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CN108035033B - Three-dimensional colorful printed towel - Google Patents

Three-dimensional colorful printed towel Download PDF

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Publication number
CN108035033B
CN108035033B CN201810049300.7A CN201810049300A CN108035033B CN 108035033 B CN108035033 B CN 108035033B CN 201810049300 A CN201810049300 A CN 201810049300A CN 108035033 B CN108035033 B CN 108035033B
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China
Prior art keywords
towel
dimensional
weft
yarns
jacquard
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Active
Application number
CN201810049300.7A
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Chinese (zh)
Other versions
CN108035033A (en
Inventor
李洪颖
栾新玉
王缓缓
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Sunvim Group Co ltd
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Sunvim Group Co ltd
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Priority to CN201810049300.7A priority Critical patent/CN108035033B/en
Publication of CN108035033A publication Critical patent/CN108035033A/en
Application granted granted Critical
Publication of CN108035033B publication Critical patent/CN108035033B/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • D03D1/0017Woven household fabrics
    • D03D1/0023Mobs or wipes
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47KSANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K10/00Body-drying implements; Toilet paper; Holders therefor
    • A47K10/02Towels
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D21/00Lappet- or swivel-woven fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00Woven pile fabrics
    • D03D27/02Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/06Warp pile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D06P1/48Derivatives of carbohydrates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • D06P3/8228Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using one kind of dye
    • D06P3/8233Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using one kind of dye using dispersed dyes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Public Health (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a three-dimensional multicolor printed towel, wherein the hair warps of the towel are made of pure cotton yarns, and the ground warps and/or the weft yarns are made of polyester yarns; adopting four-weft fluffy tissues on the upper part and the lower part and ground warp tissues on the lower part and the upper part to weave jacquard patterns with concave-convex effects; the wool warps and the weft yarns are woven into a jacquard pattern of the jacquard pattern, and the ground warps and the weft yarns are woven into a bottom tissue of the jacquard pattern; the jacquard pattern forms a three-layer structure with a visible middle layer through surface velvet cutting treatment, and then the three-dimensional multicolor printed towel is obtained through printing by adopting fluorescent disperse dye. The invention skillfully utilizes different characteristics of various textile materials, and fully utilizes the combination of the weaving process and the printing process to express various patterns, match with each other and mutually reflect, so that the product has three-dimensional appearance without unification, is bright and dazzling, and is harmonious and beautiful.

Description

Three-dimensional colorful printed towel
Technical Field
The invention relates to the technical field of towels, in particular to a three-dimensional colorful printed towel.
Background
At present, although printed patterns in the towel industry are colorful, the printed patterns are generally only designed in a plane and have no three-dimensional effect; although the jacquard pattern has many variations, it can only represent monotonous colors and patterns. The jacquard is cut to achieve a certain stereoscopic effect, but the jacquard has no color intersection and insufficient stereoscopic impression.
At present, although a towel combining jacquard weave and printing is researched, the design is only carried out on the angle of a plane, and no three-dimensional stereo is presented, so that the towel is not novel.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the three-dimensional multicolor printed towel which shows the three-dimensional pattern effect, has strong visual impact force, strong clamping force of the hair warp and is difficult to fall is provided.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the three-dimensional multicolor printed towel is characterized in that the wool warps of the towel are made of pure cotton yarns, and the ground warps and/or the weft are made of polyester yarns; adopting four-weft fluffy tissues on the upper part and the lower part and ground warp tissues on the lower part and the upper part to weave jacquard patterns with concave-convex effects; the wool warps and the weft yarns are woven into a jacquard pattern of the jacquard pattern, and the ground warps and the weft yarns are woven into a bottom tissue of the jacquard pattern; the jacquard pattern forms a three-layer structure with a visible middle layer through surface velvet cutting treatment, and then the three-dimensional multicolor printed towel is obtained through printing by adopting fluorescent disperse dye.
As an improved technical proposal, the jacquard pattern and the printed pattern of the towel are different patterns.
As an improved technical scheme, the wool warp, the ground warp and the weft are respectively selected from yarns with different fineness; the weft yarns are boiled polyester yarns.
As a preferred technical scheme, the wool warp is made of 46.6tex pure cotton yarn; the weft yarns are boiled polyester yarns of 27.8 tex; the ground warp is 27.8tex multiplied by 2 polyester yarn.
As an improved technical scheme, the scouring polyester yarn is obtained by scouring for 30min at a high temperature of more than 130 ℃; before weaving, the polyester yarn used as ground warp is subjected to sizing treatment by adopting composite modified starch.
Because the polyester thread is easy to shrink under the subsequent dyeing and finishing high-temperature washing condition, the shrinkage proportion changes along with the temperature and time, so the product size is difficult to guarantee to be unified, the shrinkage rate also can not reach the requirement of a customer, in order to guarantee the product size and the shrinkage rate, the polyester thread used as weft yarn is firstly boiled at high temperature and shrunk in advance, and thus the weft shrinkage of the product can be effectively reduced.
The terylene used as ground warp is too smooth and has great weaving difficulty, so the applicant improves the yarn sizing aspect. The pure cotton sizing adopts common modified starch, and the ground warp polyester yarns are sized by composite modified starch, which is different from the ground warp polyester yarns. The graft-crosslinked composite modified starch produced by Shandong Aoni Biotech Co., Ltd is preferably used in the present invention. The starch uses no auxiliary agent (comprising wax flakes) and polymers (such as propylene and PVA) which are commonly used for hydrophobic sizing, and takes starch as a main body. The starch project is patented by the nation, and is successfully used for the first time in towel products. The introduction of an ether group can make the paste have good permeability and lubricity, the sizing film has good forming property, flexibility and elasticity, the dry lease property of the sizing is good, the hairiness clings well, the sizing drops are few, the good axial rate of the sizing shaft is high, the opening is clear during weaving, and the efficiency of the loom is obviously improved. Considering that polyester finishes sizing by covering and bundling, and considering the requirement of a small amount of cotton yarns, the sizing is performed by using medium-pressure sizing, and the pressure is controlled to be 10-16 KN.
As a technical proposal for improvement, the weft density of the towel is designed to be 64 pieces/2.54 cm.
As an improved technical proposal, the ground warp of the hemmed part of the towel adopts pure cotton yarn. The ground warp of the hemmed part adopts pure cotton yarn, thereby increasing the friction between weft yarn and ground warp, reducing slippage between yarns and improving the smoothness of the hemmed part and the operability of hemmed.
As an improved technical scheme, the reel density of the towel during weaving is 0.55-0.65 kg/cubic decimeter. When the yarn is wound, the tension of the winding shaft is properly increased, so that the density of the winding shaft is increased, the common towel is only 0.45 kg/cubic decimeter, the clamping force of the warp yarn to the terry is increased, and the ideal weaving efficiency is achieved.
As an improved technical scheme, the drying temperature during printing is 135-140 ℃; the steaming temperature is 170-180 ℃, the steaming time is 8 minutes, and the relative humidity is 8-12%. The printing adopts a Japanese imported east-Shen flat screen printing machine, and RD-HT synthetic paste of the Xiangsmelt textile dyeing (China) company Limited is used for printing, so that the permeability of the product and the fineness of the pattern can be ensured.
As an improved technical scheme, the grey cloth treatment of the towel before printing adopts a treatment process of firstly slightly bleaching and then heavily bleaching. The grey cloth is only desized and lightly bleached before printing, and then the overflow machine is used for oxygen bleaching whitening and reduction cleaning after printing, so that the key point of bleaching is shifted to the point after printing, and the whiteness of a jacquard part on the surface of a product is ensured.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
according to the three-dimensional multicolor printed towel, the wool warps of the towel are made of pure cotton yarns, and the ground warps and/or the weft are made of polyester yarns; adopting four-weft fluffy tissues on the upper part and the lower part and ground warp tissues on the lower part and the upper part to weave jacquard patterns with concave-convex effects; compared with the common warp structure with four wefts, two wefts and three wefts, or the warp structure with four wefts, two wefts and four wefts, the special warp structure with four wefts, one upper weft, one lower weft and two warps and one lower warp is adopted, so that the clamping force is higher. The wool warps and the weft yarns are woven into a jacquard pattern of the jacquard pattern, and the ground warps and the weft yarns are woven into a bottom tissue of the jacquard pattern; the jacquard patterns are subjected to surface velvet cutting treatment to form three layers of tissues with visible middle layers, then the three layers of tissues are printed by adopting fluorescent disperse dyes, and the fluorescent disperse dyes only dye terylene and do not dye cotton, so that the printing is only dyed on the middle layers of the three layers of tissues, one pattern is invisibly visible on the middle layers of the patterns on the surface of a product, the pattern is combined with another pattern, a three-dimensional pattern effect is shown, and the jacquard patterns are bright in color and hazy and graceful. The jacquard pattern convex surface is fluffy and soft after velvet cutting, the pattern is neat, the stereoscopic impression is strong, fluorescent printing color is exposed on the concave surface, printing patterns are partially displayed, and the jacquard pattern and the printing patterns are combined to show another pattern effect.
The technical difficulty of the three-dimensional colorful printed towel lies in how to show the three-dimensional effect on the common towel, not only printing the pattern on the middle layer of the product, but also not influencing the jacquard patterns on the front and back surfaces, and also showing the third pattern effect by the combination of the jacquard and the printing. The inventor conducts long-term theoretical analysis and experimental verification, the wool warp, the ground warp and the weft are designed and woven by using different materials, the wool warp is made of pure cotton yarns, the ground warp and the weft are made of polyester yarns with different finenesses, printing is conducted by utilizing the characteristic that fluorescent disperse dyes only dye polyester and do not dye cotton, and then jacquard weave, printed patterns and cut velvet are matched for treatment, so that the three-dimensional effect is expressed.
The invention skillfully utilizes different characteristics of various textile materials, and fully utilizes the combination of the weaving process and the printing process to express various patterns, match with each other and mutually reflect, so that the product has three-dimensional appearance without unification, is bright and dazzling, and is harmonious and beautiful.
Drawings
FIG. 1 is a schematic illustration of a jacquard pattern according to an embodiment;
FIG. 2 is a schematic view of a printed pattern of the embodiment;
FIG. 3 is a schematic view of the embodiment after combining a jacquard pattern with a printed pattern;
FIG. 4 is a diagram illustrating the physical effect of the embodiment;
FIG. 5 is a diagram of the effect of a traditional jacquard product;
FIG. 6 is a diagram of the effect of a traditional printed product;
FIG. 7 is a four weft weave pattern according to an embodiment of the present invention;
FIG. 8 is a diagram of a conventional four weft pattern.
Detailed Description
The invention is further illustrated by the following figures and specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Example 1
Three-dimensional magic color printing beach towel:
material consumption: 60% of cotton and 40% of terylene.
Yarn: hair warp: 46.6tex (100% pure cotton), ground warp: 27.8tex × 2 (polyester), weft: 27.8 tex; the ground warp of the edge portion of the hems was made of 46.6tex cotton.
Gram weight: 440g/m2
Size: 95X 175cm
The process flow comprises the following steps: yarn-warping-weaving-desizing, scouring and bleaching pretreatment-cutting velvet-tentering-printing-drying-steaming-washing-cutting-sewing-acceptance-packaging.
Yarn treatment: boiling 27.8tex polyester yarn for 30min at a high temperature of more than 130 ℃ to obtain boiled polyester yarn; the 27.8tex multiplied by 2 polyester yarns used as ground warps are subjected to sizing treatment by adopting grafted cross-linked composite modified starch produced by Shandong Aoni biotechnology limited, wherein the sizing is performed during medium pressing, and the pressure is controlled to be 10-16 KN.
Weaving: weaving by adopting an inlet jacquard machine, wherein the weft density is 64 pieces/inch; the reel density was 0.60 kg/cubic decimeter. The four-weft fluffed structure on the first upper part and the second lower part and the ground warp structure on the third lower part shown in the figure 7 are adopted; the pile warp yarns and the weft yarns are woven into a jacquard pattern of the jacquard pattern, and the warp yarns and the weft yarns are woven into a bottom weave of the jacquard pattern.
Pretreatment: desizing, boiling and bleaching are carried out by using a desizing, boiling and bleaching combination machine, the boiling and bleaching temperature is 95 ℃, the speed is 18 m/min, a light bleaching process is adopted, only desizing is carried out, no white (no fluorescent whitening agent is used), and the whiteness value is only controlled to about 60; the hair effect is 9-10cm/30 min.
Cutting the velvet: and (3) cutting the jacquard pattern part to form three layers of tissues with the intermediate layer being invisible after cutting.
Printing: using a japanese east china even piece embossing machine apparatus. The process is fluorescence disperse printing, the two colors are respectively fluorescence yellow and fluorescence green, and the slurry uses the RD-HT slurry of the Shasmei. The drying temperature is 135-140 ℃, and the drying time is 9 minutes. High-temperature steaming at 170-180 ℃ and 10% humidity for 8 minutes.
And (3) washing after printing: and (3) performing water washing treatment in an overflow machine by using a large bath ratio of 1: 12, parameters set to high temperature hot wash (90 ℃, 15 minutes), then oxygen bleaching and whitening (100 ℃, 30 minutes), and finally reduction cleaning (50 ℃, 20 minutes). Ensuring that the whiteness value of the pure cotton part on the surface of the product reaches about 70. The fluorescent printed product after washing is bright and bright in color, good in white part whiteness and prominent in pattern contrast.
Drying: and (3) drying the wool by adopting a loose continuous dryer at the temperature of 132-134 ℃, so as to ensure that the product has good fluffy feeling and fluffy texture.
The three-dimensional multicolor printing beach towel obtained by the embodiment has the advantages that the surface jacquard patterns are white rose patterns with concave and convex shapes, and the three-dimensional sense is strong; the printed patterns are horizontal stripes with different widths, and are concise and elegant. The jacquard convex cut velvet is processed, the pattern is smooth, the concave surface penetrates partial fluorescent printed patterns, and the whole color is bright and the three-dimensional obscuration is hazy. Compared with jacquard products and printed products in the prior art, the three-dimensional effect is strong, the color is bright, hazy and graceful, and the visual impact force is stronger.

Claims (10)

1. A three-dimensional magic color printed towel is characterized in that: the wool warp of the towel uses pure cotton yarn, and the ground warp and/or the weft uses polyester yarn; adopting four-weft fluffy tissues on the upper part and the lower part and ground warp tissues on the lower part and the upper part to weave jacquard patterns with concave-convex effects; the wool warps and the weft yarns are woven into a jacquard pattern of the jacquard pattern, and the ground warps and the weft yarns are woven into a bottom tissue of the jacquard pattern; the jacquard pattern forms a three-layer structure with a visible middle layer through surface velvet cutting treatment, and then the three-dimensional multicolor printed towel is obtained through printing by adopting fluorescent disperse dye.
2. The three-dimensional multicolor printed towel according to claim 1, characterized in that: the jacquard pattern and the printed pattern of the towel are different patterns.
3. The three-dimensional multicolor printed towel according to claim 1, characterized in that: the wool warp, the ground warp and the weft are respectively yarns with different fineness; the weft yarns are boiled polyester yarns.
4. The three-dimensional multicolor printed towel according to claim 3, characterized in that: the wool warp is made of 46.6tex pure cotton yarn; the weft yarns are boiled polyester yarns of 27.8 tex; the ground warp is 27.8tex multiplied by 2 polyester yarn.
5. The three-dimensional multicolor printed towel according to claim 3, characterized in that: the scouring polyester yarn is obtained by scouring for 30min at a high temperature of more than 130 ℃; before weaving, the polyester yarn used as ground warp is subjected to sizing treatment by adopting composite modified starch.
6. The three-dimensional multicolor printed towel according to claim 1, characterized in that: the weft density of the towel is designed to be 64 pieces/2.54 cm.
7. The three-dimensional multicolor printed towel according to claim 1, characterized in that: the drying temperature during printing is 135-140 ℃; the steaming temperature is 170-180 ℃, the steaming time is 8 minutes, and the relative humidity is 8-12%.
8. The three-dimensional magical color printed towel according to any one of claims 1 to 7, characterized in that: the ground warp of the hemmed part of the towel adopts pure cotton yarn.
9. The three-dimensional multicolor printed towel according to claim 1, characterized in that: the reel density of the towel during weaving is 0.55-0.65 kg/cubic decimeter.
10. The three-dimensional multicolor printed towel according to claim 1, characterized in that: the grey cloth treatment of the towel before printing adopts a treatment process of firstly slightly bleaching and then heavily bleaching.
CN201810049300.7A 2018-01-18 2018-01-18 Three-dimensional colorful printed towel Active CN108035033B (en)

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CN108708045A (en) * 2018-08-14 2018-10-26 南通大东有限公司 Polychrome scrapes bottom jacquard weave hot-iron untwisted relief looped pile fabric and its production technology
CN112726007B (en) * 2020-12-15 2022-03-18 山东滨州亚光毛巾有限公司 Method for manufacturing invisible luminous woven towelling coverlet

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KR20020053557A (en) * 2000-12-27 2002-07-05 박동근 A fabric and pattern formation method for solid pattern formation of moquette jacquard fabric
JP5020632B2 (en) * 2003-09-05 2012-09-05 スティーブン・エル・ブキャナン Improved obturator
CN101440551A (en) * 2008-12-09 2009-05-27 常熟神花针织有限公司 Method for processing coloured foreign fiber burnt-out fabric
CN102071517A (en) * 2011-01-30 2011-05-25 段宏伟 Novel pile loop fabric and method for producing same
CN201952585U (en) * 2011-02-15 2011-08-31 松懋工业股份有限公司 Washable towel
CN103014999A (en) * 2012-12-05 2013-04-03 吴江市高发纺织有限公司 Cotton-linen corduroy fabric
CN104178896A (en) * 2014-08-25 2014-12-03 慈溪市中联毛绒有限公司 Woolen blanket, process for manufacturing same and loop velvet cutting machine for weaving woolen blanket

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