry material deposited on the solar cell substrate in the printing station. For example, the drying station can be an oven. The sorting station may be configured for sorting solar cells based on test results obtained, for example, by an electrical testing station and/or an optical inspection station.
图1B和图1C示出根据本文所述实施方式的将太阳能电池从第一运输线路112和第二运输线路114传送至第三运输线路132的示意图。传送模块140具有至少一个传送元件,诸如真空夹持器、静电夹持器或电动夹持器,所述传送元件被配置为用于将太阳能电池从第一运输线路112和第二运输线路114移动至第三运输线路132。1B and 1C illustrate schematic diagrams of transferring solar cells from the first shipping lane 112 and the second shipping lane 114 to the third shipping lane 132 according to embodiments described herein. The transfer module 140 has at least one transfer element, such as a vacuum gripper, an electrostatic gripper, or an electric gripper, configured to move the solar cells from the first transport line 112 and the second transport line 114 to the third transportation line 132 .
双线运输布置(即,第一运输线路112和第二运输线路114)和单线运输布置(即,第三运输线路132)提供用于太阳能电池的相应运输方向。由第一运输线路112、第二运输线路114和第三运输线路132提供的运输方向可为基本平行(在下文中通称“运输方向1”)。在一些实施方式中,运输方向1是水平方向。The two-lane transport arrangement (ie, the first transport lane 112 and the second transport lane 114 ) and the single-lane transport arrangement (ie, the third transport lane 132 ) provide respective transport directions for the solar cells. The transport directions provided by the first transport lane 112, the second transport lane 114, and the third transport lane 132 may be substantially parallel (hereinafter collectively referred to as "Transport Direction 1"). In some embodiments, transport direction 1 is horizontal.
根据可与本文所述其他实施方式相结合的一些实施方式,第三运输线路132可位于第一运输线路112与第二运输线路114之间。在一些实施方式中,第一运输线路112和第二运输线路114在运输方向1上与第三运输线路132重叠(图1B)。在其他实施方式中,第一运输线路112和第二运输线路114在运输方向1上不与第三运输线路132重叠(图1C)。换句话说,第一运输线路112和第二运输线路114在运输方向1上与第三运输线路132间隔开。According to some implementations, which may be combined with other implementations described herein, the third shipping lane 132 may be located between the first shipping lane 112 and the second shipping lane 114 . In some embodiments, first transport lane 112 and second transport lane 114 overlap third transport lane 132 in transport direction 1 ( FIG. 1B ). In other embodiments, the first transport lane 112 and the second transport lane 114 do not overlap the third transport lane 132 in transport direction 1 ( FIG. 1C ). In other words, the first transport lane 112 and the second transport lane 114 are spaced apart from the third transport lane 132 in the transport direction 1 .
如图1B示出,根据一个实施方式,第一运输线路112和第二运输线路114在运输方向1上与第三运输线路132重叠。传送模块140并具体来说是至少一个传送装置可配置为用于将太阳能电池从第一运输线路112和第二运输线路114横向移位至第三运输线路132,反之亦然。传送模块140可以在基本上垂直于运输方向1的方向上移动或传送太阳能电池以将太阳能电池横向移位至第三运输线路132上。As shown in FIG. 1B , according to one embodiment, the first transport lane 112 and the second transport lane 114 overlap the third transport lane 132 in transport direction 1 . The transfer module 140 , and in particular at least one transfer device, may be configured for laterally displacing solar cells from the first transport lane 112 and the second transport lane 114 to the third transport lane 132 and vice versa. The transfer module 140 may move or transfer the solar cells in a direction substantially perpendicular to the transport direction 1 to laterally shift the solar cells onto the third transport line 132 .
如图1C示出,根据另一实施方式,第一运输线路112和第二运输线路114在运输方向1上与第三运输线路132间隔开。传送模块140并具体来说是至少一个传送装置可配置为平行或垂直于运输方向1移动太阳能电池以将太阳能电池从第一运输线路112和第二运输线路114移动或传送至第三运输线路132。传送模块140可平行和垂直于运输方向1同时或顺序地移动或传送太阳能电池以将太阳能电池移动至第三运输线路132。图1C示出其中传送模块140平行和垂直于运输方向1顺序地移动太阳能电池的实例。As shown in FIG. 1C , according to another embodiment, the first transport lane 112 and the second transport lane 114 are spaced apart from the third transport lane 132 in the transport direction 1 . The transfer module 140 and in particular at least one transfer device may be configured to move the solar cells parallel or perpendicular to the transport direction 1 to move or transfer the solar cells from the first transport line 112 and the second transport line 114 to the third transport line 132 . The transfer module 140 may simultaneously or sequentially move or transfer the solar cells parallel to and perpendicular to the transport direction 1 to move the solar cells to the third transport line 132 . FIG. 1C shows an example in which the transfer module 140 sequentially moves the solar cells parallel and perpendicular to the transport direction 1 .
图2示出根据本文所述实施方式的用于在运输线路之间传送太阳能电池10的传送模块240的示意性侧视图。在图2中,出于例示目的,仅示出了双线运输布置的第一运输线路210和单线运输布置的第三运输线路230。Fig. 2 shows a schematic side view of a transport module 240 for transporting solar cells 10 between transport lines according to embodiments described herein. In Fig. 2, only the first transport lane 210 of the two-lane transport arrangement and the third transport lane 230 of the single-lane transport arrangement are shown for illustration purposes.
传送模块240具有至少一个传送装置244,所述传送装置244被配置为用于将太阳能电池10从第一运输线路210和第二运输线路移动至第三运输线路230,或反之亦然。根据可与本文所述其他实施方式相结合的一些实施方式,至少一个传送装置244是第一传送装置和第二传送装置。第一传送装置被配置为用于将太阳能电池10从第一运输线路210移动至第三运输线路230。第二传送装置被配置为用于将太阳能电池10从第二运输线路移动至第三运输线路230。第一传送装置和第二传送装置可配置为基本相同。在一些实施方式中,同步地操作第一传送装置和第二传送装置。根据一些实施方式,至少一个传送装置244可配置为用于在第三运输线路230上的预定位置处进行太阳能电池的对准和太阳能电池的松脱中的至少一者。The transport module 240 has at least one transport device 244 configured for moving the solar cells 10 from the first transport line 210 and the second transport line to the third transport line 230 or vice versa. According to some embodiments, which may be combined with other embodiments described herein, at least one delivery device 244 is a first delivery device and a second delivery device. The first transfer device is configured to move the solar cells 10 from the first transport line 210 to the third transport line 230 . The second transfer device is configured to move the solar cells 10 from the second transport line to the third transport line 230 . The first transfer device and the second transfer device may be configured substantially identically. In some embodiments, the first conveyor and the second conveyor are operated synchronously. According to some embodiments, at least one transfer device 244 may be configured for at least one of alignment of solar cells and release of solar cells at a predetermined location on third transport line 230 .
根据可与本文所述其他实施方式相结合的一些实施方式,至少一个传送装置244选自由以下项组成的组:夹持器、机械夹持器、真空夹持器、伯努利(Bernoulli)型固持器、静电夹持器、电动夹持器和它们的任何组合。机械夹持器可使用机械装置(诸如夹具)将太阳能电池固持在夹持器上。真空夹持器可使用吸力将太阳能电池固持在夹持器上。伯努利型固持器可使用气流来在太阳能电池的表面上产生降低的压力以将太阳能电池固持在夹持器上。静电夹持器和电动夹持器了分别使用静电力和电动力将太阳能电池固持在夹持器上。According to some embodiments, which may be combined with other embodiments described herein, the at least one transfer device 244 is selected from the group consisting of grippers, mechanical grippers, vacuum grippers, Bernoulli type Holders, electrostatic grippers, electric grippers and any combination thereof. Mechanical holders may use a mechanical device, such as a clamp, to hold the solar cell on the holder. Vacuum holders use suction to hold solar cells in the holder. Bernoulli-type holders can use airflow to create reduced pressure on the surface of the solar cell to hold the solar cell on the holder. Electrostatic grippers and electric grippers use electrostatic and electrodynamic forces to hold solar cells on the grippers, respectively.
在一些实施方式中,至少一个传送装置244并具体来说是夹持器包括一或多个夹持元件246,所述夹持元件被配置为用于接触和夹持太阳能电池10。举例来说,夹持器包括两个或更多,诸如三、四、五或六个夹持器元件,所述夹持器元件被配置为用于接触和夹持太阳能电池。举例来说,一或多个夹持器元件246可为吸盘,所述吸盘被配置为在太阳能电池的表面上提供低压(under-pressure)以将太阳能电池固持在一或多个夹持器元件246上。In some embodiments, at least one transfer device 244 and specifically the gripper includes one or more gripping elements 246 configured to contact and grip the solar cell 10 . By way of example, the holder comprises two or more, such as three, four, five or six holder elements configured for contacting and holding the solar cell. For example, the one or more holder elements 246 may be suction cups configured to provide an under-pressure on the surface of the solar cell to hold the solar cell to the one or more holder elements 246 on.
至少一个传送装置244被配置为用于将太阳能电池从第一运输线路210和第二运输线路移动或传送至第三运输线路230。在一些实施方式中,至少一个传送装置244可基本同时从第一运输线路210和第二运输线路夹持或拾取太阳能电池10,例如,当至少一个传送装置244包括用于将太阳能电池10从第一运输线路210移动至第三运输线路230的第一传送装置和用于将太阳能电池10从第二运输线路移动至第三运输线路230的第二传送装置时。在其他实施方式中,至少一个传送装置244可交替地从第一运输线路210和第二运输线路夹持或拾取太阳能电池10,例如,当至少一个传送装置244仅仅包括用于将太阳能电池10从第一运输线路210和第二运输线路移动至第三运输线路230的一个传送装置时。At least one transfer device 244 is configured to move or transfer the solar cells from the first shipping lane 210 and the second shipping lane to the third shipping lane 230 . In some embodiments, the at least one transfer device 244 can grip or pick up the solar cells 10 from the first transport line 210 and the second transport line substantially simultaneously, for example, when the at least one transfer device 244 includes a When a transport line 210 is moved to a first transfer device of a third transport line 230 and a second transfer device for moving solar cells 10 from the second transport line to the third transport line 230 . In other embodiments, the at least one transfer device 244 may alternately hold or pick up the solar cells 10 from the first transport line 210 and the second transport line, for example, when the at least one transfer device 244 only includes When the first transport line 210 and the second transport line move to one transfer device of the third transport line 230 .
根据一些实施方式,设备包括控制器242,所述控制器被配置为控制至少一个传送装置244。具体来说,控制器242可以控制用于将太阳能电池10从双线运输布置传送至单线运输布置的至少一个传送装置244的移动。According to some embodiments, the device comprises a controller 242 configured to control at least one delivery device 244 . Specifically, the controller 242 may control the movement of at least one transfer device 244 for transferring the solar cells 10 from the two-line transport arrangement to the single-line transport arrangement.
在一些实施方式中,至少一个传送装置244能够在第一方向(对应于运输方向1)、第二方向2和第三方向3中的至少一个上移动。第一方向和第三方向3可为基本水平方向。换句话说,第一方向和第二方向2可限定水平面。第二方向2可以是竖直方向。至少一个传送装置244可在第一方向、第二方向2和第三方向3中的至少一者上顺序或同时地移动。通过在第一方向、第二方向2和第三方向3上移动,由至少一个传送装置244固持的太阳能电池10可从第一运输线路210和第二运输线路移动至第三运输线路230。In some embodiments, at least one conveyor 244 is movable in at least one of a first direction (corresponding to transport direction 1 ), a second direction 2 , and a third direction 3 . The first and third directions 3 may be substantially horizontal. In other words, the first direction and the second direction 2 may define a horizontal plane. The second direction 2 may be a vertical direction. At least one conveying device 244 may move sequentially or simultaneously in at least one of the first direction, the second direction 2 and the third direction 3 . By moving in the first direction, the second direction 2 and the third direction 3 , the solar cells 10 held by the at least one transfer device 244 can be moved from the first transport line 210 and the second transport line to the third transport line 230 .
举例来说,至少一个传送装置244可在第二方向2(例如,向上)上移动,以从第一运输线路210或第二运输线路拾取太阳能电池10。随后,至少一个传送装置244可依次或同时在第一方向和第三方向3上(例如,在水平面上)移动,以将太阳能电池片移动至第三运输线路230。至少一个传送装置244可在第二方向2(例如,向下)上移动,以将太阳能电池10放置在第三运输线路230上。随后,至少一个传送装置244可在第二方向2(例如,向上)、第一方向和第三方向3上移动返回第一运输线路210或第二运输线路,以从第一运输线路210或第二运输线路拾取另一太阳能电池10。应当注意,在“第一方向”上移动应当包括向前和向后移动,在“第二方向”上移动应当包括向上和向下移动,并且在“第三方向”中移动应当包括向左和向右移动。这些移动可相对于向前运输方向限定。For example, at least one transfer device 244 can move in the second direction 2 (eg, upward) to pick up solar cells 10 from the first transport line 210 or the second transport line. Subsequently, at least one conveying device 244 may move sequentially or simultaneously in the first direction and the third direction 3 (for example, on a horizontal plane) to move the solar cells to the third transportation line 230 . At least one transfer device 244 is movable in the second direction 2 (eg downwards) to place the solar cells 10 on the third transport line 230 . Subsequently, at least one conveying device 244 can move back to the first transport line 210 or the second transport line 210 or the second transport line in the second direction 2 (for example, upward), the first direction and the third direction 3, to transfer from the first transport line 210 or the second transport line 210 Two transport lines pick up another solar cell 10 . It should be noted that moving in the "first direction" shall include moving forward and backward, moving in the "second direction" shall include moving up and down, and moving in the "third direction" shall include moving left and right Move right. These movements may be defined relative to the forward transport direction.
术语“竖直方向”应理解为与“水平方向”区分开。即,“竖直方向”是指基本竖直的移动,其中与准确竖直方向的几度偏差(例如,多达5°或甚至多达10°)仍认为是“基本竖直方向”。竖直方向可基本平行于重力。The term "vertical direction" should be understood to be distinguished from "horizontal direction". That is, "vertical" refers to movement that is substantially vertical, where deviations of a few degrees from the exact vertical (eg, as much as 5° or even as much as 10°) are still considered "substantially vertical." The vertical direction may be substantially parallel to gravity.
在一些实施方式中,传送模块240并具体来说是至少一个传送装置244可配置为用于在将太阳能电池10放置于第三运输线路230上之前对准由至少一个传送装置244固持的太阳能电池。所述设备可以使用由检测系统(未示出)获得的信息,举例来说,所述检测系统包括一或多个相机,所述相机被配置为检测由至少一个传送装置244固持的太阳能电池10的位置和/或取向。In some embodiments, the transfer module 240 , and in particular the at least one transfer device 244 , may be configured for aligning the solar cells held by the at least one transfer device 244 prior to placing the solar cells 10 on the third transportation line 230 . The apparatus may use information obtained by an inspection system (not shown), including, for example, one or more cameras configured to inspect solar cells 10 held by at least one conveyor 244 position and/or orientation.
在一些实施方式中,至少一个传送装置244被配置为在平面(诸如基本水平的平面)中对准太阳能电池10。这种移动也可称为“Θ移动”或“Θ对准”。举例来说,至少一个传送装置244可配置为在平面中调整或对准由至少一个传送装置244固持的太阳能电池10的角取向。In some embodiments, at least one transfer device 244 is configured to align solar cells 10 in a plane, such as a substantially horizontal plane. This shift may also be referred to as "Θ shift" or "Θ alignment." For example, the at least one transfer device 244 may be configured to adjust or align the angular orientation of the solar cells 10 held by the at least one transfer device 244 in a plane.
根据可与本文所述其他实施方式相结合的一些实施方式,双线运输布置的第一运输线路210和/或第二运输线路可以包括、或是带式输送装置,所述带式输送装置具有围绕旋转轴线216旋转的辊214和提供在辊214上的一或多个带212。一或多个带212被配置为用于在沿运输方向1运输太阳能电池10期间支撑太阳能电池10,所述运输方向是基本水平的方向。According to some embodiments, which may be combined with other embodiments described herein, the first transport line 210 and/or the second transport line of the dual-line transport arrangement may comprise, or be, a belt conveyor having A roller 214 that rotates about an axis of rotation 216 and one or more belts 212 provided on the roller 214 . The one or more belts 212 are configured to support the solar cells 10 during transport of the solar cells 10 in a transport direction 1 , which is a substantially horizontal direction.
根据可与本文所述其他实施方式相结合的一些实施方式,单线运输布置的第三运输线路230可以包括、或是带式输送装置,所述带式输送装置具有围绕旋转轴线236旋转的辊234和提供在辊234上的一或多个带232。一或多个带232被配置为用于在沿运输方向1运输太阳能电池10期间支撑太阳能电池10,所述运输方向可为基本水平的方向。According to some embodiments, which may be combined with other embodiments described herein, the third transport line 230 of the single-line transport arrangement may comprise, or be, a belt conveyor having rollers 234 rotating about an axis of rotation 236 and one or more belts 232 provided on rollers 234 . One or more straps 232 are configured to support solar cells 10 during transport of solar cells 10 in transport direction 1 , which may be a substantially horizontal direction.
在一些实施方式中,双线运输布置和单线运输布置中的至少一者包括一或多个导轨和可沿一或多个导轨移动的滑梭。所述滑梭被配置为用于沿导轨支撑和运输太阳能电池。举例来说,第一运输线路、第二运输线路和/或第三运输线路由相应导轨提供。传送装置被配置为用于将太阳能电池从第一运输线路和第二运输线路的滑梭传送至第三运输线路的滑梭。In some embodiments, at least one of the dual-wire transport arrangement and the single-wire transport arrangement includes one or more rails and a shuttle movable along the one or more rails. The shuttle is configured for supporting and transporting solar cells along rails. By way of example, the first transport line, the second transport line and/or the third transport line are provided by respective guide rails. The transfer device is configured to transfer the solar cells from the shuttles of the first and second transport lanes to the shuttle of the third transport lane.
图3示出根据本文所述的进一步的实施方式的用于处理太阳能电池的设备300的示意性俯视图。FIG. 3 shows a schematic plan view of an apparatus 300 for processing solar cells according to a further embodiment described herein.
设备300包括至少一个第一工艺站320、传送模块140和至少一个第二工艺站122。至少一个第一工艺站320、传送模块140和至少一个第二工艺站122可顺序地布置,例如,沿运输方向来布置。根据一些实施方式,第一运输线路112、第二运输线路114和/或第三运输线路可延伸至传送模块140。The apparatus 300 includes at least one first process station 320 , the transfer module 140 and at least one second process station 122 . The at least one first process station 320 , the transfer module 140 and the at least one second process station 122 may be arranged sequentially, for example, along the transport direction. According to some embodiments, the first transport line 112 , the second transport line 114 and/or the third transport line may extend to the transfer module 140 .
在一些实施方式中,设备300包括在至少一个第二工艺站122下游的进一步的工艺站124。举例来说,至少一个第一工艺站320、传送模块140、至少一个第二工艺站122和进一步的工艺站124可顺序地布置,例如,沿运输方向来布置。根据一些实施方式,至少一个第一工艺站320可为电气测试站,至少一个第二工艺站122包括、或是光学检查站,并且进一步的工艺站124可为分类站。In some embodiments, the apparatus 300 comprises a further process station 124 downstream of the at least one second process station 122 . By way of example, the at least one first process station 320 , the transfer module 140 , the at least one second process station 122 and the further process station 124 may be arranged sequentially, for example in the transport direction. According to some embodiments, at least one first process station 320 may be an electrical testing station, at least one second process station 122 may comprise, or be an optical inspection station, and a further process station 124 may be a sorting station.
在图3的实例中,至少一个第一工艺站320包括在第一运输线路112处的第一子站322和在第二运输线路114处的第二子站324。第一子站322和第二子站324是分离或独立的工艺站。具体来说,第一子站322和第二子站324可配置成基本相同的。举例来说,第一子站322和第二子站324的每一个可以包括相应的光源(诸如太阳能模拟器)和接触元件以提供至太阳能电池的电气连接,例如,用于I/V测试。In the example of FIG. 3 , the at least one first process station 320 includes a first substation 322 at the first transport lane 112 and a second substation 324 at the second transport lane 114 . The first substation 322 and the second substation 324 are separate or independent process stations. Specifically, the first substation 322 and the second substation 324 may be configured substantially identically. For example, each of the first substation 322 and the second substation 324 may include a respective light source (such as a solar simulator) and contact elements to provide electrical connections to the solar cells, eg, for I/V testing.
至少一个第一工艺站320可具有针对第一运输线路112和第二运输线路114中的每者的第一产率。第二工艺站可具有针对第三运输线路132的第二产率。第一产率小于第二产率。针对具有低产率的至少一个第一工艺站320使用双线运输布置并且针对具有较高产率的至少一个第二工艺站122(以及任选的进一步的工艺站124)使用单线运输布置可以降低设备300的占地面积和复杂性,同时提供设备300的高总产量。具体来说,在第一运输线路112和第二运输线路114处的至少一个第一工艺站320的第一产率可累计,例如以基本匹配至少一个第二工艺站122的第二产率。At least one first process station 320 may have a first production rate for each of the first transport lane 112 and the second transport lane 114 . The second process station may have a second production rate for the third transport line 132 . The first yield is less than the second yield. Using a dual-line transport arrangement for at least one first process station 320 with a low production rate and a single-line transport arrangement for at least one second process station 122 (and optionally further process stations 124) with a higher production rate can reduce the equipment 300 footprint and complexity while providing a high total throughput of the device 300. In particular, the first production rate of the at least one first process station 320 at the first transport line 112 and the second transport line 114 may be accumulated, eg, to substantially match the second production rate of the at least one second process station 122 .
图4示出根据本文所述的又进一步的实施方式的用于处理太阳能电池的设备400的示意性俯视图。FIG. 4 shows a schematic top view of an apparatus 400 for processing solar cells according to yet further embodiments described herein.
在图4的实例中,所提供的至少一个第一工艺站420是跨第一运输线路112和第二运输线路114延伸的单个站。举例来说,至少一个第一工艺站420可以包括一个单一光源,诸如在第一运输线路112和第二运输线路114上方和/或跨第一运输线路112和第二运输线路114延伸的太阳能模拟器。具体来说,相同光源或灯可以用于在第一运输线路112和第二运输线路114两者上测试太阳能电池。In the example of FIG. 4 , at least one first process station 420 is provided as a single station extending across the first transport lane 112 and the second transport lane 114 . For example, at least one first process station 420 may include a single light source, such as a solar analog light source extending above and/or across first and second shipping lanes 112, 114. device. Specifically, the same light source or lamp may be used to test solar cells on both the first shipping lane 112 and the second shipping lane 114 .
图5根据本文所述实施方式的用于制造太阳能电池的系统500的示意性俯视图。Fig. 5 is a schematic top view of a system 500 for manufacturing solar cells according to embodiments described herein.
根据本文所述实施方式,系统500包括用于生产太阳能电池的一或多个生产站510和用于处理太阳能电池的设备520。设备520被配置为用于测试和/或检查由一或多个生产站510生产的太阳能电池。双线运输布置的第一运输线路112和第二运输线路114可以延伸穿过一或多个生产站510中的至少一个生产站。According to embodiments described herein, system 500 includes one or more production stations 510 for producing solar cells and equipment 520 for processing solar cells. Equipment 520 is configured for testing and/or inspecting solar cells produced by one or more production stations 510 . The first transport lane 112 and the second transport lane 114 of the two-lane transport arrangement may extend through at least one of the one or more production stations 510 .
根据一些实施方式,一或多个生产站选自由以下项组成的组:印刷站、干燥站、缓冲站和它们的任何组合。举例来说,一或多个生产站510包括印刷站和任选地包括干燥站。随后,具有印刷在其上的导电线路的太阳能电池可引入到设备520之中,以待测试和/或检查。在测试和/或检查后,接着,太阳能电池可提供至分类站530,用以基于在测试和/或检查期间获得的结果来对太阳能电池分类。According to some embodiments, the one or more production stations are selected from the group consisting of printing stations, drying stations, buffer stations and any combination thereof. One or more production stations 510 include, for example, a printing station and optionally a drying station. Subsequently, the solar cells with conductive traces printed thereon may be introduced into apparatus 520 to be tested and/or inspected. After testing and/or inspection, the solar cells may then be provided to a sorting station 530 for sorting the solar cells based on the results obtained during the testing and/or inspection.
图6示出根据本文所述实施方式的用于测试太阳能电池的方法600的流程图。方法600可以使用根据本公开的实施方式的设备和系统实施。FIG. 6 shows a flowchart of a method 600 for testing a solar cell according to embodiments described herein. Method 600 may be implemented using devices and systems according to embodiments of the present disclosure.
方法600包括在框610中,对布置于双线运输布置的第一运输线路和第二运输线路上的太阳能电池执行第一测试程序,在框620中,将定位于第一运输线路和第二运输线路上的太阳能电池移动至单线运输布置中的第三运输线路,并且在框630中,对布置于第三运输线路上的太阳能电池执行第二测试程序。Method 600 includes, at block 610, performing a first test procedure on solar cells positioned on the first and second shipping lanes of a two-lane shipping arrangement, and at block 620, placing the solar cells positioned on the first and second shipping lanes. The solar cells on the shipping lane are moved to a third shipping lane in the single-lane shipping arrangement, and in block 630, a second test procedure is performed on the solar cells arranged on the third shipping lane.
在一些实现方式中,第一测试程序包括使用例如至少一个第一工艺站中的第一工艺站测量太阳能电池的电气特性,所述第一工艺站可为电气测试站。举例来说,第一测试程序可以包括I/V测试。第二测试程序可以包括使用例如至少一个第二工艺站中的第二工艺站光学检查太阳能电池,所述第二工艺站可为光学检查站。In some implementations, the first test procedure includes measuring electrical characteristics of the solar cell using, for example, a first process station of at least one first process station, which may be an electrical test station. For example, the first test procedure may include I/V testing. The second test procedure may include optical inspection of the solar cell using, for example, a second process station of the at least one second process station, which may be an optical inspection station.
根据本文所述实施方式,用于测试太阳能电池的方法可使用计算机程序、软件、计算机软件产品和相关的控制器来进行,所述相关的控制器可以具有与用于处理(诸如测试)太阳能电池的设备的对应部件通信的CPU、存储器、用户界面、以及输入和输出设备。According to embodiments described herein, methods for testing solar cells may be performed using computer programs, software, computer software products, and associated controllers that may have the same functions as for processing (such as testing) solar cells The CPU, memory, user interface, and input and output devices communicate with the corresponding components of the device.
本公开使用了双线运输布置与单线运输布置的组合,传送模块布置在这两者之间。双线运输布置和单线运输布置可顺序地布置,其中传送模块将太阳能电池从双线运输布置移动至单线运输布置。设备占地面积、安装空间、和/或成本可以减少。另外,可沿单线运输布置布置具有高产率的一或多个工艺站和/或可沿双线运输布置布置具有较低产率的一或多个工艺站。由此,设备的总产量可为高的。The present disclosure uses a combination of a two-lane transport arrangement and a single-lane transport arrangement, with the transfer module disposed between the two. The two-lane transport arrangement and the single-lane transport arrangement may be arranged sequentially, wherein the transfer module moves the solar cells from the two-lane transport arrangement to the single-lane transport arrangement. Equipment footprint, installation space, and/or cost can be reduced. Additionally, one or more process stations with a high production rate may be arranged along a single-line transport arrangement and/or one or more process stations with a lower production rate may be arranged along a two-line transport arrangement. Thereby, the overall throughput of the plant can be high.
虽然上述内容针对本公开的实施方式,但是在不背离本公开的基本范围的情况下,可设计出本公开的其他和进一步的实施方式,并且本公开的范围是由所附权利要求书确定。While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the present disclosure can be devised without departing from the essential scope of the present disclosure, which is to be determined by the appended claims.
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| WO2011025273A2 (en) * | 2009-08-25 | 2011-03-03 | 주식회사 제우스 | Dual line production apparatus having a camera-alternating system for producing solar cells, and production method thereof |
| US20160163914A1 (en) * | 2014-12-05 | 2016-06-09 | Solarcity Corporation | Systems, methods and apparatus for precision automation of manufacturing solar panels |
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| CN101796481A (en) * | 2007-08-31 | 2010-08-04 | 应用材料股份有限公司 | Photovoltaic production line |
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