CN108051069B - Calibration method of X-ray nuclear scale and X-ray nuclear scale - Google Patents
Calibration method of X-ray nuclear scale and X-ray nuclear scale Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及称重技术领域,尤其涉及一种X射线核子秤的校准方法及X射线核子秤。The present invention relates to the technical field of weighing, and in particular to a calibration method of an X-ray nuclear scale and an X-ray nuclear scale.
背景技术Background technique
煤炭在我国的能源产业结构中一直占据主导地位。煤矿企业为了提高经济效益,加强对煤炭生产环节的监管,一般在回采工作面的顺槽皮带上安装同位素核子秤,实时监督采区的原煤回收率,确保煤炭资源的有效回收。Coal has always occupied a dominant position in my country's energy industry structure. In order to improve economic efficiency and strengthen the supervision of coal production links, coal mining enterprises generally install isotope nuclear scales on the trough belts of mining working faces to monitor the raw coal recovery rate in the mining area in real time to ensure the effective recovery of coal resources.
煤矿回采工作面的采煤工艺采用“倒退法”采煤,井下回采工作面的皮带输送机会随着采煤工作面的推进而缩短,引起皮带张力的变化。在皮带输送机上安装的同位素核子秤采用“非接触式”称量,同位素核子秤采用测量物料对同位素137Cs释放γ射线的衰减量来对输送机输送的物料进行称重,计量误差不受皮带张力变化的影响,特别适合煤矿回采皮带环境下的计量,得到广泛应用。同位素137Cs产生的单能γ射线,衰减系数为常数,计量精度高、线性度好。The coal mining process of the coal mine working face adopts the "backward method" coal mining. The belt conveyor of the underground mining working face will shorten as the coal mining working face advances, causing changes in the belt tension. The isotope nucleon scale installed on the belt conveyor adopts "non-contact" weighing. The isotope nucleon scale measures the attenuation of the gamma rays released by the isotope 137 Cs by the material to weigh the materials transported by the conveyor. The measurement error is not affected by the belt. The influence of tension changes is particularly suitable for measurement in coal mining belt environments and has been widely used. The monoenergetic γ-ray produced by the isotope 137 Cs has a constant attenuation coefficient, high measurement accuracy and good linearity.
但上述同位素核子秤中使用的放射性同位素137Cs存在一定的辐射残留问题。However, the radioactive isotope 137 Cs used in the above-mentioned isotope nucleon scale has certain radiation residue problems.
发明内容Contents of the invention
本发明提供一种X射线核子秤的校准方法及X射线核子秤,以解决上述现有的同位素核子秤存在一定的辐射残留问题。The present invention provides a calibration method for an X-ray nuclear scale and an X-ray nuclear scale to solve the problem of certain radiation residues in the above-mentioned existing isotope nuclear scales.
第一方面,本发明提供一种X射线核子秤的校准方法,应用于X射线核子秤,所述X射线核子秤包括:X射线源、X射线探测器、支架和称重仪表;其中,所述X射线源设置在所述支架的一端;所述支架的另一端设置在所述X射线探测器上;所述X射线源和所述X射线探测器之间设置有传送被测物料的皮带;所述X射线探测器和所述称重仪表连接;所述方法包括:In a first aspect, the present invention provides a calibration method for an X-ray nuclear scale, which is applied to an X-ray nuclear scale. The X-ray nuclear scale includes: an X-ray source, an X-ray detector, a bracket and a weighing instrument; wherein, The X-ray source is arranged on one end of the bracket; the other end of the bracket is arranged on the X-ray detector; a belt for transporting the material to be measured is arranged between the X-ray source and the X-ray detector. ; The X-ray detector is connected to the weighing instrument; the method includes:
所述称重仪表获取所述X射线探测器输出的X射线能量和强度,以及获取所述X射线源发送的管电压参数和管电流参数;The weighing instrument obtains the X-ray energy and intensity output by the X-ray detector, and obtains the tube voltage parameters and tube current parameters sent by the X-ray source;
所述称重仪表根据所述X射线能量和强度,以及所述管电压参数和管电流参数,分别确定所述管电压参数的偏移量和所述管电流参数的偏移量,并发送给所述X射线源;The weighing instrument determines the offset of the tube voltage parameter and the offset of the tube current parameter based on the X-ray energy and intensity, as well as the tube voltage parameter and tube current parameter, respectively, and sends them to The X-ray source;
所述X射线源根据所述管电压参数的偏移量和所述管电流参数的偏移量,调整所述管电压参数和管电流参数。The X-ray source adjusts the tube voltage parameter and the tube current parameter according to the offset of the tube voltage parameter and the offset of the tube current parameter.
第二方面,本发明提供一种X射线核子秤,包括:In a second aspect, the present invention provides an X-ray nuclear scale, including:
X射线源、X射线探测器、支架和称重仪表;X-ray sources, X-ray detectors, supports and weighing instruments;
其中,所述X射线源设置在所述支架的一端;所述支架的另一端设置在所述X射线探测器上;所述X射线源和所述X射线探测器之间设置有传送被测物料的皮带;wherein the Material belt;
所述X射线探测器和所述称重仪表连接;The X-ray detector is connected to the weighing instrument;
所述称重仪表,用于根据所述X射线探测器输出的X射线能量和强度,以及获取所述X射线源发送的管电压和管电流参数,确定所述管电压和管电流参数的偏移量,并发送给所述X射线源;The weighing instrument is used to determine the bias of the tube voltage and tube current parameters based on the X-ray energy and intensity output by the X-ray detector and obtain the tube voltage and tube current parameters sent by the X-ray source. Move the amount and send it to the X-ray source;
所述X射线源,用于根据所述管电压和管电流参数的偏移量,调整所述管电压和管电流参数。The X-ray source is used to adjust the tube voltage and tube current parameters according to the offset of the tube voltage and tube current parameters.
本发明提供的X射线核子秤的校准方法,用X射线探测器兼做监测X射线能量和强度的反馈传感器,通过反馈控制X射线源的管电压和管电流来保持X射线源的X射线参数恒定,提高了X射线核子秤计量的稳定性,而且在关闭X射线源的交流电源之后,没有X射线产生,不存在辐射残留问题,也无需考虑废源处理问题,对环境影响小。The calibration method of the X-ray nuclear scale provided by the present invention uses an X-ray detector to double as a feedback sensor for monitoring X-ray energy and intensity, and maintains the X-ray parameters of the X-ray source through feedback control of the tube voltage and tube current of the X-ray source. Constant, which improves the measurement stability of the X-ray nuclear scale. Moreover, after turning off the AC power supply of the X-ray source, no X-rays are generated, there is no problem of radiation residue, and there is no need to consider the issue of waste source disposal, which has a small impact on the environment.
附图说明Description of the drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description, serve to explain the principles of the disclosure.
图1是本发明提供的X射线核子秤一实施例的结构示意图;Figure 1 is a schematic structural diagram of an embodiment of an X-ray nuclear scale provided by the present invention;
图2是本发明提供的X射线核子秤的校准方法一实施例的流程示意图;Figure 2 is a schematic flow chart of an embodiment of the calibration method of an X-ray nuclear scale provided by the present invention;
图3是本发明提供的X射线核子秤一实施例的X射线源结构示意图;Figure 3 is a schematic diagram of the X-ray source structure of an embodiment of the X-ray nuclear scale provided by the present invention;
图4是本发明提供的X射线核子秤另一实施例的X射线源结构示意图。Figure 4 is a schematic diagram of the X-ray source structure of another embodiment of the X-ray nuclear scale provided by the present invention.
附图标记说明:Explanation of reference symbols:
1、X射线源;1. X-ray source;
2、X射线探测器;2. X-ray detector;
3、支架;3. Bracket;
4、称重仪表;4. Weighing instrument;
5、上皮带;5. Put on the belt;
6、下皮带;6. Lower the belt;
7、X射线管;7. X-ray tube;
8、防护套;8. Protective cover;
9、射线窗口。9. Ray window.
通过上述附图,已示出本公开明确的实施例,后文中将有更详细的描述。这些附图和文字描述并不是为了通过任何方式限制本公开构思的范围,而是通过参考特定实施例为本领域技术人员说明本公开的概念。Specific embodiments of the present disclosure have been shown through the above-mentioned drawings and will be described in more detail below. These drawings and written description are not intended to limit the scope of the disclosed concepts in any way, but rather to illustrate the concepts of the present disclosure to those skilled in the art with reference to the specific embodiments.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本公开的一些方面相一致的设备的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present disclosure. Rather, they are merely examples of devices consistent with aspects of the disclosure as detailed in the appended claims.
本发明的说明书和权利要求书及所述附图中的术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "including" and "having" and any variations thereof in the description and claims of the present invention and the accompanying drawings are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes Other steps or units inherent to such processes, methods, products or devices.
现有煤炭生产环节中称重方式,一般是在胶带输送机上安装的电子皮带秤采用接触式称重,计量误差受皮带张力变化影响,不适合在皮带张力变化大的场所使用;或者采用同位素核子秤,即采用测量物料对同位素137Cs释放γ射线的衰减量来对输送机输送的物料进行称重,为“非接触式”称量,计量误差不受皮带张力变化的影响,但是存在辐射残留问题。The existing weighing method in the coal production process is generally an electronic belt scale installed on a belt conveyor that uses contact weighing. The measurement error is affected by changes in belt tension and is not suitable for use in places with large changes in belt tension; or isotope nuclei are used. The scale measures the attenuation of gamma rays released by the isotope 137 Cs to weigh the materials transported by the conveyor. It is a "non-contact" weighing. The measurement error is not affected by changes in belt tension, but there is radiation residue. question.
发明人在实现本发明的过程中,研究了用X射线源替代137Cs同位素源后对核子秤计量性能产生的影响。综合X射线与同位素γ射线的差异性,提出了用X射线探测器兼做监测X射线能量(即管电压)和强度(即管电流)的反馈传感器,通过反馈控制X射线源的管电压和管电流来保持X射线参数的恒定,而且提出了X射线源“源强零点”的概念,通过监测X射线核子秤的“计量零点”来控制X射线源的“源强零点”,实现X射线核子秤计量零点的稳定。In the process of realizing the present invention, the inventor studied the impact on the measurement performance of the nuclear scale after replacing the 137 Cs isotope source with an X-ray source. Based on the differences between X-rays and isotope γ-rays, it is proposed to use X-ray detectors as feedback sensors to monitor X-ray energy (i.e., tube voltage) and intensity (i.e., tube current). The tube voltage and intensity of the X-ray source can be controlled through feedback. The tube current is used to keep the X-ray parameters constant, and the concept of "source intensity zero point" of the X-ray source is proposed. By monitoring the "measurement zero point" of the X-ray nuclear scale, the "source intensity zero point" of the The stability of the zero point of nuclear scale measurement.
图1是本发明提供的X射线核子秤一实施例的结构示意图。如图1所示,本实施例提供的X射线核子秤,包括:Figure 1 is a schematic structural diagram of an embodiment of an X-ray nuclear scale provided by the present invention. As shown in Figure 1, the X-ray nuclear scale provided by this embodiment includes:
X射线源1、X射线探测器2、支架3和称重仪表4;X-ray source 1, X-ray detector 2, bracket 3 and weighing instrument 4;
其中,所述X射线源1设置在所述支架2的一端;所述支架3的另一端设置在所述X射线探测器2上;所述X射线源1和所述X射线探测器2之间设置有传送被测物料的皮带;Wherein, the X-ray source 1 is arranged on one end of the bracket 2; the other end of the bracket 3 is arranged on the X-ray detector 2; between the X-ray source 1 and the X-ray detector 2 There is a belt conveying the material to be measured;
所述X射线探测器2和所述称重仪表4连接;The X-ray detector 2 is connected to the weighing instrument 4;
所述称重仪表4,用于根据所述X射线探测器发送的X射线强度信息,确定所述被测物料的负荷;The weighing instrument 4 is used to determine the load of the material to be measured based on the X-ray intensity information sent by the X-ray detector;
所述称重仪表4,还用于根据所述X射线探测器2输出的X射线能量和强度,以及所述X射线源1发送的管电压和管电流参数,确定所述管电压和管电流参数的偏移量,并发送给所述X射线源;The weighing instrument 4 is also used to determine the tube voltage and tube current based on the X-ray energy and intensity output by the X-ray detector 2 and the tube voltage and tube current parameters sent by the X-ray source 1 Parameter offset and sent to the X-ray source;
所述X射线源1,用于根据所述管电压和管电流参数的偏移量,调整所述管电压和管电流参数。The X-ray source 1 is used to adjust the tube voltage and tube current parameters according to the offset of the tube voltage and tube current parameters.
如图2所示,本实施例的方法,应用于如图1所示的X射线核子秤,所述方法包括如下步骤:As shown in Figure 2, the method of this embodiment is applied to the X-ray nuclear scale shown in Figure 1. The method includes the following steps:
步骤201、所述称重仪表获取所述X射线探测器输出的X射线能量和强度,以及获取所述X射线源发送的管电压参数和管电流参数;Step 201: The weighing instrument acquires the X-ray energy and intensity output by the X-ray detector, and acquires the tube voltage parameters and tube current parameters sent by the X-ray source;
步骤202、所述称重仪表根据所述X射线能量和强度,以及所述管电压参数和管电流参数,分别确定所述管电压参数的偏移量和所述管电流参数的偏移量,并发送给所述X射线源;Step 202: The weighing instrument determines the offset of the tube voltage parameter and the offset of the tube current parameter based on the X-ray energy and intensity, as well as the tube voltage parameter and tube current parameter, respectively, and sent to the X-ray source;
步骤203、所述X射线源根据所述管电压参数的偏移量和所述管电流参数的偏移量,调整所述管电压参数和管电流参数。Step 203: The X-ray source adjusts the tube voltage parameter and the tube current parameter according to the offset of the tube voltage parameter and the offset of the tube current parameter.
具体的,如图1所示,X射线源1和X射线探测器2设置在支架3的两端,X射线源用于产生一定能量且强度稳定的X射线,即发射X射线;X射线探测器,用于检测穿过物料后剩余的X射线的能量和强度。Specifically, as shown in Figure 1, the X-ray source 1 and the X-ray detector 2 are arranged at both ends of the bracket 3. The X-ray source is used to generate X-rays with a certain energy and stable intensity, that is, to emit X-rays; X-ray detection The detector is used to detect the energy and intensity of X-rays remaining after passing through the material.
X射线源1和所述X射线探测器3之间设置有传送被测物料的上皮带5,在其他实施例中X射线源1和所述X射线探测器3的位置也可以互换,即X射线源1设置在上皮带5和下皮带6中间,X射线探测器3设置在支架上方,本发明实施例对此并不限定。An upper belt 5 for conveying the material to be measured is provided between the X-ray source 1 and the X-ray detector 3. In other embodiments, the positions of the X-ray source 1 and the X-ray detector 3 can also be interchanged, that is, The X-ray source 1 is disposed between the upper belt 5 and the lower belt 6, and the X-ray detector 3 is disposed above the bracket. The embodiment of the present invention is not limited to this.
称重仪表4与X射线探测器3之间可以通过有线连接,或无线通信连接实现,称重仪表,用于根据所述X射线探测器发送的X射线强度信息,确定所述被测物料的负荷。The weighing instrument 4 and the X-ray detector 3 can be connected through a wired connection or a wireless communication connection. The weighing instrument is used to determine the intensity of the measured material based on the X-ray intensity information sent by the X-ray detector. load.
X射线在穿过物料时,一部分被物料吸收,未被吸收的X射线穿透物料后到达X射线探测器。穿透物料后的X射线的强度按下式(1)的指数规律衰减:When X-rays pass through the material, part of them are absorbed by the material, and the unabsorbed X-rays penetrate the material and reach the X-ray detector. The intensity of X-rays after penetrating the material attenuates exponentially according to formula (1):
N=N0e-μF/S……………………………………(1)N=N 0 e -μF/S …………………………(1)
其中:μ表示物料的质量吸收系数;F表示输送机物料负荷;S表示输送机皮带的宽度;N0表示无物料时X射线探测器处X射线强度;N表示有物料时X射线探测器处X射线强度。Among them: μ represents the mass absorption coefficient of the material; F represents the material load of the conveyor; S represents the width of the conveyor belt; N 0 represents the X-ray intensity at the X-ray detector when there is no material; N represents the X-ray detector at the time when there is material X-ray intensity.
X射线探测器有2个作用:1)监测X射线能量和强度,向称重仪表反馈X射线源的管电压和管电流参数的瞬时值,保持X射线能量和强度的恒定;2)作为输送机上物料载荷检测传感器。The X-ray detector has two functions: 1) monitors the X-ray energy and intensity, feeds back the instantaneous values of the tube voltage and tube current parameters of the X-ray source to the weighing instrument, and keeps the X-ray energy and intensity constant; 2) serves as a transporter On-board material load detection sensor.
具体的,为了保持X射线核子秤的X射线的能量和强度的恒定,本发明实施例中所述称重仪表获取所述X射线探测器X射线能量和强度(即管电压和管电流参数的瞬时值),以及X射线源发送的管电压参数和管电流参数,并根据所述X射线能量和强度,以及所述管电压参数和管电流参数,分别确定所述管电压参数的偏移量和所述管电流参数的偏移量,并发送给所述X射线源,使得所述X射线源根据所述管电压参数的偏移量和所述管电流参数的偏移量,调整所述管电压参数和管电流参数,增加了X射线源输出的X射线能量和强度的稳定性,提高了X射线核子秤计量的稳定性。Specifically, in order to keep the energy and intensity of the X-rays of the X-ray nuclear scale constant, the weighing instrument in the embodiment of the present invention obtains the X-ray energy and intensity of the instantaneous value), as well as the tube voltage parameter and tube current parameter sent by the X-ray source, and based on the X-ray energy and intensity, and the tube voltage parameter and tube current parameter, the offset of the tube voltage parameter is determined respectively and the offset of the tube current parameter, and send them to the X-ray source, so that the X-ray source adjusts the The tube voltage parameters and tube current parameters increase the stability of the X-ray energy and intensity output by the X-ray source, and improve the stability of the X-ray nuclear scale measurement.
如图3所示,可选的,所述X射线源,包括:As shown in Figure 3, optionally, the X-ray source includes:
X射线管、高压电源模块、低压电源模块和高压电源控制模块;X-ray tube, high-voltage power supply module, low-voltage power supply module and high-voltage power supply control module;
其中,所述X射线管分别与所述高压电源模块和所述低压电源模块电连接;Wherein, the X-ray tube is electrically connected to the high-voltage power supply module and the low-voltage power supply module respectively;
所述高压电源模块和所述高压电源控制模块电连接;The high-voltage power supply module and the high-voltage power supply control module are electrically connected;
所述X射线源与所述称重仪表通过无线通信连接;The X-ray source and the weighing instrument are connected through wireless communication;
所述X射线探测器和所述称重仪表通过无线通信连接;The X-ray detector and the weighing instrument are connected through wireless communication;
所述高压电源控制模块,具体用于根据所述管电压和管电流参数的偏移量,调整所述管电压和管电流参数。The high-voltage power supply control module is specifically configured to adjust the tube voltage and tube current parameters according to the offset of the tube voltage and tube current parameters.
为了克服X射线强度变化对X射线核子秤计量稳定性的影响,我们可以利用X射线源的高压电源控制模块,通过网络与称重仪表共享X射线源高压电源的数据,监控X射线强度的变化。In order to overcome the impact of changes in X-ray intensity on the measurement stability of the X-ray nuclear scale, we can use the high-voltage power supply control module of the X-ray source to share the data of the high-voltage power supply of the X-ray source with the weighing instrument through the network to monitor changes in X-ray intensity .
称重仪表可以实现如下功能:1)接收X射线探测器的输出信号,即X射线强度信息、输送机的传送速度、X射线源的X射线能量和强度(即管电压和管电流参数的瞬时值),接收X射线源发送的管电压参数和管电流参数;2)计算出输送机上物料的载荷、流量、班产量,管电流、管电压参数的偏移量;3)通过无线或有线网络,把X射线核子秤的零点电压值(强度信息的一种表示方式)、X射线能量和强度的瞬时值,管电流、管电压参数的偏移量发给X射线源。The weighing instrument can realize the following functions: 1) Receive the output signal of the X-ray detector, that is, the X-ray intensity information, the transmission speed of the conveyor, the X-ray energy and intensity of the value), receive the tube voltage parameters and tube current parameters sent by the , sending the zero-point voltage value of the X-ray nuclear scale (a representation of intensity information), instantaneous values of X-ray energy and intensity, and offsets of tube current and tube voltage parameters to the X-ray source.
因X射线能量的分布是连续的,与物质相互作用时的衰减系数是波长的变量,为了提高X射线核子秤的称重精度和线性度,因此需要实时跟踪X射线核子秤的计量状态和X射线的参数,使X射线核子秤的稳定性和精度得到很大的提高。Since the distribution of X-ray energy is continuous, the attenuation coefficient when interacting with matter is a variable of wavelength. In order to improve the weighing accuracy and linearity of the X-ray nuclear scale, it is necessary to track the measurement status and X-ray of the X-ray nuclear scale in real time. The parameters of the ray greatly improve the stability and accuracy of the X-ray nuclear scale.
X射线核子秤的稳定性由X射线源的稳定性决定,涉及X射线的能量和强度。X射线源的管电压决定X射线能量、管电流决定X射线强度。The stability of the X-ray nuclear scale is determined by the stability of the X-ray source, involving the energy and intensity of the X-ray. The tube voltage of the X-ray source determines the X-ray energy, and the tube current determines the X-ray intensity.
可以利用X射线源内的高压电源控制模块,用X射线探测器作为监视X射线能量和强度的反馈传感器,通过反馈控制,保持X射线参数的恒定,从而保持X射线的能量和强度的恒定。原理如下:The high-voltage power supply control module in the X-ray source can be used to use the X-ray detector as a feedback sensor to monitor the energy and intensity of X-rays. Through feedback control, the X-ray parameters can be kept constant, thereby keeping the energy and intensity of the X-rays constant. The principle is as follows:
X射线源送电工作后,高压电源控制模块通过控制高压电源模块实现:After the X-ray source is powered on, the high-voltage power supply control module controls the high-voltage power supply module to achieve:
1)根据设定的X射线源参数(管电流、管电压参数)自动调节X射线管电流、管电压,保证X射线的能量和强度不受电源电压波动的影响;1) Automatically adjust the X-ray tube current and tube voltage according to the set X-ray source parameters (tube current and tube voltage parameters) to ensure that the energy and intensity of X-rays are not affected by power supply voltage fluctuations;
2)称重仪表通过无线网络接收X射线探测器检测到的X射线参数的瞬时值,即X射线能量和强度,根据管电流、管电压参数的瞬时值与预设的管电流、管电压参数(即X射线源发送的管电压参数和管电流参数)比较,确定偏移量,调整管电压、管电流参数的值保持X射线参数的稳定,克服X射线管老化引起的X射线强度的减小。2) The weighing instrument receives the instantaneous values of the X-ray parameters detected by the X-ray detector through the wireless network, that is, the X-ray energy and intensity. According to the instantaneous values of the tube current and tube voltage parameters and the preset tube current and tube voltage parameters, (i.e., the tube voltage parameters and tube current parameters sent by the X-ray source) are compared to determine the offset, adjust the values of the tube voltage and tube current parameters to maintain the stability of the Small.
上述实施方式中,通过实时跟踪X射线核子秤的X射线的参数,调整管电压和管电流参数,使X射线核子秤的稳定性得到很大的提高。In the above embodiment, by tracking the X-ray parameters of the X-ray nuclear scale in real time and adjusting the tube voltage and tube current parameters, the stability of the X-ray nuclear scale is greatly improved.
可选的,支架包括:Optional, brackets include:
顶板、侧板和底板;Top, side and bottom panels;
其中,所述顶板、侧板和底板之间围成密闭空间;Wherein, a closed space is enclosed between the top plate, side plates and bottom plate;
所述顶板和所述底板上分别设有一开口,用于透过X射线。The top plate and the bottom plate are respectively provided with an opening for transmitting X-rays.
具体的,顶板上设有一开口,用于透过所述X射线源射出的X射线。Specifically, an opening is provided on the top plate for transmitting X-rays emitted by the X-ray source.
底板上设有一开口,用于透过穿过物料后剩余的X射线。An opening is provided on the bottom plate for transmitting the remaining X-rays after passing through the material.
本实施例提供的的校准方法,用X射线探测器兼做监测X射线能量和强度的反馈传感器,通过反馈控制X射线源的管电压和管电流来保持X射线源的X射线参数恒定,提高了X射线核子秤计量的稳定性,而且采用X射线源替代同位素137Cs源制成的X射线核子秤,在关闭X射线源的交流电源之后,没有X射线产生,不存在辐射残留问题,也无需考虑废源处理问题,对环境影响小。In the calibration method provided by this embodiment, the X-ray detector doubles as a feedback sensor for monitoring X-ray energy and intensity, and the X-ray parameters of the X-ray source are kept constant through feedback control of the tube voltage and tube current of the X-ray source, thereby improving It improves the measurement stability of the X-ray nuclear scale, and uses the X-ray source instead of the isotope 137 Cs source. After the AC power supply of the X-ray source is turned off, no X-rays are generated, and there is no problem of residual radiation. There is no need to consider the issue of waste source disposal, and it has little impact on the environment.
在上述实施例的基础上,可选的,为了提高X射线核子秤零点稳定性,所述方法还包括如下步骤:Based on the above embodiment, optionally, in order to improve the zero point stability of the X-ray nuclear scale, the method further includes the following steps:
所述称重仪表采集所述皮带空载运行时所述X射线探测器在标定周期内的X射线强度采样值;The weighing instrument collects the X-ray intensity sampling value of the X-ray detector within the calibration period when the belt is running without load;
所述称重仪表根据所述X射线强度采样值,确定所述X射线核子秤的计量零点;所述计量零点为所述皮带空载运行时所述X射线探测器输出的X射线强度信息。The weighing instrument determines the measurement zero point of the X-ray nuclear scale based on the X-ray intensity sampling value; the measurement zero point is the X-ray intensity information output by the X-ray detector when the belt is running without load.
进一步,还可以包括如下步骤:Further, the following steps may also be included:
所述称重仪表分别采集所述皮带空载运行时所述X射线源在标定周期内的管电压参数采样值和管电流参数采样值;The weighing instrument collects the tube voltage parameter sampling value and the tube current parameter sampling value of the X-ray source during the calibration period when the belt is running without load;
根据所述计量零点以及所述管电压参数采样值和管电流参数采样值,确定与所述计量零点对应的源强零点;所述源强零点为与所述计量零点对应的管电压参数和管电流参数。According to the metering zero point and the tube voltage parameter sampling value and tube current parameter sampling value, the source intensity zero point corresponding to the metering zero point is determined; the source intensity zero point is the tube voltage parameter and tube voltage parameter corresponding to the metering zero point. current parameters.
具体的,计量零点是X射线核子秤计量的基准,是输送带上没有物料且运转一周时,X射线探测器接收到的X射线剂量率的平均值。计量零点受X射线能量、强度和输送带的材质的一致性等因素的共同影响。计量零点的稳定性决定了X射线核子秤计量的稳定性,我们首次提出“计量零点”和X射线源的“源强零点”,通过监控X射线的计量零点和X射线源的源强零点,实现了X射线核子秤计量的稳定。原理如下:Specifically, the measurement zero point is the basis for measurement of the X-ray nuclear scale. It is the average value of the X-ray dose rate received by the X-ray detector when there is no material on the conveyor belt and it runs for one week. The measurement zero point is affected by factors such as X-ray energy, intensity and the consistency of the conveyor belt material. The stability of the measurement zero point determines the measurement stability of the X-ray nuclear scale. For the first time, we proposed the "measurement zero point" and the "source intensity zero point" of the X-ray source. By monitoring the X-ray measurement zero point and the X-ray source source intensity zero point, The stability of X-ray nuclear scale measurement is achieved. The principle is as follows:
在X射线核子秤的计量过程中,X射线源的源强零点(管电压U0i、管电流I0i)的变化会造成X射线的能量和强度变化,皮带跑偏、皮带磨损等因素都会影响到X射线探测器输出值的稳定。为了得到稳定的皮带秤的计量零点,消除X射线变化对计量零点的影响就十分重要了。During the measurement process of the X-ray nuclear scale, changes in the source intensity zero point of the X-ray source (tube voltage U 0i , tube current I 0i ) will cause changes in the energy and intensity of the to the stability of the X-ray detector output value. In order to obtain a stable measuring zero point of the belt scale, it is very important to eliminate the influence of X-ray changes on the measuring zero point.
1)确定“计量零点-源强零点”1) Determine "measurement zero point - source intensity zero point"
接通X射线源交流电源待X射线稳定后,启动输送机让皮带空载运行,由称重仪表分别记录在皮带运转一个标定周期(T)内采集到的X射线探测器的信号S0i、X射线源的管电压U0i和管电流I0i:Turn on the AC power supply of the X-ray source and wait for the X-rays to stabilize, then start the conveyor and let the belt run without load. The weighing instrument records the X-ray detector signals S 0i and Tube voltage U 0i and tube current I 0i of the X-ray source:
式中:S0、U0、I0分别表示核子秤的计量零点和对应的源强零点(管电压、管电流);In the formula: S 0 , U 0 , I 0 respectively represent the measurement zero point of the nuclear scale and the corresponding source intensity zero point (tube voltage, tube current);
S0i、U0i、I0i表示核子秤计量零点和对应的源强零点的第i个采样信号的值;S 0i , U 0i , and I 0i represent the value of the i-th sampling signal of the nuclear scale measurement zero point and the corresponding source intensity zero point;
n表示在标定周期内的采样信号点数;n represents the number of sampling signal points within the calibration period;
T表示标定周期;T represents the calibration period;
fs表示计量仪表的信号采样频率。f s represents the signal sampling frequency of the meter.
我们把皮带空载运行时测得X射线探测器的信号S0i称为X射线核子秤的“计量零点”,与“计量零点”时刻相对应的X射线源的管电压U0i、管电流I0i称为X射线源的“源强零点”。高压电源控制模块把X射线源的“源强零点”数值通过无线或有线网络发给称重仪表,称重仪表也通过无线网络把“计量零点”反馈给高压电源控制模块。在称重仪表和高压电源控制模块内同时建立X射线核子秤的“计量零点-源强零点”数组(S0i、U0i、I0i)。We call the signal S 0i of the X-ray detector measured when the belt is running without load the "measurement zero point" of the X-ray nuclear scale. The tube voltage U 0i and tube current I of the X-ray source corresponding to the "measurement zero point" moment are 0i is called the "source intensity zero point" of the X-ray source. The high-voltage power supply control module sends the "source intensity zero point" value of the X-ray source to the weighing instrument through a wireless or wired network, and the weighing instrument also feeds back the "measurement zero point" to the high-voltage power supply control module through the wireless network. The "measurement zero point-source intensity zero point" array (S 0i , U 0i , I 0i ) of the X-ray nuclear scale is simultaneously established in the weighing instrument and high-voltage power supply control module.
进一步的,所述方法,还包括:Further, the method also includes:
所述称重仪表确定所述源强零点是否属于预设的源强零点范围;The weighing instrument determines whether the source intensity zero point belongs to a preset source intensity zero point range;
若所述源强零点不属于预设的源强零点范围,则所述称重仪表确定所述管电压参数的偏移量和所述管电流参数的偏移量,并将所述管电压参数的偏移量和所述管电流参数的偏移量发送给所述X射线源,以使所述X射线源对所述管电压参数和所述管电流参数进行调整。If the source intensity zero point does not belong to the preset source intensity zero point range, the weighing instrument determines the offset of the tube voltage parameter and the offset of the tube current parameter, and sets the tube voltage parameter to The offset and the offset of the tube current parameter are sent to the X-ray source, so that the X-ray source adjusts the tube voltage parameter and the tube current parameter.
具体的,在输送机空带运行时,称重仪表实时采集X射线探测器的信号Si,与秤“计量零点-源强零点”数组保存的零点值做比对:Specifically, when the conveyor is running empty, the weighing instrument collects the signal S i of the X-ray detector in real time and compares it with the zero value saved in the "Measurement Zero Point - Source Strength Zero Point" array of the scale:
1)X射线探测器的信号Si值与“计量零点”S0i值的误差在允差内,即X射线探测器的信号Si值在计量零点”S0i值的预设范围内:如果X射线源的管电压Ui值、管电流Ii值与“源强零点”U0i值、I0i值的误差也在允差内,则可以确认X射线能谱和皮带秤的零点没有变化,X射线核子秤的零点稳定;如果X射线源的管电压Ui值、管电流Ii值与“源强零点”U0i值、I0i值的误差超过预设范围,则X射线源的“强度零点”受射线管老化等工况影响出现偏差,需要重新测量“源强零点”,并把新测量的“源强零点”保存到“计量零点-源强零点”数组里。1) The error between the signal S i value of the X-ray detector and the "measurement zero point" S 0i value is within the tolerance, that is, the signal S i value of the X-ray detector is within the preset range of the measurement zero point "S 0i value: If The errors between the tube voltage U i value and tube current I i value of the X-ray source and the "source intensity zero point" U 0i value and I 0i value are also within the tolerance, then it can be confirmed that the zero point of the X-ray energy spectrum and the belt scale has not changed. , the zero point of the X-ray nuclear scale is stable; if the error between the tube voltage U i value and tube current I i value of the The "zero intensity point" deviates due to working conditions such as the aging of the ray tube. It is necessary to re-measure the "zero point of source intensity" and save the newly measured "zero point of source intensity" to the "zero point of measurement - zero point of source intensity" array.
2)X射线探测器的信号Si值与“计量零点”S0i值的误差超过预设范围:如果X射线源的管电压Ui值、管电流Ii值与“源强零点”U0i值、I0i值的误差在允差内,即管电压Ui值、管电流Ii值在“源强零点”U0i值、I0i值的预设范围内,则X射线核子秤的零点受输送机的工况影响出现偏差,需要重新测量“计量零点”,并把新测量的“计量零点”保存到“计量零点-源强零点”数组里;如果X射线源的管电压Ui值、管电流Ii值与“源强零点”U0i值、I0i值的误差超过预设范围,则说明X射线的管电压和管电流参数发生偏移,则称重仪表确定源强的变化量反馈给高压电源控制模块,调整X射线源的管电压、管电流参数,保持X射线稳定,保证“计量零点”的稳定。2) The error between the signal Si value of the X-ray detector and the "measurement zero point" S 0i value exceeds the preset range: If the tube voltage U i value and tube current I i value of the X-ray source are different from the "source intensity zero point" U 0i The error of the value and I 0i value is within the tolerance, that is, the tube voltage U i value and the tube current I i value are within the preset range of the "source intensity zero point" U 0i value and I 0i value, then the zero point of the X-ray nuclear scale If there is a deviation due to the working conditions of the conveyor, it is necessary to re-measure the "Measurement Zero Point" and save the newly measured "Measurement Zero Point" to the "Measurement Zero Point - Source Strength Zero Point"array; if the tube voltage U i value of the X-ray source , the error between the tube current I i value and the "source intensity zero point" U 0i value and I 0i value exceeds the preset range, which means that the X-ray tube voltage and tube current parameters are offset, and the weighing instrument determines the change in source intensity. The quantity is fed back to the high-voltage power supply control module to adjust the tube voltage and tube current parameters of the X-ray source to maintain the stability of the X-ray and ensure the stability of the "measurement zero point".
上述具体实施方式中,通过实时跟踪X射线核子秤的计量状态和X射线的参数,使X射线核子秤的稳定性和精度得到很大的提高。In the above-mentioned specific embodiments, by tracking the measurement status of the X-ray nuclear scale and the X-ray parameters in real time, the stability and accuracy of the X-ray nuclear scale are greatly improved.
可选的,还包括:Optional, also includes:
所述X射线源在发出X射线之前,屏蔽小于预设的能量值的X射线。The X-ray source shields X-rays that are less than a preset energy value before emitting X-rays.
如图4所示,所述X射线管7设置在防护套8里;As shown in Figure 4, the X-ray tube 7 is arranged in a protective cover 8;
所述防护套8设有一射线窗口9,用于射出X射线。The protective cover 8 is provided with a ray window 9 for emitting X-rays.
具体的,X射线管7的阴极灯丝加热后产生电子,电子在高压电场的加速作用下飞向阳极;高速运动的电子撞击阳极靶面后产生了X射线。X射线管电压的大小决定了为电子加速的高压电场的大小,决定了X射线的能量E。X射线强度I连的大小与管电流i、阳极靶物质的原子序数Z成正比,管电压U的平方成正比,即:I连=k1iU2Z(k1为常数,约等于1.1×10-19~1.4×10-19)。Specifically, the cathode filament of the X-ray tube 7 generates electrons after heating, and the electrons fly toward the anode under the acceleration of the high-voltage electric field; the high-speed moving electrons collide with the anode target surface to generate X-rays. The voltage of the X-ray tube determines the size of the high-voltage electric field that accelerates the electrons, and determines the energy E of the X-rays. The magnitude of the X-ray intensity I is directly proportional to the tube current i and the atomic number Z of the anode target material, and is proportional to the square of the tube voltage U, that is: I = k 1 iU 2 Z (k 1 is a constant, approximately equal to 1.1× 10 -19 ~ 1.4×10 -19 ).
可选的,为了消除X射线硬化对计量线性度的影响,所述射线窗口处设有屏蔽结构,用于屏蔽小于预设的能量值的X射线。Optionally, in order to eliminate the impact of X-ray hardening on metrology linearity, a shielding structure is provided at the ray window for shielding X-rays with an energy value less than a preset value.
具体的,由于X射线包含了一系列不同波长的电磁波λ,同一种物质对X射线的吸收系数μ是所包含电磁波波长的三次函数,是一个变数。X射线在透过不同厚度的吸收物时,随着吸收物厚度的增加,长波长的低能粒子被物质吸收,短波长的高能粒子穿透物质后的X射线的总强度减小,短波段的高能粒子占比加大,透射后的X射线能谱较透射前的能谱出现“硬化”现象。Specifically, since X-rays contain a series of electromagnetic waves λ of different wavelengths, the absorption coefficient μ of the same substance for X-rays is a cubic function of the wavelength of the included electromagnetic waves and is a variable. When X-rays pass through absorbers of different thicknesses, as the thickness of the absorber increases, the long-wavelength low-energy particles are absorbed by the material, and the total intensity of the X-rays after the short-wavelength high-energy particles penetrate the material decreases. The proportion of high-energy particles increases, and the X-ray energy spectrum after transmission is "hardened" compared to the energy spectrum before transmission.
我们通过在射线窗口加设屏蔽结构如选择性屏蔽材料,例如可以加设厚度4mm的屏蔽材料,可以屏蔽能量小于60keV以下的X射线,减少了X射线能谱的硬化程度,消除了X射线硬化对计量线性度的影响。We add shielding structures such as selective shielding materials to the ray window. For example, we can add a shielding material with a thickness of 4mm, which can shield X-rays with energy less than 60keV, reduce the degree of hardening of the X-ray energy spectrum, and eliminate X-ray hardening. Effect on metrological linearity.
其中,在实际应用中,所述屏蔽材料的厚度范围可以为4-5mm。In practical applications, the thickness of the shielding material may range from 4 to 5 mm.
上述具体实施方式中,通过在射线窗口加设选择性屏蔽材料,减少了X射线能谱的硬化程度,消除了X射线硬化对计量线性度的影响。In the above-mentioned specific embodiments, by adding a selective shielding material to the ray window, the degree of hardening of the X-ray energy spectrum is reduced, and the impact of X-ray hardening on the metrology linearity is eliminated.
如图1、图3所示,本发明实施例还提供一种X射线核子秤,包括:As shown in Figures 1 and 3, an embodiment of the present invention also provides an X-ray nuclear scale, including:
X射线源、X射线探测器、支架和称重仪表;X-ray sources, X-ray detectors, supports and weighing instruments;
其中,所述X射线源设置在所述支架的一端;所述支架的另一端设置在所述X射线探测器上;所述X射线源和所述X射线探测器之间设置有传送被测物料的皮带;wherein the Material belt;
所述X射线探测器和所述称重仪表连接;The X-ray detector is connected to the weighing instrument;
所述称重仪表,用于根据所述X射线探测器输出的X射线能量和强度,以及所述X射线源发送的管电压和管电流参数,确定所述管电压和管电流参数的偏移量,并发送给所述X射线源;The weighing instrument is used to determine the offset of the tube voltage and tube current parameters based on the X-ray energy and intensity output by the X-ray detector and the tube voltage and tube current parameters sent by the X-ray source. amount and send it to the X-ray source;
所述X射线源,用于根据所述管电压和管电流参数的偏移量,调整所述管电压和管电流参数。The X-ray source is used to adjust the tube voltage and tube current parameters according to the offset of the tube voltage and tube current parameters.
可选的,所述称重仪表,还用于采集所述皮带空载运行时所述X射线探测器在标定周期内的X射线强度采样值;根据所述X射线强度采样值,确定所述X射线探测器的计量零点;所述计量零点为所述皮带空载运行时X射线探测器输出的强度信息。Optionally, the weighing instrument is also used to collect the X-ray intensity sampling value of the X-ray detector during the calibration period when the belt is running without load; based on the X-ray intensity sampling value, determine the The measurement zero point of the X-ray detector; the measurement zero point is the intensity information output by the X-ray detector when the belt is running without load.
可选的,所述称重仪表,还用于分别采集所述皮带空载运行时所述X射线源在标定周期内的管电压参数采样值和管电流参数采样值;根据所述计量零点以及所述管电压参数采样值和管电流参数采样值,确定与所述计量零点对应的源强零点;所述源强零点为与所述计量零点对应的管电压和管电流参数。Optionally, the weighing instrument is also used to separately collect the tube voltage parameter sampling value and tube current parameter sampling value of the X-ray source during the calibration period when the belt is running without load; according to the measurement zero point and The sampled value of the tube voltage parameter and the sampled value of the tube current parameter determine the source intensity zero point corresponding to the metering zero point; the source intensity zero point is the tube voltage and tube current parameters corresponding to the metering zero point.
可选的,所述称重仪表,具体用于确定所述源强零点是否属于预设的源强零点范围;Optionally, the weighing instrument is specifically used to determine whether the source intensity zero point belongs to the preset source intensity zero point range;
若所述源强零点不属于预设的源强零点范围,则确定所述管电压参数的偏移量和所述管电流参数的偏移量,并将所述管电压参数的偏移量和所述管电流参数的偏移量发送给所述高压电源控制模块,以使所述高压电源控制模块对所述管电压参数和所述管电流参数进行调整。If the source intensity zero point does not belong to the preset source intensity zero point range, then determine the offset amount of the tube voltage parameter and the offset amount of the tube current parameter, and sum the offset amount of the tube voltage parameter and The offset of the tube current parameter is sent to the high-voltage power supply control module, so that the high-voltage power supply control module adjusts the tube voltage parameter and the tube current parameter.
可选的,还包括:Optional, also includes:
与所述称重仪表连接的测速组件;其中,所述测速组件设置在所述皮带的输送机上,用于测量所述输送机的传送速度。A speed measuring component connected to the weighing instrument; wherein the speed measuring component is arranged on the belt conveyor for measuring the transmission speed of the conveyor.
具体的,测速组件可以为速度传感器,测量输送机的传送速度,反馈给称重仪表,称重仪表可以用于计算流量、班产量等数据。Specifically, the speed measurement component can be a speed sensor, which measures the transmission speed of the conveyor and feeds it back to the weighing instrument. The weighing instrument can be used to calculate data such as flow rate and shift output.
上述实施例中的核子秤,其实现原理与技术效果与方法实施例类似,此处不再赘述。The implementation principles and technical effects of the nuclear scale in the above embodiment are similar to those in the method embodiment, and will not be described again here.
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本公开的其它实施方案。本发明旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由下面的权利要求书指出。Other embodiments of the disclosure will be readily apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. The present invention is intended to cover any variations, uses, or adaptations of the disclosure that follow the general principles of the disclosure and include common common sense or customary technical means in the technical field that are not disclosed in the disclosure. . It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
应当理解的是,本公开并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求书来限制。It is to be understood that the present disclosure is not limited to the precise structures described above and illustrated in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the disclosure is limited only by the appended claims.
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